CN114812377A - Elevator door lock engagement depth online monitoring system and method - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及电梯检测设备技术领域,特别是涉及一种电梯门锁啮合深度在线监测系统及方法。The invention relates to the technical field of elevator detection equipment, in particular to an on-line monitoring system and method for the meshing depth of elevator door locks.
背景技术Background technique
电梯作为现代社会必不可少的设备,其安全问题也受到人们的广泛关注。对于人员坠井事故的发生,多数是由于电梯门故障而导致的,而电梯门锁是电梯门唯一一道防线,因此电梯门锁的可靠性尤为重要。国家规定,电梯轿厢应在锁紧元件啮合不小于7mm时才能启动,可见电梯门锁的啮合深度是评判一个电梯是否安全的重要指标。As an indispensable equipment in modern society, the safety of elevators has also received extensive attention from people. For people falling into wells, most of them are caused by elevator door failure, and elevator door locks are the only line of defense for elevator doors, so the reliability of elevator door locks is particularly important. The state stipulates that the elevator car can only be started when the locking element is engaged by no less than 7mm. It can be seen that the engagement depth of the elevator door lock is an important indicator for judging whether an elevator is safe.
现阶段对于电梯门锁啮合深度的检测仍采用人工定期检测的方式,需要人工下井并采用直尺等测量仪器进行测量,精度低,人为主观性影响严重,人力物力耗费高,且定期检测的时效性差,无法做到电梯门锁啮合深度的实时精准监测。At this stage, the detection of the meshing depth of the elevator door lock still adopts the method of manual periodic detection. It needs to manually go down the well and use a measuring instrument such as a ruler to measure. The accuracy is low, the human subjectivity is seriously affected, the human and material resources are high, and the regular detection is time-effective. Due to poor performance, it is impossible to accurately monitor the meshing depth of elevator door locks in real time.
申请公布号为CN108426536A的一种电梯门锁啮合深度测量装置及测量方法,采用线激光距离传感器对电梯门锁啮合深度进行检测,一定程度上提高了检测精度,但线激光距离传感器易受环境干扰影响,且其仍需要人工定期检查,不具备实时监测的功能。The application publication number is CN108426536A for an elevator door lock meshing depth measurement device and measurement method. The linear laser distance sensor is used to detect the meshing depth of the elevator door lock, which improves the detection accuracy to a certain extent, but the linear laser distance sensor is susceptible to environmental interference. impact, and it still requires manual periodic inspection, and does not have the function of real-time monitoring.
申请公布号为CN110422718A的电梯门锁啮合深度检测仪和电梯系统,采用角度传感器对电梯门锁啮合深度进行实时监测,无需人工进行定期检查,但其通过门锁钩旋转角度计算门锁啮合深度的方式属于间接测量,当门锁钩的啮合处出现磨损,或门锁钩出现弯曲变形等情况时,此方式就无法实现精准测量,且该装置无法便捷地加装在现有的电梯门锁上。The elevator door lock meshing depth detector and elevator system with the application publication number CN110422718A adopts the angle sensor to monitor the meshing depth of the elevator door lock in real time, without manual periodic inspection, but it can calculate the meshing depth of the door lock through the rotation angle of the door lock hook. This method belongs to indirect measurement. When the meshing part of the door lock hook is worn, or the door lock hook is bent and deformed, this method cannot achieve accurate measurement, and the device cannot be easily installed on the existing elevator door lock. .
因此,如何做到现有电梯门锁啮合深度的实时精准监测是现阶段亟需解决的问题。Therefore, how to achieve real-time and accurate monitoring of the meshing depth of existing elevator door locks is an urgent problem to be solved at this stage.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种电梯门锁啮合深度在线监测系统及方法,以解决上述现有技术存在的问题。The purpose of the present invention is to provide an on-line monitoring system and method for the meshing depth of an elevator door lock to solve the above-mentioned problems in the prior art.
为实现上述目的,本发明提供了如下方案:For achieving the above object, the present invention provides following scheme:
本发明提供一种电梯门锁啮合深度在线监测系统,包括固定设置在电梯门锁内的安装板、固定安装在所述安装板一侧的钩档以及锁钩,所述锁钩和钩档相适配,还包括信息采集机构和信息处理机构,所述信息采集机构包括设置在所述钩档与安装板之间的第一壳体,所述第一壳体与所述安装板可拆卸连接,所述第一壳体内部滑动连接有滑片,所述滑片和锁钩抵触,所述滑片与第一壳体底部之间设置有弹性复位部,所述第一壳体内部设置有用于检测所述滑片位置的监控组件,所述监控组件与信息处理机构电性连接。The invention provides an on-line monitoring system for the meshing depth of an elevator door lock, which includes a mounting plate fixedly arranged in the elevator door lock, a hook block and a lock hook fixedly installed on one side of the mounting plate, and the lock hook and the hook block are in phase with each other. It also includes an information collection mechanism and an information processing mechanism. The information collection mechanism includes a first casing disposed between the hook and the mounting plate, and the first casing is detachably connected to the mounting plate. , a sliding piece is slidably connected inside the first shell, the sliding piece is in contact with the lock hook, an elastic reset part is arranged between the sliding piece and the bottom of the first shell, and the inside of the first shell is provided with a useful The monitoring component for detecting the position of the sliding blade is electrically connected with the information processing mechanism.
优选的,所述监控组件包括设置在所述滑片两侧的金属棒和线圈,所述滑片的两端分别与金属棒和线圈滑动连接,所述金属棒和线圈均通过导线与信息处理机构电性连接。Preferably, the monitoring component includes metal rods and coils disposed on both sides of the sliding sheet, two ends of the sliding sheet are respectively slidably connected with the metal rods and the coils, and the metal rods and the coils are both processed with information through wires. Mechanism electrical connection.
优选的,所述弹性复位部为弹簧,所述弹簧的一端与第一壳体底部固定连接,所述弹簧的另一端与滑片之间固定连接有绝缘片。Preferably, the elastic reset portion is a spring, one end of the spring is fixedly connected to the bottom of the first housing, and an insulating sheet is fixedly connected between the other end of the spring and the sliding sheet.
优选的,所述弹性复位部设置在所述锁钩钩尖的正下方,所述金属棒和线圈关于所述弹性复位部对称设置。Preferably, the elastic reset portion is arranged just below the hook tip of the lock hook, and the metal rod and the coil are symmetrically arranged with respect to the elastic reset portion.
优选的,所述信息处理机构还包括第二壳体,所述第二壳体与安装板可拆卸连接,所述第一壳体和第二壳体固定连接,所述第二壳体内部设置有测量组件,所述测量组件的两端分别与金属棒和线圈电性连接,所述金属棒、滑片、线圈、导线与测量组件形成电流回路,所述测量组件用于为电流回路提供电流并测量电流回路中两根导线之间的阻值。Preferably, the information processing mechanism further includes a second casing, the second casing is detachably connected to the mounting plate, the first casing and the second casing are fixedly connected, and the second casing is internally provided There is a measuring assembly, two ends of the measuring assembly are electrically connected to the metal rod and the coil respectively, the metal rod, the slide, the coil, the wire and the measuring assembly form a current loop, and the measuring assembly is used to provide current for the current loop And measure the resistance between the two wires in the current loop.
优选的,所述信息处理机构还包括无线发射组件、控制组件以及无线接收组件,所述无线发射组件和测量组件、控制组件均电性连接,所述控制组件和无线接收组件电性连接,所述控制组件电性连接有警报器,所述警报器可拆卸连接在不同楼层,所述无线发射组件和无线接收组件用于不同楼层之间的信息传递。Preferably, the information processing mechanism further includes a wireless transmitting component, a control component and a wireless receiving component, the wireless transmitting component, the measuring component and the control component are all electrically connected, and the control component and the wireless receiving component are electrically connected, so The control assembly is electrically connected with an alarm, and the alarm is detachably connected to different floors, and the wireless transmitting assembly and the wireless receiving assembly are used for information transmission between different floors.
优选的,还包括控制中心,所述控制中心为一种电梯门锁啮合深度在线监测系统的终端,所述控制中心接收每层电梯中无线发射组件发出的信号。Preferably, it also includes a control center, which is a terminal of an on-line monitoring system for the meshing depth of elevator door locks, and the control center receives the signals sent by the wireless transmitting components in the elevators on each floor.
一种电梯门锁啮合深度在线监测方法,基于上述任意的一种电梯门锁啮合深度在线监测系统,包括以下步骤:An on-line monitoring method for the meshing depth of an elevator door lock, based on any of the above-mentioned online monitoring systems for the meshing depth of an elevator door lock, comprising the following steps:
S1.电梯门锁扣合时,监控组件实时监测滑片相对于第一壳体的位置;S1. When the elevator door lock is closed, the monitoring component monitors the position of the slider relative to the first housing in real time;
S2.信息处理机构获得监控组件传来的信号,获得电梯门锁啮合深度;S2. The information processing mechanism obtains the signal from the monitoring component, and obtains the engagement depth of the elevator door lock;
S3.当获得的电梯门锁啮合深度不符合要求时,发出警报,并将该层的电梯门锁啮合深度信息传递至控制中心和相邻楼层的信息处理机构。S3. When the obtained elevator door lock engagement depth does not meet the requirements, an alarm is issued, and the information on the elevator door lock engagement depth of this floor is transmitted to the control center and the information processing mechanism on the adjacent floor.
优选的,S1中,锁钩扣合,锁钩钩尖向下运动,推动滑片向下运动,测量组件为金属棒、滑片、线圈、导线与测量组件形成的电流回路提供电流,两根导线之间的阻值变小,测量组件测量滑片在不同位置时,电流回路中两根导线之间的阻值。Preferably, in S1, the lock hook is fastened, the hook tip of the lock hook moves downward, and the sliding piece is pushed downward, and the measuring component provides current for the current loop formed by the metal rod, the sliding piece, the coil, the wire and the measuring component. The resistance between the wires becomes smaller, and the measuring component measures the resistance between the two wires in the current loop when the slider is in different positions.
本发明公开了以下技术效果:本发明通过监控组件实时监控滑片在第一壳体内的位置,从而得到电梯门锁啮合深度,使得到的电梯门锁啮合深度更加精准;本发明通过判断电流回路中两根导线之间阻值的差值,可知两组线圈是否出现故障,增强系统的可靠性;在发现问题时及时进行警报,可有效避免发生人员伤亡意外;采用逐层无线传输数据的系统,大大降低了安装难度,并可实现电梯门锁啮合深度的实时监测。The present invention discloses the following technical effects: the present invention monitors the position of the sliding blade in the first housing in real time through the monitoring component, thereby obtaining the meshing depth of the elevator door lock, so that the obtained meshing depth of the elevator door lock is more accurate; The difference between the resistance values of the two wires in the middle can be used to know whether the two sets of coils are faulty, which enhances the reliability of the system; when a problem is found, an alarm is issued in time, which can effectively avoid casualties and accidents; a layer-by-layer wireless data transmission system is adopted , which greatly reduces the difficulty of installation, and can realize real-time monitoring of the meshing depth of the elevator door lock.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some of the present invention. In the embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without any creative effort.
图1为本发明信息采集机构和信息处理机构结构示意图;1 is a schematic structural diagram of an information collection mechanism and an information processing mechanism of the present invention;
图2为本发明在线监测系统结构示意图;Fig. 2 is the structural schematic diagram of the online monitoring system of the present invention;
图3为本发明在线监测系统正视图;Fig. 3 is the front view of the online monitoring system of the present invention;
图4为本发明在线监测系统内部结构示意图;4 is a schematic diagram of the internal structure of the online monitoring system of the present invention;
图5为本发明信息处理机构结构示意图;5 is a schematic structural diagram of an information processing mechanism of the present invention;
图6为本发明系统工作原理示意图;6 is a schematic diagram of the working principle of the system of the present invention;
图7为本发明方法工作流程图。FIG. 7 is a flow chart of the method of the present invention.
其中,1、锁钩;2、安装板;3、监测装置;301、金属棒;302、线圈;303、滑片;304、弹簧;305、导线;306、测量组件;307、无线发射组件;308、控制组件;309、无线接收组件;4、钩档;5、警报器;6、控制中心。Among them, 1. locking hook; 2. mounting plate; 3. monitoring device; 301, metal rod; 302, coil; 303, sliding plate; 304, spring; 305, wire; 308, control assembly; 309, wireless receiving assembly; 4, hook file; 5, alarm; 6, control center.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
参照图1-7,本发明公开了一种电梯门锁啮合深度在线监测系统,包括固定设置在电梯门锁内的安装板2、固定安装在安装板2一侧的钩档4以及锁钩1,锁钩1和钩档4相适配;安装板2为矩形平板结构,固定安装在电梯门锁内,安装板2为电梯门锁的现有部件;钩档4为弯曲平板结构,钩档4固定安装在安装板2的一侧,钩档4为电梯门锁的现有部件;锁钩1为钩形平板结构,可进行旋转运动,通过旋转运动与钩档4配合控制电梯门锁的开合,为电梯门锁的现有部件;锁钩1与钩档4之间的啮合深度为本发明所要监测的对象。1-7, the present invention discloses an on-line monitoring system for the meshing depth of an elevator door lock, which includes a
一种电梯门锁啮合深度在线监测系统还包括监测装置3,监测装置3包括信息采集机构和信息处理机构,信息采集机构包括设置在钩档4与安装板2之间的第一壳体,第一壳体与安装板2可拆卸连接,第一壳体内部滑动连接有滑片303,滑片303和锁钩1抵触,滑片303与第一壳体底部之间设置有弹性复位部,第一壳体内部设置有用于检测滑片303位置的监控组件,监控组件与信息处理机构电性连接。监控组件包括设置在滑片303两侧的金属棒301和线圈302,滑片303的两端分别与金属棒301和线圈302滑动连接,金属棒301和线圈302均通过导线305与信息处理机构电性连接。An on-line monitoring system for the meshing depth of an elevator door lock further includes a
金属棒301为条形圆柱结构,竖直位于锁钩1的钩尖下方左侧位置,其材料为导电性强、电阻小的金属材料;线圈302为条形圆柱结构,由电阻丝缠绕在绝缘筒上组成,其电阻丝具体的材料为康铜丝或镍铬合金丝,与金属棒301关于锁钩1的钩尖位置为对称点对称布置,其长度与金属棒301一致;滑片303为条形平板结构,其材料为导电性强、电阻小的金属材料,其两端分别与金属棒301、线圈302连通,可以自由上下移动,并可以由锁钩1压动其向下运动。金属棒301、滑片303、线圈302三者均可以通过电流,在锁钩1向下推动滑片303的过程中,滑片303与两侧的金属棒301、线圈302的接触位置发生变化,从而改变了三者形成的电路中的电阻大小,从而表示电梯门锁啮合深度。The
弹性复位部为弹簧304,弹簧304的一端与第一壳体底部固定连接,弹簧304的另一端与滑片303之间固定连接有绝缘片。弹性复位部设置在锁钩1钩尖的正下方,金属棒301和线圈302关于弹性复位部对称设置。弹簧304的阻尼可以使其在锁钩1压动滑片303向下运动时不影响锁钩1的运动,此时弹簧304被压缩,同样在锁钩1向上运动时弹簧304恢复原长,并推动滑片303向上运动。The elastic reset part is a
进一步优化方案,信息处理机构包括第二壳体,第二壳体与安装板2可拆卸连接,第二壳体为矩形方块结构,第二壳体通过卡扣使其固定安装在安装板2上,卡扣数量不限于四个,可灵活在现有的电梯门锁上进行加装。第一壳体和第二壳体固定连接,第二壳体内部设置有测量组件306,测量组件306的两端分别与金属棒301和线圈302电性连接,金属棒301、滑片303、线圈302、导线305与测量组件306形成电流回路,测量组件306用于为电流回路提供电流并测量电流回路中两根导线305之间的阻值,测量组件306内部集合了PLC控制器,用于分析处理获得的数据,PLC控制器以及连接方式为现有技术,在此不再赘述。To further optimize the solution, the information processing mechanism includes a second casing, the second casing is detachably connected to the mounting
进一步优化方案,信息处理机构还包括无线发射组件307、控制组件308以及无线接收组件309,无线发射组件307和测量组件306、控制组件308均电性连接,控制组件308和无线接收组件309电性连接,控制组件308电性连接有警报器5,警报器5可拆卸连接在不同楼层,无线发射组件307和无线接收组件309用于不同楼层之间的信息传递。信息处理机构还包括控制中心6,控制中心6为一种电梯门锁啮合深度在线监测系统的终端,控制中心6接收每层电梯中无线发射组件307发出的信号。To further optimize the solution, the information processing mechanism also includes a
本实施例提供一种电梯门锁啮合深度在线监测装置包含两组电流回路,这两组电流回路连接在同一个测量组件306上,在检测过程中,测量组件306获得电流回路中两根导线305之间的阻值,通过比较两组数值,判断阻值差值的误差是否符合要求,根据平均阻值得到啮合深度数据,并判断啮合深度是否符合国家标准;无线发射组件307位于监测装置3主体的上侧,用以将测量组件306测量得到的啮合深度数据无线发射到相邻楼层的无线接收组件309;控制组件308位于监测装置3主体的右侧,用以控制警报器5发出警报;无线接收组件309位于监测装置3主体的下侧,用以接收相邻楼层的无线发射组件307发出的啮合深度数据。监测装置3安装在每一楼层的电梯门锁处,用以监测阻值得到电梯门锁啮合深度数据,无线收发啮合深度数据或阻值数据,控制警报器5;警报器5安装在每一楼层的电梯口,用以在电梯门锁啮合深度不符合要求时发出警报;控制中心6位于楼栋的某一层,为一种电梯门锁啮合深度在线监测系统的终端,用以接收问题电梯门锁的监测得到的两组阻值或啮合深度数据并提供给工作人员。本发明通过判断电流回路中两根导线之间阻值的差值,可知是否出现故障线圈,增强系统的可靠性;在发现问题时及时进行警报,可有效避免发生人员伤亡意外;本发明采用逐层无线传输数据的系统,大大降低了安装难度,并可实现电梯门锁啮合深度的实时监测。This embodiment provides an on-line monitoring device for the engagement depth of an elevator door lock, which includes two sets of current loops, and the two sets of current loops are connected to the
一种电梯门锁啮合深度在线监测方法,包括以下步骤:A method for online monitoring of the meshing depth of an elevator door lock, comprising the following steps:
S1.电梯门锁扣合时,监控组件实时监测滑片303相对于第一壳体的位置;S1. When the elevator door lock is closed, the monitoring component monitors the position of the
S2.信息处理机构获得监控组件传来的信号,获得电梯门锁啮合深度;S2. The information processing mechanism obtains the signal from the monitoring component, and obtains the engagement depth of the elevator door lock;
S3.当获得的电梯门锁啮合深度不符合要求时,发出警报,并将该层的电梯门锁啮合深度信息传递至控制中心6和相邻楼层的信息处理机构。S3. When the obtained elevator door lock engagement depth does not meet the requirements, an alarm is issued, and the information of the elevator door lock engagement depth of the floor is transmitted to the
优选的,控制中心6设置在楼栋的最顶层,当获得的电梯门锁啮合深度不符合要求时,发出警报,并将该层的电梯门锁啮合深度信息逐层传输至向上一楼层的信息处理机构,最后至控制中心6。Preferably, the
锁钩1扣合,锁钩1钩尖向下运动,推动滑片303向下运动,测量组件306为金属棒301、滑片303、线圈302、导线305与测量组件306形成的电流回路提供电流,两根导线305之间的阻值变小,测量组件306测量滑片303在不同位置时,电流回路中两根导线305之间的阻值。同时,测量组件306判断两阻值的差值是否符合误差要求;若阻值的差值符合误差要求,则由测量组件306根据平均阻值得到啮合深度数据,同时判断啮合深度数据是否符合国家标准。The
若监测得到的两组阻值的差值不符合误差要求,则监测装置3通过控制组件308控制该楼层的警报器5发出警报;或当由测量组件306得到的啮合深度数据不符合国家标准时,则监测装置3通过控制组件308控制该楼层的警报器5发出警报。若监测得到的两组阻值的差值符合误差要求,且测量组件306得到的啮合深度数据符合国家标准时,电梯正常运行,且不发出警报。If the difference between the two groups of resistance values obtained by monitoring does not meet the error requirements, the
若S1中监测得到的两组阻值的差值不符合误差要求,则在进行S2之后,将S1中监测得到的两组阻值数据通过无线发射组件307、无线接收组件309逐层向上传输,并将数据传送至控制中心6,并将两组阻值数据和楼层情况提供给工作人员;或当得到的啮合深度数据不符合国家标准时,则在进行S2之后,将S1中监测得到的两组阻值数据通过无线发射组件307、无线接收组件309逐层向上传输,并将数据传送至控制中心6,并将两组阻值数据和楼层情况提供给工作人员。If the difference between the two groups of resistance values monitored in S1 does not meet the error requirement, then after S2 is performed, the two groups of resistance data monitored in S1 are transmitted upward layer by layer through the
在本发明的描述中,需要理解的是,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "portrait", "horizontal", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientation or positional relationship indicated by "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention, rather than indicating or It is implied that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
以上所述的实施例仅是对本发明的优选方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通技术人员对本发明的技术方案做出的各种变形和改进,均应落入本发明权利要求书确定的保护范围内。The above-mentioned embodiments are only to describe the preferred modes of the present invention, but not to limit the scope of the present invention. Without departing from the design spirit of the present invention, those of ordinary skill in the art can make various modifications to the technical solutions of the present invention. Variations and improvements should fall within the protection scope determined by the claims of the present invention.
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