CN114812628A - Method and device for mounting novel photoelectric encoder code disc - Google Patents

Method and device for mounting novel photoelectric encoder code disc Download PDF

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Publication number
CN114812628A
CN114812628A CN202210243711.6A CN202210243711A CN114812628A CN 114812628 A CN114812628 A CN 114812628A CN 202210243711 A CN202210243711 A CN 202210243711A CN 114812628 A CN114812628 A CN 114812628A
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disc
pressing
handed
output shaft
code
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Granted
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CN202210243711.6A
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CN114812628B (en
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刘万更
李本一
高岩松
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Chaoyang Jiahua Electronics Co ltd
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Chaoyang Jiahua Electronics Co ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D5/00Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
    • G01D5/26Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light
    • G01D5/32Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light with attenuation or whole or partial obturation of beams of light
    • G01D5/34Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light with attenuation or whole or partial obturation of beams of light the beams of light being detected by photocells
    • G01D5/347Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light with attenuation or whole or partial obturation of beams of light the beams of light being detected by photocells using displacement encoding scales
    • G01D5/34707Scales; Discs, e.g. fixation, fabrication, compensation
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D5/00Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
    • G01D5/26Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light
    • G01D5/264Mechanical constructional elements therefor ; Mechanical adjustment thereof

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optical Transform (AREA)

Abstract

The invention provides a method and a device for installing a novel photoelectric encoder code disc, which comprise the following steps: sleeving a left-handed joint disc and a first pressing disc outside an output shaft in sequence, and inserting the left-handed joint disc into the first pressing disc; sleeving the optical coded disc outside the output shaft; sequentially sleeving a second pressing disc and a right-hand coupling disc outside the output shaft, and inserting the right-hand coupling disc into the second pressing disc; clamping a first clamp spring between the left-handed joint plate and the first pressing plate, and clamping a second clamp spring between the second pressing plate and the right-handed joint plate; and the dustproof shell is closed through the bolt, so that the optical code disc is installed. The optical code disc is clamped by the first pressing disc and the second pressing disc, and the movement of the first pressing disc and the second pressing disc is limited by the left-handed joint disc and the right-handed joint disc, so that the optical code disc is stably fixed by the fixing device.

Description

Method and device for mounting novel photoelectric encoder code disc
Technical Field
The invention mainly relates to the technical field of photoelectric encoders, in particular to a method and a device for installing a code disc of a novel photoelectric encoder.
Background
The photoelectric encoder is a sensor which converts the mechanical geometric displacement on the output shaft into pulse or digital quantity by means of photoelectric conversion, and is formed from light source, optical code disk and photosensitive element.
According to the code wheel mounting structure and the motor with the code wheel mounting structure provided by the patent document with the application number of CN202120881403.7, the code wheel mounting structure comprises a code wheel mounting structure used for mounting a code wheel on a motor output shaft, the mounting structure comprises a fixing piece, and one end of the motor output shaft is provided with a positioning guide pillar; a central hole of the coded disc penetrates through the positioning guide post; the fixing piece is matched with the positioning guide post, and the coded disc is fixed at one end of the motor output shaft. Compared with the prior art, the utility model has the advantages of make installation simple swift, effectively save space and reduce assembly process.
The mounting structure of the code wheel can penetrate through the positioning guide post through the center hole of the code wheel, so that the fixing piece is matched with the positioning guide post, but the traditional code wheel mounting structure often completes the fixation between the code wheel and the output shaft through screws, so that the stress of the code wheel after the code wheel is mounted is not uniform enough, and the screws are easy to fall off after the screws are fastened.
Disclosure of Invention
The invention mainly provides a novel method and a novel device for mounting a code disc of a photoelectric encoder, which are used for solving the technical problems in the background technology.
The technical scheme adopted by the invention for solving the technical problems is as follows:
a method and a device for installing a novel photoelectric encoder code disc comprise the following steps:
the method comprises the following steps that firstly, a left-handed joint disc and a first pressing disc are sequentially sleeved outside an output shaft, and the left-handed joint disc is inserted into the first pressing disc;
sleeving the optical coded disc outside the output shaft;
sequentially sleeving a second pressing disc and a right-hand coupling disc outside the output shaft, and inserting the right-hand coupling disc into the second pressing disc;
step four, clamping a first clamp spring between the left-handed joint plate and the first pressing plate, and clamping a second clamp spring between the second pressing plate and the right-handed joint plate;
fifthly, the first pressing disc and the second pressing disc are respectively rotated through two wrenches, and the screwing directions of the first pressing disc and the second pressing disc are opposite, so that the first locking disc and the second locking disc are screwed on the outer surface of the output shaft, and the optical code disc is clamped through the first pressing disc and the second pressing disc;
and step six, closing the dustproof shell through a bolt to complete the installation of the optical code disc.
According to the technical scheme of the mounting method of the novel photoelectric encoder coded disc, a mounting device of the novel photoelectric encoder coded disc is further provided, the optical coded disc in the second step, the fifth step and the sixth step comprises a grating sleeved outside the output shaft and a plurality of fan-shaped jacks arranged on the grating shell, and the fan-shaped jacks are arranged around the axis of the grating.
Furthermore, the structure of the left-hand joint plate and the structure of the right-hand joint plate in the first step, the third step, the fourth step and the fifth step are the same, the right-hand joint plate comprises a threaded ring which is sleeved outside the output shaft and is spliced with the first pressing plate, and a clamping groove which is arranged on the outer surface of the threaded ring and is used for the first clamping spring to penetrate, a plurality of first clamping teeth are arranged inside a groove body of the clamping groove, and in the invention, the threaded ring is spliced with the first clamping spring through the first clamping teeth in the clamping groove.
Furthermore, the right-hand joint disk also comprises a right-hand thread arranged on the inner surface of the thread ring, and the thread ring is meshed with the outer surface of the output shaft through the right-hand thread.
In the invention, the left-hand joint disc is meshed with the outer surface of the output shaft through the left-hand threads, so that the left-hand joint disc is screwed into the output shaft and is gradually close to the optical code disc through the rotation of the left-hand joint disc.
Further, the first pressing plate and the second pressing plate in the first step, the third step, the fourth step and the fifth step have the same structure, and the first pressing plate comprises a hexagonal locking ring sleeved outside the output shaft, a plurality of locking ratchets arranged on one side surface of the hexagonal locking ring and inserted into the fan-shaped insertion holes, and a groove arranged at one end of the hexagonal locking ring far away from the locking ratchets and used for inserting the left-handed engaging plate.
Furthermore, the first pressing plate further comprises a plurality of second clamping teeth arranged in the groove body of the groove, and the second clamping teeth are arranged around the axis of the first pressing plate.
Furthermore, the first clamp spring and the second clamp spring in the fourth step have the same structure, the first clamp spring comprises a clamping block inserted in the groove body of the clamping groove, and spring strips arranged on the surfaces of the two sides of the clamping block.
Furthermore, the fixture block is L-shaped, the upper surface and the lower surface of the fixture block are both connected with a plurality of third clamping teeth, and in the invention, the fixture block is inserted into the first clamping tooth box and the second clamping tooth box through the third clamping teeth on the fixture block, so that the fixture block can push the threaded ring when the hexagonal locking ring pushes the fixture block.
Compared with the prior art, the invention has the beneficial effects that:
the optical code disc is clamped by the first pressing disc and the second pressing disc, and the movement of the first pressing disc and the second pressing disc is limited by the left-handed jointing disc and the right-handed jointing disc, so that the optical code disc is stably fixed by the fixing device, and the optical code disc fixing device comprises the following components: when the left-hand and right-hand joint disks are relatively rotated due to the fluttering of the grating, the relative rotation of the left-hand and right-hand joint disks is restricted because the threads inside the threaded rings inserted inside the left-hand and right-hand joint disks are opposite in direction.
The present invention will be explained in detail below with reference to the drawings and specific embodiments.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a cross-sectional view taken along line A-A of FIG. 2;
FIG. 4 is an exploded view of a first hold-down disk, optical code disk and right-hand splice disk of the present invention;
FIG. 5 is an exploded view of the right-hand splice tray, left-hand splice tray, and optical code tray of the present invention;
FIG. 6 is a schematic structural diagram of a first clamp spring of the present invention;
FIG. 7 is a schematic view of a first pressing plate according to the present invention;
FIG. 8 is a schematic structural diagram of an optical code disk and a right-hand bonding disk of the present invention.
In the figure: 10. a left-handed splice tray; 20. a first pressing plate; 21. a hexagonal locking ring; 22. a locking ratchet; 23. a groove; 24. a second latch; 25. a convex edge; 30. an output shaft; 40. an optical code disc; 41. a grating; 42. a fan-shaped jack; 50. a second pressing plate; 60. a right-hand splice tray; 61. a threaded ring; 62. a card slot; 63. a first latch; 64. right-hand threads; 70. a first clamp spring; 71. a clamping block; 72. a spring bar; 73. a third latch; 80. a second clamp spring; 90. and a dustproof shell.
Detailed Description
In order to facilitate an understanding of the invention, the invention will now be described more fully hereinafter with reference to the accompanying drawings, in which several embodiments of the invention are shown, but which may be embodied in different forms and not limited to the embodiments described herein, but which are provided so as to provide a more thorough and complete disclosure of the invention.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may be present, and when an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present, as the terms "vertical", "horizontal", "left", "right" and the like are used herein for descriptive purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs, and the knowledge of the terms used herein in the specification of the present invention is for the purpose of describing particular embodiments and is not intended to limit the present invention, and the term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1-8, in a preferred embodiment of the present invention, a method and an apparatus for mounting a code wheel of a novel optical-electrical encoder includes the following steps:
firstly, sequentially sleeving a left-handed engaging disk 10 and a first pressing disk 20 outside an output shaft 30, and inserting the left-handed engaging disk 10 into the first pressing disk 20;
step two, the optical code disc 40 is sleeved outside the output shaft 30;
step three, sequentially sleeving a second pressing disc 50 and a right-handed engaging disc 60 outside the output shaft 30, and inserting the right-handed engaging disc 60 into the second pressing disc 50;
step four, clamping the first clamp spring 70 between the left-handed engaging disk 10 and the first pressing disk 20, and clamping the second clamp spring 80 between the second pressing disk 50 and the right-handed engaging disk 60;
step five, respectively rotating the first pressing disc 20 and the second pressing disc 50 through two wrenches, wherein the screwing directions of the first pressing disc 20 and the second pressing disc 50 are opposite, so that the first locking disc 10 and the second locking disc 60 are screwed on the outer surface of the output shaft 30, and the optical code disc 40 is clamped through the first pressing disc 20 and the second pressing disc 50;
and step six, closing the dustproof shell 90 through a bolt to complete the installation of the optical code disc 40.
As shown in fig. 1-8, a novel method and a device for mounting a code disc of an optical-electrical encoder are also provided according to the above embodiments, where the code disc 40 in the second step, the fifth step and the sixth step includes a grating 41 sleeved outside the output shaft 30, and a plurality of fan-shaped insertion holes 42 provided on a housing of the grating 41, and the plurality of fan-shaped insertion holes 42 are arranged around an axis of the grating 41;
it should be noted that in the present embodiment, the grating 41 is inserted through the fan-shaped insertion holes 42 on the hexagonal locking ring 21 for the locking ratchet teeth 22.
Specifically, please refer to fig. 4, 5 and 6 again, in another preferred embodiment of the present invention, the structures of the left-handed engaging disk 10 and the right-handed engaging disk 60 in the first step, the third step, the fourth step and the fifth step are the same, the right-handed engaging disk 60 includes a threaded ring 61 sleeved outside the output shaft 30 and inserted into the first pressing disk 20, and a locking slot 62 disposed on the outer surface of the threaded ring 61 and through which the first locking spring 70 is inserted, and a plurality of first locking teeth 63 are disposed inside a slot body of the locking slot 62;
the right-hand coupling plate 60 further includes right-hand threads 64 formed on an inner surface of the threaded collar 61, the threaded collar 61 being engaged with an outer surface of the output shaft 30 via the right-hand threads 64;
the left-hand coupling disk 10 further comprises a left-hand thread 11 arranged on the inner surface of the threaded ring 61, and the left-hand coupling disk 10 is meshed with the outer surface of the output shaft 30 through the left-hand thread 11;
it should be noted that, in this embodiment, the threaded ring 61 is inserted into the first snap spring 70 through the first snap tooth 63 in the snap groove 62;
further, the right-hand coupling disk 60 is engaged with the outer surface of the output shaft 30 by the right-hand screw 64 so that the right-hand coupling disk 60 is screwed into the output shaft 30, and the right-hand coupling disk 60 is gradually brought close to the optical disc 40 by the rotation of the right-hand coupling disk 60;
further, the left-hand coupling disk 10 is engaged with the outer surface of the output shaft 30 by the left-hand screw thread 11 so that the left-hand coupling disk 10 is screwed into the output shaft 30, and the left-hand coupling disk 10 is gradually brought close to the optical code disk 40 by the rotation of the left-hand coupling disk 10.
Specifically, please refer to fig. 2, 3 and 4 again, in another preferred embodiment of the present invention, the first pressing plate 20 and the second pressing plate 50 in the first step, the third step, the fourth step and the fifth step have the same structure, the first pressing plate 20 includes a hexagonal locking ring 21 sleeved outside the output shaft 30, a plurality of locking ratchet teeth 22 arranged on a side surface of the hexagonal locking ring 21 and inserted into the fan-shaped insertion holes 42, and a concave groove 23 arranged at an end of the hexagonal locking ring 21 away from the locking ratchet teeth 22 and through which the left-handed engaging plate 10 is inserted;
the first pressing disc 20 further comprises a plurality of second clamping teeth 24 arranged in the groove body of the groove 23, and the second clamping teeth 24 are arranged around the axis of the first pressing disc 20;
in this embodiment, the hexagonal locking ring 21 passes through the first snap spring 70, so that the hexagonal locking ring 21 pushes the left-hand or right- hand engaging plate 10 or 60 to gradually approach the grating 41 along the thread direction of the outer surface of the output shaft 30 until the locking ratchet 22 on the hexagonal locking ring 21 is inserted into the fan-shaped insertion hole 42 on the grating 41;
furthermore, the first pressing plate 20 is clamped with the first clamp spring 70 through the second clamp tooth 24 in the groove 23.
Specifically, please refer to fig. 4, 5 and 6 again, in another preferred embodiment of the present invention, the first snap spring 70 and the second snap spring 80 in the fourth step have the same structure, the first snap spring 70 includes a latch 71 inserted into the groove of the latch 62, and spring strips 72 mounted on two side surfaces of the latch 71;
the fixture block 71 is L-shaped, and the upper surface and the lower surface of the fixture block 71 are both connected with a plurality of third fixture teeth 73;
the first pressing plate 20 further comprises a convex edge 25 arranged on the surface of one side of the hexagonal locking ring 21 away from the grating 41, and the convex edge 25 is clamped with the spring strip 72;
in the present embodiment, the fixture block 71 is inserted into the fixture groove 62, so as to complete the fixing of the fixture block 71, and the fixture block 71 connects the left-handed engaging plate 10 and the first pressing plate 20 or connects the second pressing plate 50 and the right-handed engaging plate 60 through the spring strip 72;
further, the fixture block 71 is inserted into the first fixture tooth 63 and the second fixture tooth 24 through the third fixture tooth 73, so that when the hexagonal locking ring 21 pushes the fixture block 71, the fixture block 71 can push the threaded ring 61;
further, the first pressing plate 20 fixes the spring strip 72 by the flange 25.
The specific operation mode of the invention is as follows:
the left-handed engaging disc 10 and the first pressing disc 20 are sequentially sleeved outside the output shaft 30, the left-handed engaging disc 10 is inserted into the first pressing disc 20, and the optical encoding disc 40 is sleeved outside the output shaft 30;
sequentially sleeving a second pressing disk 50 and a right-handed engaging disk 60 outside the output shaft 30, inserting the right-handed engaging disk 60 into the second pressing disk 50, clamping a first clamping spring 70 between the left-handed engaging disk 10 and the first pressing disk 20, and clamping a second clamping spring 80 between the second pressing disk 50 and the right-handed engaging disk 60;
the first pressing plate 20 and the second pressing plate 50 are respectively rotated by two wrenches, the screwing directions of the first pressing plate 20 and the second pressing plate 50 are opposite, so that the first locking plate 10 and the second locking plate 60 are screwed on the outer surface of the output shaft 30, the optical code disc 40 is clamped by the first pressing plate 20 and the second pressing plate 50, the dustproof shell 90 is closed by the bolt, the installation of the optical code disc 40 is completed, when the left-handed engaging plate 10 and the right-handed engaging plate 60 are loosened, the optical code disc is mutually pushed by the locking ratchet 22, and therefore when the left-handed engaging plate 10 and the right-handed engaging plate 60 are relatively rotated, the relative rotation of the left-handed engaging plate 10 and the right-handed engaging plate 60 is limited due to the opposite thread directions inside the thread rings 61 inserted into the left-handed engaging plate 10 and the right-handed engaging plate 60.
The invention is described above with reference to the accompanying drawings, it is obvious that the invention is not limited to the above-described embodiments, and it is within the scope of the invention to adopt such insubstantial modifications of the inventive method concept and solution, or to apply the inventive concept and solution directly to other applications without modification.

Claims (10)

1. A method and a device for installing a novel photoelectric encoder code disc are characterized by comprising the following steps:
firstly, sequentially sleeving a left-handed joint disc (10) and a first pressing disc (20) outside an output shaft (30), and inserting the left-handed joint disc (10) into the first pressing disc (20);
sleeving an optical encoding disc (40) outside the output shaft (30);
step three, sequentially sleeving a second pressing disc (50) and a right-hand joint disc (60) outside the output shaft (30), and inserting the right-hand joint disc (60) into the second pressing disc (50);
fourthly, clamping a first clamp spring (70) between the left-handed joint plate (10) and the first pressing plate (20), and clamping a second clamp spring (80) between the second pressing plate (50) and the right-handed joint plate (60);
fifthly, respectively rotating the first pressing disc (20) and the second pressing disc (50) through two wrenches, wherein the screwing directions of the first pressing disc (20) and the second pressing disc (50) are opposite, so that the first locking disc (10) and the second locking disc (60) are screwed on the outer surface of the output shaft (30), and the optical code disc (40) is clamped through the first pressing disc (20) and the second pressing disc (50);
and step six, closing the dustproof shell (90) through a bolt to complete the installation of the optical code disc (40).
2. The device for mounting the code disc of the novel photoelectric encoder, according to the claim 1, is characterized in that the code disc (40) in the second step, the fifth step and the sixth step comprises a grating (41) sleeved outside the output shaft (30) and a plurality of fan-shaped jacks (42) arranged on a shell of the grating (41), and the fan-shaped jacks (42) are arranged around the axis of the grating (41).
3. The mounting device for the novel optical-electrical encoder code disc according to claim 2, wherein the left-handed engaging disc (10) and the right-handed engaging disc (60) in the first step, the third step, the fourth step and the fifth step have the same structure, the right-handed engaging disc (60) comprises a threaded ring (61) sleeved outside the output shaft (30) and inserted into the first pressing disc (20), and a clamping groove (62) arranged on the outer surface of the threaded ring (61) and used for inserting the first clamping spring (70), and a plurality of first clamping teeth (63) are arranged inside a groove body of the clamping groove (62).
4. The mounting device for the code disc of the novel photoelectric encoder of claim 3, wherein the right-hand coupling disc (60) further comprises a right-hand thread (64) arranged on the inner surface of the threaded ring (61), and the threaded ring (61) is meshed with the outer surface of the output shaft (30) through the right-hand thread (64).
5. The mounting device for the code disc of the novel photoelectric encoder is characterized in that the left-handed coupling disc (10) further comprises a left-handed thread (11) arranged on the inner surface of the threaded ring (61), and the left-handed coupling disc (10) is meshed with the outer surface of the output shaft (30) through the left-handed thread (11).
6. The mounting device for the novel code disc of the photoelectric encoder is characterized in that the first pressing disc (20) and the second pressing disc (50) in the first step, the third step, the fourth step and the fifth step are identical in structure, the first pressing disc (20) comprises a hexagonal locking ring (21) sleeved outside the output shaft (30), a plurality of locking ratchet teeth (22) arranged on one side surface of the hexagonal locking ring (21) and inserted into the fan-shaped insertion holes (42), and a groove (23) arranged at one end, far away from the locking ratchet teeth (22), of the hexagonal locking ring (21) and used for inserting the left-handed engaging disc (10).
7. The mounting device for the code disc of the novel photoelectric encoder of claim 6, wherein the first pressing disc (20) further comprises a plurality of second latch teeth (24) arranged in grooves of the groove (23), and the plurality of second latch teeth (24) are arranged around the axis of the first pressing disc (20).
8. The mounting device for the code disc of the novel photoelectric encoder as claimed in claim 6, wherein the first snap spring (70) and the second snap spring (80) in the fourth step are identical in structure, the first snap spring (70) comprises a latch block (71) inserted into the groove body of the latch groove (62), and spring strips (72) mounted on the two side surfaces of the latch block (71).
9. The mounting device for the code disc of the novel photoelectric encoder is characterized in that the fixture block (71) is L-shaped, and a plurality of third fixture teeth (73) are connected to the upper surface and the lower surface of the fixture block (71).
10. The mounting device for a novel optical encoder code disc according to claim 9, characterized in that the first pressing disc (20) further comprises a flange (25) provided on a surface of the hexagonal locking ring (21) away from the grating (41), wherein the flange (25) is engaged with the spring strip (72).
CN202210243711.6A 2022-03-10 2022-03-10 Method for installing code disc of photoelectric encoder Active CN114812628B (en)

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