CN114805781B - Poly (carbonate-ether) polyol and preparation method thereof - Google Patents
Poly (carbonate-ether) polyol and preparation method thereof Download PDFInfo
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- CN114805781B CN114805781B CN202210548812.4A CN202210548812A CN114805781B CN 114805781 B CN114805781 B CN 114805781B CN 202210548812 A CN202210548812 A CN 202210548812A CN 114805781 B CN114805781 B CN 114805781B
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- CN
- China
- Prior art keywords
- carbonate
- polyol
- ether
- zinc
- carbon dioxide
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 229920005862 polyol Polymers 0.000 title claims abstract description 75
- 150000003077 polyols Chemical class 0.000 title claims abstract description 74
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 title claims abstract description 41
- 238000002360 preparation method Methods 0.000 title claims abstract description 26
- 238000004917 polyol method Methods 0.000 title description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims abstract description 118
- 239000003054 catalyst Substances 0.000 claims abstract description 102
- 239000001569 carbon dioxide Substances 0.000 claims abstract description 59
- 229910002092 carbon dioxide Inorganic materials 0.000 claims abstract description 59
- 238000006116 polymerization reaction Methods 0.000 claims abstract description 31
- 239000004593 Epoxy Substances 0.000 claims abstract description 8
- 239000012986 chain transfer agent Substances 0.000 claims abstract description 7
- 150000001875 compounds Chemical class 0.000 claims abstract description 7
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 claims description 36
- 229910052751 metal Inorganic materials 0.000 claims description 33
- 239000002184 metal Substances 0.000 claims description 33
- XFXPMWWXUTWYJX-UHFFFAOYSA-N Cyanide Chemical compound N#[C-] XFXPMWWXUTWYJX-UHFFFAOYSA-N 0.000 claims description 22
- 238000003756 stirring Methods 0.000 claims description 20
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 18
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 claims description 16
- 239000002244 precipitate Substances 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 13
- 150000003839 salts Chemical class 0.000 claims description 12
- 239000002904 solvent Substances 0.000 claims description 12
- 229910021654 trace metal Chemical class 0.000 claims description 11
- ONDPHDOFVYQSGI-UHFFFAOYSA-N zinc nitrate Chemical compound [Zn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ONDPHDOFVYQSGI-UHFFFAOYSA-N 0.000 claims description 10
- 239000011701 zinc Substances 0.000 claims description 8
- 239000011592 zinc chloride Substances 0.000 claims description 8
- 235000005074 zinc chloride Nutrition 0.000 claims description 8
- 150000002118 epoxides Chemical class 0.000 claims description 6
- PSCMQHVBLHHWTO-UHFFFAOYSA-K indium(iii) chloride Chemical compound Cl[In](Cl)Cl PSCMQHVBLHHWTO-UHFFFAOYSA-K 0.000 claims description 6
- 238000004537 pulping Methods 0.000 claims description 6
- 150000003751 zinc Chemical class 0.000 claims description 6
- VNDYJBBGRKZCSX-UHFFFAOYSA-L zinc bromide Chemical compound Br[Zn]Br VNDYJBBGRKZCSX-UHFFFAOYSA-L 0.000 claims description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 5
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 4
- NLSCHDZTHVNDCP-UHFFFAOYSA-N caesium nitrate Chemical compound [Cs+].[O-][N+]([O-])=O NLSCHDZTHVNDCP-UHFFFAOYSA-N 0.000 claims description 4
- FLJPGEWQYJVDPF-UHFFFAOYSA-L caesium sulfate Chemical compound [Cs+].[Cs+].[O-]S([O-])(=O)=O FLJPGEWQYJVDPF-UHFFFAOYSA-L 0.000 claims description 4
- VBXWCGWXDOBUQZ-UHFFFAOYSA-K diacetyloxyindiganyl acetate Chemical compound [In+3].CC([O-])=O.CC([O-])=O.CC([O-])=O VBXWCGWXDOBUQZ-UHFFFAOYSA-K 0.000 claims description 4
- NWONKYPBYAMBJT-UHFFFAOYSA-L zinc sulfate Chemical compound [Zn+2].[O-]S([O-])(=O)=O NWONKYPBYAMBJT-UHFFFAOYSA-L 0.000 claims description 4
- 229960001763 zinc sulfate Drugs 0.000 claims description 4
- 229910000368 zinc sulfate Inorganic materials 0.000 claims description 4
- 229910052726 zirconium Inorganic materials 0.000 claims description 4
- LSDPWZHWYPCBBB-UHFFFAOYSA-N Methanethiol Chemical compound SC LSDPWZHWYPCBBB-UHFFFAOYSA-N 0.000 claims description 3
- AIYUHDOJVYHVIT-UHFFFAOYSA-M caesium chloride Chemical compound [Cl-].[Cs+] AIYUHDOJVYHVIT-UHFFFAOYSA-M 0.000 claims description 3
- VYLVYHXQOHJDJL-UHFFFAOYSA-K cerium trichloride Chemical compound Cl[Ce](Cl)Cl VYLVYHXQOHJDJL-UHFFFAOYSA-K 0.000 claims description 3
- 150000001261 hydroxy acids Chemical class 0.000 claims description 3
- 229940102001 zinc bromide Drugs 0.000 claims description 3
- JDLYKQWJXAQNNS-UHFFFAOYSA-L zinc;dibenzoate Chemical compound [Zn+2].[O-]C(=O)C1=CC=CC=C1.[O-]C(=O)C1=CC=CC=C1 JDLYKQWJXAQNNS-UHFFFAOYSA-L 0.000 claims description 3
- NHXVNEDMKGDNPR-UHFFFAOYSA-N zinc;pentane-2,4-dione Chemical compound [Zn+2].CC(=O)[CH-]C(C)=O.CC(=O)[CH-]C(C)=O NHXVNEDMKGDNPR-UHFFFAOYSA-N 0.000 claims description 3
- DUNKXUFBGCUVQW-UHFFFAOYSA-J zirconium tetrachloride Chemical compound Cl[Zr](Cl)(Cl)Cl DUNKXUFBGCUVQW-UHFFFAOYSA-J 0.000 claims description 3
- IYWJIYWFPADQAN-LNTINUHCSA-N (z)-4-hydroxypent-3-en-2-one;ruthenium Chemical compound [Ru].C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O IYWJIYWFPADQAN-LNTINUHCSA-N 0.000 claims description 2
- YOBOXHGSEJBUPB-MTOQALJVSA-N (z)-4-hydroxypent-3-en-2-one;zirconium Chemical compound [Zr].C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O YOBOXHGSEJBUPB-MTOQALJVSA-N 0.000 claims description 2
- IBMCQJYLPXUOKM-UHFFFAOYSA-N 1,2,2,6,6-pentamethyl-3h-pyridine Chemical compound CN1C(C)(C)CC=CC1(C)C IBMCQJYLPXUOKM-UHFFFAOYSA-N 0.000 claims description 2
- RBACIKXCRWGCBB-UHFFFAOYSA-N 1,2-Epoxybutane Chemical compound CCC1CO1 RBACIKXCRWGCBB-UHFFFAOYSA-N 0.000 claims description 2
- LKMJVFRMDSNFRT-UHFFFAOYSA-N 2-(methoxymethyl)oxirane Chemical compound COCC1CO1 LKMJVFRMDSNFRT-UHFFFAOYSA-N 0.000 claims description 2
- WRAGBEWQGHCDDU-UHFFFAOYSA-M C([O-])([O-])=O.[NH4+].[Zr+] Chemical compound C([O-])([O-])=O.[NH4+].[Zr+] WRAGBEWQGHCDDU-UHFFFAOYSA-M 0.000 claims description 2
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 claims description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 2
- FQYUMYWMJTYZTK-UHFFFAOYSA-N Phenyl glycidyl ether Chemical compound C1OC1COC1=CC=CC=C1 FQYUMYWMJTYZTK-UHFFFAOYSA-N 0.000 claims description 2
- AWMVMTVKBNGEAK-UHFFFAOYSA-N Styrene oxide Chemical compound C1OC1C1=CC=CC=C1 AWMVMTVKBNGEAK-UHFFFAOYSA-N 0.000 claims description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 2
- ZOIORXHNWRGPMV-UHFFFAOYSA-N acetic acid;zinc Chemical compound [Zn].CC(O)=O.CC(O)=O ZOIORXHNWRGPMV-UHFFFAOYSA-N 0.000 claims description 2
- OZECDDHOAMNMQI-UHFFFAOYSA-H cerium(3+);trisulfate Chemical compound [Ce+3].[Ce+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O OZECDDHOAMNMQI-UHFFFAOYSA-H 0.000 claims description 2
- MOOUSOJAOQPDEH-UHFFFAOYSA-K cerium(iii) bromide Chemical compound [Br-].[Br-].[Br-].[Ce+3] MOOUSOJAOQPDEH-UHFFFAOYSA-K 0.000 claims description 2
- HEQUOWMMDQTGCX-UHFFFAOYSA-L dicesium;oxalate Chemical compound [Cs+].[Cs+].[O-]C(=O)C([O-])=O HEQUOWMMDQTGCX-UHFFFAOYSA-L 0.000 claims description 2
- YZZFBYAKINKKFM-UHFFFAOYSA-N dinitrooxyindiganyl nitrate;hydrate Chemical compound O.[In+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O YZZFBYAKINKKFM-UHFFFAOYSA-N 0.000 claims description 2
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 claims description 2
- 229910000337 indium(III) sulfate Inorganic materials 0.000 claims description 2
- XGCKLPDYTQRDTR-UHFFFAOYSA-H indium(iii) sulfate Chemical compound [In+3].[In+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O XGCKLPDYTQRDTR-UHFFFAOYSA-H 0.000 claims description 2
- 230000035484 reaction time Effects 0.000 claims description 2
- YBCAZPLXEGKKFM-UHFFFAOYSA-K ruthenium(iii) chloride Chemical compound [Cl-].[Cl-].[Cl-].[Ru+3] YBCAZPLXEGKKFM-UHFFFAOYSA-K 0.000 claims description 2
- 229910052725 zinc Inorganic materials 0.000 claims description 2
- 239000004246 zinc acetate Substances 0.000 claims description 2
- ZWAJLVLEBYIOTI-OLQVQODUSA-N (1s,6r)-7-oxabicyclo[4.1.0]heptane Chemical compound C1CCC[C@@H]2O[C@@H]21 ZWAJLVLEBYIOTI-OLQVQODUSA-N 0.000 claims 1
- GJEZBVHHZQAEDB-UHFFFAOYSA-N 6-oxabicyclo[3.1.0]hexane Chemical compound C1CCC2OC21 GJEZBVHHZQAEDB-UHFFFAOYSA-N 0.000 claims 1
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 claims 1
- HKVFISRIUUGTIB-UHFFFAOYSA-O azanium;cerium;nitrate Chemical compound [NH4+].[Ce].[O-][N+]([O-])=O HKVFISRIUUGTIB-UHFFFAOYSA-O 0.000 claims 1
- 238000001291 vacuum drying Methods 0.000 claims 1
- 229920000642 polymer Polymers 0.000 abstract description 41
- 239000006227 byproduct Substances 0.000 abstract description 23
- 125000005587 carbonate group Chemical group 0.000 abstract description 22
- 150000005676 cyclic carbonates Chemical class 0.000 abstract description 22
- 230000015572 biosynthetic process Effects 0.000 abstract description 4
- 238000013461 design Methods 0.000 abstract description 4
- 238000003786 synthesis reaction Methods 0.000 abstract description 4
- 238000006243 chemical reaction Methods 0.000 description 61
- 239000000243 solution Substances 0.000 description 36
- 239000000047 product Substances 0.000 description 35
- 230000000694 effects Effects 0.000 description 26
- 239000002245 particle Substances 0.000 description 18
- 238000005160 1H NMR spectroscopy Methods 0.000 description 17
- 238000004458 analytical method Methods 0.000 description 17
- 238000009826 distribution Methods 0.000 description 17
- 238000005227 gel permeation chromatography Methods 0.000 description 16
- 239000008367 deionised water Substances 0.000 description 13
- 229910021641 deionized water Inorganic materials 0.000 description 13
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 11
- 239000001301 oxygen Substances 0.000 description 11
- 229910052760 oxygen Inorganic materials 0.000 description 11
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 10
- 230000007547 defect Effects 0.000 description 10
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 9
- 238000002347 injection Methods 0.000 description 7
- 239000007924 injection Substances 0.000 description 7
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 6
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 6
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 6
- UCFIGPFUCRUDII-UHFFFAOYSA-N [Co](C#N)C#N.[K] Chemical compound [Co](C#N)C#N.[K] UCFIGPFUCRUDII-UHFFFAOYSA-N 0.000 description 6
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 230000001276 controlling effect Effects 0.000 description 6
- 230000018044 dehydration Effects 0.000 description 6
- 238000006297 dehydration reaction Methods 0.000 description 6
- 238000000921 elemental analysis Methods 0.000 description 6
- 125000004430 oxygen atom Chemical group O* 0.000 description 6
- -1 polyol carbonate Chemical class 0.000 description 6
- 239000002994 raw material Substances 0.000 description 6
- 238000005406 washing Methods 0.000 description 6
- 238000007334 copolymerization reaction Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 230000004913 activation Effects 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- 238000005119 centrifugation Methods 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 230000006872 improvement Effects 0.000 description 4
- 238000012546 transfer Methods 0.000 description 4
- 229910052684 Cerium Inorganic materials 0.000 description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 3
- 125000004122 cyclic group Chemical group 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 229960004337 hydroquinone Drugs 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- ARXKVVRQIIOZGF-UHFFFAOYSA-N 1,2,4-butanetriol Chemical compound OCCC(O)CO ARXKVVRQIIOZGF-UHFFFAOYSA-N 0.000 description 2
- UNVGBIALRHLALK-UHFFFAOYSA-N 1,5-Hexanediol Chemical compound CC(O)CCCCO UNVGBIALRHLALK-UHFFFAOYSA-N 0.000 description 2
- 229930185605 Bisphenol Natural products 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 2
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- JPYHHZQJCSQRJY-UHFFFAOYSA-N Phloroglucinol Natural products CCC=CCC=CCC=CCC=CCCCCC(=O)C1=C(O)C=C(O)C=C1O JPYHHZQJCSQRJY-UHFFFAOYSA-N 0.000 description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 2
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 2
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- XDODWINGEHBYRT-UHFFFAOYSA-N [2-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCCCC1CO XDODWINGEHBYRT-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 150000001336 alkenes Chemical class 0.000 description 2
- 125000002947 alkylene group Chemical group 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- QMKYBPDZANOJGF-UHFFFAOYSA-N benzene-1,3,5-tricarboxylic acid Chemical compound OC(=O)C1=CC(C(O)=O)=CC(C(O)=O)=C1 QMKYBPDZANOJGF-UHFFFAOYSA-N 0.000 description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 229910052792 caesium Inorganic materials 0.000 description 2
- TVFDJXOCXUVLDH-UHFFFAOYSA-N caesium atom Chemical compound [Cs] TVFDJXOCXUVLDH-UHFFFAOYSA-N 0.000 description 2
- 238000006555 catalytic reaction Methods 0.000 description 2
- YCIMNLLNPGFGHC-UHFFFAOYSA-N catechol Chemical compound OC1=CC=CC=C1O YCIMNLLNPGFGHC-UHFFFAOYSA-N 0.000 description 2
- ZMIGMASIKSOYAM-UHFFFAOYSA-N cerium Chemical compound [Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce] ZMIGMASIKSOYAM-UHFFFAOYSA-N 0.000 description 2
- PMMYEEVYMWASQN-IMJSIDKUSA-N cis-4-Hydroxy-L-proline Chemical compound O[C@@H]1CN[C@H](C(O)=O)C1 PMMYEEVYMWASQN-IMJSIDKUSA-N 0.000 description 2
- PFURGBBHAOXLIO-UHFFFAOYSA-N cyclohexane-1,2-diol Chemical compound OC1CCCCC1O PFURGBBHAOXLIO-UHFFFAOYSA-N 0.000 description 2
- ZWAJLVLEBYIOTI-UHFFFAOYSA-N cyclohexene oxide Chemical compound C1CCCC2OC21 ZWAJLVLEBYIOTI-UHFFFAOYSA-N 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 229910052738 indium Inorganic materials 0.000 description 2
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 2
- BJEPYKJPYRNKOW-UHFFFAOYSA-N malic acid Chemical compound OC(=O)C(O)CC(O)=O BJEPYKJPYRNKOW-UHFFFAOYSA-N 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 2
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 2
- QCDYQQDYXPDABM-UHFFFAOYSA-N phloroglucinol Chemical compound OC1=CC(O)=CC(O)=C1 QCDYQQDYXPDABM-UHFFFAOYSA-N 0.000 description 2
- 229960001553 phloroglucinol Drugs 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- WLJVNTCWHIRURA-UHFFFAOYSA-N pimelic acid Chemical compound OC(=O)CCCCCC(O)=O WLJVNTCWHIRURA-UHFFFAOYSA-N 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- 239000011591 potassium Substances 0.000 description 2
- YPFDHNVEDLHUCE-UHFFFAOYSA-N propane-1,3-diol Chemical compound OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 2
- WQGWDDDVZFFDIG-UHFFFAOYSA-N pyrogallol Chemical compound OC1=CC=CC(O)=C1O WQGWDDDVZFFDIG-UHFFFAOYSA-N 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 2
- 229910052707 ruthenium Inorganic materials 0.000 description 2
- YGSDEFSMJLZEOE-UHFFFAOYSA-N salicylic acid Chemical compound OC(=O)C1=CC=CC=C1O YGSDEFSMJLZEOE-UHFFFAOYSA-N 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- TYFQFVWCELRYAO-UHFFFAOYSA-N suberic acid Chemical compound OC(=O)CCCCCCC(O)=O TYFQFVWCELRYAO-UHFFFAOYSA-N 0.000 description 2
- 150000003573 thiols Chemical class 0.000 description 2
- GJEZBVHHZQAEDB-SYDPRGILSA-N (1s,5r)-6-oxabicyclo[3.1.0]hexane Chemical compound C1CC[C@H]2O[C@H]21 GJEZBVHHZQAEDB-SYDPRGILSA-N 0.000 description 1
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 1
- 229940083957 1,2-butanediol Drugs 0.000 description 1
- 229940043375 1,5-pentanediol Drugs 0.000 description 1
- RTBFRGCFXZNCOE-UHFFFAOYSA-N 1-methylsulfonylpiperidin-4-one Chemical compound CS(=O)(=O)N1CCC(=O)CC1 RTBFRGCFXZNCOE-UHFFFAOYSA-N 0.000 description 1
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- SLJFKNONPLNAPF-UHFFFAOYSA-N 3-Vinyl-7-oxabicyclo[4.1.0]heptane Chemical compound C1C(C=C)CCC2OC21 SLJFKNONPLNAPF-UHFFFAOYSA-N 0.000 description 1
- SJZRECIVHVDYJC-UHFFFAOYSA-N 4-hydroxybutyric acid Chemical compound OCCCC(O)=O SJZRECIVHVDYJC-UHFFFAOYSA-N 0.000 description 1
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- 239000002202 Polyethylene glycol Substances 0.000 description 1
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- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 239000005456 alcohol based solvent Substances 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
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- 238000009835 boiling Methods 0.000 description 1
- CDQSJQSWAWPGKG-UHFFFAOYSA-N butane-1,1-diol Chemical compound CCCC(O)O CDQSJQSWAWPGKG-UHFFFAOYSA-N 0.000 description 1
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- 238000001816 cooling Methods 0.000 description 1
- 239000012043 crude product Substances 0.000 description 1
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- NUUPJBRGQCEZSI-UHFFFAOYSA-N cyclopentane-1,3-diol Chemical compound OC1CCC(O)C1 NUUPJBRGQCEZSI-UHFFFAOYSA-N 0.000 description 1
- INSRQEMEVAMETL-UHFFFAOYSA-N decane-1,1-diol Chemical compound CCCCCCCCCC(O)O INSRQEMEVAMETL-UHFFFAOYSA-N 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 150000004662 dithiols Chemical class 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 239000004210 ether based solvent Substances 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 1
- 239000004310 lactic acid Substances 0.000 description 1
- 235000014655 lactic acid Nutrition 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052987 metal hydride Inorganic materials 0.000 description 1
- 150000004681 metal hydrides Chemical class 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- OEIJHBUUFURJLI-UHFFFAOYSA-N octane-1,8-diol Chemical compound OCCCCCCCCO OEIJHBUUFURJLI-UHFFFAOYSA-N 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- FJKROLUGYXJWQN-UHFFFAOYSA-N papa-hydroxy-benzoic acid Natural products OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920006295 polythiol Polymers 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 229960004063 propylene glycol Drugs 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 229940079877 pyrogallol Drugs 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 229960001755 resorcinol Drugs 0.000 description 1
- 229960004889 salicylic acid Drugs 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 150000003384 small molecules Chemical class 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 239000011975 tartaric acid Substances 0.000 description 1
- 235000002906 tartaric acid Nutrition 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- AWDBHOZBRXWRKS-UHFFFAOYSA-N tetrapotassium;iron(6+);hexacyanide Chemical compound [K+].[K+].[K+].[K+].[Fe+6].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-] AWDBHOZBRXWRKS-UHFFFAOYSA-N 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
- 238000004260 weight control Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G64/00—Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
- C08G64/20—General preparatory processes
- C08G64/32—General preparatory processes using carbon dioxide
- C08G64/34—General preparatory processes using carbon dioxide and cyclic ethers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/26—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds
- C08G65/2642—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds characterised by the catalyst used
- C08G65/2645—Metals or compounds thereof, e.g. salts
- C08G65/2663—Metal cyanide catalysts, i.e. DMC's
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Toxicology (AREA)
- Polyesters Or Polycarbonates (AREA)
Abstract
The application discloses poly (carbonate-ether) polyol and a preparation method thereof, and belongs to the technical field of polymer preparation. According to the preparation method, through design synthesis of the bimetallic catalyst, under the condition of carbon dioxide pressure, the bimetallic catalyst is used for catalyzing the polymerization reaction of the epoxy compound and the chain transfer agent to obtain the poly (carbonate-ether) polyol, so that efficient preparation of the carbon dioxide-based polyol with different molecular weights is realized, the content of carbonate units in the prepared polyol is controllable, and the content of cyclic carbonate byproducts is extremely low.
Description
Technical Field
The application relates to poly (carbonate-ether) polyol and a preparation method thereof, belonging to the technical field of polymer preparation.
Background
The carbon dioxide-based polyol is a novel polyol with a carbonate bond and an ether bond structure, which is synthesized by taking carbon dioxide as a raw material, is mainly used as a raw material for polyurethane synthesis, and has the advantages of environment friendliness, environmental protection, low cost and the like due to the fact that the carbon dioxide is taken as an inexpensive waste gas resource, and is a novel polyol material with the most development potential, and is concerned by scientific research and industry.
The most critical problem in the preparation of polyols from carbon dioxide and epoxy compounds is the design of the catalyst. Since carbon dioxide copolymerization reaction was found, catalyst research has been attracting attention as a factor limiting the most central development of this field, for which many studies have been conducted by multi-national scientists, thereby developing a series of catalyst systems. However, the preparation of carbon dioxide based polyols requires the molecular weight control achieved by the addition of chain transfer agents, and therefore, the catalyst activity requirements are higher, and only high molecular weight carbon dioxide based polymer synthesis can be achieved, due to the lower catalyst activity in the early stages.
Until about 90 s of the last century, double Metal Cyanide (DMC) catalysts applied in the field of olefin oxide homopolymerization were applied to catalyze copolymerization of carbon dioxide and olefin oxide, successfully realizing preparation of carbon dioxide-based polyol and promoting rapid development of the field of synthesizing high polymer from carbon dioxide as a raw material. Up to now, catalysts used in this field have been mainly Double Metal Cyanide (DMC). Although DMC systems have the advantage of high activity compared to other catalyst systems, they suffer from the problems of difficult control of carbonate unit content (typically less than 30 mole percent), higher levels of by-product cyclic carbonates, and the like when catalyzing low molecular weight carbon dioxide-based polyols prepared by copolymerizing carbon dioxide with epoxides. Chinese patent application publication No. CN1060299a discloses the preparation of aliphatic poly (carbonate-ether) polyols, which are prepared by using a high polymer supported bimetallic catalyst to catalyze the reaction of carbon dioxide with epoxide, but the obtained polymer has a high ether segment content and a carbonate content of less than 30%. Chinese patent application publication No. CN102206333a discloses a low molecular weight poly (carbonate-ether) polyol, a preparation method and use thereof, wherein a bimetallic complex catalyst is used to catalyze copolymerization of carbon dioxide and propylene oxide to prepare poly (carbonate-ether) polyol, the carbonate content is increased to 45% -60%, the ether segment content is still higher, and the cyclic carbonate byproduct in the product reaches 3%.
The presence of cyclic by-products in the polyol product affects the properties of the further prepared polyurethane material and must therefore be removed during production, whereas the energy consumption of the purification stage is greatly increased due to the higher boiling point of the cyclic carbonate. Therefore, if an improved catalyst can be prepared, the control of the content of polyol carbonate is realized, and the cyclic byproducts are controlled at a lower level, the performance and quality of the carbon dioxide-based polyol can be improved, and the large-scale application of the carbon dioxide-based polyol is promoted.
Disclosure of Invention
In order to solve the technical problems, the application provides a poly (carbonate-ether) polyol and a preparation method thereof, and the high-efficiency preparation of the carbon dioxide-based polyol with different molecular weights can be realized through the design and synthesis of a catalyst, wherein the content of carbonate units in the prepared polyol is controllable, and the content of cyclic carbonate byproducts is extremely low.
In order to achieve the above object, the present application provides the following solutions:
the application provides a preparation method of a bimetallic catalyst, which comprises the following steps:
(1) Dissolving metal cyanide complex with solvent, stirring to obtain metal cyanide complex solution S1;
(2) Dissolving zinc metal salt and trace metal salt by using a solvent, and stirring to obtain a solution S2;
(3) Placing the solution S2 in a carbon dioxide atmosphere, pressurizing, injecting the metal cyanide complex solution S1, stirring, centrifuging, and pulping to obtain a precipitate;
(4) And drying the precipitate in vacuum to constant weight to obtain the bimetallic catalyst.
Further, the slurrying is to stir the centrifuged precipitate into paste by using a poor solvent for the precipitate, and aims to wash off the solvent used in the reaction process and unreacted raw materials.
Further, the molar ratio of the metal cyanide complex to the metal zinc salt is 1:1.5-10, and the molar ratio of the metal cyanide complex to the trace metal salt is 50-5000:1.
Further, the metal cyanide complex is a water-soluble metal hydride, preferably one or more of potassium cobalt cyanide, potassium hexacyanoferrite and potassium hexacyanoruthenium (II) carboxylate, more preferably one or more of potassium cobalt cyanide and potassium hexacyanoferrite.
Further, the metal zinc salt is one or more of zinc chloride, zinc bromide, zinc acetate, zinc acetylacetonate, zinc benzoate, zinc nitrate and zinc sulfate, preferably one or more of zinc chloride, zinc benzoate, zinc nitrate and zinc sulfate, more preferably one or more of zinc chloride, zinc nitrate and zinc sulfate.
Further, the trace metal salt is one or more of zirconium chloride, zirconium acetylacetonate, zirconium ammonium carbonate, zirconium trifluoroacetylacetonate, cerium (III) nitrate hexahydrate, cerium bromide, cerium sulfate, cerium ammonium nitrate, cerium chloride, ruthenium trichloride, ruthenium acetylacetonate, indium trichloride, indium acetate, indium chloride, indium (III) nitrate hydrate, indium sulfate, cesium chloride, cesium oxalate, cesium nitrate and cesium sulfate, and the trace metal salt can provide oxygen defects or metal defects, but the solubility of the trace metal salt is not a necessary factor for influencing the activity of the catalyst, and the insoluble or poorly soluble metal salt can also realize improvement of the performance of the bimetallic catalyst on the premise of providing defective sites.
Further, the solvent in the step (1) and the step (2) is deionized water or a mixed solvent consisting of deionized water and alcohol and ether solvents in any proportion, wherein the alcohol is one or more of n-butanol, isobutanol, tertiary butanol, ethylene glycol and butanediol; the ethers are one or more of ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, glycerol, dimethyl ether, tetrahydrofuran and 1, 4-epoxy hexacyclic ring.
Further, in the step (1), the mass ratio of the metal cyanide complex to the solvent is 0.01-20: 1, the mass ratio of the metal zinc salt to the solvent in the step (2) is 0.01-10: 1.
further, the stirring time in the step (1) is 0.5-24 h, the temperature is 20-120 ℃, the stirring time in the step (2) is 0.5-24 h, the temperature is 0-120 ℃, the pressurizing pressure in the step (3) is 0.1-15 MPa, and the temperature is 20-150 ℃.
Further, the injection rate of the metal cyanide complex solution S1 in the step (3) is 1mL/min to 500mL/min.
The application also provides a bimetallic catalyst prepared by the preparation method.
The application also provides a preparation method of the poly (carbonate-ether) polyol, which comprises the following steps: under the condition of carbon dioxide pressure, catalyzing the epoxy compound and the chain transfer agent to carry out polymerization reaction by using the bimetallic catalyst to obtain the poly (carbonate-ether) polyol.
Further, the epoxy compound is one or more of ethylene oxide, propylene oxide, 1, 2-epoxybutane, epoxycyclohexane, epoxycyclopentane, epoxychloropropane, glycidyl methacrylate, methyl glycidyl ether, phenyl glycidyl ether, styrene oxide and 4-vinyl-1, 2-epoxycyclohexane; the chain transfer agent is one or more of water, small molecular alcohols, phenols, thiols, carboxylic acids, hydroxy acids and oligomers containing hydroxy groups.
Further, the small molecule alcohol is ethylene glycol, 1, 2-propylene glycol, 1, 3-propylene glycol, 1, 4-butanediol, 1, 2-butanediol, 1, 3-butanediol, 1, 5-pentanediol, 1, 5-hexanediol, 1, 6-hexanediol, octanediol, decanediol, 1, 3-cyclopentanediol, 1, 2-cyclohexanediol, 1, 3-cyclohexanediol, 1, 4-cyclohexanediol, 1, 2-cyclohexanedimethanol, diethylene glycol, triethylene glycol, tetraethylene glycol, polyethylene glycol, dipropylene glycol, tripropylene glycol, polypropylene glycol, trimethylolethane, trimethylolpropane, glycerol, 1,2, 4-butanetriol, polyester triol or pentaerythritol; the phenol is preferably catechol, resorcinol, hydroquinone, pyrogallol, phloroglucinol, 4 '-ethylenebisphenol, 4' - (2-methylpropylene) bisphenol, 4- (2-ethylhexyl) bisphenol, 2 '-methylenebisphenol, or 2,2' - (1, 2-cyclohexanediyl-dinitroso ethylene) bisphenol; the thiol is preferably methyl mercaptan, dithiol or oligomeric polythiol; the carboxylic acid is preferably malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, terephthalic acid, phthalic acid, isophthalic acid, maleic acid or oleic acid; the hydroxy acid is preferably lactic acid, hydroxybutyric acid, hydroxyvaleric acid, hydroxysuccinic acid, tartaric acid, citric acid or salicylic acid.
Further, the mass ratio of the bimetallic catalyst to the epoxide is 1 (5000-2000000), preferably 1 (50000 ~ 2000000), more preferably 1 (1000000 ~ 2000000), and the molar ratio of the epoxide to the chain transfer agent is 100:1-12.
Further, the pressure is 0.1 to 12MPa, preferably 1 to 6MPa, more preferably 3 to 5MPa; the polymerization reaction temperature is 20 to 150 ℃, preferably 50 to 120 ℃, more preferably 60 to 100 ℃, and the polymerization reaction time is 0.5 to 48 hours, preferably 2 to 12 hours, more preferably 3 to 8 hours.
The application also provides the poly (carbonate-ether) polyol prepared by the preparation method.
The preparation of the poly (carbonate-ether) polyols of the present application may be carried out in high pressure polymerization reactors of various sizes, preferably under constant pressure and continuous stirring, such as stirring at a speed of 500 rpm. After the polymerization reaction is finished, cooling the polymerization kettle to room temperature, discharging residual carbon dioxide, washing a polymer obtained by the polymerization reaction with water or an alcohol solvent, and drying to obtain a crude product of the carbon dioxide-based polyol.
The application discloses the following technical effects:
1) The cyclic carbonate in the poly (carbonate-ether) polyol prepared by the application has lower weight content, higher carbonate unit content and adjustable content of 42-86 percent. Therefore, the catalyst provided by the application has higher catalytic activity and better product selectivity, and the content of carbonate units is controllable.
2) According to the preparation method of the poly (carbonate-ether) polyol, according to the different types and the different amounts of chain transfer agents used in the preparation process, the catalyst activity can be regulated and controlled between 2.9 kg polyol and 15.9kg polyol/g catalyst, the catalyst activity is obviously improved, and the main reasons can be summarized as follows: firstly, the bimetallic catalyst is prepared in the carbon dioxide atmosphere, and carbon dioxide enables carboxyl carbonyl groups to be formed on the surface of the catalyst in the reaction, so that the activation and adsorption of carbon dioxide are facilitated; on the other hand, the introduction of trace metal elements such as zirconium, ruthenium, cerium, indium, cesium and the like helps to introduce oxygen defects on the surface of the catalyst, carbon dioxide is easily adsorbed to the surface where the oxygen defects exist, and carbon atoms are connected with oxygen atoms near the oxygen defects or one oxygen atom of the carbon atoms is placed in the oxygen vacancies, thereby CO 2 The strong interaction of the oxygen atoms in (a) and the surface defects weakens the C=O bond so as to realize activation, so that the C=O bond is easier to break and the reaction is accelerated. The two reasons are most intuitively expressed as the improvement of the dissolving (adsorbing) capacity of the reaction system to the carbon dioxide, which provides possibility for realizing the efficient catalysis of the copolymerization of the carbon dioxide and the alkylene oxide by the bimetallic catalyst to prepare the polyol.
Detailed Description
Various exemplary embodiments of the application will now be described in detail, which should not be considered as limiting the application, but rather as more detailed descriptions of certain aspects, features and embodiments of the application.
It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. In addition, for numerical ranges in this disclosure, it is understood that each intermediate value between the upper and lower limits of the ranges is also specifically disclosed. Every smaller range between any stated value or stated range, and any other stated value or intermediate value within the stated range, is also encompassed within the application. The upper and lower limits of these smaller ranges may independently be included or excluded in the range.
Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. Although only preferred methods and materials are described herein, any methods and materials similar or equivalent to those described herein can be used in the practice or testing of the present application. All documents mentioned in this specification are incorporated by reference for the purpose of disclosing and describing the methods and/or materials associated with the documents. In case of conflict with any incorporated document, the present specification will control.
It will be apparent to those skilled in the art that various modifications and variations can be made in the specific embodiments of the application described herein without departing from the scope or spirit of the application. Other embodiments will be apparent to those skilled in the art from consideration of the specification of the present application. The specification and examples of the present application are exemplary only.
As used herein, the terms "comprising," "including," "having," "containing," and the like are intended to be inclusive and mean an inclusion, but not limited to.
The raw materials used in the examples of the present application are commercially available.
In the embodiment of the application, "slurrying" refers to stirring the centrifuged precipitate into paste by using a poor solvent for the precipitate, and aims to wash off the solvent and unreacted raw materials used in the reaction process. The specific types of metal cyanide complexes, metal zinc salts, trace metal salts, epoxy compounds, and chain transfer agents used in the examples of the present application are all preferred.
The technical scheme of the application is further described by the following examples.
Example 1
(1) 332g of potassium cobalt cyanide is dissolved in 1000mL of deionized water, and stirred for 4 hours at 45 ℃ to prepare metal cyanide complex solution S1;
(2) 200g of zinc chloride and 0.0466g of zirconium chloride are dissolved in 300ml of deionized water and stirred for 2 hours at 45 ℃ to prepare a solution S2;
(3) Adding the solution S2 into a high-pressure reaction kettle, and replacing CO in the reaction kettle 2 Ensuring that the inside of the autoclave is in a carbon dioxide atmosphere, controlling the temperature in the autoclave to be 40 ℃ after pressurizing to 8MPa, injecting the solution S1 into the autoclave solution S2 at a speed of 50mL/min through a plunger pump, stirring for reaction for 0.5h after the injection is finished, decompressing the autoclave, and centrifuging the product and washing the product by using tert-butyl alcohol to obtain a precipitate product;
(4) The precipitated product was dried under vacuum at 45℃to a constant weight, and ground to obtain 472g of a bimetallic catalyst (DMC-Zr).
The elemental analysis results were: 21.8wt% of Zn; 11.2wt% of Co; 0.0091wt% of Zr; 28.9wt% of C; 3.1wt% of H; 15.9wt% of N.
Particle size was analyzed by a Markov laser particle sizer, with an average particle size of 26nm and a concentration PDI value of 0.125.
Example 2
(1) 332g of potassium cobalt cyanide is dissolved in 1000mL of deionized water, and stirred for 4 hours at 45 ℃ to prepare metal cyanide complex solution S1;
(2) 230g of zinc nitrate and 0.177g of indium acetate are dissolved in 300ml of deionized water and stirred for 2 hours at 45 ℃ to prepare a solution S2;
(3) Adding the solution S2 into a high-pressure reaction kettle, and replacing CO in the reaction kettle 2 Ensuring that the inside of the autoclave is in a carbon dioxide atmosphere, controlling the temperature in the autoclave to be 40 ℃ after the pressure is increased to 1MPa, injecting the solution S1 into the autoclave solution S2 at the speed of 50mL/min through a plunger pump, stirring for reaction for 2 hours after the injection is finished, decompressing the autoclave, and obtaining a precipitate product through centrifugation and tertiary butanol pulping washing of the product;
(4) The precipitated product was dried under vacuum at 45℃to a constant weight, and ground to obtain 456g of a bimetallic catalyst (DMC-In-1).
The elemental analysis results were: 22.3wt% of Zn; 11.5wt% of Co; 0.028wt% of In; 29.3wt% of C; 3.5wt% of H; 15.3wt% of N.
Particle size was analyzed by a Markov laser particle sizer, with an average particle size of 35nm and a concentration PDI of 0.159.
Example 3
(1) 329g of potassium hexacyanoferrate is dissolved in 1000mL of deionized water and stirred for 4 hours at 45 ℃ to prepare a metal cyanide complex solution S1;
(2) 220g of zinc bromide and 0.177g of indium acetate are dissolved in 300ml of deionized water and stirred for 2 hours at 45 ℃ to prepare a solution S2;
(3) Adding the solution S2 into a high-pressure reaction kettle, and replacing CO in the reaction kettle 2 Ensuring that the inside of the autoclave is in a carbon dioxide atmosphere, controlling the temperature in the autoclave to be 40 ℃ after the pressure is increased to 1MPa, injecting the solution S1 into the autoclave solution S2 at the speed of 50mL/min through a plunger pump, stirring for reaction for 2 hours after the injection is finished, decompressing the autoclave, and obtaining a precipitate product through centrifugation and tertiary butanol pulping washing of the product;
(4) The precipitated product was dried under vacuum at 45℃to a constant weight, and then ground to obtain 426g of a bimetallic catalyst (DMC-In-2).
The elemental analysis results were: 23.4wt% of Zn; 11.9wt% of Fe; 0.020% by weight of In; 27.8wt% of C; 3.6wt% of H; 17.2wt% of N.
Particle size was analyzed by a Markov laser particle sizer, which had an average particle size of 33nm and a concentration PDI value of 0.187.
Example 4
(1) 332g of potassium cobalt cyanide is dissolved in 1000mL of deionized water and stirred for 2 hours at 40 ℃ to prepare a metal cyanide complex solution S1;
(2) 200g of zinc chloride and 0.082g of cerium chloride are dissolved in 300ml of deionized water and stirred for 1h at 40 ℃ to prepare a solution S2;
(3) Adding the solution S2 into a high-pressure reaction kettle, and replacing CO in the reaction kettle 2 Ensuring that the inside of the autoclave is in a carbon dioxide atmosphere, controlling the temperature in the autoclave to be 60 ℃ after pressurizing to 0.5MPa, injecting the solution S1 into the autoclave solution S2 at the speed of 50mL/min through a plunger pump, stirring for reaction for 1h after the injection is finished, decompressing the autoclave, and centrifuging the productWashing the tertiary butanol slurry to obtain a precipitate;
(4) The precipitated product was dried under vacuum at 45℃to a constant weight, and was ground to obtain 469g of a bimetallic catalyst (DMC-Ce).
The elemental analysis results were: 22.7wt% of Zn; 11.8wt% of Co; 0.008 wt.% Ce; 28.1wt% of C; 3.8wt% of H; 15.0wt% of N.
Particle size was analyzed by a Markov laser particle sizer, with an average particle size of 27nm and a concentration PDI value of 0.102.
Example 5
(1) 332g of potassium cobalt cyanide is dissolved in 1000mL of deionized water, and stirred for 4 hours at 45 ℃ to prepare metal cyanide complex solution S1;
(2) 100g of zinc chloride, 100g of zinc acetylacetonate and 1.68g of cesium chloride are dissolved in 300ml of deionized water and stirred for 2 hours at 45 ℃ to prepare a solution S2;
(3) Adding the solution S2 into a high-pressure reaction kettle, and replacing CO in the reaction kettle 2 Ensuring that the inside of the autoclave is in a carbon dioxide atmosphere, controlling the temperature in the autoclave to be 40 ℃ after the pressure is increased to 1MPa, injecting the solution S1 into the autoclave solution S2 at the speed of 50mL/min through a plunger pump, stirring for reaction for 4 hours after the injection is finished, decompressing the autoclave, and obtaining a precipitate product through centrifugation and tertiary butanol pulping washing of the product;
(4) The precipitated product was dried under vacuum at 45℃to a constant weight, and ground to give 475g of a bimetallic catalyst (DMC-Cs).
The elemental analysis results were: 20.5wt% of Zn; 12.5wt% of Co; 0.22wt% of Cs; 26.3wt% of C; 3.5wt% of H; 16.8wt% of N.
Particle size was analyzed by a malvern laser particle sizer, with an average particle size of 34nm and a concentration PDI value of 0.156.
Example 1-1
5mg of the bimetallic catalyst DMC-Zr prepared in example 1, 50mmol of dipropylene glycol and 2mol of propylene oxide were charged into a 500ml autoclave which had been previously subjected to dehydration and deoxidation treatment, and CO was charged 2 The reaction was stirred at 80℃until the pressure was 2MPa for 4 hours. After the polymerization reaction is finished, the reaction kettle is cooled to room temperature, and the dioxide is slowly dischargedThe resulting product was dried under vacuum to remove unreacted propylene oxide to give 38.5g of poly (carbonate-ether) polyol with a catalyst activity of 7.7kg polyol/g catalyst. The number average molecular weight of the polymer was 870g/mol as measured by gel permeation chromatography, and the molecular weight distribution was 1.09; the results of 1H-NMR analysis showed that the cyclic carbonate by-product was 1.2%, the carbonate unit content in the polymer was about 58%, and the titrimetric hydroxyl number was 143.0.
Examples 1 to 2
5mg of DMC-Zr, 20mmol of 1, 4-cyclohexanediol and 2mol of propylene oxide, which were the bimetallic catalyst prepared in example 1, were introduced into a 500ml autoclave which had been previously dehydrated and deoxygenated, and CO was charged 2 The reaction was stirred at 70℃until the pressure was 4MPa for 30 hours. After the polymerization reaction was completed, the reaction vessel was cooled to room temperature, carbon dioxide was slowly released, and the obtained product was dried under vacuum to remove unreacted propylene oxide, to obtain 25g of poly (carbonate-ether) polyol, the catalyst activity was 5.0kg of polyol/g of catalyst. The number average molecular weight of the polymer was 1200g/mol as measured by gel permeation chromatography, and the molecular weight distribution was 1.05; the 1H-NMR analysis showed that the cyclic carbonate by-product was 0.95%, the carbonate unit content in the polymer was about 65%, and the titer was 92.8.
Examples 1 to 3
5mg of DMC-Zr, 30mmol of 1, 2-cyclohexanedimethanol and 1mol of propylene oxide, which were the bimetallic catalyst prepared in example 1, were introduced into a 500ml autoclave which had been previously dehydrated and deoxygenated, and CO was charged 2 The reaction was stirred at 80℃until the pressure was 2MPa for 8 hours. After the polymerization reaction was completed, the reaction vessel was cooled to room temperature, carbon dioxide was slowly released, and the obtained product was dried under vacuum to remove unreacted propylene oxide, to obtain 60g of poly (carbonate-ether) polyol, the catalyst activity was 12kg polyol/g catalyst. The number average molecular weight of the polymer was 1890g/mol as measured by gel permeation chromatography, and the molecular weight distribution was 1.08; the results of 1H-NMR analysis showed that the cyclic carbonate by-product was 1.9%, the carbonate unit content in the polymer was about 47%, and the titrimetric hydroxyl number was 58.5.
Examples 1 to 4
5mg is applied toThe bimetallic catalyst DMC-In-1 prepared In example 2, 30mmol of hydroquinone and 2mol of propylene oxide are added into a 500ml high-pressure reaction kettle which is subjected to dehydration and deoxidation treatment In advance, and CO is filled In 2 The reaction was stirred at 60℃until the pressure was 5MPa for 8 hours. After the polymerization reaction was completed, the reaction vessel was cooled to room temperature, carbon dioxide was slowly released, and the obtained product was dried under vacuum to remove unreacted propylene oxide, to obtain 48g of poly (carbonate-ether) polyol, the catalyst activity was 9.6kg of polyol/g of catalyst. The polymer has a number average molecular weight of 1500g/mol and a molecular weight distribution of 1.05 as determined by gel permeation chromatography; the 1H-NMR analysis showed that the cyclic carbonate by-product was 0.9%, the carbonate unit content in the polymer was about 72%, and the titrimetric hydroxyl number was 77.4.
Examples 1 to 5
5mg of the bimetallic catalyst DMC-In-2 prepared In example 3, 50mmol of dipropylene glycol and 1mol of propylene oxide were charged into a 500ml autoclave which had been previously subjected to dehydration and deoxidation treatment, and CO was charged 2 The reaction was stirred at 50℃until the pressure was 5MPa for 6 hours. After the polymerization reaction was completed, the reaction vessel was cooled to room temperature, carbon dioxide was slowly released, and the obtained product was dried under vacuum to remove unreacted propylene oxide, to obtain 18g of poly (carbonate-ether) polyol, the catalyst activity was 3.6kg of polyol/g of catalyst. The number average molecular weight of the polymer was 5200g/mol as measured by gel permeation chromatography, and the molecular weight distribution was 1.05; the 1H-NMR analysis showed that the cyclic carbonate by-product was 0.75%, the carbonate unit content in the polymer was about 55%, and the titrimetric hydroxyl number was 21.6.
Examples 1 to 6
5mg of the bimetallic catalyst DMC-Ce prepared in example 4, 10mmol of dipropylene glycol and 1mol of propylene oxide were added to a 500ml autoclave previously subjected to dehydration and deoxidation treatment, and CO was charged 2 The reaction was stirred at 70℃until the pressure was 2MPa for 24 hours. After the polymerization reaction was completed, the reaction vessel was cooled to room temperature, carbon dioxide was slowly released, and the obtained product was dried under vacuum to remove unreacted propylene oxide, to obtain 33g of poly (carbonate-ether) polyol, the catalyst activity was 6.6kg of polyol/g of catalyst. By gel permeation chromatographyThe number average molecular weight of the polymer is 3200g/mol, and the molecular weight distribution is 1.04; the results of 1H-NMR analysis showed that the cyclic carbonate by-product was 1.2%, the carbonate unit content in the polymer was about 64%, and the titrimetric hydroxyl number was 34.0.
Examples 1 to 7
5mg of the bimetallic catalyst DMC-Ce prepared in example 4, 20mmol of dipropylene glycol and 1mol of propylene oxide were added to a 500ml autoclave previously subjected to dehydration and deoxidation treatment, and CO was charged 2 The reaction was stirred at 85℃until the pressure was 2MPa for 4 hours. After the polymerization reaction was completed, the reaction vessel was cooled to room temperature, carbon dioxide was slowly released, and the obtained product was dried under vacuum to remove unreacted propylene oxide, to obtain 48g of poly (carbonate-ether) polyol, the catalyst activity was 9.6kg of polyol/g of catalyst. The number average molecular weight of the polymer was 2400g/mol as measured by gel permeation chromatography, and the molecular weight distribution was 1.03; the results of 1H-NMR analysis showed that the cyclic carbonate by-product was 1.2%, the carbonate unit content in the polymer was about 86%, and the titer hydroxyl number was 146.5.
Examples 1 to 8
5mg of the bimetallic catalyst DMC-Cs prepared in example 5, 5mmol of dipropylene glycol and 1mol of propylene oxide are added to a 500ml autoclave which had been previously dehydrated and deoxygenated, and CO is charged 2 The reaction was stirred at 75℃until the pressure was 2MPa for 4 hours. After the polymerization reaction was completed, the reaction vessel was cooled to room temperature, carbon dioxide was slowly released, and the obtained product was dried under vacuum to remove unreacted propylene oxide, to obtain 18g of poly (carbonate-ether) polyol, the catalyst activity was 3.6kg of polyol/g of catalyst. The number average molecular weight of the polymer was 3600g/mol as measured by gel permeation chromatography, and the molecular weight distribution was 1.08; the results of 1H-NMR analysis showed that the cyclic carbonate by-product was 2.9%, the carbonate unit content in the polymer was about 42%, and the titrimetric hydroxyl number was 32.5.
Examples 1 to 9
5mg of the bimetallic catalyst DMC-Cs prepared in example 5, 20mmol of dipropylene glycol and 1mol of propylene oxide (0.5 mol) and cyclohexene oxide (0.5 mol) were charged into a 500ml autoclave which had been previously subjected to dehydration and deoxidation treatment, and CO was charged 2 The reaction was stirred at 60℃until the pressure was 4MPa for 10 hours. After the polymerization reaction was completed, the reaction vessel was cooled to room temperature, carbon dioxide was slowly released, and the obtained product was dried under vacuum to remove unreacted propylene oxide, to obtain 32g of poly (carbonate-ether) polyol, the catalyst activity was 6.4kg of polyol/g of catalyst. The polymer has a number average molecular weight of 1600g/mol and a molecular weight distribution of 1.06 as measured by gel permeation chromatography; the results of 1H-NMR analysis showed that the cyclic carbonate by-product was 1.1%, the carbonate unit content in the polymer was about 82%, and the titrimetric hydroxyl number was 70.2.
Examples 1 to 10
5mg of the bimetallic catalyst DMC-Zr prepared in example 1, 20mmol of sebacic acid and 1mol of propylene oxide are added to a 500ml autoclave which has been previously treated with water and oxygen removal, and CO is charged 2 The reaction was stirred at 70℃until the pressure was 2MPa for 3 hours. After the polymerization reaction was completed, the reaction vessel was cooled to room temperature, carbon dioxide was slowly released, and the obtained product was dried under vacuum to remove unreacted propylene oxide, to obtain 27g of poly (carbonate-ether) polyol, the catalyst activity was 5.4kg of polyol/g of catalyst. The number average molecular weight of the polymer was 1800g/mol as measured by gel permeation chromatography, and the molecular weight distribution was 1.12; the results of 1H-NMR analysis showed that the cyclic carbonate by-product was 1.50%, the carbonate unit content in the polymer was about 79%, and the titrimetric hydroxyl number was 62.
Examples 1 to 11
5mg of the bimetallic catalyst DMC-Zr prepared in example 1, 20mmol of trimesic acid and 1mol of propylene oxide are added to a 500ml autoclave which has been previously dehydrated and deoxygenated, and CO is charged 2 The reaction was stirred at 70℃until the pressure was 4MPa for 4 hours. After the polymerization reaction was completed, the reaction vessel was cooled to room temperature, carbon dioxide was slowly released, and the obtained product was dried under vacuum to remove unreacted propylene oxide, to obtain 25g of poly (carbonate-ether) polyol, the catalyst activity was 5kg of polyol/g of catalyst. The polymer has a number average molecular weight of 1300g/mol and a molecular weight distribution of 1.03 as measured by gel permeation chromatography; as a result of 1H-NMR analysis, it was found that the cyclic carbonate by-product was 2.30%, and the carbonate unit content in the polymer was about 70%The titrimetric hydroxyl number was 126.0.
Examples 1 to 12
5mg of the bimetallic catalyst DMC-Zr prepared in example 1, 20mmol of pentaerythritol and 2mol of propylene oxide are added to a 500ml autoclave which has been previously treated with water and oxygen removal, and CO is charged 2 The reaction was stirred at 80℃until the pressure was 3MPa for 4 hours. After the polymerization reaction was completed, the reaction vessel was cooled to room temperature, carbon dioxide was slowly released, and the obtained product was dried under vacuum to remove unreacted propylene oxide, to obtain 29g of poly (carbonate-ether) polyol, the catalyst activity was 5.8kg of polyol/g of catalyst. The polymer has a number average molecular weight of 1500g/mol and a molecular weight distribution of 1.08 as measured by gel permeation chromatography; the 1H-NMR analysis showed that the cyclic carbonate by-product was 2.60%, the carbonate unit content in the polymer was about 63%, and the titrimetric hydroxyl number was 145.5.
Examples 1 to 13
5mg of the bimetallic catalyst DMC-Ce prepared in example 4, 10mmol of citric acid and 1mol of propylene oxide are added to a 500ml autoclave which has been previously dehydrated and deoxygenated, and CO is charged 2 The reaction was stirred at 80℃until the pressure was 2MPa for 4 hours. After the polymerization reaction was completed, the reaction vessel was cooled to room temperature, carbon dioxide was slowly released, and the obtained product was dried under vacuum to remove unreacted propylene oxide, to obtain 27g of poly (carbonate-ether) polyol, the catalyst activity was 5.4kg of polyol/g of catalyst. The number average molecular weight of the polymer was 2500g/mol as determined by gel permeation chromatography, and the molecular weight distribution was 1.09; the 1H-NMR analysis showed that the cyclic carbonate by-product was 2.2%, and the carbonate unit content in the polymer was about 68%, and the titrimetric hydroxyl number was 89.9.
Examples 1 to 14
5mg of the bimetallic catalyst DMC-In-1 prepared In example 2, 10mmol of phloroglucinol and 1mol of propylene oxide are added to a 500ml autoclave which has been previously dehydrated and deoxygenated, and CO is charged 2 The reaction was stirred at 70℃until the pressure was 4MPa for 4 hours. After the polymerization reaction is finished, the reaction kettle is cooled to room temperature, carbon dioxide is slowly discharged, and the obtained product is dried in vacuum to remove unreacted epoxypropaneThe alkane gave 32g of poly (carbonate-ether) polyol with a catalyst activity of 6.4kg polyol/g catalyst. The polymer has a number average molecular weight of 3300g/mol and a molecular weight distribution of 1.08 as measured by gel permeation chromatography; the results of 1H-NMR analysis showed that the cyclic carbonate by-product was 2.15%, and the carbonate unit content in the polymer was about 64%, and the titrimetric hydroxyl number was 51.0.
Comparative example 1
Step (1) was the same as in preparation example 1;
(2) 200g of zinc chloride is dissolved in 300ml of deionized water and stirred for 2 hours at 45 ℃ to prepare a solution S2;
(3) Adding the solution S2 into a high-pressure reaction kettle, and replacing CO in the reaction kettle 2 Ensuring that the inside of the autoclave is in a carbon dioxide atmosphere, controlling the temperature in the autoclave to be 20 ℃ after the pressure is increased to 15MPa, injecting the solution S1 into the autoclave solution S2 at the speed of 50mL/min through a plunger pump, stirring and reacting for 0.5h after the injection is finished, decompressing the autoclave, and obtaining a precipitate product through centrifugation and tert-butanol pulping and washing;
(4) The precipitate is dried to constant weight in vacuum at 45 ℃ and grinded to obtain the bimetallic catalyst DMC-1 4635 g.
The elemental analysis results were: 22.5wt% of Zn; 10.8wt% of Co; 27.9wt% of C; 3.3wt% of H; 16.2wt% of N. Particle size was analyzed by a Markov laser particle sizer, with an average particle size of 29nm and a concentration PDI of 0.106.
Comparative examples 1 to 1
5mg of the bimetallic catalyst DMC-1 prepared in comparative example 1, 50mmol of dipropylene glycol and 2mol of propylene oxide were charged into a 500ml autoclave which had been previously dehydrated and deoxygenated (polymerization conditions were the same as in example 1, only the catalyst was changed), and CO was charged 2 The reaction was stirred at 80℃until the pressure was 2MPa for 4 hours. After the polymerization reaction was completed, the reaction vessel was cooled to room temperature, carbon dioxide was slowly released, and the obtained product was dried under vacuum to remove unreacted propylene oxide, to obtain 10.5g of poly (carbonate-ether) polyol, the catalyst activity was 2.1kg of polyol/g of catalyst. The number average molecular weight of the polymer was 1050g/mol as measured by gel permeation chromatography, and the molecular weight distribution was 1.12; as a result of 1H-NMR analysis, it was found that the cyclic carbonThe acid ester by-product was 3.6%, the carbonate unit content in the polymer was about 41%, and the titrimetric hydroxyl number was 107.5.
Comparative examples 1 to 2
5mg of the bimetallic catalyst DMC-In-1 prepared In preparation example 2, 30mmol of hydroquinone and 2mol of propylene oxide were introduced into a 500ml autoclave which had been previously dehydrated and deoxygenated (polymerization conditions were the same as In example 4, only the catalyst was changed), and CO was charged 2 The reaction was stirred at 60℃until the pressure was 5MPa for 8 hours. After the polymerization reaction was completed, the reaction vessel was cooled to room temperature, carbon dioxide was slowly released, and the obtained product was dried under vacuum to remove unreacted propylene oxide, to obtain 9.8g of poly (carbonate-ether) polyol, the catalyst activity was 1.96kg of polyol/g of catalyst. The number average molecular weight of the polymer was 950g/mol as measured by gel permeation chromatography, and the molecular weight distribution was 1.09; the 1H-NMR analysis showed that the cyclic carbonate by-product was 3.9%, and the carbonate unit content in the polymer was about 39%, and the titrimetric hydroxyl number was 118.
Comparative examples 1 to 3
5mg of the bimetallic catalyst DMC-1 prepared in comparative example 1, 20mmol of dipropylene glycol and 1mol of propylene oxide were charged into a 500ml autoclave which had been previously dehydrated and deoxygenated (polymerization conditions were the same as in example 7, only the catalyst was changed), and CO was charged 2 The reaction was stirred at 85℃until the pressure was 2MPa for 4 hours. After the polymerization reaction was completed, the reaction vessel was cooled to room temperature, carbon dioxide was slowly released, and the obtained product was dried under vacuum to remove unreacted propylene oxide, to obtain 10.6g of poly (carbonate-ether) polyol, the catalyst activity was 2.12kg of polyol/g of catalyst. The number average molecular weight of the polymer was 1200g/mol as measured by gel permeation chromatography, and the molecular weight distribution was 1.15; the 1H-NMR analysis showed that the cyclic carbonate by-product was 8.9%, the carbonate unit content in the polymer was about 32%, and the titrimetric hydroxyl number was 93.5.
From the above, it can be seen that the catalyst activity can be controlled between 2.9 kg polyol and 15.9kg polyol/g catalyst according to the different types and amounts of chain transfer agents used in the preparation process, and the catalyst activity is obviously improved, and the main reasons can be summarized as follows: a first partThe bimetallic catalyst is prepared in the carbon dioxide atmosphere, and carbon dioxide enables carboxyl carbonyl groups to be formed on the surface of the catalyst in the reaction, so that the activation and adsorption of carbon dioxide are facilitated; on the other hand, the introduction of trace metal elements such as zirconium, ruthenium, cerium, indium, cesium and the like helps to introduce oxygen defects on the surface of the catalyst, carbon dioxide is easily adsorbed to the surface where the oxygen defects exist, and carbon atoms are connected with oxygen atoms near the oxygen defects or one oxygen atom of the carbon atoms is placed in the oxygen vacancies, thereby CO 2 The strong interaction of the oxygen atoms in (a) and the surface defects weakens the C=O bond so as to realize activation, so that the C=O bond is easier to break and the reaction is accelerated. The two reasons are most intuitively expressed as the improvement of the dissolving (adsorbing) capacity of the reaction system to the carbon dioxide, which provides possibility for realizing the efficient catalysis of the copolymerization of the carbon dioxide and the alkylene oxide by the bimetallic catalyst to prepare the polyol.
The above embodiments are only illustrative of the preferred embodiments of the present application and are not intended to limit the scope of the present application, and various modifications and improvements made by those skilled in the art to the technical solutions of the present application should fall within the protection scope defined by the claims of the present application without departing from the design spirit of the present application.
Claims (10)
1. A method for preparing a bimetallic catalyst, comprising the steps of:
(1) Dissolving metal cyanide complex with solvent, stirring to obtain metal cyanide complex solution S1;
(2) Dissolving zinc metal salt and trace metal salt by using a solvent, and stirring to obtain a solution S2;
(3) Placing the solution S2 in a carbon dioxide atmosphere, pressurizing, injecting the metal cyanide complex solution S1, stirring, centrifuging, and pulping to obtain a precipitate;
(4) Vacuum drying the precipitate to constant weight to obtain the bimetallic catalyst;
the pressurizing pressure in the step (3) is 0.1-15 MPa, and the temperature is 20-150 ℃;
the molar ratio of the metal cyanide complex to the trace metal salt is 50-5000:1;
the bimetallic catalyst is applied to the preparation of poly (carbonate-ether) polyols.
2. The process according to claim 1, wherein the molar ratio of metal cyanide complex to metal zinc salt is 1:1.5-10.
3. The method of claim 1, wherein the metal cyanide complex is a water-soluble metal cyanide complex; the metal zinc salt is one or more of zinc chloride, zinc bromide, zinc acetate, zinc acetylacetonate, zinc benzoate, zinc nitrate and zinc sulfate; the trace metal salt is one or more of zirconium chloride, zirconium acetylacetonate, ammonium zirconium carbonate, zirconium trifluoroacetylacetonate, cerium (III) nitrate hexahydrate, cerium bromide, cerium sulfate, ammonium cerium nitrate, cerium chloride, ruthenium trichloride, ruthenium acetylacetonate, indium trichloride, indium acetate, indium chloride, indium (III) nitrate hydrate, indium sulfate, cesium chloride, cesium oxalate, cesium nitrate and cesium sulfate.
4. The method according to claim 1, wherein the stirring time in the step (1) is 0.5 to 24 hours, the temperature is 20 to 120 ℃, the stirring time in the step (2) is 0.5 to 24 hours, and the temperature is 0 to 120 ℃.
5. A bimetallic catalyst prepared by the method of any one of claims 1 to 4.
6. A method for preparing a poly (carbonate-ether) polyol, comprising the steps of: catalyzing the polymerization of an epoxy compound and a chain transfer agent with the bimetallic catalyst of claim 5 under carbon dioxide pressure conditions to obtain the poly (carbonate-ether) polyol;
the chain transfer agent is one or more of water, small molecular alcohol, phenol, mercaptan, hydroxy acid and oligomer containing hydroxy;
the mass ratio of the bimetallic catalyst to the epoxide is 1 (5000-2000000).
7. The method according to claim 6, wherein the epoxy compound is one or more of ethylene oxide, propylene oxide, 1, 2-butylene oxide, cyclohexane oxide, cyclopentane oxide, epichlorohydrin, glycidyl methacrylate, methyl glycidyl ether, phenyl glycidyl ether, styrene oxide, and 4-vinyl-1, 2-cyclohexane oxide.
8. The process of claim 6 wherein the molar ratio of epoxide to chain transfer agent is from 100:1 to 12.
9. The method according to claim 6, wherein the pressure is 0.1 to 12MPa, the polymerization reaction temperature is 20 to 150 ℃ and the polymerization reaction time is 0.5 to 48 hours.
10. A poly (carbonate-ether) polyol prepared by the method of any one of claims 6 to 9.
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CN112029083A (en) * | 2020-08-26 | 2020-12-04 | 烟台大学 | Polyether carbonate polyol and preparation method thereof |
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