CN114813191A - Performance test system and method of liquid cooling equipment - Google Patents
Performance test system and method of liquid cooling equipment Download PDFInfo
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- CN114813191A CN114813191A CN202210479082.7A CN202210479082A CN114813191A CN 114813191 A CN114813191 A CN 114813191A CN 202210479082 A CN202210479082 A CN 202210479082A CN 114813191 A CN114813191 A CN 114813191A
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- G—PHYSICS
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- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
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Abstract
The embodiment of the invention discloses a performance test system and a method of liquid cooling equipment, wherein the system comprises: the control unit is respectively connected with the plurality of performance test units and the detection units corresponding to the performance test units; the control unit is used for acquiring a target test flow and test environment data of the liquid cooling equipment to be tested; and sequentially calling a target performance testing unit corresponding to the performance to be tested based on the testing sequence to test according to the standard data of the testing environment and the actual data of the testing environment, acquiring the testing data detected by a target detection unit corresponding to the target performance testing unit, and generating a performance testing result according to the acquired testing data. By adopting the mode, the performance testing unit can be independently selected, so that a user can freely select the testing unit to obtain a space of an individualized testing process, individualized automatic testing of the liquid cooling equipment to be tested is realized, the types of the liquid cooling equipment to be tested facing the testing system can be widened, and the testing process is more flexible and flexible.
Description
Technical Field
The invention relates to the technical field of production and test of liquid cooling equipment, in particular to a performance test system and method of liquid cooling equipment.
Background
Liquid cooling is a new cooling method for heat dissipation of chips, and generally, the chips are cooled by liquid cooling equipment or components such as a liquid cooling cabinet or a liquid cooling plate. For example, the chip can be placed in the liquid cooling cabinet through the pipeline arranged in the liquid cooling cabinet, so that the cooling liquid circulates in the pipeline, the temperature generated by the chip is taken away, and the cooling is realized.
Generally, when liquid cooling equipment or components such as a liquid cooling cabinet and a liquid cooling plate leave a factory, the performance of the equipment or the components needs to be tested, but the current testing mode generally needs a plurality of different testing devices to test different performances respectively, and the testing efficiency is low, so that a testing means which can ensure the reliability of a pressure maintaining test result and has the performance with higher testing efficiency is still lacked.
Disclosure of Invention
The invention mainly aims to provide a performance testing system and method of liquid cooling equipment, which can solve the problem that a performance testing means which can ensure the reliability of a pressure maintaining test result and has higher testing efficiency is lacked in the prior art.
In order to achieve the above object, a first aspect of the present invention provides a performance testing system for liquid cooling equipment, the system comprising:
the device comprises a control unit, a plurality of performance test units respectively connected with the control unit, and a detection unit corresponding to the performance test units;
the control unit is used for acquiring a target test flow and test environment data of the liquid cooling equipment to be tested, wherein the target test flow comprises at least one performance to be tested and a test sequence of the performance to be tested; the test environment data comprises standard data of a test environment and actual data of the test environment; and sequentially calling a target performance testing unit corresponding to the performance to be tested based on a testing sequence according to the standard data of the testing environment and the actual data of the testing environment to test, acquiring the testing data detected by a target detection unit corresponding to the target performance testing unit, and generating a performance testing result according to the acquired testing data.
In one possible implementation, the performance testing unit includes: one or more of a pressure maintaining unit, a flushing unit, a copying unit, a vacuumizing unit, a liquid discharging and drying unit, a nitrogen injection unit and a gas-liquid discharging unit.
In one possible implementation, the pressure holding unit comprises: the device comprises a target gas source, a pressure regulating device, an inflation pipeline, a first ball valve and a first electromagnetic valve; the gas outlet of target air supply with the one end of gas pipeline is connected, gas pipeline's the other end be used for to the liquid cooling equipment output gas that awaits measuring, pressure regulation apparatus, first ball valve, first solenoid valve set gradually in gas pipeline, just the gas of target air supply output exports extremely after pressure regulation apparatus, first solenoid valve, first ball valve in proper order the liquid cooling equipment that awaits measuring.
In one possible implementation, the flushing unit comprises: the liquid injection device comprises a liquid injection device, a second ball valve and a first liquid injection pipeline, wherein a liquid outlet of the liquid injection device is connected with one end of the first liquid injection pipeline, the other end of the first liquid injection pipeline is used for outputting flushing liquid to the liquid cooling equipment to be tested, and the second ball valve is sequentially arranged on the first liquid injection pipeline and used for controlling the liquid injection speed.
In one possible implementation, the copying unit includes: a second liquid injection pipeline and a third ball valve; the third ball valve is arranged in the second liquid injection pipeline and used for controlling the flow rate of the refrigerant liquid in the second liquid injection pipeline; and the liquid outlet of the second liquid injection pipeline is used for outputting refrigerating liquid to the liquid cooling equipment to be tested so as to dissipate heat of the target equipment.
In one possible implementation, the evacuation unit includes: evacuating device, fourth ball valve, bleed-off line be used for with the gas in the liquid cooling equipment that awaits measuring is taken out, the fourth ball valve sets up in bleed-off line for the speed of control pumping.
In one possible implementation, the drain drying unit includes: the hot air gun comprises a hot air gun body, a hot air pipeline and a fifth ball valve, wherein an air outlet of the hot air gun body is connected with one end of the hot air pipeline, the other end of the hot air charging pipeline is used for outputting hot air to the liquid cooling equipment to be tested, and the fifth ball valve is arranged on the hot air charging pipeline and used for controlling the hot air speed.
In one possible implementation, the nitrogen injection unit comprises: annotate nitrogen device, pressure regulating device, second solenoid valve, annotate nitrogen and connect and annotate the nitrogen pipe way, annotate the gas outlet of nitrogen device with annotate the one end of nitrogen pipe way connect annotate the other end of nitrogen pipe way with annotate nitrogen articulate, the second solenoid valve and pressure regulating device set up in annotate the nitrogen pipe way, just annotate the nitrogen gas of nitrogen device output in proper order through pressure regulating device, second solenoid valve and annotate nitrogen and connect the back output extremely the liquid cooling equipment that awaits measuring.
In one possible implementation, the gas-liquid discharge unit includes: the device comprises a first liquid drainage pipeline, a second liquid drainage pipeline, an exhaust pipeline, a sixth ball valve, a seventh ball valve and an eighth ball valve, wherein the sixth ball valve is arranged in the first liquid drainage pipeline and is used for controlling the discharge speed of flushing liquid in the liquid cooling equipment to be tested; the seventh ball valve is arranged on the second liquid discharge pipeline and is used for controlling the discharge speed of the refrigerant liquid in the liquid cooling equipment to be tested; the eighth ball valve set up in exhaust duct, the eighth ball valve is used for control will the discharge velocity of the gas in the liquid cooling equipment that awaits measuring.
In order to achieve the above object, a second aspect of the present invention provides a performance testing method, including:
acquiring a target test flow and test environment data of liquid cooling equipment to be tested, wherein the target test flow comprises at least one performance to be tested and a test sequence of the performance to be tested, and the test environment data comprises standard data of a test environment and actual data of the test environment;
sequentially calling target performance test units corresponding to the to-be-tested performance to test based on a test sequence according to the standard data of the test environment and the actual data of the test environment;
and acquiring test data detected by a target detection unit corresponding to the target performance test unit, and generating a performance test result according to the acquired test data and a preset rule.
In a possible implementation manner, when the performance to be tested includes a pressure holding test, the target performance testing unit includes a pressure holding unit, and the standard data includes a target pressure holding pressure and a preset first pressure threshold;
then, sequentially calling the target performance test units corresponding to the to-be-tested performance to test based on the test sequence according to the standard data of the test environment and the actual data of the test environment, including:
when the first actual pressure of a target gas source to be filled into the liquid cooling equipment to be tested is not lower than the target pressure maintaining pressure of the liquid cooling equipment to be tested, controlling a first ball valve to be opened at a preset opening and closing degree, and controlling a first electromagnetic valve to be opened; the first ball valve and the first electromagnetic valve are both arranged on an inflation pipeline for transmitting the target gas source to the liquid cooling equipment to be tested;
monitoring a second real-time actual pressure of the liquid cooling equipment to be tested;
when the second actual pressure is equal to a preset first pressure threshold value, controlling the first electromagnetic valve to be switched between an opening state and a closing state according to a preset first opening and closing frequency, and controlling the first electromagnetic valve and the first ball valve to be in the closing state until the second actual pressure is equal to a target pressure maintaining pressure, wherein the preset first pressure threshold value is smaller than the target pressure maintaining pressure.
In a feasible implementation manner, when the performance to be tested includes a flushing test, the target performance testing unit includes a flushing unit, and the standard data includes a preset first water quality state threshold and a preset second water quality state threshold;
then, sequentially calling the target performance test units corresponding to the to-be-tested performance to test based on the test sequence according to the standard data of the test environment and the actual data of the test environment, including:
when the first actual water quality state value is not lower than a preset first water quality state threshold value, controlling the second ball valve to be in an open state, controlling the liquid injection device to inject flushing liquid into the liquid cooling equipment to be tested at a target output frequency so as to flush the liquid cooling equipment to be tested, wherein the target output frequency is positively correlated with the number of the target liquid cooling equipment to be tested, the number of the target liquid cooling equipment to be tested is less than or equal to the number of the liquid cooling equipment to be tested, and the target liquid cooling equipment to be tested is the liquid cooling equipment to be tested in a flushing state;
monitoring a real-time third actual pressure of the liquid cooling equipment to be tested;
and when the third actual pressure is not lower than a preset second pressure threshold value, controlling the sixth ball valve to be in an open state, monitoring a real-time second actual water quality state value of the liquid cooling equipment to be tested, and when the second actual water quality state value is not lower than the preset second water quality state threshold value, controlling the second ball valve, the sixth ball valve and the liquid injection device to be in a closed state.
In a feasible implementation manner, when the performance to be tested includes a drying test, the target performance testing unit includes a liquid discharge drying unit, a vacuumizing unit and a gas-liquid discharge unit, and the standard data includes a preset vacuum degree threshold, a preset temperature and a preset humidity difference threshold;
then, sequentially calling the target performance test units corresponding to the to-be-tested performance to test based on the test sequence according to the standard data of the test environment and the actual data of the test environment, including:
controlling a fourth ball valve and a vacuumizing device to be in an opening state so as to carry out vacuumizing operation on the liquid cooling equipment to be tested;
monitoring a real-time first actual vacuum degree of the liquid cooling equipment to be tested;
when the first actual vacuum degree is not lower than the preset vacuum degree threshold value, controlling the fourth ball valve and the vacuum pump to be in a closed state, controlling the fifth ball valve and the eighth ball valve to be in an open state, and controlling the hot air gun to be opened at a preset temperature;
monitoring a real-time first actual humidity value and a first actual temperature value of the liquid cooling equipment to be tested, and a real-time second actual humidity value of hot air output by a hot air gun;
when the difference value between the first actual humidity value and the second actual humidity value is not higher than a preset humidity difference threshold value, controlling the hot air gun to be closed; and when the first actual temperature value is not higher than the preset temperature threshold value, controlling the fifth ball valve and the eighth ball valve to be in a closed state.
In a feasible implementation manner, when the target test process includes a nitrogen injection test, the target performance test unit includes a nitrogen injection unit and a vacuum pumping unit, and the standard data includes a preset vacuum degree threshold, a preset second pressure threshold and a target nitrogen injection pressure;
then, sequentially calling the target performance test units corresponding to the to-be-tested performance to test based on the test sequence according to the standard data of the test environment and the actual data of the test environment, including:
controlling a fourth ball valve and a vacuum pump to be in an opening state so as to carry out vacuumizing operation on the liquid cooling equipment to be tested;
monitoring a real-time second actual vacuum degree of the liquid cooling equipment to be tested;
when the second actual vacuum degree is not lower than the preset vacuum degree threshold value, controlling the fourth ball valve and the vacuum pump to be in a closed state, controlling the second electromagnetic valve to be in an open state, and controlling the nitrogen injection device to start nitrogen injection operation to the liquid cooling equipment to be tested;
monitoring real-time fourth actual pressure of the liquid cooling equipment to be tested;
when the fourth actual pressure is not less than a preset second pressure threshold, controlling the second electromagnetic valve to be switched between an opening state and a closing state according to a preset second opening and closing frequency, and controlling the second electromagnetic valve and the nitrogen injection device to be in the closing state until the fourth actual pressure is not less than the target nitrogen injection pressure, wherein the preset second pressure threshold is less than the target nitrogen injection pressure.
In a feasible implementation manner, when the target test process includes a liquid discharge test, the target performance test unit includes a gas-liquid discharge unit, the standard data includes a preset emptying time, and then the target performance test unit corresponding to the to-be-tested performance is sequentially called to perform a test based on a test sequence according to the standard data of the test environment and the actual data of the test environment, including:
when a copying stop signal or a flushing completion signal is received, controlling a third ball valve and an eighth ball valve to be in an opening state;
recording the actual liquid discharge time, and controlling the third ball valve and the eighth ball valve to be in a closed state when the actual liquid discharge time is not less than the preset emptying time.
The embodiment of the invention has the following beneficial effects:
the invention provides a performance test system of liquid cooling equipment, which comprises: the device comprises a control unit, a plurality of performance test units respectively connected with the control unit, and a detection unit corresponding to the performance test units; the control unit is used for acquiring a target test flow and test environment data of the liquid cooling equipment to be tested, wherein the target test flow comprises at least one performance to be tested and a test sequence of the performance to be tested; the test environment data comprises standard data of the test environment and actual data of the test environment; and sequentially calling a target performance testing unit corresponding to the performance to be tested based on the testing sequence to test according to the standard data of the testing environment and the actual data of the testing environment, acquiring the testing data detected by a target detection unit corresponding to the target performance testing unit, and generating a performance testing result according to the acquired testing data. By adopting the mode, the performance testing unit can be independently selected, so that a user can freely select the testing unit to obtain a space of an individualized testing process, individualized automatic testing of the liquid cooling equipment to be tested is realized, the types of the liquid cooling equipment to be tested facing the testing system can be widened, and the testing process is more flexible and flexible.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Wherein:
fig. 1 is a block diagram of a performance testing system of a liquid cooling device according to an embodiment of the present invention;
FIG. 2 is a flowchart of a performance testing method according to an embodiment of the present invention;
FIG. 3 is another flow chart of a system for testing performance of a liquid cooling apparatus according to an embodiment of the present invention;
FIG. 4 is a diagram of an application environment of a performance testing system of a liquid cooling device according to an embodiment of the present invention;
fig. 5 is a block diagram of a computer device according to an embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, fig. 1 is a block diagram of a performance testing system of a liquid cooling device according to an embodiment of the present invention, where the performance testing system of the liquid cooling device shown in fig. 1 may include:
the device comprises a control unit 10, a plurality of performance test units 11 respectively connected with the control unit 10, and a detection unit 12 corresponding to the performance test units;
it should be noted that the system shown in this embodiment may be used for performance testing of a liquid cooling device, further, the control unit 10 is configured to control a plurality of performance testing units 11 to implement performance testing of the liquid cooling device, the control unit 10 may be any controller or control device with a data processing function, such as an industrial personal computer, and the performance testing units 11 are respectively connected to the control unit 10 to perform data interaction with the control unit 10, so that the control unit 10 may receive a test result of the performance testing units 11, and the performance testing units 11 may receive a test instruction of the control unit 10, and further, each performance testing unit 11 may further have a detection unit 12 corresponding to the performance testing unit 11, and the detection unit 12 is configured to detect test data of the performance testing units 11, where the test data includes, but is not limited to, pressure data, and pressure data, Temperature data, humidity data, water quality data, and the like may reflect performance related data of the performance test results, wherein the water quality data includes, but is not limited to, solution pH data, solution turbidity data, and conductivity data, and the like, reflecting the state of the solution. Further, the performance tests include but are not limited to performance tests such as pressure maintaining tests, flushing tests, copying tests, vacuumizing tests, liquid discharging and drying tests, nitrogen injection tests and gas-liquid discharging tests on the liquid cooling equipment.
The control unit 10 is specifically configured to obtain a target test flow and test environment data of the liquid cooling device to be tested, where the target test flow includes at least one performance to be tested and a test sequence of the performance to be tested; the test environment data comprises standard data of the test environment and actual data of the test environment; according to the standard data of the test environment and the actual data of the test environment, sequentially calling the target performance test unit 11 corresponding to the performance to be tested based on the test sequence to test, acquiring the test data detected by the target detection unit 12 corresponding to the target performance test unit 11, and generating a performance test result according to the acquired test data.
It should be noted that, before performing the performance test, the performance to be tested may be selected by the user, and since each test unit in the system is modularized one by one, the user may individually select the performance to be tested, so as to implement a flexible customized test flow, specifically, a performance test selection interface may be provided through the display screen of the intelligent terminal including the control unit or any intelligent terminal in communication connection with the control unit, and a target test flow of the liquid cooling device to be tested is obtained according to the selection of the user, where the target test flow includes at least one performance to be tested and a test sequence of the performance to be tested, for example, the performance to be tested selected by the user includes a pressure holding performance test and a flushing performance test, and the test sequence is to perform the pressure holding performance test first and then perform the flushing performance test, so that the target test flow is "pressure holding performance test → flushing performance test", the target test process may also be a fixed set process, which is not limited in this embodiment, and the performance type of the performance test may be determined by obtaining the target test process of the liquid cooling device to be tested, and further, test environment data may be obtained, where the test environment data includes, but is not limited to, device environment parameters of the liquid cooling device to be tested and device environment parameters of the test system, where the test environment data may be divided into two types, one type is standard data used as a test environment of a test standard, and the other type is actual data of the test environment in an actual test process, the standard data indicates, for example, threshold data that a certain performance test is qualified, and the actual data is data used for reflecting an actual situation in a certain performance test. Further, according to the standard data of the test environment and the actual data of the test environment, sequentially calling target performance test units corresponding to the performances to be tested based on the test sequence to perform the test, and specifically, after the test sequence is determined, sequentially testing the liquid cooling equipment to be tested according to the test sequence, wherein the target performance test units corresponding to the performances to be tested are sequentially called through the test sequence to perform the test on the liquid cooling equipment to be tested, taking the pressure maintaining performance test → flushing performance test as an example, the performance test unit corresponding to the pressure maintaining performance test is a pressure maintaining unit, the performance test unit corresponding to the flushing performance test is a flushing unit, further, the control unit takes the performance test unit corresponding to the pressure maintaining performance test → the flushing performance test according to the test sequence, as the target performance test unit, and calling the pressure maintaining unit for testing, and after the pressure maintaining unit is tested, further taking the performance testing unit corresponding to the flushing performance test as a target performance testing unit according to the execution sequence, and calling the flushing unit for testing. Finally, in the testing process, the detection unit corresponding to the testing unit can detect the actual parameter condition of the testing unit in real time and feed the actual parameter condition back to the control unit, so that the control unit can obtain the testing data detected by the target detection unit corresponding to the target performance testing unit, for example, the target detection unit of the pressure maintaining unit can be a pressure monitoring unit, the target detection unit of the flushing device can be a pressure and water quality detection unit, and further the testing data can comprise pressure data and water quality data, further the control unit can generate a performance testing result according to the obtained testing data, for example, the pressure maintaining capacity of the device to be tested is obtained through the testing data of the pressure maintaining unit, and the testing data of the flushing unit obtains the cleanliness of the cleanliness degree of the liquid cooling device to be tested.
The invention provides a performance test system of liquid cooling equipment, which comprises: the device comprises a control unit, a plurality of performance test units respectively connected with the control unit, and a detection unit corresponding to the performance test units; the control unit is used for acquiring a target test flow and test environment data of the liquid cooling equipment to be tested, wherein the target test flow comprises at least one performance to be tested and a test sequence of the performance to be tested; the test environment data comprises standard data of the test environment and actual data of the test environment; and sequentially calling a target performance testing unit corresponding to the performance to be tested based on the testing sequence to test according to the standard data of the testing environment and the actual data of the testing environment, acquiring the testing data detected by a target detection unit corresponding to the target performance testing unit, and generating a performance testing result according to the acquired testing data. By adopting the mode, the performance testing unit can be independently selected, so that a user can freely select the testing unit to obtain a space of an individualized testing process, individualized automatic testing of the liquid cooling equipment to be tested is realized, the types of the liquid cooling equipment to be tested facing the testing system can be widened, and the testing process is more flexible and flexible.
Referring to fig. 2, fig. 2 is a flowchart of a performance testing method according to an embodiment of the present invention, where the method shown in fig. 2 is applied to a performance testing system of the liquid cooling device, and the method shown in fig. 2 can be executed by the control unit, where the method shown in fig. 2 specifically includes the following steps:
201. acquiring a target test flow and test environment data of liquid cooling equipment to be tested, wherein the target test flow comprises at least one performance to be tested and a test sequence of the performance to be tested; the test environment data comprises standard data of a test environment and actual data of the test environment;
it should be noted that, the content of step 201 is similar to that of part of the control unit shown in fig. 1, and for avoiding repetition, details of the control unit shown in fig. 1 may be specifically referred to. Exemplary properties to be tested include, but are not limited to, one or more of a pressure holding test, a flushing test, a press test, a vacuum test, a liquid discharge drying test, a nitrogen injection test, and a gas-liquid discharge test, wherein the test sequence of the properties to be tested is different based on the difference in the properties to be tested in the target test flow, for example, the properties to be tested in the target test flow includes the pressure holding test, the flushing test, and the press test, and then the test sequence of the properties to be tested is the pressure holding test → the flushing test → the press test; if the performance to be tested in the target test flow includes a pressure holding test and a copying test, the test sequence of the performance to be tested is the pressure holding test → the copying test, which is not limited by this example.
202. Sequentially calling a target performance testing unit corresponding to the performance to be tested based on a testing sequence to test according to standard data of a testing environment and actual data of the testing environment;
it should be noted that, the content of step 202 is similar to that of part of the control unit shown in fig. 1, and for avoiding repetition, details of the control unit shown in fig. 1 may be referred to specifically. Exemplary properties to be tested include, but are not limited to, one or more of a pressure holding test, a flushing test, a press test, a vacuum test, a liquid discharge drying test, a nitrogen injection test, and a gas-liquid discharge test, wherein the test sequence of the properties to be tested is different based on the difference in the properties to be tested in the target test flow, for example, the properties to be tested in the target test flow includes the pressure holding test, the flushing test, and the press test, and then the test sequence of the properties to be tested is the pressure holding test → the flushing test → the press test; if the performance to be tested in the target test flow includes a pressure holding test and a copying test, the test sequence of the performance to be tested is the pressure holding test → the copying test, which is not limited by this example.
203. And acquiring test data detected by a target detection unit corresponding to the target performance test unit, and generating a performance test result according to the acquired test data and a preset rule.
It should be noted that step 203 is similar to a part of the content of the control unit shown in fig. 1, and for avoiding repetition, details of the control unit shown in fig. 1 may be referred to specifically. For example, the steps 202 and 203 are illustrated by taking the performance to be tested including a pressure maintaining test, a flushing test, a copying test, a vacuum pumping test, a liquid draining and drying test, and a nitrogen injecting test as examples, and the target test flow is to sequentially execute the pressure maintaining test, the flushing test, the copying test, the vacuum pumping test, the liquid draining and drying test, and the nitrogen injecting test. Further, step 202 may be: (1) calling pressure maintaining units corresponding to the pressure maintaining tests according to the test sequence for testing, for example, calling a pressure maintaining program to control the pressure maintaining units to perform the pressure maintaining tests, and further, obtaining test data, for example, pressure data, detected by target detection units corresponding to the pressure maintaining units to generate pressure maintaining detection results; further, gas which is flushed into the liquid cooling equipment to be tested during the pressure maintaining test is discharged, namely, the gas-liquid discharging unit is controlled to discharge the gas, when the gas is discharged, a test completion signal of the pressure maintaining test can be obtained, (2) a test unit of the next performance test to be tested of the pressure maintaining test is called according to the test sequence to be tested, namely, a flushing unit corresponding to the liquid injection and flushing test is tested, the flushing unit mainly flushes the equipment to be tested, the cleanliness of the liquid cooling equipment to be tested can be improved through flushing, whether the flushing of the liquid cooling equipment to be tested is qualified or not can be further tested, the flushing unit can be matched with the gas-liquid discharging unit to realize the flushing test, so that flushing liquid is communicated in the liquid cooling equipment to be tested to flush the liquid cooling equipment to be tested, impurities in the liquid cooling equipment to be tested are taken away along with the flowing of the flushing liquid to realize flushing, the washing liquid comprises but is not limited to pure water (3), and a test unit of the next performance test to be tested of 'liquid injection and washing' test is called according to a test sequence to test, namely, a copying unit corresponding to a 'copying test' test link is used for testing, wherein copying refers to controlling equipment in the liquid cooling equipment to be tested to continuously run for a period of time, and when copying test is carried out, cooling liquid needs to be input into the liquid cooling equipment to be tested so as to radiate the target equipment. Furthermore, the copying unit can be matched with the gas-liquid discharging unit for use, so that discharged cooling liquid (4) calls a testing unit for testing the next performance test of the copying test according to the testing sequence to test, namely the liquid discharging unit corresponding to the liquid discharging test, liquid in the equipment to be tested is discharged (5), and the testing unit for testing the next performance test of the liquid discharging test is called according to the testing sequence to test, namely the vacuumizing unit and the drying unit corresponding to the vacuum and drying tests, so that residual liquid in the equipment to be tested is dried, and the drying unit can be matched with the gas-liquid discharging unit for use to discharge dried steam. (6) And calling a test unit of the next performance test of the vacuum and drying test according to the test sequence to test, namely a nitrogen injection unit corresponding to the nitrogen injection test, and injecting nitrogen into the equipment to be tested so as to prevent the equipment to be tested from being oxidized. Finally, the test result of each test unit and the performance test result of the device to be tested can be obtained through the test data.
The different tests have different requirements, so that the preset rules related to the performance test result, such as pressure requirements, temperature requirements and cleanliness requirements, can be determined according to the different test requirements and test standards, so that the performance test result is generated according to the preset rules and the test parameters.
It should be noted that the above target test flow is only an example and is not specifically limited, and the number of the devices to be tested may be multiple, and the multiple liquid cooling devices to be tested may be tested simultaneously, and based on the entity difference of each liquid cooling device to be tested, the test stages of the multiple liquid cooling devices to be tested may be different at the same time, so that the actual data and the standard data are different, and therefore the control unit may respectively call different test units to the multiple liquid cooling devices to be tested simultaneously to perform the test without limitation.
The invention provides a performance testing method, which comprises the following steps: acquiring a target test flow and test environment data of the liquid cooling equipment to be tested, wherein the target test flow comprises at least one performance to be tested and a test sequence of the performance to be tested; the test environment data comprises standard data of the test environment and actual data of the test environment; and sequentially calling a target performance testing unit corresponding to the performance to be tested based on the testing sequence to test according to the standard data of the testing environment and the actual data of the testing environment, acquiring the testing data detected by a target detection unit corresponding to the target performance testing unit, and generating a performance testing result according to the acquired testing data and a preset rule. The performance testing unit can be independently selected by the mode, a user can freely select the testing unit to obtain a space of an individualized testing process, individualized automatic testing of the liquid cooling equipment to be tested is realized, the types of the liquid cooling equipment to be tested facing the testing system can be widened, and the testing process is more flexible and flexible.
Referring to fig. 3, fig. 3 is another flowchart of a performance testing system of a liquid cooling device according to an embodiment of the present invention; the system shown in fig. 3, comprises:
a control unit 30, a plurality of performance test units 31 respectively connected to the control unit 30, and a detection unit 32 corresponding to the performance test units.
The control unit 30 is configured to obtain a target test flow and test environment data of the liquid cooling device to be tested, where the target test flow includes at least one performance to be tested and a test sequence of the performance to be tested; the test environment data comprises standard data of the test environment and actual data of the test environment; according to the standard data of the test environment and the actual data of the test environment, the target performance test unit 31 corresponding to the performance to be tested is sequentially called to test based on the test sequence, the test data detected by the target detection unit 32 corresponding to the target performance test unit 31 is obtained, and a performance test result is generated according to the obtained test data.
It should be noted that the control unit 30, the performance test units 31, and the detection unit 32 shown in fig. 3 are similar to the control unit 10, the performance test units 11, and the detection unit 12 shown in fig. 1, and for avoiding repetition, detailed descriptions are not repeated here, and specific reference may be made to the contents shown in the control unit 10, the performance test units 11, and the detection unit 12 shown in fig. 1.
Further, the performance test unit 31 includes: one or more of a pressure holding unit 310, a flushing unit 311, a copying unit 312, a vacuum-pumping unit 313, a drain drying unit 314, a nitrogen injection unit 315, and a gas-liquid discharge unit 316. The pressure maintaining unit is used for filling a target gas source into the liquid cooling equipment to be tested so as to evaluate the pressure maintaining capacity of the liquid cooling equipment to be tested; the flushing unit is used for conveying flushing liquid to the liquid cooling equipment to be tested so as to clean the liquid cooling equipment to be tested; the copying unit is used for conveying cooling liquid to the liquid cooling equipment to be tested in the copying process of the equipment in the liquid cooling equipment to be tested so as to dissipate heat of the equipment in the liquid cooling equipment to be tested. The vacuumizing unit 313 is used for vacuumizing the equipment to be tested, and the drainage drying unit 314 is used for discharging flushing liquid and refrigerant from the liquid cooling equipment and drying moisture existing in the equipment to be tested, wherein the drainage in the drainage drying unit adopts a positive pressure drainage mode, gas with certain pressure is introduced into a pipeline to discharge liquid inside the pipeline, and the gas can be hot air for drying. And the nitrogen injection unit is used for injecting nitrogen into the liquid cooling equipment so as to prevent the liquid cooling equipment from being oxidized. The gas-liquid discharge unit 316 is used for discharging gas or liquid in the liquid cooling device to be tested.
Referring to fig. 4, fig. 4 is a schematic diagram of an application environment of a performance testing system of a liquid cooling device according to an embodiment of the present invention, where the liquid cooling device to be tested in fig. 4 includes but is not limited to a cabinet, a liquid cooling plate, a liquid cooling pipeline or a node, and other liquid cooling devices or components, that is, a node, that is, a server, and a liquid storage tank is used for storing liquid, such as cooling liquid, flushing liquid, and the like, and further, the liquid storage tank may be a purified water tank, and the pressure maintaining unit 310 shown in fig. 4 includes: an inflation pipeline 3100, a target gas source 3101, a pressure adjusting device 3102, a first ball valve 3103 and a first electromagnetic valve 3104; the gas outlet of target air supply with the one end of gas pipeline is connected, gas pipeline's the other end be used for to the liquid cooling equipment output gas that awaits measuring, pressure regulation apparatus, first ball valve, first solenoid valve set gradually in gas pipeline, just the gas of target air supply output exports extremely after pressure regulation apparatus, first solenoid valve, first ball valve in proper order the liquid cooling equipment that awaits measuring. Further, the testing unit 32 corresponding to the pressure maintaining unit 310 includes a first pressure detecting device (P)320 and a second pressure detecting device (P) 3214.
In one possible implementation, in conjunction with fig. 4, the dwell test method may include: when the performance to be tested comprises a pressure maintaining test, the target performance testing unit comprises a pressure maintaining unit, and the standard data comprises a target pressure maintaining pressure and a preset first pressure threshold;
then, sequentially calling target performance test units corresponding to the to-be-tested performance based on a test sequence according to the standard data of the test environment and the actual data of the test environment to perform a test, including a 1-A3:
a1, when the first actual pressure of a target air source to be filled into the liquid cooling equipment to be tested is not lower than the target pressure maintaining pressure of the liquid cooling equipment to be tested, controlling the first ball valve to be opened at a preset opening and closing degree, and controlling the first electromagnetic valve to be opened; the first ball valve and the first electromagnetic valve are both arranged on an inflation pipeline for transmitting the target gas source to the liquid cooling equipment to be tested;
it should be noted that, in this embodiment, the execution main body may be a control unit, and the manner of acquiring the standard data may be that after the standard data is input by the user, the controller acquires the standard data, or may acquire the standard data by way of network reception. Standard data of the pressure holding test of the device to be tested, for example, pressure holding information required when performing the pressure holding test, may be preset, where the pressure holding information at least includes a target pressure and a pressure holding duration. When the pressure maintaining test is performed, the standard data of the to-be-tested device to be tested can be directly obtained, and further, when the pressure maintaining capability of the to-be-tested device is tested by introducing gas into the to-be-tested device, the first actual pressure of the target gas source to be filled into the to-be-tested device can be monitored, the first actual pressure can be obtained by detecting the actual pressure of the target gas source through the first pressure detection device, the detected first actual pressure is transmitted to the control unit, and real-time calculation can be performed by obtaining state parameters of each device of the system, such as gas flow rate, pipeline volume and the like, for example, the example is not limited. The target pressure maintaining pressure is a pressure value required to be maintained in the liquid cooling device to be tested in the pressure maintaining test, and the pressure maintaining time is the time length of the target pressure maintaining pressure required to be maintained by the device to be tested in the pressure maintaining test.
It should be noted that, after the first actual pressure and the target holding pressure are obtained, it is necessary to determine whether the pressure of the target gas source meets the requirement, that is, whether the first actual pressure is not lower than the target holding pressure, and when the first pressure is not lower than the target holding pressure, it indicates that the pressure of the target gas source at this time meets the requirement, and then the device to be tested may be inflated, and if the target gas source is used as a provider of the gas source, if the pressure does not meet the requirement, the device to be tested may not be inflated. Specifically, when the first actual pressure of a target gas source to be filled into the equipment to be tested is not lower than the target pressure maintaining pressure of the equipment to be tested, the first ball valve is controlled to be opened at a preset opening and closing degree, and the first electromagnetic valve is controlled to be opened; the first ball valve and the first electromagnetic valve are both arranged on an air inflation pipeline for transmitting a target air source to the equipment to be tested.
It can be understood that, in this embodiment, no matter which valve is in the closed state when the pressure holding test is not started, and after the pressure holding test is started, the valve is controlled to be opened or closed according to different test stages according to requirements, wherein the first ball valve and the first electromagnetic valve are both installed on an inflation pipeline for transmitting a target gas source to a device to be tested, and are used for controlling a flow state of the target gas source on the inflation pipeline, so that when a first actual pressure is not lower than a target pressure holding pressure, it is indicated that a pressure state of the target gas source reaches the standard, the device to be tested can be inflated, and the first ball valve and the first electromagnetic valve which are in the closed state are opened, so as to fill the target gas source into the device to be tested. In order to ensure the pressure state of the device to be tested, the pressure of the device to be tested is monitored in real time when the device to be tested is filled with the target gas source. The opening and closing degree of the ball valve is used for controlling the flow rate of the target air source so as to control the charging speed of the target air source. In this embodiment, the preset opening/closing degree may be 20%, but may be set correspondingly according to different test requirements, and is not limited herein.
A2, monitoring the real-time second actual pressure of the liquid cooling device to be tested;
a3, when the second actual pressure is equal to a preset first pressure threshold value, controlling the first electromagnetic valve to switch between an opening state and a closing state according to a preset first opening and closing frequency, and controlling the first electromagnetic valve and the first ball valve to be in the closing state until the second actual pressure is equal to a target pressure maintaining pressure, wherein the preset first pressure threshold value is smaller than the target pressure maintaining pressure.
Further, the pressure of the device to be tested in the inflation process is monitored in real time, that is, the real-time second actual pressure of the device to be tested is monitored, which can be specifically realized by the second pressure detection device (P) 3214. In the process of monitoring the second actual pressure of the device to be tested in real time when the target gas source is being filled, the second actual pressure can be compared with a preset first pressure threshold value to determine the current inflation state, wherein the preset first pressure threshold value is smaller than the target pressure maintaining pressure, for example, the target pressure maintaining pressure is 0.6MPa, the preset first pressure threshold value can be 0.55MPa, the real-time inflation transition state can be monitored by setting the preset first pressure threshold value to determine whether the target pressure value is approached, when the second actual pressure is equal to the preset first pressure threshold value, the second actual pressure approaches the target pressure value and the inflation is about to be completed, so when the second actual pressure is equal to the preset first pressure threshold value, the first electromagnetic valve is controlled to switch between the open state and the closed state according to the preset opening and closing frequency until the second actual pressure is equal to the target pressure maintaining pressure, and controlling the first electromagnetic valve and the first ball valve to be in a closed state. Namely, when the inflation is to be completed, the inflation of the target air source is controlled by switching the on-off state of the first electromagnetic valve.
It should be noted that, because the ball valve has a certain delay, when the ball valve controls the charging of the target air source, the pressure in the device to be tested may not be equal to the target holding pressure due to the delay, if the ball valve is turned off when the pressure approaches the target holding pressure in order to avoid the delay, the actual pressure in the device to be tested may be lower than the target holding pressure, if the ball valve is turned off when the pressure is equal to the target holding pressure, the delay may be caused for several seconds, the air source is still being charged, the actual pressure in the device to be tested may be higher than the target holding pressure, and the actual pressure in the device to be tested may not be accurately kept at the target holding pressure. Due to the delay of the ball valve, the constant pressure time is also prolonged in the process of frequent opening and closing, and the efficiency of the pressure holding test is reduced. Therefore, the electromagnetic valve can be immediately switched on and off by configuring one electromagnetic valve, no delay influence exists, specifically, when the air inflation is performed, the first ball valve and the first electromagnetic valve are opened to conduct the air inflation pipeline, so that the target air source can be inflated into the equipment to be tested, and the first ball valve is opened at a preset opening degree to control the flow rate of the target air source. When aerifing and being about to end, switch between open mode and closed condition through the first solenoid valve of predetermined frequency control that opens and shuts, when second actual pressure equals target pressurize pressure, also when aerifing the completion, control first solenoid valve and first ball valve and be in closed condition, can understand because the switch of solenoid valve does not have the delay, consequently, not only can realize the quick invariant of actual pressure in the equipment to be tested at target pressurize pressure when the shutoff, and can also make the improvement invariable precision at target pressurize pressure to actual pressure through frequent on-off solenoid valve.
In a feasible implementation manner, if the standard data further includes a pressure maintaining duration, then obtaining test data detected by a target detection unit corresponding to the target performance test unit, and generating a performance test result according to the obtained test data may include: after the inflation is finished (after the first electromagnetic valve and the first ball valve are controlled to be in a closed state), the pressure maintaining capacity is determined, and the pressure maintaining capacity of the equipment to be tested is determined according to the pressure data and a preset rule by monitoring the pressure data of the equipment to be tested in a pressure maintaining time period in real time. Wherein, the length of pressurize time can set up according to actual demand, does not do the restriction once more. It can be understood that the pressure data in the pressure holding time period can reflect the pressure change of the device to be tested in the pressure holding period, so that the pressure holding capacity can be evaluated, and the pressure holding capacity is used for reflecting the air tightness of the device to be tested. The preset rule is used as a basis for judging the pressure maintaining capacity.
For example, timing can be performed according to the pressure holding time length, the initial pressure of the device to be tested at the starting time of the pressure holding time length and the cut-off pressure of the device to be tested at the cut-off time of the pressure holding time length are obtained, and the difference between the initial pressure and the cut-off pressure is substituted into a preset leak rate algorithm to determine a target leak rate; and determining the pressure maintaining capacity of the liquid cooling equipment to be tested according to the target leakage rate.
Specifically, the preset leak rate algorithm may be: leak rate a 1 =(P 1 -P 2 ) Volume/dwell time, wherein P 1 Is an initial pressure, P 2 For stopping pressure, the volume is that of the liquid cooling equipment to be measuredAnd (4) inputting dynamically. The liquid cooling devices to be tested of different device types have different volumes, for example, the volume of a cabinet is larger than that of a server. Determining the pressure maintaining capacity of the liquid cooling equipment to be tested according to the target leakage rate and a preset leakage rate threshold value; the leakage rates of the liquid cooling devices to be tested of different device types are different, wherein if the selection of the devices to be tested is a node (server), the threshold value of the leakage rate is a 0 And if the equipment to be tested is selected to be a cabinet, the leakage rate threshold value is a 0 If the target leakage rate is less than or equal to the target leakage rate threshold value, determining that the pressure maintaining capacity of the equipment to be tested is qualified; and if the target leakage rate is greater than the target leakage rate threshold value, determining that the pressure maintaining capacity of the equipment to be tested is unqualified.
With continued reference to fig. 4, the flushing unit 311 includes: first notes liquid pipeline 3110, priming device 3111 and second ball valve 3112, priming device's liquid outlet with the one end of first notes liquid pipeline is connected the other end of first notes liquid pipeline be used for to await measuring liquid cooling equipment pours into the flush fluid into, the second ball valve set gradually in first notes liquid pipeline for control annotates liquid speed. The detection unit corresponding to the flushing unit comprises a third pressure detection device (P)321, a fourth pressure detection device (P)322, a first pH detection device (pH)322, a first conductivity monitoring device (ED)324, a first turbidity detection device (turbidity) 323, a second pH detection device (pH)3213, a second conductivity monitoring device (ED)3212, a second turbidity detection device (turbidity) 3211 and a second pressure detection device (P) 3214. Further, the water quality information includes pH, conductivity and turbidity values of the liquid.
In one possible implementation manner, in conjunction with fig. 4, the testing method may further include: when the performance to be tested comprises a flushing test, the target performance test unit comprises a flushing unit, and the standard data comprises a preset first water quality state threshold and a preset second water quality state threshold;
then, sequentially calling target performance test units corresponding to the to-be-tested performance based on a test sequence according to the standard data of the test environment and the actual data of the test environment to perform a test, wherein the test comprises B1-B3:
b1, when the first actual water quality state value is not lower than a preset first water quality state threshold value, controlling a second ball valve to be in an open state, controlling a liquid injection device to inject flushing liquid into liquid cooling equipment to be tested at a target output frequency so as to flush the liquid cooling equipment to be tested, wherein the target output frequency is positively correlated with the number of the target liquid cooling equipment to be tested, the number of the target liquid cooling equipment to be tested is less than or equal to the number of the liquid cooling equipment to be tested, and the target liquid cooling equipment to be tested is the liquid cooling equipment to be tested in a flushing state;
before the priming device is opened, the water quality of the flushing liquid needs to be determined, and in the case that the flushing liquid is pure water, it needs to be determined whether the water quality of the flushing liquid meets a first water quality state threshold, wherein the first water quality state threshold includes, but is not limited to, the pH value being: 6.5-7.5, conductivity value less than or equal to 1us/cm, turbidity less than 1 NTU. When the first actual water quality state value is not lower than the preset first water quality state threshold value, the fact that water quality meets the condition of being used as flushing liquid is indicated, the liquid injection device is controlled to output the flushing liquid to the liquid cooling equipment to be tested at a target output frequency so as to flush the liquid cooling equipment to be tested, the target output frequency is positively correlated with the number of the target liquid cooling equipment to be tested, the number of the target liquid cooling equipment to be tested is smaller than or equal to the number of the liquid cooling equipment to be tested, and the target liquid cooling equipment to be tested is the liquid cooling equipment to be tested in a flushing state. It can be understood that, this priming device can wash for a plurality of liquid cooling equipment that await measuring simultaneously, event priming device's output efficiency can change along with the quantity of the liquid cooling equipment that await measuring that needs washed, wherein, priming device can be the water pump, and then the mode of confirming the quantity of the liquid cooling equipment that await measuring that needs wash can be for the pressure differential of water pump both sides, or the washing signal quantity of the liquid cooling equipment that await measuring that statistics needs wash, reflect the quantity of the liquid cooling equipment that await measuring, also can confirm the output frequency of defeated pump based on the pressure differential of water pump both sides, or can confirm the output frequency of defeated pump through the washing signal quantity of the liquid cooling equipment that await measuring that statistics needs wash.
B2, monitoring the real-time third actual pressure of the liquid cooling equipment to be tested;
furthermore, after the water quality of the flushing liquid to be injected meets the requirement, liquid can be injected into the liquid cooling equipment to be tested, the real-time third actual pressure of the liquid cooling equipment to be tested needs to be monitored in real time, and the real-time third actual pressure of the liquid cooling equipment to be tested is the real-time actual pressure of the liquid cooling equipment to be tested when the liquid is injected into the liquid cooling equipment to be tested.
And B3, when the third actual pressure is not lower than a preset second pressure threshold value, controlling the sixth ball valve to be in an open state, monitoring a real-time second actual water quality state value of the liquid cooling device to be tested, and when the second actual water quality state value is not lower than the preset second water quality state threshold value, controlling the second ball valve, the sixth ball valve and the liquid injection device to be in a closed state.
It should be noted that, when the liquid cooling equipment that awaits measuring is filled with to the flush fluid, then can open the flowing back valve, realize that liquid flows in order to wash the liquid cooling equipment that awaits measuring, wherein, when filling the liquid cooling equipment that awaits measuring with the flush fluid, just open the flowing back valve, can realize fully washing, it is concrete, when third actual pressure is not less than predetermined second pressure threshold value, then control the sixth ball valve and be in the open mode, the real-time second actual water quality state value of monitoring liquid cooling equipment that awaits measuring, when second actual water quality state value is not less than predetermined second water quality state threshold value, then control second ball valve, sixth ball valve and priming device and be in the closed mode. Wherein, when predetermined second pressure threshold value can set up to show that the flushing liquid fills the liquid cooling equipment that awaits measuring, the liquid pressure in this liquid cooling equipment that awaits measuring, and then open the sixth ball valve and make the flushing liquid flow in the liquid cooling equipment that awaits measuring, further, through the data of the actual water quality status value of the second that detects the drainage side, confirm whether to wash the completion, wherein, predetermined second water quality status threshold value can include the pH value: 6.5-7.5, the conductivity is less than or equal to 5us/cm, the turbidity is less than 1NTU, the threshold value is used as a judgment standard to determine whether the washing is clean or not, and then the pH value is judged: 6.5-7.5, the conductivity is less than or equal to 5us/cm, the turbidity is less than 1NTU, if so, the washing is qualified, otherwise, the washing is continued to be qualified. Furthermore, the flushing duration can be recorded, the flushing degree of the liquid cooling equipment to be tested is determined according to different equipment types and the recorded flushing duration, the flushing degree is used for reflecting whether the liquid cooling equipment to be tested is overtime or not, when the water quality threshold is not met and the flushing is overtime, the flushing is stopped and the flushing is judged to be unqualified, and when the water quality threshold is not met and the flushing is not overtime, the flushing is continued. Different equipment types have different volumes, so the allowable maximum flushing time length is different, whether the flushing is overtime can be comprehensively evaluated by combining the equipment types and the recorded flushing time length once, and the resource waste is prevented.
Further, with continuing reference to fig. 4, the copying unit 312 includes: a second liquid injection pipeline 3120, a copying device 3121 and a third ball valve 3123; the copying device is used for copying target equipment placed in the liquid cooling equipment to be tested, and the third ball valve is arranged in the second liquid injection pipeline and used for controlling the flow rate of the refrigerant liquid in the second liquid injection pipeline; and the liquid outlet of the second liquid injection pipeline is used for outputting refrigerating liquid to the liquid cooling equipment to be tested so as to dissipate heat of the target equipment. The control unit controls the state of the third ball valve according to a signal output by the copying device, specifically, when the copying device outputs a copying starting signal to a target device placed in the liquid cooling device to be tested, the third ball valve is controlled to be in an open state, and when the copying device outputs a copying stopping signal to the target device placed in the liquid cooling device to be tested, the third ball valve is controlled to be in a closed state. And the flow rate of the refrigerant fluid is controlled by opening or closing the third ball valve. It should be noted that the copying device can be selectively set according to different testing requirements, for example, if a manufacturer has the copying device, the copying device 3121 is not needed, and if the manufacturer does not have the copying device and needs to perform the copying test, the copying device 3121 can be used to perform the related tests, so that the embodiment is merely an example of a feasible implementation manner, and is not particularly limited.
Further, when the target test process includes a liquid discharge test, the target performance test unit includes a gas-liquid discharge unit, the standard data includes a preset emptying time, and then the target performance test unit corresponding to the to-be-tested performance is sequentially called for testing based on a test sequence according to the standard data of the test environment and the actual data of the test environment, where the test sequence includes C1-C2:
c1, when a copying stop signal or a flushing completion signal is received, controlling the third ball valve and the eighth ball valve to be in an opening state;
it should be noted that, during the flushing test and the copying test, liquid, such as flushing liquid or refrigerating liquid, may be injected into the liquid cooling device to be tested, so the liquid cooling device to be tested may have liquid after the above-mentioned test is finished, so it is necessary to perform a liquid discharge operation after the above-mentioned flushing test and copying test are finished, and then when receiving a copying stop signal or a flushing completion signal, the third ball valve and the eighth ball valve are controlled to be in an open state, and the liquid is discharged, wherein the copying stop signal may be sent for the copying unit, and the flushing completion signal may be sent for the flushing unit, which is not limited herein.
And C2, recording the actual liquid discharge time, and controlling the third ball valve and the eighth ball valve to be in a closed state when the actual liquid discharge time is not less than the preset emptying time.
Further, the emptying time can be preset, the actual liquid drainage time is recorded, and when the actual liquid drainage time is not less than the preset emptying time, the third ball valve and the eighth ball valve are controlled to be in a closed state to finish liquid drainage.
In a possible implementation, the vacuum-pumping unit 313 comprises: an air pumping pipeline 3130, a vacuum pumping device 3131, and a fourth ball valve 3132, where the air pumping pipeline 3130 is used to pump out the air in the liquid cooling device to be tested, and the fourth ball valve is disposed in the air pumping pipeline and used to control the speed of air pumping.
It should be noted that, in this embodiment, the system further includes a vacuum unit, and the liquid cooling device to be tested can be in a vacuum state through the vacuum unit, which is beneficial to drying moisture and injecting gas in a vacuum environment. The testing unit corresponding to the vacuum pumping unit 313 includes a vacuum gauge 327, and the vacuum pumping device may be a vacuum pump.
In one possible implementation, the drain drying unit 314 includes: the hot air pipe 3140, the hot air gun 3141 and the fifth ball valve 3142, the air outlet of the hot air gun is connected with one end of the hot air pipe, the other end of the hot air charging pipe is used for outputting hot air to the liquid cooling device to be tested, and the fifth ball valve is arranged on the hot air charging pipe and used for controlling the hot air speed. The detection units of the drain drying unit 314 may be a first temperature sensor (T)329, a first humidity sensor (H)328, a second temperature sensor (T)3215, and a second humidity sensor (H) 3216.
In one possible implementation, the gas-liquid discharge unit 316 includes: the liquid cooling device comprises a first liquid discharge pipeline 3160, a sixth ball valve 3161, a second liquid discharge pipeline 3162, a seventh ball valve 3163, an exhaust pipeline 3164 and an eighth ball valve 3165, wherein the sixth ball valve is arranged on the first liquid discharge pipeline and is used for controlling the discharge speed of flushing liquid in the liquid cooling device to be tested; the seventh ball valve is arranged on the second liquid discharge pipeline and is used for controlling the discharge speed of the refrigerant liquid in the liquid cooling equipment to be tested; the eighth ball valve set up in exhaust duct, the eighth ball valve is used for control will the discharge velocity of the gas in the liquid cooling equipment that awaits measuring. The detection unit corresponding to the gas-liquid discharge unit 316 may include a fifth pressure monitoring device 326.
It should be noted that different output pipelines are respectively arranged for different output substances, specifically, the first liquid discharge pipeline can be used for outputting flushing liquid, the second liquid discharge pipeline can be used for outputting refrigerating liquid, and the gas discharge pipeline can be used for discharging gas or hot air. It is understood that the gas-liquid discharging unit 316 can be used to assist other testing units to perform tests, and discharge substances such as solution or gas in cooperation with different testing units.
Illustratively, when the performance to be tested comprises a drying test, the target performance testing unit comprises a liquid discharge drying unit, a vacuumizing unit and a gas-liquid discharge unit, and the standard data comprises a preset vacuum degree threshold, a preset temperature and a preset humidity difference threshold;
then, sequentially calling target performance test units corresponding to the to-be-tested performance based on a test sequence according to the standard data of the test environment and the actual data of the test environment to perform a test, including D1-D5:
d1, controlling the fourth ball valve and the vacuumizing device to be in an opening state so as to vacuumize the liquid cooling equipment to be tested;
d2, monitoring the real-time first actual vacuum degree of the liquid cooling equipment to be tested;
d3, when the first actual vacuum degree is not lower than the preset vacuum degree threshold value, controlling the fourth ball valve and the vacuum pump to be in a closed state, controlling the fifth ball valve and the eighth ball valve to be in an open state, and controlling the hot air gun to be opened at a preset temperature;
it should be noted that, in order to improve the drying efficiency, the liquid cooling device to be tested may be vacuumized first, and the fourth ball valve and the vacuumizing device of the vacuumizing unit are controlled to be in the open state, so as to perform the vacuuming operation on the liquid cooling device to be tested. When the vacuum pumping is performed, whether the first actual vacuum degree meets the requirement or not is detected in real time, the vacuum pumping can be stopped when the requirement is met, the liquid cooling equipment to be tested begins to be dried, namely, when the first actual vacuum degree is not lower than a preset vacuum degree threshold value, the fourth ball valve and the vacuum pump are controlled to be in a closed state, the fifth ball valve and the eighth ball valve are controlled to be in an open state, and the hot air gun is controlled to be opened at a preset temperature.
D4, monitoring a real-time first actual humidity value and a first actual temperature value of the liquid cooling device to be tested, and a real-time second actual humidity value of hot air output by a hot air gun;
d5, controlling the heat gun to close when the difference value between the first actual humidity value and the second actual humidity value is not higher than a preset humidity difference threshold value; and when the first actual temperature value is not higher than the preset temperature threshold value, controlling the fifth ball valve and the eighth ball valve to be in a closed state.
Furthermore, the working state of the hot air gun is controlled by detecting the state data during drying, and the working data comprises a first real-time actual humidity value and a first actual temperature value of the liquid cooling device to be tested and a second real-time actual humidity value of hot air output by the hot air gun. The degree of hot air supply is determined through humidity change, the hot air gun is closed when the inlet and the outlet are smaller so as to be protected, namely the difference value between the first actual humidity value and the second actual humidity value is not higher than a preset humidity difference threshold value, and the hot air gun is controlled to be closed; further, compare through actual temperature and room temperature, when first actual temperature value is not higher than predetermined temperature threshold, control fifth ball valve and eighth ball valve and be in the closure state, accomplish this stoving, it can be understood, the difference between first actual humidity value and the actual humidity value of second is not higher than predetermined humidity difference threshold, then control the hot-blast rifle and close after, can also open the hot-blast rifle, with through opening heat etc. intensity many times, carry out many times and dry, make drying effect better.
In one possible implementation, the nitrogen injection unit 315 includes: annotate nitrogen pipe way 3150, annotate nitrogen device 3151, second solenoid valve 3152, annotate nitrogen and connect 3153 and adjusting pressure device 3154, annotate the gas outlet of nitrogen device with annotate the one end of nitrogen pipe way connect annotate the other end of nitrogen pipe way with annotate nitrogen articulate, the second solenoid valve with adjusting pressure device set up in annotate the nitrogen pipe way, just annotate nitrogen gas that nitrogen device output in proper order through adjusting pressure device, second solenoid valve and annotate nitrogen connect the back output extremely the liquid cooling equipment that awaits measuring, wherein, adjusting pressure device 3154 is used for adjusting notes nitrogen pressure to adapt to different test demands. Further, the detecting unit of the nitrogen injection unit may be a sixth pressure detecting device (P) 3210.
Illustratively, when the target test process includes a nitrogen injection test, the target performance test unit includes a nitrogen injection unit and a vacuum pumping unit, and the standard data includes a preset vacuum degree threshold, a preset second pressure threshold and a target nitrogen injection pressure;
then, sequentially calling target performance test units corresponding to the to-be-tested performance based on a test sequence according to the standard data of the test environment and the actual data of the test environment to perform a test, including E1-E5:
e1, controlling the fourth ball valve and the vacuum pump to be in an opening state so as to carry out vacuum pumping operation on the liquid cooling equipment to be tested;
it should be noted that, before nitrogen is injected, the liquid cooling device to be tested and the nitrogen injection pipeline should be in a connected state, so that the pipeline and the liquid cooling device to be tested are connected through the fourth ball valve, and the vacuum pump is opened to carry out vacuum pumping operation on the liquid cooling device to be tested. And then after quick-operation joint and the liquid cooling equipment that awaits measuring are connected, just can realize the switch-on state with the liquid cooling equipment that awaits measuring, just can carry out follow-up notes nitrogen operation, so when receiving quick-operation joint's access signal, then control fourth ball valve and vacuum pump and be in the on-state to carry out the evacuation operation to the liquid cooling equipment that awaits measuring, this access signal is that quick-operation joint and the liquid cooling equipment that awaits measuring obtain when putting through.
E2, monitoring the real-time second actual vacuum degree of the liquid cooling equipment to be tested;
e3, when the second actual vacuum degree is not lower than the preset vacuum degree threshold value, controlling the fourth ball valve and the vacuum pump to be in a closed state, controlling the second electromagnetic valve to be in an open state, and controlling the nitrogen injection device to start nitrogen injection operation to the liquid cooling equipment to be tested;
in the steps E2-E3, whether the nitrogen injection operation is performed on the liquid cooling device to be tested is determined by determining whether the actual vacuum degree meets a preset vacuum degree threshold value. Specifically, the real-time second actual vacuum degree of the liquid cooling equipment to be tested is monitored, when the second actual vacuum degree is not lower than a preset vacuum degree threshold value, the fourth ball valve and the vacuum pump are controlled to be in a closed state, the second electromagnetic valve is controlled to be in an open state, and the nitrogen injection device is controlled to start nitrogen injection operation on the liquid cooling equipment to be tested. Further, when the second actual vacuum degree is lower than the preset vacuum degree threshold value, the vacuum pumping is continued.
E4, monitoring the real-time fourth actual pressure of the liquid cooling equipment to be tested;
and E5, when the fourth actual pressure is not less than a preset second pressure threshold, controlling the second electromagnetic valve to switch between an open state and a closed state according to a preset second opening and closing frequency, and controlling the second electromagnetic valve and the nitrogen injection device to be in a closed state until the fourth actual pressure is not less than a target nitrogen injection pressure, wherein the preset second pressure threshold is less than the target nitrogen injection pressure.
It can be understood that, in order to make the nitrogen injection amount meet the anti-oxidation requirement of the liquid cooling device to be measured, the real-time pressure is compared with the target nitrogen injection pressure, and in order to make the pressure value quickly and accurately constant, the second electromagnetic valve is controlled to switch between the open state and the closed state through the second opening and closing frequency, wherein the opening and closing frequency may refer to the aforementioned description in the control content of the first electromagnetic valve, which is not described herein again.
For example, if the user selects the full test performance, the following test example may be referenced in conjunction with fig. 4: the execution sequence comprises pressure maintaining → liquid injection, flushing → copying → liquid discharge → vacuum, drying → nitrogen injection:
1) pressure maintaining device
1.1) through calling the pressurize unit, start the pressurize procedure to whether the suggestion only carries out the pressurize operation, selects the pressurize equipment: the equipment cabinet or node confirms the start;
1.2) by monitoring whether the first actual pressure collected by the first pressure detection device (P)320 is at a preset target holding pressure: the method comprises the steps that P is less than 0.3MPa, P is greater than 0.65MPa, an alarm is given when the pressure is not at the preset target pressure maintaining pressure, the range of the preset target pressure maintaining pressure can be set, test verification can be carried out, a pressure state prompt can be output, the prompt pressure is too low or too high, and it can be understood that the range of the target pressure maintaining pressure can be adjusted according to needs, and the method is only used as an example and is not limited specifically;
1.3) when the first actual pressure is not lower than the target holding pressure, opening the first ball valve 3104 by 20% of opening and closing degree, wherein the opening and closing degree is obtained through test verification and can be adjusted according to different test requirements; opening the first solenoid valve 3103, it can be understood that the opening and closing degree of the ball valve may have different requirements according to different products, and therefore, the opening and closing degree is only exemplified and not specifically limited herein;
1.4) monitoring a second actual pressure acquired by a second pressure detection device (P)3214 in real time, and when the second actual pressure is equal to a preset first pressure threshold, switching the first electromagnetic valve 3103 between an open state and a closed state of the first electromagnetic valve 3103 for multiple times at a preset first opening and closing frequency through the first electromagnetic valve 3103 until the second actual pressure is equal to a target pressure maintaining pressure, and then closing the first electromagnetic valve 3103 and the first ball valve 3104;
1.5) recording the starting pressure P21 collected by the second pressure detection device (P)3214 at the moment; after keeping the pressure for t1, recording a cut-off pressure P22 collected by the second pressure detection device (P)3214 at the moment; and (4) calculating a leakage rate: the leakage rate a1 (P21-P22) volume/dwell time (volume can be manually input);
1.6) judging that the pressure maintaining test is qualified if the leakage rate a1 is less than or equal to the preset leakage rate a0, otherwise judging that the pressure maintaining test is unqualified;
if the holding pressure is selected as the node, a0 is 4E-3mbar L/s
If the pressure holding is selected as a cabinet, a0 is 9E-3mbar L/s
1.7) opening the eighth ball valve 3165 for exhausting, and acquiring the pressure value P collected by the fifth pressure monitoring device 326 in real time Go out Value, wait for P Go out When 0, close eighth ball valve 3165, the pressurize has been accomplished, the suggestion is this pressurize test: and (4) qualified or unqualified.
2) Liquid injection and flushing
2.1) prompting that a flushing link is about to be entered. When entering a flushing ring segment, acquiring pH values, conductivity ED values and turbidity values acquired by 323, 324 and 325 in the pressure-maintaining liquid-injecting and nitrogen-injecting equipment in real time, and determining whether the pH values, the conductivity ED values and the turbidity values meet the pH3-1 value: 6.5-7.5, the conductivity ED3-1 value is: less than or equal to 1us/cm, turbidity 3-1 < 1NTU, NTU represents turbidity;
2.2) if so, calling a liquid injection program to start a flushing link; open second ball valve 3112, start water pump (priming device 3111), this water pump can drag four for a crowd control, as long as there is the washing of a rack (the liquid cooling equipment that awaits measuring) to open promptly, four racks wash and all close promptly, if only one equipment is annotating liquid or washing this moment, then water pump frequency f: set to 50%; when the two devices are filled with liquid or washed, the frequency f of the water pump is as follows: setting the frequency to be 100 percent, or adjusting the frequency of the water pump through the pressure difference between two ends of the water pump;
2.3) acquiring a third actual pressure acquired by a second pressure detection device (P)3214 in real time during liquid injection, and if the third actual pressure reaches a preset second pressure threshold, completing liquid injection and opening a sixth ball valve 3161;
2.4) after the sixth ball valve 3161 is opened, monitoring second actual water quality state values collected by 3213, 3212 and 3211 in real time, wherein the second actual water quality state values comprise a pH value, an electric conductivity ED and a turbidity value;
2.5) judging whether the pH value, the conductivity and the turbidity of the second actual water quality state value simultaneously meet a preset second water quality state threshold value: pH value: 6.5-7.5, the conductivity is less than or equal to 5us/cm, the turbidity is less than 1NTU, if yes, the washing is qualified, otherwise, the washing is continued to be qualified;
2.6) closing the water pump after the flushing is finished; closing the second ball valve 3112 and the sixth ball valve 3161; wherein, can accomplish qualified as washing, perhaps wash repeatedly still unqualified as washing and accomplish, the suggestion is washed this time: and (4) qualified or unqualified.
3) Copying machine
3.1) prompting that a copying link is about to be entered;
3.2) automatically prompting that the copying preparation is finished, and after a client side provides a copying starting signal (a client provides a dry node signal), viewing the client side as a lower computer, and feeding back the copying starting signal to a control unit (an upper computer) by the lower computer;
3.3) opening the seventh ball valve 3163 and the third ball valve 3123, and injecting the refrigerant; if the client site CDU is normally opened, the group control CDU does not need to be added, otherwise, the group control CDU needs to be added;
3.4) the copying machine is finished: the client provides a dry node signal, the lower computer feeds back the dry node signal to the upper computer, and the third ball valve 3123 and the seventh ball valve 3163 are closed;
3.5) prompting the end of copying, and entering a liquid drainage link.
4) Liquid discharge
4.1) calling a liquid discharge unit, and automatically starting a liquid discharge program;
4.2) opening the fifth ball valve 3142 and the sixth ball valve 3161;
4.3) draining liquid for 5min (t can be set, and test and verification are carried out), and then the fifth ball valve 3142 and the sixth ball valve 3161 are closed;
4.4) prompting that the liquid drainage is completed, namely, the vacuum drying link is about to enter.
5) Vacuum drying
5.1) automatically starting a vacuum drying program;
5.2) opening the fourth ball valve 3132;
5.3) starting a vacuum pump (vacuumizing device) 3131 to start a vacuumizing procedure, wherein the vacuum pump can be group-controlled and has a four-by-four capability, that is, one vacuum pump can simultaneously vacuumize at least four cabinets, and as long as one cabinet vacuumizing procedure is started, the vacuum pump is started, and all four cabinet vacuumizing procedures are closed, the four cabinet vacuumizing procedures are closed, and the vacuum pump is started;
5.6) acquiring the vacuum degree collected by the vacuum gauge 327 in real time;
5.7) when the vacuum degree to be collected reaches the vacuum degree preset by the system (the vacuum degree can be set), closing the fourth ball valve 3132;
5.8) turning off the vacuum pump (vacuum pumping device) 3131;
5.9) opening the fifth ball valve 3142 and the eighth ball valve 3165;
5.10) opening the hot air gun 3141, setting the temperature of the hot air gun to be 60 ℃ (the hot air gun is in group control (one-to-two), and the hot air gun is opened as long as one cabinet drying program is opened, and the two cabinet drying programs are closed. The temperature of the hot air gun can be set, and test and verification are carried out);
5.11) acquiring temperature values and humidity values collected by a first temperature sensor (T)329, a first humidity sensor (H)328, a second temperature sensor (T)3215 and a second humidity sensor (H)3216 in real time;
5.12) calculating the moisture content difference delta H of the inlet and outlet hot air, judging whether the moisture content delta H before and after is less than or equal to 10 (the delta H can be set, and testing and verifying), if so, closing the hot air gun, namely calculating the difference value of the moisture values respectively collected by the first humidity sensor (H)328 and the second humidity sensor (H)3216 in real time to be used as the moisture content difference delta H of the inlet and outlet hot air;
5.13) acquiring a temperature value acquired by a first temperature sensor (T)329 of the temperature sensor, and closing a fifth ball valve 3142 and an eighth ball valve 3165 when the temperature reaches a preset temperature value of 25 ℃ (the temperature can be set and tested and verified);
5.14) prompting the completion of the vacuum drying.
6) Nitrogen injection
6.1) starting a nitrogen injection program to prompt whether nitrogen can be injected or not, specifically, whether an access signal of a quick connector is received or not is judged, if the access signal is received, nitrogen injection can be prompted, if the access signal is not received, nitrogen injection cannot be prompted, and a nitrogen injection pipeline needs to be connected;
6.2) if so, opening the second solenoid valve 3152;
6.3) acquiring the numerical value of the nitrogen injection pressure acquired by the pressure sensor 3210 in real time, when the nitrogen injection pressure is about to reach a preset value (a preset second pressure threshold value P can be set, and test verification is performed, namely the preset second pressure threshold value is equal), the second electromagnetic valve 3152 is opened and closed for multiple times, the second electromagnetic valve 3152 is closed after the preset value is reached, the preset second pressure threshold value P is smaller than the preset value, and the preset value refers to the pressure when the nitrogen is fully injected;
6.4) prompting the completion of the nitrogen injection.
Further, the volumes of the cabinet and the nodes (i.e., the servers) are different, so that two sets of different parameters (inconsistent leakage rate, inconsistent injection time or pressure, and actual measurement) are required. All automatic links support manual stopping and starting, and a flow link can be selected to be started, and the flow link supports automatic entering of the next link or only the link is carried out independently. When all the equipment normally operates, the columnar indicator lamp displays green light; when the single equipment is manually stopped or closed, the columnar indicating lamp displays a yellow lamp; when a single device gives an alarm, the column-shaped indicator lamp displays a red light.
The device flow supports fully automatic operation and determination, and also supports a manual mode, but is not limited thereto.
The invention provides a performance test system of liquid cooling equipment, which comprises: the device comprises a control unit, a plurality of performance test units respectively connected with the control unit, and a detection unit corresponding to the performance test units; the control unit is used for acquiring a target test flow and test environment data of the liquid cooling equipment to be tested, wherein the target test flow comprises at least one performance to be tested and a test sequence of the performance to be tested; the test environment data comprises standard data of the test environment and actual data of the test environment; sequentially calling a target performance testing unit corresponding to the performance to be tested based on a testing sequence according to standard data of a testing environment and actual data of the testing environment to test, acquiring testing data detected by a target detection unit corresponding to the target performance testing unit, and generating a performance testing result according to the acquired testing data; the performance test unit includes: one or more of a pressure maintaining unit, a flushing unit, a copying unit, a vacuumizing unit, a liquid discharging and drying unit, a nitrogen injection unit and a gas-liquid discharging unit. By adopting the mode, the performance testing unit can be independently selected, so that a user can freely select the testing unit to obtain a space of an individualized testing process, individualized automatic testing of the liquid cooling equipment to be tested is realized, the types of the liquid cooling equipment to be tested facing the testing system can be widened, and the testing process is more flexible and flexible. And the design of the hot air gun and the vacuum extractor can improve the testing efficiency.
FIG. 5 is a diagram illustrating an internal structure of a computer device in one embodiment. The computer device may specifically be a terminal, and may also be a server. As shown in fig. 5, the computer device includes a processor, a memory, and a network interface connected by a system bus. Wherein the memory includes a non-volatile storage medium and an internal memory. The non-volatile storage medium of the computer device stores an operating system and may also store a computer program which, when executed by the processor, causes the processor to carry out the above-mentioned method. The internal memory may also have stored therein a computer program which, when executed by the processor, causes the processor to perform the method described above. Those skilled in the art will appreciate that the architecture shown in fig. 5 is merely a block diagram of some of the structures associated with the disclosed aspects and is not intended to limit the computing devices to which the disclosed aspects apply, as particular computing devices may include more or less components than those shown, or may combine certain components, or have a different arrangement of components.
In an embodiment, a computer device is proposed, comprising a memory and a processor, the memory storing a computer program which, when executed by the processor, causes the processor to perform the steps of the method as shown in fig. 2.
In an embodiment, a computer-readable storage medium is proposed, in which a computer program is stored which, when being executed by a processor, causes the processor to carry out the steps of the method as shown in fig. 2.
It will be understood by those skilled in the art that all or part of the processes of the methods of the embodiments described above can be implemented by a computer program, which can be stored in a non-volatile computer-readable storage medium, and can include the processes of the embodiments of the methods described above when the program is executed. Any reference to memory, storage, database, or other medium used in the embodiments provided herein may include non-volatile and/or volatile memory, among others. Non-volatile memory can include read-only memory (ROM), Programmable ROM (PROM), Electrically Programmable ROM (EPROM), Electrically Erasable Programmable ROM (EEPROM), or flash memory. Volatile memory can include Random Access Memory (RAM) or external cache memory. By way of illustration and not limitation, RAM is available in a variety of forms such as Static RAM (SRAM), Dynamic RAM (DRAM), Synchronous DRAM (SDRAM), Double Data Rate SDRAM (DDRSDRAM), Enhanced SDRAM (ESDRAM), synchronous Link (Synchlink) DRAM (SLDRAM), Rambus (Rambus) direct RAM (RDRAM), direct bused dynamic RAM (DRDRAM), and bused dynamic RAM (RDRAM).
The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, but should be considered as the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present application, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present application. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the concept of the present application, and these are all within the scope of protection of the present application. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (15)
1. A performance testing system for a liquid cooling apparatus, the system comprising:
the device comprises a control unit, a plurality of performance test units respectively connected with the control unit, and a detection unit corresponding to the performance test units;
the control unit is used for acquiring a target test flow and test environment data of the liquid cooling equipment to be tested, wherein the target test flow comprises at least one performance to be tested and a test sequence of the performance to be tested; the test environment data comprises standard data of a test environment and actual data of the test environment; and sequentially calling a target performance testing unit corresponding to the performance to be tested based on a testing sequence according to the standard data of the testing environment and the actual data of the testing environment to test, acquiring the testing data detected by a target detection unit corresponding to the target performance testing unit, and generating a performance testing result according to the acquired testing data.
2. The system of claim 1, wherein the performance testing unit comprises: one or more of a pressure maintaining unit, a flushing unit, a copying unit, a vacuumizing unit, a liquid discharging and drying unit, a nitrogen injection unit and a gas-liquid discharging unit.
3. The system of claim 2, wherein the dwelling unit comprises: the device comprises a target gas source, a pressure regulating device, an inflation pipeline, a first ball valve and a first electromagnetic valve; the gas outlet of target air supply with the one end of gas pipeline is connected, gas pipeline's the other end be used for to the liquid cooling equipment output gas that awaits measuring, pressure regulation apparatus, first ball valve, first solenoid valve set gradually in gas pipeline, just the gas of target air supply output exports extremely after pressure regulation apparatus, first solenoid valve, first ball valve in proper order the liquid cooling equipment that awaits measuring.
4. The system of claim 2, wherein the flush unit comprises: the liquid injection device comprises a liquid injection device, a second ball valve and a first liquid injection pipeline, wherein a liquid outlet of the liquid injection device is connected with one end of the first liquid injection pipeline, the other end of the first liquid injection pipeline is used for outputting flushing liquid to the liquid cooling equipment to be tested, and the second ball valve is sequentially arranged on the first liquid injection pipeline and used for controlling the liquid injection speed.
5. The system according to claim 2, wherein said copying unit comprises: a second liquid injection pipeline and a third ball valve; the third ball valve is arranged in the second liquid injection pipeline and used for controlling the flow rate of the refrigerant liquid in the second liquid injection pipeline; and the liquid outlet of the second liquid injection pipeline is used for outputting refrigerating liquid to the liquid cooling equipment to be tested so as to dissipate heat of the target equipment.
6. The system of claim 2, wherein the evacuation unit comprises: evacuating device, fourth ball valve, bleed-off line be used for with the gas in the liquid cooling equipment that awaits measuring is taken out, the fourth ball valve sets up in bleed-off line for the speed of control pumping.
7. The system of claim 2, wherein the drain drying unit comprises: the hot air gun comprises a hot air gun body, a hot air pipeline and a fifth ball valve, wherein an air outlet of the hot air gun body is connected with one end of the hot air pipeline, the other end of the hot air charging pipeline is used for outputting hot air to the liquid cooling equipment to be tested, and the fifth ball valve is arranged on the hot air charging pipeline and used for controlling the hot air speed.
8. The system of claim 2, wherein the nitrogen injection unit comprises: annotate nitrogen device, pressure regulating device, second solenoid valve, annotate nitrogen and connect and annotate the nitrogen pipe way, annotate the gas outlet of nitrogen device with annotate the one end of nitrogen pipe way connect annotate the other end of nitrogen pipe way with annotate nitrogen articulate, the second solenoid valve and pressure regulating device set up in annotate the nitrogen pipe way, just annotate the nitrogen gas of nitrogen device output in proper order through pressure regulating device, second solenoid valve and annotate nitrogen and connect the back output extremely the liquid cooling equipment that awaits measuring.
9. The system of claim 2, wherein the gas-liquid discharge unit comprises: the device comprises a first liquid drainage pipeline, a second liquid drainage pipeline, an exhaust pipeline, a sixth ball valve, a seventh ball valve and an eighth ball valve, wherein the sixth ball valve is arranged in the first liquid drainage pipeline and is used for controlling the discharge speed of flushing liquid in the liquid cooling equipment to be tested; the seventh ball valve is arranged on the second liquid discharge pipeline and is used for controlling the discharge speed of the refrigerant liquid in the liquid cooling equipment to be tested; the eighth ball valve set up in exhaust duct, the eighth ball valve is used for control will the discharge velocity of the gas in the liquid cooling equipment that awaits measuring.
10. A method of performance testing, the method comprising:
acquiring a target test flow and test environment data of liquid cooling equipment to be tested, wherein the target test flow comprises at least one performance to be tested and a test sequence of the performance to be tested, and the test environment data comprises standard data of a test environment and actual data of the test environment;
sequentially calling target performance test units corresponding to the to-be-tested performance to test based on a test sequence according to the standard data of the test environment and the actual data of the test environment;
and acquiring test data detected by a target detection unit corresponding to the target performance test unit, and generating a performance test result according to the acquired test data and a preset rule.
11. The method of claim 10, wherein when the performance to be tested comprises a dwell test, the target performance test unit comprises a dwell unit, and the standard data comprises a target dwell pressure and a preset first pressure threshold;
then, sequentially calling the target performance test units corresponding to the to-be-tested performance to test based on the test sequence according to the standard data of the test environment and the actual data of the test environment, including:
when the first actual pressure of a target gas source to be filled into the liquid cooling equipment to be tested is not lower than the target pressure maintaining pressure of the liquid cooling equipment to be tested, controlling a first ball valve to be opened at a preset opening and closing degree, and controlling a first electromagnetic valve to be opened; the first ball valve and the first electromagnetic valve are both arranged on an inflation pipeline for transmitting the target gas source to the liquid cooling equipment to be tested;
monitoring a second real-time actual pressure of the liquid cooling equipment to be tested;
when the second actual pressure is equal to a preset first pressure threshold value, controlling the first electromagnetic valve to be switched between an opening state and a closing state according to a preset first opening and closing frequency, and controlling the first electromagnetic valve and the first ball valve to be in the closing state until the second actual pressure is equal to a target pressure maintaining pressure, wherein the preset first pressure threshold value is smaller than the target pressure maintaining pressure.
12. The method of claim 10, wherein when the performance to be tested comprises a flushing test, the target performance testing unit comprises a flushing unit, and the standard data comprises a preset first water quality state threshold and a preset second water quality state threshold;
then, sequentially calling the target performance test units corresponding to the to-be-tested performance to test based on the test sequence according to the standard data of the test environment and the actual data of the test environment, including:
when the first actual water quality state value is not lower than a preset first water quality state threshold value, controlling the second ball valve to be in an open state, controlling the liquid injection device to inject flushing liquid into the liquid cooling equipment to be tested at a target output frequency so as to flush the liquid cooling equipment to be tested, wherein the target output frequency is positively correlated with the number of the target liquid cooling equipment to be tested, the number of the target liquid cooling equipment to be tested is less than or equal to the number of the liquid cooling equipment to be tested, and the target liquid cooling equipment to be tested is the liquid cooling equipment to be tested in a flushing state;
monitoring a real-time third actual pressure of the liquid cooling equipment to be tested;
and when the third actual pressure is not lower than a preset second pressure threshold, controlling the sixth ball valve to be in an open state, monitoring a real-time second actual water quality state value of the liquid cooling equipment to be tested, and when the second actual water quality state value is not lower than the preset second water quality state threshold, controlling the second ball valve, the sixth ball valve and the liquid injection device to be in a closed state.
13. The method of claim 10, wherein when the performance to be tested includes a drying test, the target performance test unit includes a liquid discharge drying unit, a vacuum pumping unit, and a gas-liquid discharge unit, and the standard data includes a preset vacuum degree threshold, a preset temperature, and a preset humidity difference threshold;
then, sequentially calling the target performance test units corresponding to the to-be-tested performance to test based on the test sequence according to the standard data of the test environment and the actual data of the test environment, including:
controlling a fourth ball valve and a vacuumizing device to be in an opening state so as to carry out vacuumizing operation on the liquid cooling equipment to be tested;
monitoring a real-time first actual vacuum degree of the liquid cooling equipment to be tested;
when the first actual vacuum degree is not lower than the preset vacuum degree threshold value, controlling the fourth ball valve and the vacuum pump to be in a closed state, controlling the fifth ball valve and the eighth ball valve to be in an open state, and controlling the hot air gun to be opened at a preset temperature;
monitoring a real-time first actual humidity value and a first actual temperature value of the liquid cooling equipment to be tested, and a real-time second actual humidity value of hot air output by a hot air gun;
when the difference value between the first actual humidity value and the second actual humidity value is not higher than a preset humidity difference threshold value, controlling the hot air gun to be closed; and when the first actual temperature value is not higher than the preset temperature threshold value, controlling the fifth ball valve and the eighth ball valve to be in a closed state.
14. The method of claim 10, wherein when the target test process comprises a nitrogen injection test, the target performance test unit comprises a nitrogen injection unit and a vacuum pumping unit, and the standard data comprises a preset vacuum degree threshold, a preset second pressure threshold and a target nitrogen injection pressure;
then, sequentially calling the target performance test units corresponding to the to-be-tested performance to test based on the test sequence according to the standard data of the test environment and the actual data of the test environment, including:
controlling a fourth ball valve and a vacuum pump to be in an opening state so as to carry out vacuumizing operation on the liquid cooling equipment to be tested;
monitoring a real-time second actual vacuum degree of the liquid cooling equipment to be tested;
when the second actual vacuum degree is not lower than the preset vacuum degree threshold value, controlling the fourth ball valve and the vacuum pump to be in a closed state, controlling the second electromagnetic valve to be in an open state, and controlling the nitrogen injection device to start nitrogen injection operation to the liquid cooling equipment to be tested;
monitoring real-time fourth actual pressure of the liquid cooling equipment to be tested;
when the fourth actual pressure is not less than a preset second pressure threshold, controlling the second electromagnetic valve to be switched between an opening state and a closing state according to a preset second opening and closing frequency, and controlling the second electromagnetic valve and the nitrogen injection device to be in the closing state until the fourth actual pressure is not less than the target nitrogen injection pressure, wherein the preset second pressure threshold is less than the target nitrogen injection pressure.
15. The method as claimed in claim 10, wherein when the target test process includes a liquid discharge test, the target performance test unit includes a gas-liquid discharge unit, and the standard data includes a preset emptying duration, then the target performance test unit corresponding to the performance to be tested is called in sequence based on a test sequence according to the standard data of the test environment and the actual data of the test environment, and the test includes:
when a copying stop signal or a flushing completion signal is received, controlling a third ball valve and an eighth ball valve to be in an opening state;
recording the actual liquid discharge time, and controlling the third ball valve and the eighth ball valve to be in a closed state when the actual liquid discharge time is not less than the preset emptying time.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN116374208A (en) * | 2022-12-30 | 2023-07-04 | 中国科学院空间应用工程与技术中心 | On-orbit inflation and deflation method and system for space station |
CN117740273A (en) * | 2024-02-19 | 2024-03-22 | 永忠工程管理(集团)有限公司 | Supply and drainage pipe testing device for plateau cold zone |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN116374208A (en) * | 2022-12-30 | 2023-07-04 | 中国科学院空间应用工程与技术中心 | On-orbit inflation and deflation method and system for space station |
CN116374208B (en) * | 2022-12-30 | 2023-11-07 | 中国科学院空间应用工程与技术中心 | On-orbit inflation and deflation method and system for space station |
CN117740273A (en) * | 2024-02-19 | 2024-03-22 | 永忠工程管理(集团)有限公司 | Supply and drainage pipe testing device for plateau cold zone |
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