Disclosure of Invention
The technical problem to be solved by the invention is as follows: when traditional retort heats the gas coal, the gas coal heating that is closer to the heater is faster, because the gas coal of equidimension not often mixes and directly carries in the retort and heat in one, does not filter it, therefore traditional retort can't carry out effectual heating to the gas coal, has caused certain waste to the energy.
In order to achieve the above purpose, the invention provides the following technical scheme:
the invention provides a vertical carbonization furnace for gas coal coking, which comprises a base, a shell and a heater, and also comprises:
the screening assembly is arranged in the shell and screens gas coal entering the shell in different sizes;
the power assembly is arranged on one side of the shell and connected with the sieving assembly, and the power assembly is used for providing power for the sieving assembly when the sieving assembly works.
Preferably, the screening assembly comprises a first moving plate, a second moving plate and a third moving plate which are uniformly arranged in the shell;
the first sieve box is arranged on the surface of the first moving plate;
the second screen box is arranged on the surface of the second moving plate;
the third screen box is arranged on the surface of the third moving plate;
the groove and the first through hole are formed in the inner surface of the shell;
and the spring is arranged in the groove.
Preferably, the power assembly comprises a casing, and the casing is fixedly connected with the casing and is positioned on one side of the casing;
the second through hole is formed in the inner surface of the shell and is communicated with the first through hole;
the motor is fixedly connected with the shell and is positioned on the upper surface of the shell;
the rotating shaft is fixedly connected with the motor;
the cam is arranged on the rotating shaft.
Preferably, the volumes of the first sieve box, the second sieve box and the third sieve box are sequentially increased.
Preferably, a round rod is fixedly connected to the first sieve box and the second sieve box, sliding grooves are formed in the first movable plate and the second movable plate, and two ends of the round rod are located in the sliding grooves.
Preferably, the round rod is located in the middle of the first sieve box and the second sieve box.
Preferably, a balance weight is fixedly connected to the round rod.
Preferably, the inner surfaces of the first sieve box, the second sieve box and the third sieve box are fixedly connected with stirring pieces.
Preferably, the bottom of the first sieve box, the second sieve box and the third sieve box is provided with a third through hole.
Preferably, the first moving plate and the second moving plate are hollow.
Preferably, the material of the sieving component, the power component, the round rod, the balance weight and the stirring piece is high-temperature resistant material.
The invention has the following beneficial effects:
1. according to the invention, the power assembly arranged on one side of the shell drives the sieving assembly in the shell to reciprocate left and right, so that gas coal with different sizes entering the shell is sieved, larger gas coal is close to the heater, smaller gas coal is far away from the heater, the carbonization furnace is more efficient in heating the gas coal, and the effect of saving energy is achieved.
2. According to the invention, the round rods are fixedly connected to the first sieve box and the second sieve box, so that the round rods are matched with the sliding grooves on the first movable plate and the second movable plate, the first sieve box and the second sieve box generate certain-angle swinging and shaking while reciprocating, and larger gas coal in the first sieve box and the second sieve box can rapidly fall out of the first sieve box and the second sieve box, so that the effect of rapidly screening the gas coal with different sizes is achieved.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
The embodiment of the invention provides an upright carbonization furnace for gas coal coking, which solves the problems that in the prior art, when a carbonization furnace heats gas coal, the closer the carbonization furnace to a heater is, the higher the heating temperature is, and the faster the gas coal is heated, and because gas coals with different sizes are often mixed together and directly conveyed into the carbonization furnace for heating, the gas coal with larger volume and farther the heater has the problems of low heating speed and long-time heating, so that the traditional carbonization furnace cannot efficiently heat the gas coal, and certain energy is wasted.
In order to solve the technical problems, the general concept of the invention is as follows: the power component 5 installed on one side of the shell 1 drives the sieving component 4 in the shell 1 to do left-right reciprocating motion, so that gas coal with different sizes entering the shell 1 is screened, larger gas coal is close to the heater 3, and smaller gas coal is far away from the heater 3, so that the carbonization furnace heats the gas coal more efficiently, and the energy-saving effect is achieved.
In order to better understand the technical solution, the technical solution will be described in detail with reference to the drawings and the specific embodiments.
The invention provides a vertical carbonization furnace for gas coal coking, which comprises a base 1, a shell 2 and a heater 3, and also comprises:
the screening assemblies 4 are uniformly arranged in the shell 2, and the screening assemblies 4 screen the gas coal entering the shell 2 in different sizes so as to stack the gas coal entering the shell 2 according to the volume of the gas coal;
and the power assembly 5 is arranged on one side of the shell 2 and is connected with the sieving assembly 4, and the power assembly 5 provides power for the sieving assembly 4.
The traditional carbonization furnace is characterized in that a shell 2 for placing gas coal is fixedly connected above a base 1, a cavity is formed in the base 1, a heater 3 is installed in the cavity, and the shell 2 on the base 1 is heated by the heater 3, so that when the gas coal is heated, the heating temperature is higher as the distance from the heater 3 is closer, and the gas coal with different sizes is often mixed together and directly conveyed into the carbonization furnace for heating without screening, so that the traditional carbonization furnace cannot efficiently heat the gas coal, and certain waste is caused to energy;
therefore, the power assembly 5 is fixedly connected to one side of the shell 2, the power assembly 5 drives the sieving assembly 4 in the shell 2 to reciprocate left and right, when gas coal enters from the feed inlet above the shell 2 and then falls onto the sieving assembly 4, the sieving assembly 4 reciprocates left and right, so that the gas coal entering the shell 2 in different sizes is screened, larger gas coal is close to the heater 3, smaller gas coal is far away from the heater 3, and compared with the traditional carbonization furnace which directly heats the gas coal, the invention heats the screened gas coal, so that the carbonization furnace heats the gas coal more efficiently, and the effect of saving energy is achieved.
As a specific embodiment of the present invention, the sifting assembly 4 includes a first moving plate 41, a second moving plate 42 and a third moving plate 43 which are uniformly arranged in the housing 2;
the first sieve box 44 is arranged on the surface of the first moving plate 41;
the second screen box 45 is arranged on the surface of the second moving plate 42;
a third sieve box 46 arranged on the surface of the third moving plate 43;
the groove 21 and the first through hole 22 are arranged on the inner surface of the shell 2;
and a spring 47 disposed in the groove 21.
As a specific embodiment of the present invention, the power assembly 5 includes a housing 51, and the housing 51 is fixedly connected to the housing 2 and is located at one side of the housing 2;
a second through hole 511 opened on the inner surface of the housing 51 and communicating with the first through hole 22;
a motor 52 fixedly connected with the housing 51 and positioned on the upper surface of the housing 51;
a rotating shaft 53 fixedly connected with the motor 52;
and a cam 54 provided on the rotating shaft 53.
The invention is characterized in that a groove 21 and a first through hole 22 are arranged on the inner surface of a shell 2, a second through hole 511 is arranged on the inner surface of a shell 51, the second through hole 511 is communicated with the first through hole 22, a first moving plate 41, a second moving plate 42 and a third moving plate 43 are connected in the shell 2 in a sliding way, one end of the first moving plate 41, one end of the second moving plate 42 and one end of the third moving plate 43 are positioned in the groove 21, the other end of the first moving plate 41, the other end of the second moving plate 42 and the other end of the third moving plate 43 pass through the first through hole 22 and the second through hole 511 and are positioned in the shell 51, springs 47 are fixedly connected on the inner surface of the groove 21, the other ends of the springs 47 are respectively fixedly connected with one end of the corresponding first moving plate 41, one end of the second moving plate 42 and one end of the third moving plate 43, a first sieve box 44, a second sieve box 45 and a third sieve box 46 are connected on the moving plate 41, a motor 52 is fixedly connected on the upper surface of the shell 51, a rotating shaft 53 is fixedly connected to a driving shaft of the motor 52, and a cam 54 is fixedly connected to the rotating shaft 53;
when the motor 52 is started, the motor 52 drives the cam 54 to rotate through the rotating shaft 53, the cam 54 drives the corresponding first moving plate 41, second moving plate 42 and third moving plate 43 to move leftwards respectively, the first moving plate 41, second moving plate 42 and third moving plate 43 extrude the spring 47 in the groove 21, the spring 47 pushes the first moving plate 41, second moving plate 42 and third moving plate 43 to move rightwards due to the elasticity of the spring, the rotating shaft 53 rotates to drive the cam 54 to rotate, and pushes the corresponding first moving plate 41, second moving plate 42 and third moving plate 43 to move leftwards again, so that the first moving plate 41, second moving plate 42 and third moving plate 43 do left-right reciprocating motion, and the first sieve box 44, second sieve box 45 and third sieve box 46 are connected with the first moving plate 41, second moving plate 42 and third moving plate 43 respectively in a sliding manner, so that the first moving plate 41, second moving plate 42 and third moving plate 43 do left-right reciprocating motion, The second moving plate 42 and the third moving plate 43 drive the first sieve box 44, the second sieve box 45 and the third sieve box 46 to do reciprocating motion, and meanwhile, the travel of the first sieve box 44, the second sieve box 45 and the third sieve box 46 on the first moving plate 41, the second moving plate 42 and the third moving plate 43 is smaller than the distance between the first moving plate 41, the second moving plate 42 and the third moving plate 43 in a left-right moving mode, so that the first sieve box 44, the second sieve box 45 and the third sieve box 46 on the first moving plate 41, the second moving plate 42 and the third moving plate 43 are prevented from being relatively static due to the existence of the sliding grooves 411;
when gas coal with different sizes enters from a feed inlet above the shell 2 and then falls into the first sieve box 44, the gas coal with different sizes in the first sieve box 44 is influenced by the Brazilian drupe effect along with the reciprocating motion of the left and right of the first sieve box 44, the smaller gas coal is positioned at the lower layer of the first sieve box 44 due to small size, the larger gas coal is positioned at the upper layer of the first sieve box 44 due to large size, the larger gas coal positioned at the upper layer of the first sieve box 44 falls into the second sieve box 45 along with the continuous entering of the gas coal into the shell 2, and the larger gas coal positioned at the upper layer of the second sieve box 45 falls into the third sieve box 46 along with the continuous entering of the gas coal, and the largest gas coal positioned at the upper layer of the third sieve box 46 falls into the bottom of the shell 2, so that most of the gas coal with the largest volume is positioned at the bottommost of the shell 2 closest to the heater 3, and most of the gas coal with the same volume is positioned at the middle of the shell 2 far away from the heater 3, most of the gas coal with the minimum volume is positioned on the uppermost layer of the shell 2 which is farthest away from the heater 3, so that the effect of screening the gas coal with different sizes is realized, the carbonization furnace is more efficient in heating the gas coal, the effect of saving energy is achieved, and the gas coal cannot coke in the carbonization furnace with the layered structure, so that the gas coal is continuously conveyed into the shell 2 until the height of the gas coal is equal to the height of the first sieve box 44, and the effect of facilitating coking is achieved. Due to the reciprocating motion of the first sieve box 44, the second sieve box 45 and the third sieve box 46, the screened gas coal is dispersed more uniformly, so that the gas coal is heated uniformly.
As a specific embodiment of the present invention, the volumes of the first sieve box 44, the second sieve box 45, and the third sieve box 46 are sequentially increased.
When the larger gas coal in the first sieve box 44 and the second sieve box 45 falls downwards, in order to enable the falling gas coal to fall into the second sieve box 45 and the third sieve box 46 respectively, the sizes of the first sieve box 44, the second sieve box 45 and the third sieve box 46 are sequentially increased from top to bottom, so that most of the gas coal falling from the first sieve box 44 and the second sieve box 45 can fall into the second sieve box 45 and the third sieve box 46 respectively, and the second sieve box 45 and the third sieve box 46 can better screen the gas coal with different sizes.
As a specific embodiment of the present invention, a round bar 6 is fixedly connected to the first sieve box 44 and the second sieve box 45, sliding grooves 411 are respectively formed on the first moving plate 41 and the second moving plate 42, and two ends of the round bar 6 are located in the sliding grooves 411.
According to the invention, the round rods 6 are fixedly connected to the first sieve box 44 and the second sieve box 45, the sliding grooves 411 are respectively formed in the first moving plate 41 and the second moving plate 42, so that two ends of each round rod 6 are positioned in the sliding grooves 411, and the round rods 6 are fixedly connected to the bottoms of the first sieve box 44 and the second sieve box 45, so that when the first sieve box 44 and the second sieve box 45 move, the first sieve box 44 and the second sieve box 45 can swing at a certain angle, and larger gas coal in the first sieve box 44 and the second sieve box 45 can quickly fall out from the first sieve box 44 and the second sieve box 45, thereby achieving the effect of quickly screening gas coal with different sizes.
In an embodiment of the present invention, the round bar 6 is located at a middle position between the first sieve box 44 and the second sieve box 45.
In an embodiment of the present invention, a balance weight 7 is fixedly connected to the round bar 6.
Because the first sieve box 44 and the second sieve box 45 need to swing and shake at a certain angle while moving, in order to prevent the first sieve box 44 and the second sieve box 45 from turning on one side, the invention fixes the round rod 6 at the middle position of the first sieve box 44 and the second sieve box 45, and the round rod 6 is fixedly connected with the balance block 7, so that the balance effect of the first sieve box 44 and the second sieve box 45 is ensured under the condition of multidirectional movement.
As a specific embodiment of the present invention, the inner surfaces of the first sieve box 44, the second sieve box 45, and the third sieve box 46 are fixedly connected with the stirring members 8.
According to the invention, the stirring piece 8 is fixedly connected to the inner surfaces of the first sieve box 44, the second sieve box 45 and the third sieve box 46, the first sieve box 44, the second sieve box 45 and the third sieve box 46 drive gas coal to collide with the stirring piece 8 while reciprocating, and in the gas coal shaking process, the stirring piece 8 can further stir the shaken gas coal, so that the gas coal is heated more uniformly.
As a specific embodiment of the present invention, the first sieve box 44, the second sieve box 45, and the third sieve box 46 have a third through hole 441 at the bottom thereof.
Because tar is generated during gas coal coking, the bottom of the first sieve box 44, the second sieve box 45 and the third sieve box 46 is provided with the third through hole 441, so that the tar in the first sieve box 44, the second sieve box 45 and the third sieve box 46 can flow out in time.
In an embodiment of the present invention, the first moving plate 41 and the second moving plate 42 have a hollow structure.
According to the invention, the structure of the first moving plate 41 and the second moving plate 42 is made into a hollow structure, so that when gas coal in the first sieve box 44 and the second sieve box 45 falls, the gas coal can respectively pass through the hollow parts of the first moving plate 41 and the second moving plate 42 and directly fall into the second sieve box 45 and the third sieve box 46 for screening, thereby achieving the effect of rapid screening.
In a specific embodiment of the present invention, the material of the sieving assembly 4, the power assembly 5, the round rod 6, the balance weight 7 and the stirring member 8 is a high temperature resistant material.
Because the working temperature of the invention is 500-1000 ℃, the materials of the sieving component 4, the power component 5, the round rod 6, the balance weight 7 and the stirring piece 8 are high-temperature resistant materials, such as high-speed steel, 3Cr2W8V, 5CrNiMo, 5CrMnMo and the like, so that the sieving component can normally move.
The working principle is as follows: the traditional carbonization furnace is characterized in that a shell 2 for placing gas coal is fixedly connected above a base 1, a cavity is formed in the base 1, a heater 3 is installed in the cavity, and the shell 2 on the base 1 is heated by the heater 3, so that when the gas coal is heated, the heating temperature is higher as the distance from the heater 3 is closer, and the gas coal with different sizes is often mixed together and directly conveyed into the carbonization furnace for heating without screening, so that the traditional carbonization furnace cannot efficiently heat the gas coal, and certain waste is caused to energy;
therefore, the power assembly 5 is fixedly connected to one side of the shell 2, the power assembly 5 drives the sieving assembly 4 in the shell 2 to reciprocate left and right, when gas coal enters from the feed inlet above the shell 2 and then falls onto the sieving assembly 4, the sieving assembly 4 reciprocates left and right, so that the gas coal entering the shell 2 in different sizes is screened, larger gas coal is close to the heater 3, smaller gas coal is far away from the heater 3, and compared with the traditional carbonization furnace which directly heats the gas coal, the invention heats the screened gas coal, so that the carbonization furnace heats the gas coal more efficiently, and the effect of saving energy is achieved.
The invention is characterized in that a groove 21 and a first through hole 22 are arranged on the inner surface of a shell 2, a second through hole 511 is arranged on the inner surface of a shell 51, the second through hole 511 is communicated with the first through hole 22, a first moving plate 41, a second moving plate 42 and a third moving plate 43 are connected in the shell 2 in a sliding way, one end of the first moving plate 41, one end of the second moving plate 42 and one end of the third moving plate 43 are positioned in the groove 21, the other end of the first moving plate 41, the other end of the second moving plate 42 and the other end of the third moving plate 43 pass through the first through hole 22 and the second through hole 511 and are positioned in the shell 51, springs 47 are fixedly connected on the inner surface of the groove 21, the other ends of the springs 47 are respectively fixedly connected with one end of the corresponding first moving plate 41, one end of the second moving plate 42 and one end of the third moving plate 43, a first sieve box 44, a second sieve box 45 and a third sieve box 46 are connected on the moving plate 41, a motor 52 is fixedly connected on the upper surface of the shell 51, a rotating shaft 53 is fixedly connected to a driving shaft of the motor 52, and a cam 54 is fixedly connected to the rotating shaft 53;
when the motor 52 is started, the motor 52 drives the cam 54 to rotate through the rotating shaft 53, the cam 54 drives the corresponding first moving plate 41, second moving plate 42 and third moving plate 43 to move leftwards respectively, the first moving plate 41, second moving plate 42 and third moving plate 43 extrude the spring 47 in the groove 21, the spring 47 pushes the first moving plate 41, second moving plate 42 and third moving plate 43 to move rightwards due to the elasticity of the spring, the rotating shaft 53 rotates to drive the cam 54 to rotate, and pushes the corresponding first moving plate 41, second moving plate 42 and third moving plate 43 to move leftwards again, so that the first moving plate 41, second moving plate 42 and third moving plate 43 do left-right reciprocating motion, and the first sieve box 44, second sieve box 45 and third sieve box 46 are connected with the first moving plate 41, second moving plate 42 and third moving plate 43 respectively in a sliding manner, so that the first moving plate 41, second moving plate 42 and third moving plate 43 do left-right reciprocating motion, The second moving plate 42 and the third moving plate 43 drive the first sieve box 44, the second sieve box 45 and the third sieve box 46 to do reciprocating motion, and meanwhile, the travel of the first sieve box 44, the second sieve box 45 and the third sieve box 46 on the first moving plate 41, the second moving plate 42 and the third moving plate 43 is smaller than the distance between the first moving plate 41, the second moving plate 42 and the third moving plate 43 in a left-right moving mode, so that the first sieve box 44, the second sieve box 45 and the third sieve box 46 on the first moving plate 41, the second moving plate 42 and the third moving plate 43 are prevented from being relatively static due to the existence of the sliding grooves 411;
when gas coal with different sizes enters from a feed inlet above the shell 2 and then falls into the first sieve box 44, the gas coal with different sizes in the first sieve box 44 is influenced by the Brazilian drupe effect along with the reciprocating motion of the left and right of the first sieve box 44, the smaller gas coal is positioned at the lower layer of the first sieve box 44 due to small size, the larger gas coal is positioned at the upper layer of the first sieve box 44 due to large size, the larger gas coal positioned at the upper layer of the first sieve box 44 falls into the second sieve box 45 along with the continuous entering of the gas coal into the shell 2, and the larger gas coal positioned at the upper layer of the second sieve box 45 falls into the third sieve box 46 along with the continuous entering of the gas coal, and the largest gas coal positioned at the upper layer of the third sieve box 46 falls into the bottom of the shell 2, so that most of the gas coal with the largest volume is positioned at the bottommost of the shell 2 closest to the heater 3, and most of the gas coal with the same volume is positioned at the middle of the shell 2 far away from the heater 3, most of the gas coal with the minimum volume is positioned on the uppermost layer of the shell 2 which is farthest away from the heater 3, so that the effect of screening the gas coal with different sizes is realized, the carbonization furnace is more efficient in heating the gas coal, the effect of saving energy is achieved, and the gas coal cannot coke in the carbonization furnace with the layered structure, so that the gas coal is continuously conveyed into the shell 2 until the height of the gas coal is equal to the height of the first sieve box 44, and the effect of facilitating coking is achieved. Due to the reciprocating motion of the first sieve box 44, the second sieve box 45 and the third sieve box 46, the screened gas coal is dispersed more uniformly, so that the gas coal is heated uniformly.
When the larger gas coal in the first sieve box 44 and the second sieve box 45 falls downwards, in order to enable the falling gas coal to fall into the second sieve box 45 and the third sieve box 46 respectively, the sizes of the first sieve box 44, the second sieve box 45 and the third sieve box 46 are sequentially increased from top to bottom, so that most of the gas coal falling from the first sieve box 44 and the second sieve box 45 can fall into the second sieve box 45 and the third sieve box 46 respectively, and the second sieve box 45 and the third sieve box 46 can better screen the gas coal with different sizes.
According to the invention, the round rods 6 are fixedly connected to the first sieve box 44 and the second sieve box 45, the sliding grooves 411 are respectively formed in the first moving plate 41 and the second moving plate 42, so that two ends of each round rod 6 are positioned in the sliding grooves 411, and the round rods 6 are fixedly connected to the bottoms of the first sieve box 44 and the second sieve box 45, so that when the first sieve box 44 and the second sieve box 45 move, the first sieve box 44 and the second sieve box 45 can swing at a certain angle, and larger gas coal in the first sieve box 44 and the second sieve box 45 can quickly fall out from the first sieve box 44 and the second sieve box 45, thereby achieving the effect of quickly screening gas coal with different sizes.
Because the first sieve box 44 and the second sieve box 45 need to swing and shake at a certain angle while moving, in order to prevent the first sieve box 44 and the second sieve box 45 from turning over, the invention fixes the round rod 6 at the middle position of the first sieve box 44 and the second sieve box 45, and the round rod 6 is fixedly connected with the balance block 7, so that the first sieve box 44 and the second sieve box 45 can ensure the balance effect under the condition of multidirectional movement.
According to the invention, the inner surfaces of the first sieve box 44, the second sieve box 45 and the third sieve box 46 are rotatably connected with the stirring piece 8, the first sieve box 44, the second sieve box 45 and the third sieve box 46 drive gas coal to collide with the stirring piece 8 while reciprocating, and the stirring piece 8 can further stir the swaying gas coal in the swaying process of the gas coal, so that the gas coal is heated more uniformly.
Because tar is generated during gas coal coking, the bottom of the first sieve box 44, the second sieve box 45 and the third sieve box 46 is provided with the third through hole 441, so that the tar in the first sieve box 44, the second sieve box 45 and the third sieve box 46 can flow out in time.
According to the invention, the structure of the first moving plate 41 and the second moving plate 42 is made into a hollow structure, so that when gas coal in the first sieve box 44 and the second sieve box 45 falls, the gas coal can respectively pass through the hollow parts of the first moving plate 41 and the second moving plate 42 and directly fall into the second sieve box 45 and the third sieve box 46 for screening, thereby achieving the effect of rapid screening.
The working temperature of the invention is 500-1000 ℃, so the materials of the sieving component 4, the power component 5, the round rod 6, the balance weight 7 and the stirring piece 8 are high temperature resistant materials, such as high speed steel, 3Cr2W8V, 5CrNiMo, 5CrMnMo and the like, so that the materials can normally move.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.