Disclosure of Invention
The purpose of the invention is as follows: the invention aims to provide a method for recycling 5-methyl-2-hydroxy-1, 3, 4-thiadiazole aiming at the defects of the prior art. The method realizes reasonable recycling of the byproduct 5-methyl-2-hydroxy-1, 3, 4-thiadiazole, reduces the production cost of rosuvastatin calcium and an intermediate thereof, and reduces the discharge of three wastes.
Compound II: the 5-methyl-2-hydroxy-1, 3, 4-thiadiazole is mainly present in crystallization mother liquor (including dichloromethane for leaching) of compound I after synthesis treatment, and the content of a water phase is low. Before use, methanol is removed by drying under reduced pressure or the like.
The technical scheme is as follows: the purpose of the invention is realized by the following technical scheme:
the invention provides a recycling method of 5-methyl-2-hydroxy-1, 3, 4-thiadiazole, which comprises the following steps:
(1) converting the compound of formula II to a compound of formula iii;
(2) the compound shown in the formula III is further synthesized into an intermediate compound shown in the formula I of rosuvastatin calcium and/or rosuvastatin calcium, so that the compound shown in the formula II is recycled.
In the step (1), firstly, converting the compound shown in the formula II into 5-methyl-2-chloro-1, 3, 4-thiadiazole or 5-methyl-2-bromo-1, 3, 4-thiadiazole; and then the 5-methyl-2-chloro-1, 3, 4-thiadiazole or the 5-methyl-2-bromo-1, 3, 4-thiadiazole is further converted into a compound shown in the formula III.
The method for converting the compound of formula II into 5-methyl-2-chloro-1, 3, 4-thiadiazole is as follows: the mol ratio of the 5-methyl-2-hydroxy-1, 3, 4-thiadiazole to the chlorine-containing reaction reagent is 1: 0.45-3, reacting in a solvent at 20-115 ℃ for 9-12 hours; after the reaction is finished, carrying out post-treatment, concentrating the system under reduced pressure until the system is dry, and then recrystallizing with methanol or ethanol; the chlorination reaction reagent is one or a mixture of more of thionyl chloride, phosphorus oxychloride, phosphorus pentachloride, triphosgene, methylene phosphorus trichloride, chlorine, cyano trichloromethane, NCS and trichloroisocyanuric acid. The solvent is toluene, 1, 2-dichloroethane or thionyl chloride.
A preferred technical scheme of the invention is as follows: taking thionyl chloride as a solvent and a reaction reagent, adding N, N-dimethylformamide which is 1 wt% of the thionyl chloride to improve the activity of the thionyl chloride, and heating the mixture to reflux for reaction.
The method for converting the compound of formula II into 5-methyl-2-bromo-1, 3, 4-thiadiazole is as follows: the mol ratio of the 5-methyl-2-hydroxy-1, 3, 4-thiadiazole to the bromine-containing reaction reagent is 1: 0.5 to 1.5, and reacting in toluene or carbon tetrachloride at the temperature of 20 to 115 ℃ for 8 to 12 hours; after the reaction is finished, carrying out post-treatment, concentrating the system under reduced pressure until the system is dry, and then recrystallizing with methanol or ethanol; the brominating reagent is one or a mixture of more of phosphorus tribromide, NBS, phosphorus pentabromide, phosphorus oxybromide and phosphorus oxychloride plus bromine.
A preferred technical scheme of the invention is as follows: carbon tetrachloride is used as a solvent, phosphorus pentabromide is used as a reaction reagent, and the reaction is carried out under reflux.
Preferably, in the method for converting the compound of the formula II into 5-methyl-2-chloro-1, 3, 4-thiadiazole or 5-methyl-2-bromo-1, 3, 4-thiadiazole, the reaction temperature is 60-115 ℃.
The synthesis method of the compound shown in the formula III comprises the following steps: adding 5-methyl-2-chloro/bromo-1, 3, 4-thiadiazole and thiourea into ethanol or ether solvent in a molar ratio of 1: 1.2-2.0, heating to 50-60 ℃, and reacting for 9-12 hours; cooling to below 30 ℃, adding inorganic base, heating to 40-50 ℃, and reacting for 3-4 hours; after the reaction is finished, cooling to room temperature, adding water, concentrating to remove the solvent, extracting with ethyl acetate or dichloromethane to remove impurities, adjusting the pH value to acidity with hydrochloric acid, and precipitating a solid product.
Ethanol is preferred as a solvent in the present invention. If ethers such as isopropyl ether are used as the solvent, the conversion of the product is relatively slow.
If sodium hydrosulfide is used instead of thiourea, no target product is found in the reaction, even if the reaction temperature is increased to 80 ℃.
Preferably, the inorganic base is one or a mixture of sodium hydroxide, potassium hydroxide and cesium carbonate.
Preferably, the molar ratio of the inorganic base to the 5-methyl-2-chloro/bromo-1, 3, 4-thiadiazole is 0.5-4.0: 1.
in step (1), the compound of formula II may also be converted to the compound of formula III in one step.
Preferably, the molar ratio of the compound of formula II to the sulfurizing agent is 1: 0.2 to 1.2, preferably 1: 0.6.
preferably, the reaction is carried out in a solvent at the temperature of 20-30 ℃ for 1-3 hours; the solvent is tetrahydrofuran, dioxane or anhydrous ethylene glycol dimethyl ether, and is preferably tetrahydrofuran.
Preferably, the sulfurizing agent is phosphorus pentasulfide;
in the step (2), the method for further synthesizing the rosuvastatin calcium intermediate compound shown as the formula I by the compound shown as the formula III comprises the following steps: the compound of formula III reacts with tert-butyl (3R,5S) -6-chloro-3, 5-dioxo (acetonide) hexanoate, and then is oxidized and reacts with 2- (N-methyl-N-methylsulfonyl) amino-4- (4-fluorobenzene) group-6-isopropylpyrimidine-5-formaldehyde to obtain the compound of formula I. The reaction route is as follows:
the recycling method of 5-methyl-2-hydroxy-1, 3, 4-thiadiazole is also applicable to the compound shown in the formula II-b:
the 5-methyl-2-hydroxy-1, 3, 4-thiadiazole actually belongs to the same substance due to tautomerism and the two different structures.
The invention further researches a post-treatment method of the reaction:
(1) after the synthesis reaction of 5-methyl-2-chloro-1, 3, 4-thiadiazole is completed, post-treatment is carried out:
the first scheme is as follows: concentrating the system under reduced pressure to dryness, and recrystallizing with methanol or ethanol;
scheme II: concentrating the system under reduced pressure until the system is dry, adding a small amount of ethanol, reducing the pressure until the system is dry, and performing recrystallization (directly adding a solvent to the next reaction).
The experimental result shows that the reaction of the step (2) is respectively carried out by the two schemes, and the yield of the product after the post-treatment is reduced by about 10% in the first scheme under the same reaction condition, but the purity of the product is not obviously different.
(2) Post-treatment of the compound 5-methyl-2-mercapto-1, 3, 4-thiadiazole synthesis reaction of formula iii:
reacting 5-methyl-2-chloro-1, 3, 4-thiadiazole or 5-methyl-2-bromo-1, 3, 4-thiadiazole with thiourea, adding water after the reaction is finished, concentrating to remove the solvent, extracting with ethyl acetate or dichloromethane to remove a small amount of organic impurities, and adjusting the pH value to acidity with hydrochloric acid to precipitate a solid; the yield of pH 2-3 can be the highest by adjusting pH to 1, 2-3, and 4-5 respectively.
Experiments prove that the 5-methyl-2-mercapto-1, 3, 4-thiadiazole obtained by the method can be used for preparing rosuvastatin calcium intermediate and/or rosuvastatin calcium.
Has the advantages that:
the invention converts the byproduct compound shown in formula II into the compound shown in formula III, and then further synthesizes the intermediate compound shown in formula I of rosuvastatin calcium and/or rosuvastatin calcium. The method realizes reasonable recycling of the byproduct compound shown as the formula II, reduces the production cost of the rosuvastatin calcium and the intermediate thereof, and reduces the discharge of three wastes. Experiments prove that the recovery amount of the byproduct II is about 0.2 kg (the recovery rate reaches 90%) when 1 kg of the rosuvastatin calcium intermediate I is produced, the byproduct II is converted into the compound I according to the method, the yield of the compound I is increased within the range of 0.19-0.25 kg without calculating secondary recovery, the cost is saved by more than 10% when the same amount of I is produced, and the three wastes are reduced.
Detailed Description
The technical solution of the present invention is described in detail by the following specific examples, but the scope of the present invention is not limited to the examples.
Extracting 5-methyl-2-hydroxy-1, 3, 4-thiadiazole from a post-synthesis treatment mother liquor of a compound of formula I:
and combining the post-treatment crystallization mother liquor of the compound shown in the formula I, concentrating, and carrying water with toluene until the toluene is dry for later use.
Example 1
5-methyl-2-chloro-1, 3, 4-thiadiazole synthesis:
20 g (0.172mol) of 5-methyl-2-hydroxy-1, 3, 4-thiadiazole is placed in a reaction bottle, 100 ml of toluene is added, 11.6 g of phosphorus pentachloride (0.078mol) is added, the mixture is heated to reflux for reaction, and the reaction is finished after 10 hours. After removal of excess solvent under reduced pressure, the crude product was recrystallized once from ethanol to give 16.2 g of product in 70% yield.
5-methyl-2-mercapto-1, 3, 4-thiadiazole synthesis:
15 g (0.111mol) of 5-methyl-2-chloro-1, 3, 4-thiadiazole is added, 60 ml of absolute ethyl alcohol is added, 16.3 g (0.214mol) of thiourea is added, and the mixture is heated to 60 ℃ under full stirring and reacted for 10 hours. Cooled to 30 ℃, added with 8.4 g of sodium hydroxide solid, slowly heated to 50 ℃ and reacted for 3 hours.
Cooling to room temperature, adding 30 ml of water into a reaction system, removing a solvent under reduced pressure, adding 50ml of dichloromethane for extraction, stirring, separating liquid, removing an organic layer, slowly adding 3mol/L hydrochloric acid into a water phase under stirring to adjust the pH value to be 2-3, separating out a solid, performing suction filtration, and performing vacuum drying to obtain 11.3 g of the solid, wherein the yield is 77%, the HPLC purity is 98.3%, and the melting point is 182-189 ℃.
If further purification is needed, the product is dissolved in alkali solution and slowly acidified to separate out solid.
Example 2
5-methyl-2-chloro-1, 3, 4-thiadiazole synthesis:
20 g (0.172mol) of 5-methyl-2-hydroxy-1, 3, 4-thiadiazole is placed in a reaction bottle, 61.4 g (0.516mol) of thionyl chloride is added, 0.5 ml of DMF and 70 ml of toluene are added, then the mixture is heated to reflux, and the reaction is finished after 9 hours. After removal of excess thionyl chloride under reduced pressure, 23 g of crude product were obtained. 10 ml of absolute ethanol are added and the mixture is dried under reduced pressure and then is not purified.
5-methyl-2-mercapto-1, 3, 4-thiadiazole synthesis:
the solid is directly added into 80 ml of absolute ethyl alcohol, then 21 g (0.275mol) of thiourea is added, and the mixture is heated to 60 ℃ under full stirring and reacts for 9 h. Cooled to 25 ℃, added with 12.6 g of sodium hydroxide solid, slowly heated to 50 ℃ and reacted for 3 hours.
Cooling to room temperature, adding 50ml of water into the reaction system, removing the solvent under reduced pressure, adding 100 ml of dichloromethane for extraction to remove organic impurities, slowly adding 3mol/L hydrochloric acid into the water phase under stirring to adjust the pH value to be 2-3, separating out a solid, performing suction filtration, and performing vacuum drying to obtain 14.3 g of the solid, wherein the product purity is 98.0%, and the total yield in two steps is 62.8%.
Example 3
Synthesis of 5-methyl-2-bromo-1, 3, 4-thiadiazole:
15 g (0.129mol) of 5-methyl-2-hydroxy-1, 3, 4-thiadiazole is added, 100 ml of carbon tetrachloride and 29.9 g (0.07mol) of phosphorus pentabromide are added, and the mixture is heated to reflux and reacted for 8 hours. After completion of the reaction, the reaction system was poured into 200 g of ice water. After stirring and separation, the aqueous phase was extracted twice with 100 ml of dichloromethane, the organic phases were combined, washed once with 50ml of sodium bicarbonate solution and once with 50ml of water, dried and concentrated to dryness under reduced pressure to give 17.9 g of a solid with a yield of 77.7%. The crude product is recrystallized once by ethanol for later use.
5-methyl-2-mercapto-1, 3, 4-thiadiazole synthesis:
adding 15.8 g of 5-methyl-2-bromo-1, 3, 4-thiadiazole (0.09mol) into 80 ml of absolute ethyl alcohol, adding 10.6 g (0.139mol) of thiourea, heating to 60 ℃, reacting for 9 hours, cooling to 25 ℃, adding 6.4 g of sodium hydroxide solid, slowly heating to 50 ℃, and reacting for 3 hours.
Cooling to room temperature, adding 50ml of water into the reaction system, removing the solvent under reduced pressure, adding 80 ml of dichloromethane for extraction to remove organic impurities, slowly adding 3mol/L hydrochloric acid into the water phase under stirring to adjust the pH value to be 2-3, separating out a solid, performing suction filtration, and performing vacuum drying to obtain 11.6 g of the solid, wherein the purity is 97.3%, and the total yield of the two steps is 67.8%.
Example 4
The reaction was performed as in example 1, except that 5-methyl-2-chloro-1, 3, 4-thiadiazole was not crystallized from alcohol, giving an overall yield of two steps of 59%.
Example 5
Synthesis of 5-methyl-2-bromo-1, 3, 4-thiadiazole:
20 g (0.172mol) of 5-methyl-2-hydroxy-1, 3, 4-thiadiazole is placed in a reaction bottle, 100 ml of toluene is added, 68.1 g of phosphorus tribromide solid (0.252mol) is added, the mixture is heated to reflux for reaction, and the reaction is finished after 9 hours. After the temperature is reduced to room temperature, the reaction mixture is carefully poured into ice water (150 g of ice and 100 g of water), 100 ml of dichloromethane is added, liquid separation is carried out (after the ice is completely melted), the water phase is extracted once with 100 ml of dichloromethane, the combined organic phase is dried by anhydrous sodium sulfate, reduced pressure distillation is carried out until no liquid flows down, ethanol is added for recrystallization once, and 20.6 g of a product is obtained, wherein the yield is 66.9%.
5-methyl-2-mercapto-1, 3, 4-thiadiazole synthesis:
20 g (0.112mol) of the product was added with 60 ml of absolute ethanol, and then 7.6 g (0.14mol) of thiourea was added, and the mixture was heated to 60 ℃ with sufficient stirring to react for 10 hours. Cooled to 30 ℃, added with 18.3 g of cesium carbonate solid, and slowly warmed to 50 ℃ for reaction for 3 hours.
Cooling to room temperature, adding 30 ml of water into the reaction system, removing the solvent under reduced pressure, adding 50ml of dichloromethane for extraction, stirring, separating liquid, removing an organic layer, slowly adding 3mol/L hydrochloric acid into a water phase under stirring to adjust the pH value to be 2-3, separating out a solid, performing suction filtration, and performing vacuum drying to obtain 11.1 g of the solid with the yield of 75%.
Example 6
Synthesis of 5-methyl-2-bromo-1, 3, 4-thiadiazole:
10.5 g (0.09mol) of 5-methyl-2-hydroxy-1, 3, 4-thiadiazole is added, 95 ml of carbon tetrachloride and 38.7 g (0.09mol) of phosphorus pentabromide are added, the mixture is heated to reflux, and the reaction is carried out for 8 hours. After completion of the reaction, the reaction system was poured into 250 g of ice water. After stirring and separation, the aqueous phase was extracted twice with 100 ml of dichloromethane, the organic phases were combined, washed once with 50ml of sodium bicarbonate solution and once with 50ml of water, dried and concentrated to dryness under reduced pressure to give 12 g of a solid with a yield of 74.7%. The crude product is recrystallized once by ethanol for standby.
5-methyl-2-mercapto-1, 3, 4-thiadiazole synthesis:
adding 12 g of 5-methyl-2-bromo-1, 3, 4-thiadiazole (0.067mol) into 80 ml of absolute ethyl alcohol, adding 6.1 g (0.08mol) of thiourea, heating to 60 ℃, reacting for 10 hours, cooling to 25 ℃, adding 13 g of sodium hydroxide solid, slowly heating to 50 ℃, and reacting for 3 hours.
Cooling to room temperature, adding 40 ml of water into the reaction system, removing the solvent under reduced pressure, adding 75 ml of dichloromethane for extraction to remove organic impurities, slowly adding 3mol/L hydrochloric acid into the water phase under stirring to adjust the pH value to be 2-3, separating out a solid, performing suction filtration, and performing vacuum drying to obtain 7.7 g of the solid, wherein the purity is 97.6%, and the yield is 86.4%.
The melting point of the 5-methyl-2-mercapto-1, 3, 4-thiadiazole obtained in the above example is 182-189 ℃, which is close to the value of relevant literature.
Example 7
5-methyl-2-mercapto-1, 3, 4-thiadiazole synthesis:
11.7 g (0.1mol) of 5-methyl-2-hydroxy-1, 3, 4-thiadiazole is dissolved in 14.3mL tetrahydrofuran, 1.33 g of phosphorus pentasulfide (0.06mol) is added in batches under the ice bath condition, stirring is continued under the ice bath condition for 10min after the addition is completed, and the reaction is carried out for 2h at the temperature of 25 ℃. Suction filtration and vacuum drying to obtain solid 8.6 g, yield 65% and purity 97.8%.
Example 8
Preparation of compound I from compound IV prepared by recovering byproduct II:
30.6 g (0.11mol) of tert-butyl (3R,5S) -6-chloro-3, 5-dioxa (acetonide) hexanoate was dissolved in 150ml of DMF, 13.2g of 5-methyl-2-mercapto-1, 3, 4-thiadiazole (0.10mol) was added, 15.2 g of anhydrous potassium carbonate (0.11mol) was added, the mixture was stirred at 90 ℃ for 20 hours, and the plaque was charged with no starting material (EA: PE: 1, 1ml +1 drop of triethylamine, Rf: 0.3, leading edge). The reaction mixture was cooled to room temperature, 600ml of isopropyl ether and 600ml of water were added, liquid separation was performed with stirring, the aqueous layer was extracted with 300ml of isopropyl ether, the organic layers were combined, washed with 600ml of water, 600ml of 10% sodium bicarbonate solution and 600ml of saturated sodium chloride, and dried to obtain 35.1g of an oil (yield 94%).
Adding 250 ml of the oily substance and isopropyl ether into a reaction bottle, stirring at 25 ℃, adding 12.2g of ammonium heptamolybdate, and dropwise adding 30% H by mass concentration 2 O 2 26.7 g (0.235mol), the product is generated after 3h of reaction, the reaction is continued for 20h, and the raw materials are completely reacted to obtain the product with approximate single point. Adding 300ml EA, 120ml water, stirring thoroughly, adding 300ml 10% Na 2 S 2 O 3 Washing the solution with 300ml of water and 300ml of saturated sodium chloride, drying and spin-drying to obtain 42.8g of oily matter, adding 3 times of isopropyl ether, heating to reflux (not completely dissolved), stirring, naturally cooling, standing in a refrigerator at the temperature of 24 ℃ below zero for 0.5h when the temperature is reduced to room temperature, carrying out suction filtration and drying to obtain 20.5g of white solid. Mother liquor spin-drying, using EA: PE ═ 1: 5g of the product is obtained by column chromatography, 25.5g of solid is obtained in total, and the yield is 62.7%.
23.2 g (0.057mol) of the product obtained by the synthesis and 20 g (0.057mol) of 2- (N-methyl-N-methylsulfonyl) amino-4- (4-fluoro) phenyl-6-isopropylpyrimidine-5-formaldehyde are added into a reaction bottle, 400 ml of dried tetrahydrofuran is added, the temperature is reduced to below minus 70 ℃ after nitrogen replacement, and 43 ml (1.6mol/L, 0.069mol) of LiHMDS is slowly dropped. Keeping the temperature between 70 ℃ below zero and 78 ℃ below zero for reaction for about 8 hours, slowly adding ammonium chloride solid to quench the reaction. Adding a small amount of sodium chloride saturated solution, separating liquid, drying an organic phase, and concentrating under reduced pressure to dryness. Adding proper methanol to dissolve at 55 ℃, slowly cooling to 0 ℃, preserving heat and stirring for 1 hour. The mixture is filtered when the mixture is cold, and the solid is dried after being leached once by ice-cold methanol to obtain 22.4 g of a white solid product, namely the compound I with the purity of 98.6 percent and the yield of 68 percent. 1 H-NMR(400MHz,CDCl 3 ):δ1.20-1.22(m,6H),1.33-1.39((m,15H),1.41-1.50(dd,2H),2.19-2.41(2H),3.27-3.33(q,1H),3.44-3.51(s+s,6H),4.17-4.38(m,2H),5.36-5.43(m,1H),6.42-6.47(dd,1H),6.98-7.04(t,2H),7.56-7.60(m,2H)。 1 The H-NMR chart corresponds to the actual structure of the compound I.
As noted above, while the present invention has been shown and described with reference to certain preferred embodiments, it is not to be construed as limited thereto. Various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention.