CN114800813A - Automatic production and processing device and method for prefabricated guardrail - Google Patents
Automatic production and processing device and method for prefabricated guardrail Download PDFInfo
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- CN114800813A CN114800813A CN202210293171.2A CN202210293171A CN114800813A CN 114800813 A CN114800813 A CN 114800813A CN 202210293171 A CN202210293171 A CN 202210293171A CN 114800813 A CN114800813 A CN 114800813A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0806—Details; Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/12—Apparatus or processes for treating or working the shaped or preshaped articles for removing parts of the articles by cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/16—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/16—Discharge means, e.g. with intermediate storage of fresh concrete
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Dispersion Chemistry (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The invention relates to the technical field of prefabricated guardrail production and discloses an automatic production and processing device for a prefabricated guardrail, which comprises a stirring device, wherein a cutting device is arranged on the side of the stirring device, and a surface treatment device is arranged on the side of the cutting device; according to the invention, the clamping block is driven to clamp the outer wall of the stirring barrel body through the rotation of the threaded rod, and the stirring equipment is driven to enter the stirring barrel body through the operation of the first electric cylinder to complete stirring; according to the invention, the angle of the second motor at the upper position and the lower position can be adjusted by adjusting the position of the first threaded rod in the second mounting groove, and the angle of the front position and the rear position of the second motor can be adjusted by adjusting the position of the second threaded rod in the first mounting groove, so that the angle of the cutting knife is adjusted, and the cutting is completed; the invention finishes surface treatment by adjusting the up, down, left and right positions of the surface treatment equipment through the operation of the two second electric cylinders and the fourth electric motor.
Description
Technical Field
The invention relates to the technical field of prefabricated guardrail production, in particular to an automatic prefabricated guardrail production and processing device and a processing method thereof.
Background
With the vigorous development of bridge construction in China, the construction environment of bridges is more and more emphasized by owners, design and construction units. The traditional bridge prefabricated guardrail is constructed in a mode of pouring concrete on site, the construction risk of installing and removing the template on site is high, the construction period is long, the construction quality control difficulty is high, and the influence on site traffic is high.
Therefore, the prefabricated guardrail is more and more widely used, most of the existing prefabricated guardrail production equipment is simple in structure, and most of the produced railings are different in specification, so that the invention provides the automatic production and processing device and the processing method for the prefabricated guardrail.
Disclosure of Invention
In order to solve the above mentioned disadvantages in the background art, the present invention provides an automatic manufacturing device for a prefabricated guardrail and a manufacturing method thereof.
The purpose of the invention can be realized by the following technical scheme:
an automatic production and processing device for a prefabricated guardrail comprises a stirring device, wherein a cutting device is arranged on the side of the stirring device, and a surface treatment device is arranged on the side of the cutting device;
the stirring device comprises a stirring mechanism support frame, and a stirring barrel is arranged below the stirring mechanism support frame;
the cutting device comprises a cutting mechanism supporting frame, a cutting mechanism mounting frame is arranged below the cutting mechanism supporting frame, a cutting mechanism is arranged on the cutting mechanism mounting frame, and a sliding mechanism is arranged below the cutting mechanism supporting frame;
the surface treatment device comprises a surface treatment equipment supporting plate, two supporting rods which are symmetrically distributed are arranged above one side of the surface treatment equipment supporting plate, a second sliding groove is formed in each supporting rod, and a surface treatment mechanism is arranged between the two supporting rods.
Further, the rabbling mechanism support frame includes the bottom sprag frame, be equipped with the rabbling mechanism mounting bracket on the bottom sprag frame, the top of rabbling mechanism mounting bracket is equipped with the belt pulley install bin, be equipped with the belt pulley mechanism in the belt pulley install bin, one side of belt pulley install bin is fixed with first motor, the output shaft of first motor runs through the action wheel fixed connection of belt pulley install bin and belt pulley mechanism, the first electric cylinder of belt pulley mechanism's from one side of driving wheel run through belt pulley install bin fixedly connected with, first electric cylinder's output is fixed with agitated vessel, install agitator fixture on the rabbling mechanism mounting bracket.
Further, agitator fixture includes two dead levers of symmetric distribution, the one end and the rabbling mechanism mounting bracket fixed connection of dead lever are equipped with the connecting rod between two dead levers, the both ends of connecting rod respectively with two dead lever fixed connection, the other end threaded connection of dead lever has the threaded rod, the one end of threaded rod is equipped with the rotary rod, the other end of threaded rod is equipped with the grip block.
Further, the agitator includes the agitator support frame, the top of agitator support frame is fixed with the agitator body, the bottom of agitator support frame is equipped with a set of universal wheel that the array distributes, the agitator body can be dismantled, but the universal wheel auto-lock is fixed, bottom one side of agitator body is equipped with the discharging pipe, be equipped with on the discharging pipe and take out the material equipment, be equipped with control switch on taking out the material equipment.
Furthermore, the cutting mechanism support frame comprises a cutting mechanism support plate, a first fixing plate is arranged below one side of the cutting mechanism support plate, a second fixing plate is arranged at the bottom of the first fixing plate, a first mounting groove is formed in the second fixing plate, and a sliding plate is arranged below the other side of the cutting mechanism support plate.
Furthermore, the cutting mechanism mounting frame comprises a cutting mechanism mounting plate, a connecting plate is arranged on one side of the mounting plate and is hinged to one side below the cutting mechanism supporting plate, a third fixing plate is arranged on one side below the cutting mechanism mounting plate, two symmetrically distributed baffle plates are arranged below the third fixing plate, a motor mounting plate is arranged on the side of each baffle plate, one end of the motor mounting plate is rotatably connected with the two baffle plates, and four threaded holes distributed in an array mode are formed in the periphery of the motor mounting plate;
the below opposite side of cutting mechanism mounting panel is equipped with the fourth fixed plate, the bottom of fourth fixed plate is equipped with the arc board mounting panel, it has the second mounting groove to open on the arc board mounting panel, be equipped with first threaded rod in the second mounting groove, one side threaded connection of first threaded rod and motor mounting panel, fourth fixed plate top is equipped with the second threaded rod, and first mounting groove is passed to the one end of second threaded rod, and the tip threaded connection of second threaded rod has a solid fixed cylinder.
Furthermore, the cutting mechanism comprises a motor support plate, four fixing nuts distributed in an array mode are connected to the periphery of the motor support plate in a threaded mode, the four fixing nuts and four threaded holes are coaxial and in one-to-one correspondence, the four fixing nuts and the four threaded holes are connected in a threaded mode, a second motor is fixed above the motor support plate, and a cutting knife is fixed to an output shaft of the second motor.
Furthermore, the sliding mechanism comprises a sliding support table, a first sliding groove is formed in the sliding support table, a third motor is fixed on one side of the sliding support table, an output shaft of the third motor penetrates through a first ball screw fixedly connected to the side wall of the first sliding groove, two ends of the first ball screw are respectively connected with two side walls of the first sliding groove in a rotating mode, the sliding plate is arranged on the first ball screw in a sliding mode, a sliding pair of the first ball screw is fixedly connected with the sliding plate, a lifting table is arranged at the top of the sliding support table, and the lifting table is arranged below the cutting knife.
Furthermore, the surface treatment mechanism comprises two second electric cylinders which are symmetrically distributed, the second electric cylinders are fixed on the surface treatment equipment supporting plate, the output shaft of each second electric cylinder is fixedly provided with a fixed block, the two fixed blocks are respectively connected with the two second sliding grooves in a sliding manner, a fourth motor is fixedly connected onto the fixed block on one side, the output shaft of the fourth motor penetrates through the second ball screw fixedly connected with the fixed blocks, the two ends of the second ball screw are respectively connected with the two fixed blocks in a rotating manner, an installation block is arranged on the second ball screw in a sliding manner, the installation block is fixedly connected with a sliding pair on the ball screw, and one side of the installation block is provided with the surface treatment equipment.
A production and forming method of an ultra-light release film comprises the following steps:
the method comprises the following steps: the stirring barrel body is moved to a position between the two clamping blocks through the universal wheel, so that the stirring barrel body is just positioned under the stirring device, then the rotating rod rotates to drive the threaded rod to rotate, the threaded rod rotates to drive the clamping blocks to clamp the outer wall of the stirring barrel body, and finally the first motor pre-rotates to drive the stirring device to enter the stirring barrel body;
step two: pouring the raw materials into the stirring barrel body, stirring by using stirring equipment, then extracting the stirred raw materials by using extracting equipment, and feeding the extracted raw materials into a die through a discharging pipe;
step three: placing the prefabricated handrail processed in the mold on a lifting platform, then driving a first ball screw to rotate through the operation of a third motor, wherein the first ball screw rotates to drive a sliding plate to move through a sliding pair, the sliding plate moves to drive a cutting mechanism to reach the position right above the lifting platform, and the position of the prefabricated handrail is adjusted through the lifting platform;
step four: the motor supporting plate is fixed on the motor mounting plate through the fixing nut, and one end of the motor mounting plate is rotatably connected with the two baffle plates, so that the angle of the second motor at the upper position and the lower position can be adjusted by adjusting the position of the first threaded rod in the second mounting groove, then the first threaded rod is screwed, the position of the second motor at the moment is fixed, and then the angle of the front position and the rear position of the second motor can be adjusted by adjusting the position of the second threaded rod in the first mounting groove, so that the angle of the cutting knife is adjusted, and cutting is completed;
step five: the prefabricated railing after the cutting is completed is fixed on the side of the surface treatment equipment, then the height of the fixing block is adjusted through the operation of the two second electric cylinders, so that the upper position and the lower position of the surface treatment equipment are adjusted, then the second ball screw is driven to rotate through the operation of the fourth motor, the mounting block is driven to slide when the second ball screw rotates, and the left position and the right position of the surface treatment equipment are adjusted to complete surface treatment.
The invention has the beneficial effects that:
1. according to the invention, the stirring barrel body is moved to a position between the two clamping blocks through the universal wheel, so that the stirring barrel body is just positioned under the stirring device, then the rotating rod rotates to drive the threaded rod to rotate, the threaded rod rotates to drive the clamping blocks to clamp the outer wall of the stirring barrel body, and finally the first electric cylinder operates to drive the stirring device to enter the stirring barrel body to complete stirring.
2. The motor supporting plate is fixed on the motor mounting plate through the fixing nut, one end of the motor mounting plate is rotatably connected with the two baffle plates, so that the angle of the second motor at the upper position and the lower position can be adjusted by adjusting the position of the first threaded rod in the second mounting groove, then the first threaded rod is screwed, the position of the second motor at the moment is fixed, and then the angle of the front position and the rear position of the second motor can be adjusted by adjusting the position of the second threaded rod in the first mounting groove, so that the angle of the cutting knife is adjusted, and the cutting is completed.
3. According to the invention, the height of the fixing block is adjusted through the operation of the two second electric cylinders, so that the upper and lower positions of the surface treatment equipment are adjusted, then the fourth motor is operated to drive the second ball screw to rotate, and the mounting block is driven to slide when the second ball screw rotates, so that the left and right positions of the surface treatment equipment are adjusted, and the surface treatment is completed.
Drawings
The invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the stirring apparatus of the present invention;
FIG. 3 is a schematic view of the stirring mechanism of the present invention;
FIG. 4 is a schematic structural view of a clamping mechanism of the stirring barrel of the present invention;
FIG. 5 is a schematic view of the construction of the mixing tank of the present invention;
fig. 6 is a schematic structural diagram of the cutting device of the present invention.
FIG. 7 is a schematic view of a support frame of the cutting mechanism of the present invention;
FIG. 8 is a schematic view of the cutting mechanism mounting bracket configuration of the present invention;
FIG. 9 is a schematic view of the cutting mechanism of the present invention;
FIG. 10 is a schematic view of the sliding mechanism of the present invention;
FIG. 11 is a schematic view of the structure of the surface treatment apparatus of the present invention;
FIG. 12 is a schematic view of the overall structure of the present invention;
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "opening," "upper," "lower," "thickness," "top," "middle," "length," "inner," "peripheral," and the like are used in an orientation or positional relationship that is merely for convenience in describing and simplifying the description, and do not indicate or imply that the referenced component or element must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be considered as limiting the present invention.
As shown in fig. 1, the automatic production and processing device for the prefabricated guardrail comprises a stirring device 1, a cutting device 2 is arranged on the side of the stirring device 1, and a surface treatment device 3 is arranged on the side of the cutting device 2.
As shown in fig. 2, the stirring device 1 includes a stirring mechanism support 11, and a stirring barrel 12 is disposed below the stirring mechanism support 11.
As shown in fig. 3, the stirring mechanism support frame 11 includes a bottom support frame 111, a stirring mechanism mounting frame 112 is arranged on the bottom support frame 111, a belt pulley mounting box 113 is arranged at the top of the stirring mechanism mounting frame 112, a belt pulley mechanism (not shown in the figure) is arranged in the belt pulley mounting box 113, a first motor 114 is fixed on one side of the belt pulley mounting box 113, an output shaft of the first motor 114 runs through a driving wheel fixed connection between the belt pulley mounting box 113 and the belt pulley mechanism, a first electric cylinder 115 fixedly connected with the belt pulley mounting box 113 is run through on one side of a driven wheel of the belt pulley mechanism, an output end of the first electric cylinder 115 is fixed with a stirring device 116, and a stirring barrel clamping mechanism 117 is arranged on the stirring mechanism mounting frame 112.
As shown in fig. 4, the stirring barrel clamping mechanism 117 includes two fixing rods 1171 which are symmetrically distributed, one end of each fixing rod 1171 is fixedly connected with the stirring mechanism mounting frame 112, a connecting rod 1172 is arranged between the two fixing rods 1171, two ends of the connecting rod 1172 are respectively fixedly connected with the two fixing rods 1171, the other end of each fixing rod 1171 is in threaded connection with a threaded rod 1173, one end of each threaded rod 1173 is provided with a rotating rod 1174, and the other end of each threaded rod 1173 is provided with a clamping block 1175.
As shown in fig. 5, the agitator 12 includes an agitator support frame 121, an agitator body 122 is fixed at the top of the agitator support frame 121, a set of universal wheels 123 distributed in an array is arranged at the bottom of the agitator support frame 121, the agitator body 122 is detachable, the universal wheels 123 can be fixed in a self-locking manner, a discharge pipe 124 is arranged on one side of the bottom of the agitator body 122, a material pumping device 125 is arranged on the discharge pipe 124, and a control switch 126 is arranged on the material pumping device 125.
During the use, move agitator body 122 between two grip blocks 1175 through universal wheel 123, make agitator body 122 just in time be in under agitated vessel 116, then rotate through rotary rod 1174 and drive threaded rod 1173 and rotate, threaded rod 1173 rotates and drives grip block 1175 and press from both sides tight agitator body 122 outer wall, and it gets into in agitator body 122 to drive agitated vessel 116 through first electric cylinder 115 operation at last.
As shown in fig. 6, the cutting device 2 includes a cutting mechanism support frame 21, a cutting mechanism mounting frame 22 is arranged below the cutting mechanism support frame 21, a cutting mechanism 23 is arranged on the cutting mechanism mounting frame 22, and a sliding mechanism 24 is arranged below the cutting mechanism support frame 21.
As shown in fig. 7, the cutting mechanism support frame 21 includes a cutting mechanism support plate 211, a first fixing plate 212 is disposed below one side of the cutting mechanism support plate 211, a second fixing plate 213 is disposed at the bottom of the first fixing plate 212, a first mounting groove 214 is formed in the second fixing plate 213, and a sliding plate 215 is disposed below the other side of the cutting mechanism support plate 211.
As shown in fig. 8, the cutting mechanism mounting frame 22 includes a cutting mechanism mounting plate 221, a connecting plate 222 is disposed on one side of the mounting plate 221, the connecting plate 222 is hinged to one side of the lower portion of the cutting mechanism supporting plate 211, a third fixing plate 223 is disposed on one side of the lower portion of the cutting mechanism mounting plate 221, two baffles 224 which are symmetrically distributed are disposed below the third fixing plate 223, a motor mounting plate 225 is disposed on the lateral side of the baffles 224, one end of the motor mounting plate 225 is rotatably connected with the two baffles 224, and four threaded holes 226 which are distributed in an array are formed in the periphery of the motor mounting plate 225.
The below opposite side of cutting mechanism mounting panel 221 is equipped with fourth fixed plate 227, the bottom of fourth fixed plate 227 is equipped with arc board mounting panel 228, it has second mounting groove 229 to open on the arc board mounting panel 228, be equipped with first threaded rod 2210 in the second mounting groove 229, one side threaded connection of first threaded rod 2210 and motor mounting panel 225, fourth fixed plate 227 top is equipped with second threaded rod 2211, and first mounting groove 214 is passed to the one end of second threaded rod 2211, and the end threaded connection of second threaded rod 2211 has a fixed section of thick bamboo 2212.
As shown in fig. 9, the cutting mechanism 23 includes a motor support plate 231, four fixing nuts 232 are connected to the periphery of the motor support plate 231 in a threaded manner and distributed in an array manner, the four fixing nuts 232 are coaxial and in one-to-one correspondence with the four threaded holes 226, the four fixing nuts 232 are in threaded connection with the four threaded holes 226, a second motor 233 is fixed above the motor support plate 231, and a cutting knife 234 is fixed to an output shaft of the second motor 233.
In use, the motor support plate 231 is fixed on the motor mounting plate 225 by the fixing nut 232, and since one end of the motor mounting plate 225 is rotatably connected with the two blocking plates 224, the position of the first threaded rod 2210 in the second mounting groove 229 is adjusted, the angle of the second motor 233 in the up-and-down position can be adjusted, then the first threaded rod 2210 is screwed down, the position of the second motor 233 at the moment is fixed, and then the position of the second threaded rod 2211 in the first mounting groove 214 is adjusted, the angle of the front-and-back position of the second motor 233 can be adjusted, and the angle of the cutting knife 234 can be adjusted.
As shown in fig. 10, the sliding mechanism 24 includes a sliding support base 241, a first sliding groove 242 is formed in the sliding support base 241, a third motor 243 is fixed to one side of the sliding support base 241, an output shaft of the third motor 243 is fixedly connected to a first ball screw 244 through a side wall of the first sliding groove 242, two ends of the first ball screw 244 are respectively rotatably connected to two side walls of the first sliding groove 242, the sliding plate 215 is slidably disposed on the first ball screw 244, a sliding pair of the first ball screw 244 is fixedly connected to the sliding plate 215, an elevating platform (not shown in the figure) is disposed on the top of the sliding support base 241, and the elevating platform is disposed below the cutting knife 234.
When the cutting device is used, the third motor 243 operates to drive the first ball screw 244 to rotate, the sliding plate 215 is driven to move by the rotation of the first ball screw 244 through the sliding pair, and the cutting mechanism 23 is driven to reach the position right above the lifting platform by the movement of the sliding plate 215.
As shown in fig. 11 to 12, the surface treatment device 3 includes a surface treatment device support plate 31, two support rods 32 symmetrically distributed are disposed above one side of the surface treatment device support plate 31, a second sliding groove 33 is disposed on each support rod 32, and a surface treatment mechanism 34 is disposed between the two support rods 32.
The surface treatment mechanism 34 includes two second electric cylinders 341 distributed symmetrically, the second electric cylinders 341 are fixed on the surface treatment device support plate 31, an output shaft of each second electric cylinder 341 is fixed with a fixed block 342, the two fixed blocks 342 are respectively connected with the two second sliding grooves 33 in a sliding manner, a fourth electric motor 343 is fixedly connected to the fixed block 342 located on one side, an output shaft of the fourth electric motor 343 penetrates through the fixed block 342 and is fixedly connected with a second ball screw 344, two ends of the second ball screw 344 are respectively connected with the two fixed blocks 342 in a rotating manner, an installation block 345 is arranged on the second ball screw 344 in a sliding manner, the installation block 345 is fixedly connected with a sliding pair on the ball screw 3434, and one side of the installation block 345 is provided with a surface treatment device 346.
When the surface treatment device is used, the height of the fixing block 342 is adjusted by the operation of the two second electric cylinders 341, so that the up-and-down position of the surface treatment device 346 is adjusted, then the fourth electric motor 343 operates to drive the second ball screw 344 to rotate, and the second ball screw 344 drives the mounting block 345 to slide when rotating, so that the left-and-right position of the surface treatment device 346 is adjusted.
The working principle is as follows:
the method comprises the following steps: the stirring barrel body 122 is moved to a position between the two clamping blocks 1175 through the universal wheel 123, so that the stirring barrel body 122 is just positioned under the stirring device 116, then the rotating rod 1174 rotates to drive the threaded rod 1173 to rotate, the threaded rod 1173 rotates to drive the clamping blocks 1175 to clamp the outer wall of the stirring barrel body 122, and finally the first motor 115 pre-rotates to drive the stirring device 116 to enter the stirring barrel body 122;
step two: pouring the raw materials into a stirring barrel body 122, completing stirring through a stirring device 116, then extracting the stirred raw materials through a material extracting device 125, and entering a mold through a material outlet pipe 124;
step three: placing the prefabricated handrail processed in the mold on a lifting platform, and then driving a first ball screw 244 to rotate through the operation of a third motor 243, wherein the first ball screw 244 rotates to drive a sliding plate 215 to move through a sliding pair, the sliding plate 215 moves to drive a cutting mechanism 23 to reach the position right above the lifting platform, and the position of the prefabricated handrail is adjusted through the lifting platform;
step four: the motor support plate 231 is fixed on the motor mounting plate 225 through the fixing nut 232, because one end of the motor mounting plate 225 is rotatably connected with the two baffle plates 224, the position of the first threaded rod 2210 on the second mounting groove 229 can be adjusted, the angle of the second motor 233 at the upper and lower positions can be adjusted, then the first threaded rod 2210 is screwed down, the position of the second motor 233 at the moment is fixed, then the position of the second threaded rod 2211 on the first mounting groove 214 can be adjusted, the angle of the front and rear positions of the second motor 233 can be adjusted, and therefore, the angle of the cutting knife 234 is adjusted, and cutting is completed;
step five: the cut prefabricated rail is fixed on the side of the surface treatment device 346, then the height of the fixing block 342 is adjusted through the operation of the two second electric cylinders 341, so that the up-down position of the surface treatment device 346 is adjusted, then the second ball screw 344 is driven to rotate through the operation of the fourth electric motor 343, and the mounting block 345 is driven to slide when the second ball screw 344 rotates, so that the left-right position of the surface treatment device 346 is adjusted, and the surface treatment is completed.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.
Claims (10)
1. The automatic production and processing device for the prefabricated guardrail comprises a stirring device (1) and is characterized in that a cutting device (2) is arranged on the side of the stirring device (1), and a surface treatment device (3) is arranged on the side of the cutting device (2);
the stirring device (1) comprises a stirring mechanism support frame (11), and a stirring barrel (12) is arranged below the stirring mechanism support frame (11);
the cutting device (2) comprises a cutting mechanism supporting frame (21), a cutting mechanism mounting frame (22) is arranged below the cutting mechanism supporting frame (21), a cutting mechanism (23) is arranged on the cutting mechanism mounting frame (22), and a sliding mechanism (24) is arranged below the cutting mechanism supporting frame (21);
the surface treatment device (3) comprises a surface treatment equipment supporting plate (31), two supporting rods (32) which are symmetrically distributed are arranged above one side of the surface treatment equipment supporting plate (31), a second sliding groove (33) is formed in each supporting rod (32), and a surface treatment mechanism (34) is arranged between the two supporting rods (32).
2. The automatic production and processing device for the prefabricated guardrail according to claim 1, wherein the stirring mechanism supporting frame (11) comprises a bottom supporting frame (111), a stirring mechanism mounting frame (112) is arranged on the bottom supporting frame (111), a belt pulley mounting box (113) is arranged at the top of the stirring mechanism mounting frame (112), a belt pulley mechanism is arranged in the belt pulley mounting box (113), a first motor (114) is fixed at one side of the belt pulley mounting box (113), an output shaft of the first motor (114) penetrates through the belt pulley mounting box (113) and is fixedly connected with a driving wheel of the belt pulley mechanism, a first electric cylinder (115) is fixedly connected at one side of a driven wheel of the belt pulley mechanism, a stirring device (116) is fixed at an output end of the first electric cylinder (115), and a stirring barrel clamping mechanism (117) is arranged on the stirring mechanism mounting frame (112).
3. The automatic production and processing device for the prefabricated guardrail as claimed in claim 2, wherein the stirring barrel clamping mechanism (117) comprises two fixing rods (1171) which are symmetrically distributed, one end of each fixing rod (1171) is fixedly connected with the stirring mechanism mounting frame (112), a connecting rod (1172) is arranged between the two fixing rods (1171), two ends of each connecting rod (1172) are fixedly connected with the two fixing rods (1171), a threaded rod (1173) is connected to the other end of each fixing rod (1171) in a threaded manner, a rotating rod (1174) is arranged at one end of each threaded rod (1173), and a clamping block (1175) is arranged at the other end of each threaded rod (1173).
4. The automatic production and processing device for the prefabricated guardrail, according to claim 1, wherein the stirring barrel (12) comprises a stirring barrel support frame (121), a stirring barrel body (122) is fixed to the top of the stirring barrel support frame (121), a group of universal wheels (123) distributed in an array mode is arranged at the bottom of the stirring barrel support frame (121), the stirring barrel body (122) can be detached, the universal wheels (123) can be fixed in a self-locking mode, a discharge pipe (124) is arranged on one side of the bottom of the stirring barrel body (122), a material pumping device (125) is arranged on the discharge pipe (124), and a control switch (126) is arranged on the material pumping device (125).
5. The automatic production and processing device for the prefabricated guardrail according to claim 1, wherein the cutting mechanism supporting frame (21) comprises a cutting mechanism supporting plate (211), a first fixing plate (212) is arranged below one side of the cutting mechanism supporting plate (211), a second fixing plate (213) is arranged at the bottom of the first fixing plate (212), a first mounting groove (214) is formed in the second fixing plate (213), and a sliding plate (215) is arranged below the other side of the cutting mechanism supporting plate (211).
6. The automatic production and processing device for the prefabricated guardrail according to claim 1, wherein the cutting mechanism mounting frame (22) comprises a cutting mechanism mounting plate (221), a connecting plate (222) is arranged on one side of the mounting plate (221), the connecting plate (222) is hinged to one side below the cutting mechanism supporting plate (211), a third fixing plate (223) is arranged on one side below the cutting mechanism mounting plate (221), two symmetrically distributed baffle plates (224) are arranged below the third fixing plate (223), a motor mounting plate (225) is arranged on the side of each baffle plate (224), one end of each motor mounting plate (225) is rotatably connected with the two baffle plates (224), and four threaded holes (226) distributed in an array are formed in the periphery of each motor mounting plate (225);
the below opposite side of cutting mechanism mounting panel (221) is equipped with fourth fixed plate (227), the bottom of fourth fixed plate (227) is equipped with arc board mounting panel (228), it has second mounting groove (229) to open on arc board mounting panel (228), be equipped with first threaded rod (2210) in second mounting groove (229), one side threaded connection of first threaded rod (2210) and motor mounting panel (225), fourth fixed plate (227) top is equipped with second threaded rod (2211), and first mounting groove (214) is passed to the one end of second threaded rod (2211), and the tip threaded connection of second threaded rod (2211) has a fixed section of thick bamboo (2212).
7. The automatic production and processing device for the prefabricated guardrail according to claim 1, wherein the cutting mechanism (23) comprises a motor support plate (231), four fixing nuts (232) distributed in an array mode are connected to the periphery of the motor support plate (231) in a threaded mode, the four fixing nuts (232) are coaxial with the four threaded holes (226) and correspond to the four threaded holes one by one, the four fixing nuts (232) are connected with the four threaded holes (226) in a threaded mode, a second motor (233) is fixed to the upper portion of the motor support plate (231), and a cutting knife (234) is fixed to an output shaft of the second motor (233).
8. The automatic production and processing device for the prefabricated guardrail according to claim 1, the sliding mechanism (24) comprises a sliding support platform (241), a first sliding groove (242) is arranged in the sliding support platform (241), a third motor (243) is fixed on one side of the sliding support platform (241), the output shaft of the third motor (243) penetrates through the side wall of the first sliding groove (242) and is fixedly connected with a first ball screw (244), two ends of the first ball screw (244) are respectively and rotatably connected with two side walls of the first sliding groove (242), the sliding plate (215) is arranged on the first ball screw (244) in a sliding way, and the sliding pair of the first ball screw (244) is fixedly connected with the sliding plate (215), the top of the sliding support platform (241) is provided with a lifting platform which is arranged below the cutting knife (234).
9. The automatic production and processing device for the prefabricated guardrail according to claim 1, wherein the surface treatment mechanism (34) comprises two second electric cylinders (341) which are symmetrically distributed, the second electric cylinders (341) are fixed on the surface treatment equipment support plate (31), a fixed block (342) is fixed on an output shaft of each second electric cylinder (341), the two fixed blocks (342) are respectively connected with two second sliding grooves (33) in a sliding manner, a fourth motor (343) is fixedly connected on the fixed block (342) on one side, an output shaft of the fourth motor (343) penetrates through the fixed block (342) and is fixedly connected with a second ball screw (344), two ends of the second ball screw (344) are respectively connected with the two fixed blocks (342) in a rotating manner, and a mounting block (345) is arranged on the second ball screw (344) in a sliding manner, the mounting block (345) is fixedly connected with a sliding pair on the ball screw (3434), and one side of the mounting block (345) is provided with a surface treatment device (346).
10. A production and forming method of an ultra-light release film comprises the automatic production and processing device of the prefabricated guardrail in any one of claims 1 to 9, and is characterized by comprising the following steps:
the method comprises the following steps: the stirring barrel body (122) is moved between the two clamping blocks (1175) through the universal wheel (123), so that the stirring barrel body (122) is just positioned under the stirring equipment (116), then the rotary rod (1174) rotates to drive the threaded rod (1173) to rotate, the threaded rod (1173) rotates to drive the clamping blocks (1175) to clamp the outer wall of the stirring barrel body (122), and finally the stirring equipment (116) is driven to enter the stirring barrel body (122) through pre-rotation of the first motor (115);
step two: pouring the raw materials into a stirring barrel body (122), stirring by a stirring device (116), then extracting the stirred raw materials by a material extracting device (125), and feeding the raw materials into a mould through a material discharging pipe (124);
step three: the prefabricated handrail processed in the mold is placed on a lifting platform, then a third motor (243) is operated to drive a first ball screw (244) to rotate, the first ball screw (244) rotates to drive a sliding plate (215) to move through a sliding pair, the sliding plate (215) moves to drive a cutting mechanism (23) to reach the position right above the lifting platform, and the position of the prefabricated handrail is adjusted through the lifting platform;
step four: the motor supporting plate (231) is fixed on the motor mounting plate (225) through the fixing nut (232), one end of the motor mounting plate (225) is rotatably connected with the two baffle plates (224), so that the position of the first threaded rod (2210) in the second mounting groove (229) is adjusted, the angle of the second motor (233) at the upper position and the lower position can be adjusted, then the first threaded rod (2210) is screwed, the position of the second motor (233) at the moment is fixed, then the position of the second threaded rod (2211) in the first mounting groove (214) is adjusted, the angle of the front position and the rear position of the second motor (233) can be adjusted, and therefore the angle of the cutting knife (234) is adjusted, and cutting is completed;
step five: the prefabricated rail after cutting is fixed on the side of the surface treatment equipment (346), then the height of the fixing block (342) is adjusted through the operation of two second electric cylinders (341), so that the upper and lower positions of the surface treatment equipment (346) are adjusted, then a fourth motor (343) is operated to drive a second ball screw (344) to rotate, the second ball screw (344) drives an installation block (345) to slide when rotating, and therefore the left and right positions of the surface treatment equipment (346) are adjusted, and surface treatment is completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210293171.2A CN114800813A (en) | 2022-03-23 | 2022-03-23 | Automatic production and processing device and method for prefabricated guardrail |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210293171.2A CN114800813A (en) | 2022-03-23 | 2022-03-23 | Automatic production and processing device and method for prefabricated guardrail |
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| Publication Number | Publication Date |
|---|---|
| CN114800813A true CN114800813A (en) | 2022-07-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210293171.2A Pending CN114800813A (en) | 2022-03-23 | 2022-03-23 | Automatic production and processing device and method for prefabricated guardrail |
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| Country | Link |
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| CN (1) | CN114800813A (en) |
Citations (7)
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|---|---|---|---|---|
| US4197077A (en) * | 1974-10-31 | 1980-04-08 | Internationella Siporex Ab | Apparatus for use in manufacturing of cellular lightweight concrete slabs |
| CN101066612A (en) * | 2007-06-08 | 2007-11-07 | 林启红 | Process of producing hung board for outer wall |
| CN106166794A (en) * | 2016-08-26 | 2016-11-30 | 中民筑友科技投资有限公司 | A kind of preform production line |
| CN212385593U (en) * | 2020-06-16 | 2021-01-22 | 重庆秋虎机械制造有限公司 | Cutting machine convenient to adjust and fix angle |
| CN213437520U (en) * | 2020-11-05 | 2021-06-15 | 上海豫沪不锈钢制造有限公司 | Nonrust steel pipe cutting setting device |
| CN213792361U (en) * | 2020-10-27 | 2021-07-27 | 上海辉悦建筑科技有限公司 | Steel sheet paint spraying apparatus |
| CN213913495U (en) * | 2020-12-04 | 2021-08-10 | 深圳国兴祥胶粘材料有限公司 | A mixer for production is glued to single face |
-
2022
- 2022-03-23 CN CN202210293171.2A patent/CN114800813A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4197077A (en) * | 1974-10-31 | 1980-04-08 | Internationella Siporex Ab | Apparatus for use in manufacturing of cellular lightweight concrete slabs |
| CN101066612A (en) * | 2007-06-08 | 2007-11-07 | 林启红 | Process of producing hung board for outer wall |
| CN106166794A (en) * | 2016-08-26 | 2016-11-30 | 中民筑友科技投资有限公司 | A kind of preform production line |
| CN212385593U (en) * | 2020-06-16 | 2021-01-22 | 重庆秋虎机械制造有限公司 | Cutting machine convenient to adjust and fix angle |
| CN213792361U (en) * | 2020-10-27 | 2021-07-27 | 上海辉悦建筑科技有限公司 | Steel sheet paint spraying apparatus |
| CN213437520U (en) * | 2020-11-05 | 2021-06-15 | 上海豫沪不锈钢制造有限公司 | Nonrust steel pipe cutting setting device |
| CN213913495U (en) * | 2020-12-04 | 2021-08-10 | 深圳国兴祥胶粘材料有限公司 | A mixer for production is glued to single face |
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