CN114812103B - Automatic cleaning and drying equipment for phosphorus copper ball processing - Google Patents
Automatic cleaning and drying equipment for phosphorus copper ball processing Download PDFInfo
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- CN114812103B CN114812103B CN202210579817.3A CN202210579817A CN114812103B CN 114812103 B CN114812103 B CN 114812103B CN 202210579817 A CN202210579817 A CN 202210579817A CN 114812103 B CN114812103 B CN 114812103B
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- cleaning
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- hot air
- cylinder
- air drying
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- 238000004140 cleaning Methods 0.000 title claims abstract description 99
- RIRXDDRGHVUXNJ-UHFFFAOYSA-N [Cu].[P] Chemical compound [Cu].[P] RIRXDDRGHVUXNJ-UHFFFAOYSA-N 0.000 title claims abstract description 71
- 238000001035 drying Methods 0.000 title claims abstract description 33
- 238000007602 hot air drying Methods 0.000 claims abstract description 58
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 13
- 230000000903 blocking effect Effects 0.000 claims description 34
- 239000000463 material Substances 0.000 claims description 15
- 238000009434 installation Methods 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000007788 liquid Substances 0.000 description 11
- 230000000694 effects Effects 0.000 description 8
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 3
- 235000017491 Bambusa tulda Nutrition 0.000 description 3
- 241001330002 Bambuseae Species 0.000 description 3
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 3
- 239000011425 bamboo Substances 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000011012 sanitization Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B1/00—Preliminary treatment of solid materials or objects to facilitate drying, e.g. mixing or backmixing the materials to be dried with predominantly dry solids
-
- B08B1/12—
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- B08B1/32—
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/044—Cleaning involving contact with liquid using agitated containers in which the liquid and articles or material are placed
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B17/00—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
- F26B17/02—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by belts carrying the materials; with movement performed by belts or elements attached to endless belts or chains propelling the materials over stationary surfaces
- F26B17/04—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by belts carrying the materials; with movement performed by belts or elements attached to endless belts or chains propelling the materials over stationary surfaces the belts being all horizontal or slightly inclined
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/06—Chambers, containers, or receptacles
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/14—Drying solid materials or objects by processes not involving the application of heat by applying pressure, e.g. wringing; by brushing; by wiping
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention discloses automatic cleaning and drying equipment for processing phosphor copper balls, which comprises: the cleaning device comprises a cleaning barrel and a driving mechanism arranged outside the cleaning barrel, the bottom end of the cleaning barrel is provided with a discharge hole communicated with the base, and the discharge hole is rotatably connected with the base; the mounting chamber is communicated with the base and is positioned on one side of the cleaning device; the hot air drying box is arranged at the opening at the top of the base and is positioned at one side of the mounting cavity far away from the cleaning device. According to the invention, through the arranged cleaning device, the hot air drying box and the wiping mechanism, the cleaning and the drying of the phosphorus copper balls are combined together, so that the cleaning is more thorough, and before the drying, water on the phosphorus copper balls can be wiped off by using the wiping mechanism, thereby reducing the drying time and improving the production efficiency.
Description
Technical Field
The invention relates to the field of phosphorus copper ball processing equipment, in particular to automatic cleaning and drying equipment for phosphorus copper ball processing.
Background
At present, in a processing technology of a phosphor copper ball, the phosphor copper ball is generally cleaned by adopting a water spraying flushing mode, and the following defects exist in the water spraying flushing mode: firstly, the phosphorus copper ball that can only the sanitization top layer is washed in the water spray, piles up the phosphorus copper ball at the bottom and hardly to be sprayed by the water, washs not thoroughly enough, and secondly, the speed is slower when the good phosphorus copper ball that washs carries out drying process, can reduce production efficiency.
Therefore, it is necessary to invent an automatic cleaning and drying device for processing phosphor copper balls to solve the above problems.
Disclosure of Invention
The invention aims to provide automatic cleaning and drying equipment for processing phosphorus copper balls, and the equipment is used for solving the problems that phosphorus copper balls are not thoroughly cleaned and the subsequent drying speed is low due to the fact that the phosphorus copper balls are washed by water spraying in the prior art.
In order to achieve the above purpose, the invention provides the following technical scheme: the utility model provides a phosphorus copper ball processing is with self-cleaning drying equipment, includes:
the base is used for mounting parts for cleaning and drying the phosphor copper balls;
the cleaning device comprises a cleaning cylinder and a driving mechanism arranged outside the cleaning cylinder, wherein a through hole is formed in the top of the cleaning cylinder, a discharge opening communicated with the base is formed in the bottom end of the cleaning cylinder, and the discharge opening is rotatably connected with the base;
the cleaning device comprises a base, a mounting chamber, a cleaning device and a cleaning device, wherein the mounting chamber is arranged at the top of the base and communicated with the base;
the hot air drying box is arranged at an opening at the top of the base and is positioned on one side of the mounting cavity far away from the cleaning device;
the mounting frame is fixed at the top of the base and is positioned outside the cleaning device;
the wiping mechanism is arranged in the mounting chamber and is used for wiping water on the surface of the phosphor copper ball;
the material blocking mechanism is arranged on one side of the hot air drying box far away from the installation cavity and is used for blocking the phosphorus copper balls and prolonging the drying time of the phosphorus copper balls;
and the conveying belt is arranged in the base and is fixedly arranged at the top of the base bottom plate and used for conveying the cleaned phosphorus-copper balls.
As a preferred scheme of the invention, the driving mechanism comprises a double-shaft motor, a gear ring and a guide plate, wherein a first bevel gear is mounted on each of two output shafts of the double-shaft motor, one side of the first bevel gear, which is far away from the double-shaft motor, is respectively connected with a second bevel gear and a third bevel gear in a meshing manner, a rotating rod is fixedly inserted in the center of the second bevel gear, a straight gear is mounted at the lower end of the rotating rod after penetrating through a mounting rack top plate, the straight gear is connected with the gear ring in a meshing manner, the gear ring is fixedly sleeved on the upper part of the cleaning barrel, and the rotating rod is rotatably connected with the mounting rack top plate;
the guide plate is characterized in that first telescopic cylinders are symmetrically arranged above the guide plate, piston rods of the first telescopic cylinders are connected with the guide plate, and the first telescopic cylinders are fixed to the bottom of a top plate of the mounting frame.
As a preferable scheme of the invention, a guide rod is arranged in the cleaning cylinder, a fitting block arranged in a gear structure is arranged at the lower end of the guide rod, a loop rod is connected outside the guide rod in a sliding manner, the upper end of the loop rod passes through a through hole to be rotatably connected with the guide plate, a cleaning assembly is fixedly sleeved at the lower part of the loop rod and is positioned at the top of the blocking block, a blocking block is connected at the lower end of the loop rod, a fitting groove matched with the fitting block is formed in the center of the bottom of the blocking block, a through groove is formed in the top of the fitting groove, the through groove is communicated with the fitting groove, and the upper end of the guide rod penetrates through the mounting frame and is fixedly connected with the bevel gear.
According to the preferred scheme of the invention, the wiping mechanism comprises a telescopic cylinder II, a mounting bracket I, a driving motor I and a mounting bracket II, the top of the telescopic cylinder II is fixedly connected with a top plate in a mounting cavity, a piston rod of the telescopic cylinder II is connected with the mounting bracket II, the mounting bracket I and the mounting bracket II are both of U-shaped structures, the center of the bottom of the top plate of the mounting bracket II is connected with the driving motor II through a flange, an output shaft of the driving motor II is connected with the top of the mounting bracket I, the inner side of the mounting bracket I is hinged with a hot air drying cylinder, the outer wall of the hot air drying cylinder is movably sleeved with a sponge sleeve, and the middle part of the sponge sleeve is provided with a ring groove;
a rotary joint is installed at one end of the hot air drying cylinder, the other end of the hot air drying cylinder is fixedly connected with an output shaft of a first driving motor, and the first driving motor is arranged on the outer side of a first mounting support and connected with the first mounting support through a flange.
As a preferred scheme of the invention, a first fan, a second fan and a third fan are installed at the top of the hot air drying box, a flow equalizing plate is installed at the inner side of the hot air drying box, a heater is arranged above the flow equalizing plate, the heater is fixed at the bottom of a top plate of the hot air drying box, an air inlet end of the heater is connected with an air outlet of the third fan through a pipeline, a three-way valve is installed at an air inlet of the third fan, one air inlet end of the three-way valve is connected with the air outlet of the second fan through a pipeline, a circulating pipe communicated with the hot air drying box is installed at the air inlet of the second fan, and the lower end of the circulating pipe penetrates through the flow equalizing plate and then extends into the base;
an air outlet of the first fan is connected with the rotary joint through a pipeline, and an air exhaust pipe communicated with the hot air drying box is installed at an air inlet of the first fan.
As a preferable scheme of the invention, the stock stop consists of a third telescopic cylinder and a stop rod, the third telescopic cylinder is fixed at the bottom of a top plate of the base, and a piston rod of the third telescopic cylinder is connected with the top of the stop rod.
As a preferable scheme of the invention, one end of the base is provided with a discharge hole, a discharge hopper is arranged in the discharge hole, one end of the discharge hopper is connected with the conveying belt, and the other end of the discharge hopper extends out of the base.
As a preferable scheme of the invention, the top of the cleaning cylinder is provided with a feeding hopper, the lower part of the cleaning cylinder is fixedly connected with a liquid discharge pipe in an inserted manner, and the liquid discharge pipe is provided with a liquid discharge valve.
As a preferable scheme of the invention, the conveying belt is provided with two material guide rods, a splayed material guide channel is formed between the two material guide rods, and the splayed material guide channel is connected with the annular groove.
In the technical scheme, the invention has the following technical effects and advantages:
1. the cleaning device, the hot air drying box and the wiping mechanism are arranged to combine the cleaning and drying of the phosphor copper balls, so that the cleaning is more thorough, and the wiping mechanism can wipe off water on the phosphor copper balls before drying, thereby reducing the drying time and improving the production efficiency;
2. the sleeve rod drives the blocking block to move downwards through the first telescopic cylinder until the matching block is clamped into the matching groove, the blocking block is fixed, the blocking block is used for blocking a discharge port, then the double-shaft motor is started, the double-shaft motor is used for controlling the first bevel gear to be respectively meshed with the second bevel gear and the third bevel gear for transmission, the second bevel gear is used for driving the rotating rod to enable the straight gear to be meshed with the gear ring, the cleaning cylinder is further rotated, the third bevel gear is used for driving the guide rod to rotate, a cleaning assembly arranged on the sleeve rod is used for cleaning the phosphor copper balls, the cleaning cylinder is matched with the cleaning assembly, the cleaning effect and the cleaning efficiency can be improved, when unloading is needed, the first telescopic cylinder piston rod retracts, the sleeve rod drives the blocking block to move upwards, the discharge port can be exposed, automatic unloading is achieved, effective utilization of mechanical energy is achieved through multi-component linkage of the device, and energy consumption and equipment cost are reduced;
3. the wiping mechanism can only start the first driving motor or the second driving motor independently, the first driving motor or the second driving motor is used for controlling the rotation of the hot air drying cylinder, the phosphorus copper ball is wiped through the sponge sleeve, water on the surface of the phosphorus copper ball is absorbed, the first driving motor and the second driving motor can be started simultaneously, the hot air drying cylinder is controlled simultaneously, the wiping area is enlarged, the wiping effect and efficiency are improved, the sponge sleeve can be dried continuously through the hot air drying cylinder in the process of wiping the phosphorus copper ball, the problem that adsorption is poor due to the fact that the sponge sleeve absorbs too much water can be effectively avoided, the hot air circulation mode is adopted for drying, and the energy-saving and environment-friendly effects are achieved.
Drawings
In order to more clearly illustrate the embodiments of the present application or technical solutions in the prior art, the drawings required in the embodiments will be briefly described below, it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings can be obtained by those skilled in the art according to these drawings.
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a perspective view from a second perspective of the present invention;
FIG. 3 is a cross-sectional view of the present invention;
FIG. 4 is a cross-sectional view of the cleaning apparatus of the present invention;
FIG. 5 is an exploded view of the wiping mechanism of the present invention;
FIG. 6 is a schematic view of the construction of the block of the present invention;
FIG. 7 is a schematic view of the structure of the guide bar of the present invention;
fig. 8 is a schematic structural view of the conveyor belt of the present invention.
Description of reference numerals:
1. a base; 11. a discharge hopper; 2. a cleaning cylinder; 21. a liquid discharge pipe; 22. a drain valve; 23. a guide rod; 231. fitting blocks; 24. cleaning the assembly; 25. a plugging block; 251. fitting the groove; 26. a discharge outlet; 27. feeding into a hopper; 3. a drive mechanism; 31. a dual-axis motor; 32. a second bevel gear; 33. a third bevel gear; 34. a first telescopic cylinder; 35. rotating the rod; 36. a guide plate; 37. a spur gear; 38. a ring gear; 39. a loop bar; 4. installing a chamber; 5. a hot air drying box; 51. a first fan; 52. a second fan; 53. a third fan; 54. a flow equalizing plate; 55. a heater; 56. a circulation pipe; 6. a mounting frame; 7. a wiping mechanism; 71. a second telescopic cylinder; 72. mounting a first support; 73. a hot air drying cylinder; 731. a rotary joint; 74. driving a motor I; 75. a sponge sleeve; 751. a ring groove; 76. a second driving motor; 77. mounting a second bracket; 8. a conveyor belt; 81. a material guiding rod; 9. a third telescopic cylinder; 10. a stop lever.
Detailed Description
In order to make the technical solutions of the present invention better understood, those skilled in the art will now describe the present invention in further detail with reference to the accompanying drawings.
The invention provides automatic cleaning and drying equipment for processing a phosphor copper ball, which is shown in figures 1-8 and comprises:
the base 1 is used for mounting parts for cleaning and drying the phosphor copper balls;
the cleaning device comprises a cleaning cylinder 2 and a driving mechanism 3 arranged outside the cleaning cylinder 2, wherein a through hole is formed in the top of the cleaning cylinder 2, a discharge opening 26 communicated with the base 1 is formed in the bottom end of the cleaning cylinder 2, and the discharge opening 26 is rotatably connected with the base 1;
the cleaning device comprises a base 1, a mounting chamber 4 arranged at the top of the base 1, wherein the mounting chamber 4 is communicated with the base 1, and the mounting chamber 4 is positioned at one side of the cleaning device;
the hot air drying box 5 is arranged at an opening at the top of the base 1, and the hot air drying box 5 is positioned at one side of the installation chamber 4 far away from the cleaning device;
the mounting frame 6 is fixed at the top of the base 1 and is positioned outside the cleaning device;
the wiping mechanism 7 is arranged inside the mounting chamber 4 and used for wiping water on the surface of the phosphor copper ball;
the material blocking mechanism is arranged on one side of the hot air drying box 5 far away from the installation chamber 4 and is used for blocking the phosphorus copper balls and prolonging the drying time of the phosphorus copper balls;
and the conveying belt 8 is arranged in the base 1 and is fixedly installed at the top of the bottom plate of the base 1 and is used for conveying the cleaned phosphorus-copper balls.
In order to improve the cleaning effect, the structure is improved as follows, the driving mechanism 3 comprises a double-shaft motor 31, a gear ring 38 and a guide plate 36, a first bevel gear is mounted on each of two output shafts of the double-shaft motor 31, one side of the first bevel gear, which is far away from the double-shaft motor 31, is respectively connected with a second bevel gear 32 and a third bevel gear 33 in a meshing manner, a rotating rod 35 is fixedly inserted in the center of the second bevel gear 32, a straight gear 37 is mounted at the lower end of the rotating rod 35 after penetrating through a top plate of the mounting frame 6, the straight gear 37 is connected with the gear ring 38 in a meshing manner, the gear ring 38 is fixedly sleeved on the upper portion of the cleaning barrel 2, and the rotating rod 35 is rotatably connected with the top plate of the mounting frame 6;
the telescopic cylinders 34 are symmetrically arranged above the guide plate 36 in the structure, piston rods of the telescopic cylinders 34 are connected with the guide plate 36, and the telescopic cylinders 34 are fixed at the bottom of a top plate of the mounting frame 6.
In addition, a guide rod 23 is arranged in the cleaning barrel 2 in the structure, a fitting block 231 arranged as a gear structure is installed at the lower end of the guide rod 23, a sleeve rod 39 is connected to the outer portion of the guide rod 23 in a sliding mode, the upper end of the sleeve rod 39 penetrates through a through hole to be rotatably connected with the guide plate 36, a cleaning assembly 24 is fixedly sleeved on the lower portion of the sleeve rod 39, the cleaning assembly 24 is located at the top of a blocking block 25, the cleaning assembly 24 can be a soft brush or a stirring blade with rubber wrapped on the surface, a soft brush is adopted in figure 4, the lower portion of the cleaning barrel 2 is arranged as a conical barrel to facilitate material discharge, the lower end of the sleeve rod 39 is connected with the blocking block 25, the blocking block 25 is used for blocking a material discharge opening 26, a fitting groove 251 matched with the fitting block 231 is formed in the center of the bottom of the blocking block 25, a through groove is formed in the top of the fitting groove 251, the through groove is communicated with the fitting groove 251, and an installation frame at the upper end of the guide rod 23 penetrates through 6 and is fixedly connected with a bevel gear three 33.
Specifically, the telescopic cylinder I34 piston rod extends out to enable the sleeve rod 39 to drive the blocking block 25 to move downwards until the blocking block 231 is clamped into the blocking groove 251, the blocking block 25 is fixed, meanwhile, the blocking block 25 blocks the discharge port 26, then the double-shaft motor 31 is started, the double-shaft motor 31 controls the two bevel gears I to be respectively in meshing transmission with the bevel gear II 32 and the bevel gear III 33, the bevel gear II 32 drives the rotating rod 35 to enable the straight gear 37 to be meshed with the gear ring 38, the cleaning barrel 2 is made to rotate, meanwhile, the bevel gear III 33 drives the guide rod 23 to rotate, the cleaning assembly 24 arranged on the sleeve rod 39 is used for cleaning the phosphor copper balls, the cleaning barrel 2 is matched with the cleaning assembly 24, the cleaning effect and the cleaning efficiency can be improved, when discharging is needed, the telescopic cylinder I34 piston rod retracts, the sleeve rod 39 drives the blocking block 25 to move upwards, the discharge port 26 can be exposed, and automatic discharging is achieved.
In order to dry the phosphor copper balls, the improvement is that a first fan 51, a second fan 52 and a third fan 53 are installed at the top of a hot air drying box 5 in the structure, a flow equalizing plate 54 is installed on the inner side of the hot air drying box 5, a heater 55 is arranged above the flow equalizing plate 54, the heater 55 is fixed at the bottom of the top plate of the hot air drying box 5, the air inlet end of the heater 55 is connected with the air outlet of the third fan 53 through a pipeline, a three-way valve is installed at the air inlet of the third fan 53 and used for changing the air inlet area and switching the three-way valve, so that hot air circulation can be formed among the third fan 53, the second fan 52 and the hot air drying box 5, the energy consumption can be reduced, one air inlet end of the three-way valve is connected with the air outlet of the second fan 52 through a pipeline, a circulating pipe 56 communicated with the hot air drying box 5 is installed at the air inlet of the second fan 52, and the lower end of the circulating pipe 56 penetrates through the flow equalizing plate 54 and then extends into the base 1;
in the above scheme, in the structure, the air outlet of the first fan 51 is connected with the rotary joint 731 through a pipeline, the air inlet of the first fan 51 is provided with an air extraction pipe communicated with the hot air drying box 5, and the arranged air extraction pipe can send hot air into the hot air drying cylinder 73.
In order to reduce the drying time of the phosphor copper balls, the following optimization is made, in the structure, the wiping mechanism 7 comprises a second telescopic cylinder 71, a first mounting support 72, a first driving motor 74 and a second mounting support 77, the top of the second telescopic cylinder 71 is fixedly connected with the inner top plate of the mounting cavity 4, the height of a hot air drying cylinder 73 can be adjusted by the second telescopic cylinder 71, a piston rod of the second telescopic cylinder 71 is connected with the second mounting support 77, the first mounting support 72 and the second mounting support 77 are both in a U-shaped structure, the center of the bottom of the top plate of the second mounting support 77 is connected with the second driving motor 76 in a flange mode, an output shaft of the second driving motor 76 is connected with the top of the first mounting support 72, the inner side of the first mounting support 72 is hinged with the hot air drying cylinder 73, a hot air outlet is formed in the hot air drying cylinder 73 in an annular array mode, a sponge sleeve 75 is movably sleeved on the outer wall of the hot air drying cylinder 73, the sponge sleeve 75 is used for wiping water, a ring groove 751 is formed in the middle of the sponge sleeve 75, the ring groove 751 can allow the phosphor copper balls to pass through, and can enlarge the wiping area;
wherein, rotary joint 731 is installed to the one end of a hot-air drying section of thick bamboo 73 in the structure, and rotary joint 731 can prevent effectively that the winding condition of pipeline from appearing, and the other end of a hot-air drying section of thick bamboo 73 and the output shaft fixed connection of driving motor 74, and driving motor 74 sets up in the first 72 outsides of installing support and with installing support 72 flange joint, drives a hot-air drying section of thick bamboo 73 through driving motor 74, makes sponge cover 75 rotatory, utilizes sponge cover 75 to clean the phosphorus copper ball.
Specifically, in the first embodiment, after the phosphor copper balls are conveyed by the conveyor belt 8 and enter the region for wiping the phosphor copper balls, the hot air drying cylinder 73 is driven by the first driving motor 74 to rotate the sponge sleeve 75, the phosphor copper balls are wiped by the sponge sleeve 75, in the process, air is supplied into the heater 55 by the third fan 53, after heat exchange, the heater 55 discharges hot air, the hot air is divided by the flow equalizing plate 54 and then blown to the phosphor copper balls on the conveyor belt 8, meanwhile, the second fan 52 and the first fan 51 work, the first fan 51 sends the hot air discharged by the heater 55 into the hot air drying cylinder 73, the sponge sleeve 75 is dried by the hot air drying cylinder 73, and the phosphor copper balls can be primarily dried;
in the second embodiment, on the basis that the first driving motor 74 drives the hot air drying cylinder 73, the second driving motor 76 can be started, and the second driving motor 76 drives the first mounting bracket 72 to rotate in the horizontal direction, so that the hot air drying cylinder 73 rotates, the wiping area is enlarged, and the wiping effect and efficiency are improved.
In the third embodiment, only the second driving motor 76 may be started, and the second driving motor 76 drives the first mounting bracket 72 to rotate the hot air drying cylinder 73 to wipe the phosphor copper balls.
In order to prolong the drying time of the phosphor copper balls, the structure is improved in the following way, a material blocking mechanism consists of a telescopic cylinder III 9 and a stop rod 10, the telescopic cylinder III 9 is fixed at the bottom of a top plate of a base 1, a piston rod of the telescopic cylinder III 9 is connected with the top of the stop rod 10, the stop rod 10 moves downwards by extending out of a piston of the telescopic cylinder III 9, and the stop rod 10 is used for blocking the phosphor copper balls.
In the above scheme, the discharge gate has been seted up to base 1's one end in the structure, installs out hopper 11 in the discharge gate, goes out the one end of hopper 11 and meets with conveyer belt 8, and outside the other end extended to base 1, the hopper 11 inclined downwards sets up, the ejection of compact of being convenient for.
In the above scheme, the top of the cleaning cylinder 2 in the structure is provided with the feeding hopper 27, the phosphorus copper balls are fed into the cleaning cylinder 2 by the feeding hopper 27, the lower part of the cleaning cylinder 2 is fixedly connected with the liquid discharge pipe 21 in an inserted manner, the liquid discharge valve 22 is arranged on the liquid discharge pipe 21, and the arranged liquid discharge valve 22 is opened to discharge the liquid in the cleaning cylinder 2.
In the above scheme, the conveyer belt 8 is provided with two guide rods 81, a splayed guide channel is formed between the two guide rods 81, the splayed guide channel is connected with the ring groove 751, and when the conveyer belt 8 conveys phosphorus copper balls, the phosphorus copper balls can sequentially pass through the splayed guide channel, so that sequential blanking can be realized.
It should be noted that the telescopic cylinder used in the scheme can be a cylinder, a hydraulic cylinder or an electric telescopic cylinder, and the scheme uses the same set of control system, such as a PLC industrial personal computer.
The working principle of the invention is as follows:
the sleeve rod 39 drives the blocking block 25 to move downwards by extending the piston rod of the first telescopic cylinder 34 until the matching block 231 is clamped into the matching groove 251, the blocking block 25 is fixed, the blocking block 25 blocks the material outlet 26, then the double-shaft motor 31 is started, the double-shaft motor 31 controls the first bevel gears to be respectively meshed with the second bevel gears 32 and the third bevel gears 33 for transmission, the second bevel gears 32 drive the rotating rod 35 to enable the straight gears 37 to be meshed with the gear ring 38, further the cleaning cylinder 2 rotates, meanwhile, the third bevel gears 33 drive the guide rod 23 to rotate, the cleaning component 24 arranged on the sleeve rod 39 is used for cleaning the phosphorus copper ball, after cleaning is finished, the double-shaft motor 31 stops rotating, the liquid discharge valve 22 is opened to discharge liquid in the cleaning cylinder 2, then the piston rod of the first telescopic cylinder 34 retracts, the sleeve rod 39 drives the blocking block 25 to move upwards to expose the material outlet 26, the phosphorus copper ball falls on the conveying belt 8 through the material outlet 26, the conveying belt 8 conveys the phosphorus copper ball, the splayed material guide channel arranged on the conveyer belt 8 can enable the phosphorus copper balls to sequentially pass through, after the phosphorus copper balls enter an area for wiping the phosphorus copper balls, the hot air drying cylinder 73 can be driven by the first driving motor 74, the sponge sleeve 75 is rotated, the phosphorus copper balls are wiped by the sponge sleeve 75, in the process, air is supplied into the heater 55 through the third fan 53, after heat exchange, the heater 55 discharges hot air, the hot air is blown to the phosphorus copper balls on the conveyer belt 8 after being shunted by the current equalizing plate 54, meanwhile, the second fan 52 and the first fan 51 work, the first fan 51 sends the hot air discharged by the heater 55 into the hot air drying cylinder 73, the sponge sleeve 75 is dried by the hot air drying cylinder 73, the phosphorus copper balls can be primarily dried, the second driving motor 76 can be started on the basis that the first driving motor 74 drives the hot air drying cylinder 73, the first mounting bracket 72 is driven to rotate in the horizontal direction by the second driving motor 76, and then make hot-blast drying cylinder 73 rotate, in order to enlarge and wipe the area, improve and wipe effect and efficiency, after entering the stoving region, the three 9 pistons of telescopic cylinder stretch out and make the pin 10 move down, utilize the pin 10 to block the phosphorus copper ball, in order to lengthen the drying time, after drying, the three 9 pistons of telescopic cylinder drive the pin 10 and move up, the phosphorus copper ball continues to move, finally is discharged by the play hopper 11.
While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that the described embodiments may be modified in various different ways without departing from the spirit and scope of the invention. Accordingly, the drawings and description are illustrative in nature and should not be construed as limiting the scope of the invention.
Claims (5)
1. The utility model provides a processing of phosphorus copper ball is with self-cleaning drying equipment which characterized in that includes:
the base (1) is used for installing parts for cleaning and drying the phosphor copper balls;
the cleaning device comprises a cleaning cylinder (2) and a driving mechanism (3) arranged outside the cleaning cylinder (2), a through hole is formed in the top of the cleaning cylinder (2), a discharge hole (26) communicated with the base (1) is formed in the bottom end of the cleaning cylinder (2), and the discharge hole (26) is rotatably connected with the base (1);
the cleaning device comprises a base (1), a mounting chamber (4) arranged at the top of the base (1), wherein the mounting chamber (4) is communicated with the base (1), and the mounting chamber (4) is positioned on one side of the cleaning device;
the hot air drying box (5) is arranged at an opening at the top of the base (1), and the hot air drying box (5) is positioned on one side of the installation cavity (4) far away from the cleaning device;
the mounting rack (6) is fixed at the top of the base (1) and is positioned outside the cleaning device;
the wiping mechanism (7) is arranged inside the mounting chamber (4) and is used for wiping water on the surface of the phosphor copper ball;
the material blocking mechanism is arranged on one side of the hot air drying box (5) far away from the installation chamber (4) and is used for blocking the phosphorus copper balls and prolonging the drying time of the phosphorus copper balls;
the conveying belt (8) is arranged in the base (1), is fixedly installed at the top of the bottom plate of the base (1), and is used for conveying the cleaned phosphorus copper balls;
the cleaning machine is characterized in that the driving mechanism (3) comprises a double-shaft motor (31), a gear ring (38) and a guide plate (36), a first bevel gear is installed on two output shafts of the double-shaft motor (31), one side, far away from the double-shaft motor (31), of the first bevel gear is respectively connected with a second bevel gear (32) and a third bevel gear (33) in a meshed mode, a rotating rod (35) is fixedly inserted in the center of the second bevel gear (32), a straight gear (37) is installed at the lower end of the rotating rod (35) after penetrating through a top plate of the mounting frame (6), the straight gear (37) is connected with the gear ring (38) in a meshed mode, the gear ring (38) is fixedly connected to the upper portion of the cleaning barrel (2) in a sleeved mode, and the rotating rod (35) is rotatably connected with the top plate of the mounting frame (6);
telescopic cylinders I (34) are symmetrically arranged above the guide plate (36), a piston rod of each telescopic cylinder I (34) is connected with the guide plate (36), and the telescopic cylinders I (34) are fixed to the bottom of a top plate of the mounting frame (6);
a guide rod (23) is arranged in the cleaning barrel (2), a fitting block (231) which is arranged in a gear structure is mounted at the lower end of the guide rod (23), a loop rod (39) is connected to the outer portion of the guide rod (23) in a sliding mode, the upper end of the loop rod (39) penetrates through a through hole to be connected with a guide plate (36) in a rotating mode, a cleaning assembly (24) is fixedly sleeved on the lower portion of the loop rod (39), the cleaning assembly (24) is located at the top of a blocking block (25), the lower end of the loop rod (39) is connected with the blocking block (25), a fitting groove (251) matched with the fitting block (231) is formed in the center of the bottom of the blocking block (25), a penetrating groove is formed in the top of the fitting groove (251), the penetrating groove is communicated with the fitting groove (251), and the upper end of the guide rod (23) penetrates through a mounting frame (6) and is fixedly connected with a bevel gear III (33);
the wiping mechanism (7) comprises a telescopic cylinder II (71), a mounting bracket I (72), a driving motor I (74) and a mounting bracket II (77), the top of the telescopic cylinder II (71) is fixedly connected with an inner top plate of the mounting cavity (4), a piston rod of the telescopic cylinder II (71) is connected with the mounting bracket II (77), the mounting bracket I (72) and the mounting bracket II (77) are both in a U-shaped structure, the center of the bottom of the top plate of the mounting bracket II (77) is connected with the driving motor II (76) in a flange mode, an output shaft of the driving motor II (76) is connected with the top of the mounting bracket I (72), a hot air drying cylinder (73) is hinged to the inner side of the mounting bracket I (72), a sponge sleeve (75) is movably sleeved on the outer wall of the hot air drying cylinder (73), and a ring groove (751) is formed in the middle of the sponge sleeve (75);
one end of the hot air drying cylinder (73) is provided with a rotary joint (731), the other end of the hot air drying cylinder (73) is fixedly connected with an output shaft of a first driving motor (74), and the first driving motor (74) is arranged on the outer side of a first mounting bracket (72) and is in flange connection with the first mounting bracket (72);
a first fan (51), a second fan (52) and a third fan (53) are mounted at the top of the hot air drying box (5), a flow equalizing plate (54) is mounted on the inner side of the hot air drying box (5), a heater (55) is arranged above the flow equalizing plate (54), the heater (55) is fixed at the bottom of a top plate of the hot air drying box (5), an air inlet end of the heater (55) is connected with an air outlet of the third fan (53) through a pipeline, an air inlet of the third fan (53) is provided with a three-way valve, one air inlet end of the three-way valve is connected with an air outlet of the second fan (52) through a pipeline, an air inlet of the second fan (52) is provided with a circulating pipe (56) communicated with the hot air drying box (5), and the lower end of the circulating pipe (56) penetrates through the flow equalizing plate (54) and then extends into the base (1);
the air outlet of the first fan (51) is connected with the rotary joint (731) through a pipeline, and the air inlet of the first fan (51) is provided with an exhaust pipe communicated with the hot air drying box (5).
2. The automatic cleaning and drying equipment for processing the phosphor-copper balls as recited in claim 1, wherein: the stock stop comprises three telescopic cylinders (9) and a stop lever (10), the three telescopic cylinders (9) are fixed at the bottom of a top plate of the base (1), and piston rods of the three telescopic cylinders (9) are connected with the top of the stop lever (10).
3. The automatic cleaning and drying equipment for processing the phosphor-copper balls as recited in claim 1, wherein the equipment comprises: the discharge gate has been seted up to the one end of base (1), install out hopper (11) in the discharge gate, the one end and conveyer belt (8) of going out hopper (11) meet, and the other end extends to outside base (1).
4. The automatic cleaning and drying equipment for processing the phosphor-copper balls as recited in claim 1, wherein the equipment comprises: the top of wash bowl (2) is installed into hopper (27), wash bowl (2) lower part is pegged graft and is fixed with fluid-discharge tube (21), install flowing back valve (22) on fluid-discharge tube (21).
5. The automatic cleaning and drying equipment for processing the phosphor-copper balls as recited in claim 1, wherein: be provided with two guide bars (81) on conveyer belt (8), two form the splayed guide passageway between guide bar (81), the splayed guide passageway meets with annular (751).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210579817.3A CN114812103B (en) | 2022-05-25 | 2022-05-25 | Automatic cleaning and drying equipment for phosphorus copper ball processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210579817.3A CN114812103B (en) | 2022-05-25 | 2022-05-25 | Automatic cleaning and drying equipment for phosphorus copper ball processing |
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| Publication Number | Publication Date |
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| CN114812103A CN114812103A (en) | 2022-07-29 |
| CN114812103B true CN114812103B (en) | 2023-04-14 |
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| CN202210579817.3A Active CN114812103B (en) | 2022-05-25 | 2022-05-25 | Automatic cleaning and drying equipment for phosphorus copper ball processing |
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| CN117232240A (en) * | 2023-11-14 | 2023-12-15 | 泉州市锦昌新材料科技有限公司 | Formate preparation moisture drying device and application method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP5069488B2 (en) * | 2007-03-29 | 2012-11-07 | 京セラディスプレイ株式会社 | Display panel drying processing apparatus and display panel cleaning / drying method |
| US9737914B2 (en) * | 2014-07-16 | 2017-08-22 | Shenzhen China Star Optoelectronics Technology Co., Ltd. | Nozzle cleaning device and method of using the same |
| CN107442452A (en) * | 2017-08-25 | 2017-12-08 | 芜湖中意液压科技股份有限责任公司 | A kind of portable type hydraulic part cleaning device |
| CN214132973U (en) * | 2020-10-14 | 2021-09-07 | 安徽旷视光电科技有限公司 | Anti-dazzle glass surface cleaning device |
| CN112629236A (en) * | 2020-12-28 | 2021-04-09 | 颍上县健辉农牧有机肥有限公司 | Fertilizer production is with raw materials dewatering equipment with remove flavor function |
| CN112935718A (en) * | 2021-02-02 | 2021-06-11 | 江西坤宏铜业有限公司 | Phosphorus copper ball processing method and production equipment thereof |
| CN113154809A (en) * | 2021-03-11 | 2021-07-23 | 张华军 | Medicinal material drying-machine based on hot-blast blowing |
| CN114226343B (en) * | 2021-12-17 | 2023-04-11 | 江西保太有色金属集团有限公司 | Quick cleaning and drying equipment for producing phosphor copper balls |
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