CN114820629A - Welding identification method for automobile parts - Google Patents
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Abstract
The invention relates to a welding identification method of automobile parts, belonging to the technical field of identifying welding seams by using a computer vision technology, comprising the following steps: acquiring a first side neighborhood and a second side neighborhood of each independent contour line in an automobile part image; when the color richness of any side neighborhood in any one independent contour line is greater than a color richness threshold value, taking the independent contour line as an alternative weld line; selecting a weld joint line to be determined from the alternative weld joint lines by utilizing the color contrast and the texture contrast of the neighborhoods on the two sides of each alternative weld joint line; carrying out wrapping detection on any two weld lines to be determined to identify a final weld line, and taking an area enclosed in the final weld line as a welding area; the invention provides a method for identifying a welding area of an automobile part based on the characteristics of the welding area and the morphological and structural characteristics of the area around the welding area, which greatly reduces the false detection rate of the welding area.
Description
Technical Field
The invention belongs to the technical field of weld joint identification by using a computer vision technology, and particularly relates to a welding identification method for automobile parts.
Background
The automobile parts are various parts forming the whole automobile, the variety of the automobile parts is various, and the mass of the automobile parts plays a great role in the mass of the whole automobile and is one of key elements of the whole automobile mass. In order to ensure the quality of the automobile parts, higher requirements are also put forward on the welding of the automobile parts, the quality of the welding quality directly influences the quality of the automobile parts, and a welding seam area needs to be extracted quickly when the welding quality is detected.
At present, with the rapid development of an artificial intelligence technology, how to utilize a computer vision technology to rapidly identify a welding seam area is a technical problem to be solved firstly. However, since the general structure of the automobile parts is complex, there are edge lines which are difficult to distinguish, and meanwhile, the metal on the surface of the automobile parts can have a light reflection region which is difficult to distinguish from a bright welding region, and the surface of the automobile parts can also have a hole structure which is similar to the shape structure of the welding region, which brings difficulty to the extraction of the welding region.
Disclosure of Invention
The invention provides a method for identifying a welding area of an automobile part based on the characteristics of the welding area and the morphological and structural characteristics of the area around the welding area, which greatly reduces the false detection rate of the welding area.
The invention discloses a welding identification method of automobile parts, which adopts the following technical scheme: the method comprises the following steps:
obtaining an automobile part image, and extracting a plurality of independent contour lines in the automobile part image;
neighborhood detection is carried out on two sides of each independent contour line to obtain neighborhood on two sides of each independent contour line, wherein the neighborhood on two sides comprises a first side neighborhood and a second side neighborhood;
converting the automobile part image into a color LAB image, calculating the color richness of a first side neighborhood and a second side neighborhood of each independent contour line in the color LAB image, and determining a color richness threshold value according to all the obtained color richness;
when the color richness of the first side neighborhood or the color richness of the second side neighborhood of any one independent contour line is larger than a color richness threshold value, the independent contour line is used as an alternative welding line to obtain all alternative welding lines;
calculating the color contrast of the first side neighborhood and the second side neighborhood of each alternative welding line by using the color richness of the first side neighborhood and the color richness of the second side neighborhood of each alternative welding line;
acquiring gray level images of a first side neighborhood and a second side neighborhood, constructing a gray level co-occurrence matrix, extracting texture characteristics of the first side neighborhood and the second side neighborhood of each alternative welding line in the gray level images by using the gray level co-occurrence matrix, and calculating the texture contrast of the first side neighborhood and the second side neighborhood of each alternative welding line;
calculating the total contrast of a first side neighborhood and a second side neighborhood of each alternative weld line by using the color contrast and the texture contrast corresponding to each alternative weld line, and taking the alternative weld line as the weld line to be determined when the total contrast is greater than a preset total contrast threshold;
and (4) detecting the encapsulation of any two weld lines to be determined to identify a final weld line, and taking the area enclosed in the final weld line as a welding area.
Further, the calculating the color richness of the first side neighborhood and the second side neighborhood of each independent contour line in the color LAB image includes:
acquiring channel values of each pixel point in a first side neighborhood of each independent contour line in three channels of L, A and B in the color LAB image;
obtaining a color vector of each pixel point in the first side neighborhood according to the channel value of each pixel point in the L, A and B channels in the first side neighborhood, dividing the pixel points corresponding to the same color vector into same category colors, and counting the number of the pixel points in the same category color and the category number of the color in the first side neighborhood;
calculating the channel value mean values of all pixel points in the first side neighborhood in three channels of L, A and B by using the color vector of each pixel point in the first side neighborhood, and forming a reference color vector by the calculated channel value mean values in the three channels;
calculating the distance between the color vector corresponding to each category color in the first side neighborhood and the reference color vector;
extracting gradients of each pixel point in the first side neighborhood on three channels of L, A and B, and calculating the color gradient of each pixel point according to the gradients of each pixel point on the three channels of L, A and B;
calculating the average color gradient of all pixel points in the first side neighborhood according to the color gradient of each pixel point in the first side neighborhood;
calculating the color richness of the first side neighborhood of each independent contour line by utilizing the category number of the colors in the first side neighborhood, the number of pixel points in the same category color, the distance between the color vector corresponding to each category color and the reference color vector and the average color gradient of all the pixel points;
and according to the calculation method of the color richness of the first side neighborhood of each independent contour line, calculating the color richness of the first side neighborhood and the second side neighborhood of each independent contour line in the color LAB image.
Further, the formula for calculating the color richness of the first side neighborhood of each individual contour line is shown as follows:
wherein the content of the first and second substances,representing the number of categories of colors within the first lateral neighborhood;representing the number of pixel points in the same category color in the first side neighborhood;representing the total number of pixel points in the first side neighborhood;indicating the second in the first side neighborhoodThe distance between the color vector corresponding to the color of the individual category and the reference color vector;representing the average color gradient of all pixel points in the first side neighborhood;and representing the color richness of the neighborhood of the first side of any one independent contour line.
Further, the calculation formula of the color contrast of the first side adjacent region and the second side adjacent region of each candidate weld line is shown as the following formula:
wherein the content of the first and second substances,representing the color richness of the first side neighborhood of any one alternative welding line;representing the color richness of the second side neighborhood of any one alternative welding line;to representAndminimum value of (1);to representAndmaximum value of (1);representing the color contrast of the first and second side neighborhoods of any one of the candidate weld lines.
Further, the calculating the texture contrast of the first side neighborhood and the second side neighborhood of each candidate welding line by using the texture features of the first side neighborhood and the second side neighborhood of each candidate welding line in the gray scale image extracted by the gray scale co-occurrence matrix includes:
obtaining a first gray level co-occurrence matrix by utilizing the gray level value of the first side neighborhood of each alternative weld line in the gray level image;
obtaining a second gray level co-occurrence matrix by utilizing the gray level value of the second side neighborhood of each alternative weld line in the gray level image;
calculating the energy, entropy, contrast and inverse difference moment of the first gray level co-occurrence matrix and the second gray level co-occurrence matrix by using each numerical value in the first gray level co-occurrence matrix and the second gray level co-occurrence matrix as a texture feature;
calculating the texture structure similarity of the first side neighborhood and the second side neighborhood of each alternative welding line by using the texture characteristics of the first side neighborhood and the second side neighborhood of each alternative welding line in the gray level image;
and calculating the texture contrast of the first side neighborhood and the second side neighborhood of each alternative welding line according to the texture structure similarity of the first side neighborhood and the second side neighborhood of each alternative welding line.
Further, the calculation formula of the texture similarity of the first side neighborhood and the second side neighborhood of each candidate weld line is shown as the following formula:
wherein the content of the first and second substances,texture feature representing the neighborhood of the first side of any one of the candidate weld linesA numerical value;second representing texture features adjacent to a second side of any one of the candidate weld linesA numerical value;representing the texture structure similarity of a first side neighborhood and a second side neighborhood of any one alternative welding line;
the calculation formula of the texture contrast of the first side neighborhood and the second side neighborhood of each candidate welding line is shown as the following formula:
wherein the content of the first and second substances,indicating any alternative weldsTexture similarity of a first side neighborhood and a second side neighborhood of the suture;representing the texture contrast of the first and second side neighborhoods of any one of the candidate weld lines.
Further, the calculation formula of the total contrast of the first side neighboring region and the second side neighboring region of each candidate weld line is as follows:
wherein the content of the first and second substances,representing the color contrast of the first side neighborhood and the second side neighborhood of any one alternative weld line;representing the texture contrast of the first side neighborhood and the second side neighborhood of any one alternative weld line;representing the total contrast of the first and second side neighborhoods of any one of the candidate weld lines.
Further, the wrapping detection of any two weld lines to be determined identifies a final weld line, and the area enclosed in the final weld line is used as a welding area, including:
respectively solving the convex contour line of each weld line to be determined by using a convex hull algorithm;
obtaining an intersection of the areas surrounded by the convex contour lines of any two to-be-determined weld lines;
extracting two regions with intersection, and recording the region with more pixels in the two regions with intersection as the regionWill have a crossOf the two regions of the set, the region containing a small number of pixels is referred to as a region;
Area findingAnd areaOf intersection ofTo find a regionAnd areaUnion ofIf there is an intersectionNumber and area of middle pixel pointsThe number ratio of the middle pixel points is more than or equal toIf regionNumber and union of middle pixel pointsIs greater than or equal toThen region ofParcel area;
Region to regionAnd taking the corresponding weld line to be determined as a final weld line, and taking the area enclosed in the final weld line as a welding area.
The invention has the beneficial effects that:
at present, because the general structure of the automobile parts is complex, edge lines which are difficult to distinguish exist, a light reflection area and a bright welding area are difficult to distinguish in metal on the surface of the automobile parts, and hole structures similar to the shape structure of the welding area also appear, which bring difficulty to the extraction of the welding area. The invention provides a welding identification method of automobile parts, which utilizes a computer vision technology to identify a welding seam area in an image of the automobile parts. The method can accurately identify the welding area of the automobile parts based on the characteristics of the welding area and the morphological and structural characteristics of the area around the welding area, and greatly reduces the false detection rate of the welding area.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a flow chart illustrating the general steps of an embodiment of a method for identifying a weld of an automobile component according to the present invention;
FIG. 2 is a schematic view of a weld line a to be determined and a weld line b to be determined in an embodiment of the present invention;
fig. 3 is a schematic view of a weld line c to be determined and a weld line d to be determined in an embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
An embodiment of a welding identification method for automobile parts according to the present invention is shown in fig. 1, and the method includes:
and S1, acquiring the automobile part image, and extracting a plurality of independent contour lines in the automobile part image.
Wherein, draw many independent contour lines in the automobile parts image, include: detecting edge information in the automobile part image to obtain a plurality of edge lines; filling up broken edge lines by adopting morphological closed operation, and then obtaining a plurality of independent contour lines by adopting a DBSCAN algorithm on the edge lines.
The method comprises the steps of firstly obtaining an automobile part image, then preprocessing the automobile part image, filtering noise in the automobile part image by adopting a median filter, and enhancing the gray scale contrast of the automobile part image by adopting histogram equalization.
If the parts of the automobile shock absorber are taken as an example, the image of the automobile shock absorber is obtained. The automobile shock absorber is a key part of an automobile, can reduce shaking and vibration of an automobile body when the automobile turns sharply or brakes sharply to enable vibration between the frame and the automobile body to be attenuated rapidly, and enables ride comfort and comfort of automobile running to be improved greatly. The welding quality of the automobile shock absorber directly influences the running stability of the automobile and the service life of other parts, so the welding detection and quality judgment of the shock absorber are particularly important.
After the automobile part image is obtained, firstly, the canny operator is utilized to detect the edge information in the automobile part image to obtain a plurality of edge lines. Then adopting morphological closed operation to the edge line of the fractureFilling, and then aligning the edge lineSetting the neighborhood radius by adopting DBSCAN algorithmAnd a number thresholdDivide it intoIndividual contour lines of strips。
The welding area of the automobile parts is in the connecting area between different automobile shock absorber structures, and in the heat affected zone outside the welding area, due to high temperature factors in the welding process, the surface of the heat affected zone can be oxidized and discolored, namely colorful patterns, and the welding area is a smooth silver surface. Therefore, the outer contour line of the welding region has unique color and texture characteristics in comparison with other contour lines at both sides of the outer contour line of the welding region. Based on this, toIndividual contour lines of stripsThe features of the left and right neighborhoods of the image are analyzed.
And S2, performing neighborhood detection on two sides of each independent contour line to obtain two-side neighborhoods of each independent contour line, wherein the two-side neighborhoods comprise a first-side neighborhood and a second-side neighborhood.
To pairIndividual contour lines of stripsThe neighborhood detection is performed on both sides of the cell. And taking each independent contour line as a reference line, adopting a region growing method at two sides of the reference line, respectively selecting pixels which do not belong to the independent contour line in eight adjacent regions of the pixels on the independent contour line from the initial growing points, and dividing the pixels into the initial growing points of two adjacent regions by taking the independent contour line as a boundary. Setting growth conditions that the growth times are not more than 50 and no gray growth condition is set (adding all pixels in the growth times into the region) to form the neighborhood of the first side of the contour lineAnd a second side neighborhood。
S3, converting the automobile part image into a color LAB image, calculating the color richness of the first side neighborhood and the second side neighborhood of each independent contour line in the color LAB image, and determining a color richness threshold value according to all the obtained color richness.
In the present invention, it is considered that a seven-color pattern appears on the surface of the heat affected zone in terms of oxidative discoloration, and it is difficult to describe the seven-color pattern with a certain color, thereby introducing richness of colorsIs characteristic of, richness of colorIs used for representing the color diversity in the region, i.e. the more colors the region contains, the more dispersed the color distribution, the more intense the color changes locally, and the richness of the colorThe larger.
Wherein, calculating the color richness of the first side neighborhood and the second side neighborhood of each independent contour line in the color LAB image comprises:
s31, obtaining the channel value of each pixel point in the first side neighborhood of each independent contour line in three channels of L, A and B in the color LAB image.
S32, obtaining a color vector of each pixel point in the first side neighborhood according to the channel value of each pixel point in the L, A and B channels in the first side neighborhood, dividing the pixel points corresponding to the same color vector into the same category color, and counting the number of the pixel points in the same category color and the category number of the color in the first side neighborhood.
In a color LAB image, different colors differ in the composition of the channel values in the three channels L, a and B (one luminance, two color channels). Based on this in the first side neighborhoodAnd a second side neighborhoodPerforming color richness detection on the first side neighborhoodEach pixel point is obtained in the color channels of L, A and BChannel value,Channel valueAndchannel valueForming a color vectorWhereinRepresenting pixel pointsThe color vector of (2). And after the color vector of each pixel point in the first side neighborhood is obtained, dividing the pixel points corresponding to the same color vector into the same category color, and counting the number of the pixel points in the same category color and the category number of the color in the first side neighborhood.
S33, calculating the channel value mean values of all pixel points in the first side neighborhood in three channels L, A and B by using the color vector of each pixel point in the first side neighborhood, and forming a reference color vector by the calculated channel value mean values in the three channels.
In the invention, the color vector of each pixel point in the first side neighborhood is utilizedCalculating the channel value mean value of all pixel points in the first side neighborhood in three channels of L, A and BForming a reference color vector from the calculated average values of the channel values in the three channels。
And S34, calculating the distance between the color vector corresponding to each category color in the first side neighborhood and the reference color vector.
Wherein, the color vector corresponding to each category color is calculatedTo reference color vectorThe distance is calculated as follows:
wherein the content of the first and second substances,representing a color vector,Representing a reference color vector,Representing a color vector to a reference color vectorThe distance of (c).
S35, extracting gradients of each pixel point in the first side neighborhood on three channels L, A and B, and calculating the color gradient of each pixel point according to the gradients of each pixel point on the three channels L, A and B.
By usingThe operator extracts the gradient of the pixel on three channels,Andcalculating the color gradient of each pixel point according to the gradients of each pixel point on three channels of L, A and B, wherein the color gradient of each pixel point is expressed as the following formula:
wherein the content of the first and second substances,expressing the gradient of the pixel point on an L channel;representing the gradient of the pixel point on the channel A;representing the gradient of the pixel over the B channel.
S36, calculating the average color gradient of all the pixel points in the first side neighborhood according to the color gradient of each pixel point in the first side neighborhood.
S37, calculating the color richness of the first side neighborhood of each independent contour line by utilizing the category number of the colors in the first side neighborhood, the number of pixel points in the same category color, the distance between the color vector corresponding to each category color and the reference color vector and the average color gradient of all the pixel points;
and S38, calculating the color richness of the first side neighborhood and the second side neighborhood of each independent contour line in the color LAB image according to the calculation method of the color richness of the first side neighborhood of each independent contour line.
The formula for calculating the color richness of the first side neighborhood of each individual contour line is shown as follows:
wherein the content of the first and second substances,representing the number of categories of colors within the first lateral neighborhood;representing the number of pixel points in the same category color in the first side neighborhood;representing the total number of pixel points in the first side neighborhood;indicating the second in the first side neighborhoodThe distance between the color vector corresponding to the color of the individual category and the reference color vector;representing the average color gradient of all pixel points in the first side neighborhood;and representing the color richness of the neighborhood of the first side of any one independent contour line. When the number of the categories of the colors contained in the first side neighborhood is larger, the distance between the color vector corresponding to each category color in the first side neighborhood and the reference color vector is larger, the average color gradient of all the pixel points in the side neighborhood is larger, and the color richness of the first side neighborhood is larger.
For independent contour lineEach contour line in (a) obtains its first side neighborhoodAnd a second side neighborhoodSince each individual contour line corresponds to two color richness levels, the color richness of (1)Individual contour line corresponds toAnd (4) the richness of colors. To pairThe individual color richness is segmented based on the color richness by Otsu's Otsu method to obtain an optimal color richness thresholdAnd taking the area corresponding to the color richness larger than the color richness threshold value as a heat affected zone.
S4, when the color richness of the first side neighborhood or the color richness of the second side neighborhood of any one independent contour line is larger than the color richness threshold value, the independent contour line is used as an alternative welding line, and all the alternative welding lines are obtained.
When the color richness of the first side neighborhood or the second side neighborhood in any one independent contour lineGreater than the color richness thresholdAnd taking the independent contour line as an alternative welding line.
S5, calculating the color contrast of the first side neighborhood and the second side neighborhood of each alternative welding line by using the color richness of the first side neighborhood and the color richness of the second side neighborhood of each alternative welding line.
And carrying out color contrast detection on the alternative weld lines. Since it is known that one side of the weld line is a colorful heat affected zone and the other side is a silver welding zone with uniform color, i.e. on both sides of the weld line, the color shows a significant difference, and in addition, compared with the structure that the outer edge of the heat affected zone is the surface area of the automobile shock absorber wrapping the heat affected zone, the structure of the weld line is the heat affected zone wrapping the welding zone, i.e. the outer edge of the heat affected zone wrapping the weld edge.
The color contrast is used for representing the difference of the color richness of the first side adjacent region and the second side adjacent region of each alternative welding seam line, namely the first side adjacent region of each alternative welding seam lineCorresponding color richnessAnd a second side neighborhoodCorresponding to the difference in richness of colors.
The formula for calculating the color contrast of the first side neighborhood and the second side neighborhood of each candidate weld line is shown as follows:
wherein the content of the first and second substances,representing the color richness of the first side neighborhood of any one alternative welding line;representing the color richness of the second side neighborhood of any one alternative welding line;to representAndminimum value of (1);to representAndmaximum value of (1);representing the color contrast of the first and second side neighborhoods of any one of the candidate weld lines.The closer to each otherNeighborhood of left and right sides of each alternative weld lineAndcorresponding color richnessAndthe greater the difference.The closer to each otherNeighborhood of left and right sides of each alternative weld lineAndcorresponding color richnessAndthe smaller the difference.
S6, obtaining gray level images of the first side neighborhood and the second side neighborhood, constructing a gray level co-occurrence matrix, and calculating texture contrast of the first side neighborhood and the second side neighborhood of each candidate welding line by using texture features of the first side neighborhood and the second side neighborhood of each candidate welding line in the gray level images, which are extracted by the gray level co-occurrence matrix.
The texture contrast of the first side neighborhood and the second side neighborhood of each candidate welding line is calculated by using the texture features of the first side neighborhood and the second side neighborhood of each candidate welding line in the gray scale image, which are extracted by the gray scale co-occurrence matrix, and the method comprises the following steps: obtaining a first gray level co-occurrence matrix by utilizing the gray level value of the first side neighborhood of each alternative weld line in the gray level image; obtaining a second gray level co-occurrence matrix by utilizing the gray level value of the second side neighborhood of each alternative weld line in the gray level image; calculating the energy, entropy, contrast and inverse difference moment of the first gray level co-occurrence matrix and the second gray level co-occurrence matrix by using each numerical value in the first gray level co-occurrence matrix and the second gray level co-occurrence matrix as a texture feature; calculating the texture structure similarity of the first side neighborhood and the second side neighborhood of each alternative welding line by using the texture characteristics of the first side neighborhood and the second side neighborhood of each alternative welding line in the gray level image; lines from the first side neighbourhood and the second side neighbourhood of each candidate weld lineAnd (4) calculating the texture contrast of a first side neighborhood and a second side neighborhood of each alternative weld line according to the structural similarity. The texture is characterized in thatWherein, in the step (A),energy representing a gray level co-occurrence matrix;entropy values representing a gray level co-occurrence matrix;representing a contrast of the gray level co-occurrence matrix;the inverse difference moment of the gray level co-occurrence matrix is represented.
And carrying out texture contrast detection on the alternative weld lines. Since it is known that the weld line is a seven-colored heat affected zone on one side and a uniformly colored silver weld zone on the other side, i.e. the texture appears significantly different on both sides of the weld line.
For each candidate weld line, first side neighborhoodAnd a second side neighborhoodIntra-texture contrastAnd (6) detecting. The first side neighborhood of each alternative welding lineAnd a second side neighborhoodFrom colour LAThe B image is converted into a gray image, and the first side neighborhood and the second side neighborhood of each alternative welding line in the gray image are expressed asAnd. Respectively aligning the first side neighborhood gray level imagesAnd a second side neighborhood grayscale imageExtracting texture information by using gray level co-occurrence matrix, and storing energy of the gray level co-occurrence matrixEntropy value ofContrast ratio ofSum and inverse difference momentTexture feature matrix with features as regionsObtaining texture characteristics of the first side neighborhood of each alternative welding line in the gray level imageAnd texture features of the second side neighborhood。
Texture features of the first side neighborhood using each candidate weld lineAnd texture features of the second side neighborhoodAnd calculating the texture structure similarity of the first side neighborhood and the second side neighborhood of each alternative welding line. The calculation formula of the texture similarity of the first side neighborhood and the second side neighborhood of each candidate weld line is shown as the following formula:
wherein the content of the first and second substances,texture feature representing the neighborhood of the first side of any one of the candidate weld linesA numerical value;second representing texture features adjacent to a second side of any one of the candidate weld linesA numerical value;and representing the texture similarity of the first side neighborhood and the second side neighborhood of any one alternative welding line.
And calculating the texture contrast of the first side neighborhood and the second side neighborhood of each alternative welding line according to the texture structure similarity of the first side neighborhood and the second side neighborhood of each alternative welding line. The texture contrast of the first side neighborhood and the second side neighborhood of each candidate weld line is calculated as follows:
wherein the content of the first and second substances,representing the texture structure similarity of a first side neighborhood and a second side neighborhood of any one alternative welding line;representing the texture contrast of the first and second side neighborhoods of any one of the candidate weld lines.
S7, calculating the total contrast of the first side neighborhood and the second side neighborhood of each candidate welding line by using the color contrast and the texture contrast corresponding to each candidate welding line, and taking the candidate welding line as the welding line to be determined when the total contrast is greater than a preset total contrast threshold.
In the invention, the total contrast of the first side neighborhood and the second side neighborhood of each alternative welding line is calculated based on the color contrast of the first side neighborhood and the second side neighborhood of each alternative welding line and the texture contrast of the first side neighborhood and the second side neighborhood of each alternative welding line. The calculation formula of the total contrast of the first side neighborhood and the second side neighborhood of each candidate weld line is shown as follows:
wherein the content of the first and second substances,representing the color contrast of the first side neighborhood and the second side neighborhood of any one alternative weld line;representing the texture contrast of the first side neighborhood and the second side neighborhood of any one alternative weld line;representing the total contrast of the first and second lateral neighbourhoods of any one candidate weld line. Setting a total contrast threshold in the present inventionWill be greater than the overall contrast thresholdThe alternative welding line is extracted to be used as the welding line to be determined, and then the wrapping performance of the welding line to be determined is detected.
And S8, detecting the wrapping performance of any two weld lines to be determined to identify a final weld line, and taking the area enclosed in the final weld line as a welding area.
Wherein, include: respectively solving the convex contour line of each weld line to be determined by using a convex hull algorithm; obtaining an intersection of the areas surrounded by the convex contour lines of any two to-be-determined weld lines; extracting two regions with intersection, and recording the region with more pixels in the two regions with intersection as the regionIn the two regions having intersection, a region having a small number of pixels is defined as a region(ii) a Area findingAnd areaOf intersection ofTo find a regionAnd areaUnion ofIf there is an intersectionNumber and area of middle pixel pointsThe number ratio of the middle pixel points is more than or equal toIf regionNumber and union of middle pixel pointsIs greater than or equal toThen region ofParcel area(ii) a Region to regionAnd taking the corresponding edge line as a final welding line, and taking the area enclosed in the final welding line as a welding area, so far, completing the identification of the welding area of the automobile parts.
According to the total contrast of the first side neighborhood and the second side neighborhood of each alternative welding line, all welding lines to be determined are selected. In the case of a regular weld region, the outer contour of the heat affected zone outside the weld region would enclose the outer contour of the weld region. Since the total contrast on both sides of the outer contour line of the heat affected zone outside the welding area is large, and the total contrast on both sides of the outer contour line of the welding area is also large, both the outer contour line of the heat affected zone outside the welding area and the outer contour line of the welding area are selected as the weld line to be determined only by calculation of the contrast.
In the case of irregular welding regions, the outer contour of the heat affected zone outside the welding region may be misaligned with the outer contour of the welding region, but a large intersection may still exist. Since the total contrast on both sides of the outer contour line of the heat affected zone outside the welding area is large, and the total contrast on both sides of the outer contour line of the welding area is also large, both the outer contour line of the heat affected zone outside the welding area and the outer contour line of the welding area are selected as the weld line to be determined only by calculation of the contrast.
However, how to detect the outer contour of the heat affected zone outside the welding area and the outer contour of the welding area needs to perform encapsulation detection on any two weld lines to be determined to identify the final weld line.
As shown in fig. 2, in the case of a regular welding area, a first side adjacent region of the weld line a to be determined is an image of the surface of the automobile part, and a second side adjacent region of the weld line a to be determined is a heat affected zone. The first side adjacent area of the weld line b to be determined is a heat affected zone, and the second side adjacent area of the weld line b to be determined is a smooth silver surface. When the welding line a to be determined and the welding line b to be determined are subjected to encapsulation detection, the area surrounded by the welding line a to be determined is marked as an area due to the fact that the welding line a to be determined contains a large number of pixelsThe area surrounded by the welding line b to be determined is recorded as an area due to the small number of pixels contained in the welding line b to be determined. Area findingAnd areaOf intersection ofTo find a regionAnd areaUnion ofIf there is an intersectionNumber and area of middle pixel pointsThe number ratio of the middle pixel points is more than or equal toIf regionNumber and union of middle pixel pointsIs greater than or equal toThen region ofAnd (4) wrapping the area. Region to regionAnd taking the corresponding weld line b to be determined as a final weld line, and taking the area surrounded by the final weld line as a welding area.
As shown in fig. 3, in the case of an irregular welding area, the first side adjacent region of the weld line c to be determined is an image of the surface of the automobile part, and the second side adjacent region of the weld line c to be determined is a heat affected zone. The first side neighborhood of the weld line d to be determined is a heat affected zone, and the second side neighborhood of the weld line d to be determined is a smooth silver surface. When the welding line c to be determined and the welding line d to be determined are subjected to wrapping detection, the area surrounded by the welding line c to be determined is marked as an area due to the fact that the welding line c to be determined contains more pixels, and the area surrounded by the welding line d to be determined is marked as an area due to the fact that the welding line d to be determined contains less pixels. Area findingAnd areaOf intersection ofTo find a regionAnd areaUnion ofIf there is an intersectionNumber and area of middle pixel pointsThe number ratio of the middle pixel points is more than or equal toIf regionNumber and union of middle pixel pointsIs greater than or equal toThen region ofParcel area. Region to regionAnd taking the corresponding weld line d to be determined as a final weld line, and taking the area surrounded by the final weld line as a welding area.
In summary, the present invention provides a method for identifying a weld line in an image of an automobile part, which utilizes a computer vision technique to identify the weld line in the image of the automobile part. The method can accurately identify the welding area of the automobile parts based on the characteristics of the welding area and the morphological and structural characteristics of the area around the welding area, and greatly reduces the false detection rate of the welding area.
Claims (8)
1. A welding identification method for automobile parts is characterized by comprising the following steps:
obtaining an automobile part image, and extracting a plurality of independent contour lines in the automobile part image;
neighborhood detection is carried out on two sides of each independent contour line to obtain neighborhood on two sides of each independent contour line, wherein the neighborhood on two sides comprises a first side neighborhood and a second side neighborhood;
converting the automobile part image into a color LAB image, calculating the color richness of a first side neighborhood and a second side neighborhood of each independent contour line in the color LAB image, and determining a color richness threshold value according to all the obtained color richness;
when the color richness of a first side neighborhood or the color richness of a second side neighborhood of any one independent contour line is larger than a color richness threshold value, the independent contour line is used as an alternative weld line to obtain all alternative weld lines;
calculating the color contrast of the first side neighborhood and the second side neighborhood of each alternative welding line by using the color richness of the first side neighborhood and the color richness of the second side neighborhood of each alternative welding line;
acquiring gray level images of a first side neighborhood and a second side neighborhood, constructing a gray level co-occurrence matrix, extracting texture characteristics of the first side neighborhood and the second side neighborhood of each alternative welding line in the gray level images by using the gray level co-occurrence matrix, and calculating the texture contrast of the first side neighborhood and the second side neighborhood of each alternative welding line;
calculating the total contrast of a first side neighborhood and a second side neighborhood of each alternative weld line by using the color contrast and the texture contrast corresponding to each alternative weld line, and taking the alternative weld line as the weld line to be determined when the total contrast is greater than a preset total contrast threshold;
and (4) detecting the encapsulation of any two weld lines to be determined to identify a final weld line, and taking the area enclosed in the final weld line as a welding area.
2. The method for identifying the welding of the automobile parts according to claim 1, wherein the calculating the color richness of the first side neighborhood and the second side neighborhood of each independent contour line in the color LAB image comprises:
acquiring channel values of each pixel point in a first side neighborhood of each independent contour line in three channels of L, A and B in the color LAB image;
obtaining a color vector of each pixel point in the first side neighborhood according to the channel value of each pixel point in the L, A and B channels in the first side neighborhood, dividing the pixel points corresponding to the same color vector into same category colors, and counting the number of the pixel points in the same category color and the category number of the color in the first side neighborhood;
calculating the channel value mean values of all pixel points in the first side neighborhood in three channels of L, A and B by using the color vector of each pixel point in the first side neighborhood, and forming a reference color vector by the calculated channel value mean values in the three channels;
calculating the distance between the color vector corresponding to each category color in the first side neighborhood and the reference color vector;
extracting gradients of each pixel point in the first side neighborhood on three channels of L, A and B, and calculating the color gradient of each pixel point according to the gradients of each pixel point on the three channels of L, A and B;
calculating the average color gradient of all pixel points in the first side neighborhood according to the color gradient of each pixel point in the first side neighborhood; calculating the color richness of the first side neighborhood of each independent contour line by utilizing the category number of the colors in the first side neighborhood, the number of pixel points in the same category color, the distance between the color vector corresponding to each category color and the reference color vector and the average color gradient of all the pixel points;
and according to the calculation method of the color richness of the first side neighborhood of each independent contour line, calculating the color richness of the first side neighborhood and the second side neighborhood of each independent contour line in the color LAB image.
3. The method for identifying welding of automobile parts according to claim 2, wherein the color richness of the first side neighborhood of each individual contour line is calculated by the following formula:
wherein the content of the first and second substances,representing the number of categories of colors within the first lateral neighborhood;representing the number of pixel points in the same category color in the first side neighborhood;representing the total number of pixel points in the first side neighborhood;indicating the second in the first side neighborhoodThe distance between the color vector corresponding to the color of the individual category and the reference color vector;representing the average color gradient of all pixel points in the first side neighborhood;and representing the color richness of the neighborhood of the first side of any one independent contour line.
4. The method for identifying welding of automobile parts according to claim 1, wherein the calculation formula of the color contrast of the first side neighborhood and the second side neighborhood of each candidate welding line is as follows:
wherein the content of the first and second substances,representing the color richness of the first side neighborhood of any one alternative welding line;representing the color richness of the second side neighborhood of any one alternative welding line;to representAndminimum value of (1);to representAndmaximum value of (1);representing the color contrast of the first and second side neighborhoods of any one of the candidate weld lines.
5. The method for identifying welding of automobile parts according to claim 1, wherein the calculating the texture contrast of the first side neighborhood and the second side neighborhood of each candidate welding line by using the texture features of the first side neighborhood and the second side neighborhood of each candidate welding line in the gray scale image extracted by the gray scale co-occurrence matrix comprises:
obtaining a first gray level co-occurrence matrix by utilizing the gray level value of the first side neighborhood of each alternative weld line in the gray level image;
obtaining a second gray level co-occurrence matrix by utilizing the gray level value of the second side neighborhood of each alternative weld line in the gray level image;
calculating the energy, entropy, contrast and inverse difference moment of the first gray level co-occurrence matrix and the second gray level co-occurrence matrix by using each numerical value in the first gray level co-occurrence matrix and the second gray level co-occurrence matrix as a texture feature;
calculating the texture structure similarity of the first side neighborhood and the second side neighborhood of each alternative welding line by using the texture characteristics of the first side neighborhood and the second side neighborhood of each alternative welding line in the gray level image;
and calculating the texture contrast of the first side neighborhood and the second side neighborhood of each alternative welding line according to the texture structure similarity of the first side neighborhood and the second side neighborhood of each alternative welding line.
6. The method for identifying the weld of the automobile part as claimed in claim 5, wherein the calculation formula of the texture similarity between the first side adjacent region and the second side adjacent region of each candidate weld line is as follows:
wherein the content of the first and second substances,texture feature representing the neighborhood of the first side of any one of the candidate weld linesA numerical value;second representing texture features adjacent to a second side of any one of the candidate weld linesA numerical value;first side neighborhood and second side neighborhood representing any one alternative weld lineTexture similarity of neighborhoods;
the calculation formula of the texture contrast of the first side neighborhood and the second side neighborhood of each candidate welding line is shown as the following formula:
wherein the content of the first and second substances,representing the texture structure similarity of a first side neighborhood and a second side neighborhood of any one alternative welding line;representing the texture contrast of the first and second side neighborhoods of any one of the candidate weld lines.
7. The method for identifying a weld of automotive parts according to claim 6, wherein the calculation formula of the total contrast of the first side neighborhood and the second side neighborhood of each candidate weld line is as follows:
wherein the content of the first and second substances,representing the color contrast of the first side neighborhood and the second side neighborhood of any one alternative weld line;representing the texture contrast of the first side neighborhood and the second side neighborhood of any one alternative weld line;representing the total contrast of the first and second side neighborhoods of any one of the candidate weld lines.
8. The method for identifying the welding of the automobile parts according to claim 1, wherein the detecting the wrapping performance of any two weld lines to be determined to identify a final weld line, and the area enclosed in the final weld line is used as a welding area, and the method comprises the following steps:
respectively solving the convex contour line of each weld line to be determined by using a convex hull algorithm;
obtaining an intersection of the areas surrounded by the convex contour lines of any two to-be-determined weld lines;
extracting two regions with intersection, and recording the region with more pixels in the two regions with intersection as the regionIn the two regions having intersection, a region having a small number of pixels is defined as a region;
Area findingAnd areaOf intersection ofTo find a regionAnd areaUnion ofIf there is an intersectionNumber and area of middle pixel pointsThe number ratio of the middle pixel points is more than or equal toIf regionNumber and union of middle pixel pointsIs greater than or equal toThen region ofParcel area;
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