CN114799906A - Material rod clamping and pushing linkage device - Google Patents
Material rod clamping and pushing linkage device Download PDFInfo
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- CN114799906A CN114799906A CN202210407328.XA CN202210407328A CN114799906A CN 114799906 A CN114799906 A CN 114799906A CN 202210407328 A CN202210407328 A CN 202210407328A CN 114799906 A CN114799906 A CN 114799906A
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- 239000000463 material Substances 0.000 title claims abstract description 143
- 230000007246 mechanism Effects 0.000 claims abstract description 52
- 238000005520 cutting process Methods 0.000 claims abstract description 28
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- 238000003825 pressing Methods 0.000 claims description 2
- 230000001960 triggered effect Effects 0.000 claims 1
- 238000005096 rolling process Methods 0.000 abstract description 16
- 238000000034 method Methods 0.000 abstract description 14
- 238000000227 grinding Methods 0.000 abstract description 11
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- 238000003754 machining Methods 0.000 abstract description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
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- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/06—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of pushers
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Abstract
Description
技术领域technical field
本发明属于车床机械加工技术领域,具体涉及一种料棒夹持、推托料联动装置。The invention belongs to the technical field of lathe machining, and in particular relates to a material bar clamping and pushing material linkage device.
背景技术Background technique
磨削是一种去除材料的机械加工方法,指用磨料、磨具切除工件上多余材料的加工方法。磨削加工是应用较为广泛的材料去除方法之一。Grinding is a mechanical processing method for removing materials, which refers to the processing method of removing excess material on the workpiece with abrasives and abrasive tools. Grinding is one of the most widely used material removal methods.
滚压是一种在汽车生产中常用的工艺,包括内孔的滚压、轮辋的滚压、车门框条滚压成形、车架纵梁的滚压成形、曲轴的滚压强化及校直、小模数花键轴的滚压成形、螺钉的滚压成形等。Rolling is a process commonly used in automobile production, including rolling of inner holes, rolling of rims, rolling forming of door frame strips, rolling forming of frame longitudinal beams, rolling strengthening and straightening of crankshafts, Roll forming of small modulus spline shafts, rolling forming of screws, etc.
抛光是指利用机械、化学或电化学的作用,使得工件表面粗糙度降低,以获得光亮、平整表面的加工方法。抛光机工作时,一般用附有磨料的布、皮革或木材等软质材料的轮子高速旋转以擦拭工件表面,提高其表面光洁度。传统的抛光机对低曲率的平面和表面具有良好的抛光效果,然而,在抛光圆周面时,会发生不均匀的抛光,大大降低了加工效率,而且传统的抛光机的振动也会降低抛光效果。Polishing refers to the use of mechanical, chemical or electrochemical action to reduce the surface roughness of the workpiece to obtain a bright and smooth surface. When the polishing machine is working, the wheels of soft materials such as cloth, leather or wood with abrasives are generally used to rotate at high speed to wipe the surface of the workpiece and improve its surface finish. The traditional polishing machine has a good polishing effect on low-curvature planes and surfaces. However, when polishing the circumferential surface, uneven polishing occurs, which greatly reduces the processing efficiency, and the vibration of the traditional polishing machine will also reduce the polishing effect. .
上述工序都需要一个针对待切割料棒进行加持固定以及自动送料的装置以保障前面工序能够顺利平稳快速的进行。The above processes all require a device for holding and fixing the material to be cut and automatically feeding the material to ensure that the previous process can be carried out smoothly, smoothly and quickly.
发明内容SUMMARY OF THE INVENTION
本发明目的在于提供了一种料棒夹持、推托料联动装置,实现了待切割料棒的平稳快速准确的推移到位,以便于进行下个周期的工序,大大提高了整体加工效率;为达到上述目的所采取的技术方案是:The purpose of the invention is to provide a material bar clamping and pushing material linkage device, which realizes the smooth, fast and accurate moving of the material bar to be cut in place, so as to facilitate the process of the next cycle and greatly improve the overall processing efficiency; The technical solutions adopted for the above purposes are:
一种料棒夹持、推托料联动装置,包括基座,在基座上安装有棒料夹持装置、切料接料装置和推托料联动装置;A material bar clamping and pushing material linkage device, comprising a base, on which a bar material clamping device, a material cutting and receiving device and a material pushing and pushing linkage device are installed;
所述棒料夹持装置包括第二丝杠滑台机构,所述第二丝杠滑台机构的滑台沿前后方向运动,在该滑台上安装有支撑框架,在支撑框架内转动连接有竖直转轴,所述竖直转轴自上而下依次分为上螺纹段、光滑段和下螺纹段,在支撑框架底部设有为竖直转轴转动提供动力的第二伺服电机;在支撑框架上设有竖直滑道,在竖直滑道内上下滑动连接有上夹持臂和下夹持臂,上夹持臂末端与上螺纹段螺纹连接,下夹持臂末端与下螺纹段螺纹连接,在上夹持臂的前端设有上弧形夹持板,在下夹持臂的前端设有下弧形夹持板,所述上弧形夹持板和下弧形夹持板用于对待切割料棒的夹持;The bar material clamping device includes a second lead screw slide mechanism, the slide table of the second lead screw slide mechanism moves in the front and rear directions, a support frame is installed on the slide table, and a rotatable connection in the support frame is provided. A vertical rotating shaft, the vertical rotating shaft is divided into an upper threaded section, a smooth section and a lower threaded section from top to bottom, and a second servo motor that provides power for the rotation of the vertical rotating shaft is arranged at the bottom of the support frame; on the support frame A vertical slideway is provided, and an upper clamping arm and a lower clamping arm are slidably connected up and down in the vertical slideway. An upper arc-shaped clamping plate is arranged at the front end of the upper clamping arm, and a lower arc-shaped clamping plate is arranged at the front end of the lower clamping arm. The upper arc-shaped clamping plate and the lower arc-shaped clamping plate are used for cutting Clamping of the material rod;
所述切料接料装置包括线切割装置和接料装置,所述线切割装置用于对待切割料棒的切割,所述接料装置用于对切割下来的料板的承接;The material cutting and receiving device includes a wire cutting device and a material receiving device, the wire cutting device is used for cutting the material bar to be cut, and the material receiving device is used for receiving the cut material plate;
所述推托料联动装置包括联动触发机构、托料机构和推料机构,其中,联动触发机构包括触发支座,在触发支座内上下滑动连接有传动杆、左右滑动连接有触发杆、转动连接有水平转轴,在水平转轴上固定有转向齿轮,在传动杆、触发杆和水平转轴上均设有齿,即传动杆与水平转轴之间啮合连接,转向齿轮与触发杆之间啮合连接,在下夹持臂上设有接触杆,当下夹持臂向下运动时,接触杆向下压住传动杆,传动杆带动水平转轴转动,转向齿轮带动触发杆运动,触发杆触发托料机构动作,同时,传动杆底部向下运动触发推料机构动作。The push-pulling linkage device includes a linkage trigger mechanism, a material-supporting mechanism and a push-feed mechanism, wherein the linkage trigger mechanism includes a trigger support, and a transmission rod is slidably connected up and down in the trigger support, and a trigger rod is slidably connected to the left and right, and a rotating connection is provided. There is a horizontal rotating shaft, a steering gear is fixed on the horizontal rotating shaft, and teeth are provided on the transmission rod, the trigger rod and the horizontal rotating shaft, that is, the transmission rod and the horizontal rotating shaft are meshed and connected, and the steering gear is meshed with the trigger rod. There is a contact rod on the clamping arm. When the lower clamping arm moves downward, the contact rod presses down the transmission rod, the transmission rod drives the horizontal shaft to rotate, the steering gear drives the trigger rod to move, and the trigger rod triggers the action of the material support mechanism. , the downward movement of the bottom of the transmission rod triggers the action of the pushing mechanism.
优选的,在支撑框架中部设有支撑座,所述竖直转轴穿过支撑座且与支撑座转动连接,竖直转轴的上螺纹段和光滑段位于支撑座上方,下螺纹段位于支撑座下方;在上夹持臂上方的上螺纹段上套设有压簧,压簧的一端顶靠在上夹持臂的末端,压簧的另一端顶靠在上螺纹段顶部的支撑框架上。Preferably, a support seat is provided in the middle of the support frame, the vertical shaft passes through the support seat and is rotatably connected to the support seat, the upper threaded section and the smooth section of the vertical shaft are located above the support seat, and the lower threaded section is located below the support seat A compression spring is sleeved on the upper thread section above the upper clamping arm, one end of the compression spring is pressed against the end of the upper clamping arm, and the other end of the compression spring is pressed against the support frame on the top of the upper thread section.
优选的,在下夹持臂上设有螺纹调节杆,在螺纹调节杆上设有沿着长度方向设置的条形孔,在条形孔内滑动连接有两个调节杆,在两个调节杆上均设有下弧形夹持板,在调节杆的左右两侧和上下两侧均设有调节螺母,调节螺母与螺纹调节杆螺纹连接。Preferably, a threaded adjusting rod is provided on the lower clamping arm, a strip-shaped hole arranged along the length direction is provided on the threaded adjusting rod, two adjusting rods are slidably connected in the strip-shaped hole, and the two adjusting rods are All are provided with a lower arc-shaped clamping plate, and adjusting nuts are provided on the left and right sides and the upper and lower sides of the adjusting rod, and the adjusting nuts are threadedly connected with the threaded adjusting rod.
优选的,所述托料机构包括托料支座,在托料支座内上下滑动连接有托料杆,在托料杆底部设有用于推动托料杆向上弹出的弹簧,在托料杆的顶部设有弧形托料板,在托料支座上设有弹簧按钮,当触发杆触发弹簧按钮时,托料杆在弹簧的作用下向上弹出而对待切割料棒进行托举支撑;当触发杆脱离弹簧按钮时,手动向下按动托料杆即可复位。Preferably, the material support mechanism includes a material support support, a material support rod is slidably connected up and down in the material support support, and a spring for pushing the material support rod to pop up is provided at the bottom of the material support rod. The top is provided with an arc-shaped material support plate, and a spring button is arranged on the material support support. When the trigger lever triggers the spring button, the material support lever pops up under the action of the spring to lift and support the material bar to be cut; When the rod is disengaged from the spring button, manually push down the support rod to reset.
优选的,所述推料机构包括推料支座,在推料支座内上下滑动连接有推料传动杆、左右滑动连接有推料触发杆、转动连接有水平转轴,在水平转轴上固定有两个转向齿轮,在推料传动杆和推料触发杆上均设有齿,即推料传动杆与水平转轴上的齿轮啮合,转向齿轮与推料触发杆之间啮合连接;在联动触发机构与推料传动杆之间设有天平型摆杆,天平型摆杆的一端与传动杆底部铰接,天平型摆杆的另一端与推料传动杆底部铰接,且在天平型摆杆的一端设有复位弹簧。Preferably, the material pushing mechanism includes a material pushing support, in which a material pushing transmission rod is slidably connected up and down, a material pushing trigger rod is slidably connected to the left and right, a horizontal rotating shaft is rotatably connected, and a horizontal rotating shaft is fixed on the horizontal rotating shaft. The two steering gears are provided with teeth on the pusher transmission rod and the pusher trigger rod, that is, the pusher transmission rod meshes with the gear on the horizontal rotating shaft, and the steering gear and the pusher trigger rod are meshed and connected; in the linkage trigger mechanism A balance-type swing rod is arranged between it and the pusher transmission rod, one end of the balance-type swing rod is hinged with the bottom of the transmission rod, the other end of the balance-type swing rod is hinged with the bottom of the pusher transmission rod, and one end of the balance-type swing rod is set. Has return spring.
优选的,所述弧形托料板包括开口朝上的弧形板,在弧形板的侧面上设有定位板。Preferably, the arc-shaped material support plate includes an arc-shaped plate with an opening facing upward, and a positioning plate is provided on the side surface of the arc-shaped plate.
优选的,还包括推料辅助机构,所述推料辅助机构包括框体,在框体内左右滑动连接有台阶滑块,在台阶滑块的右端固定连接有用于推动待切割料棒的十字推架,在台阶滑块左端设有凹槽,在凹槽内相对的内壁上设有多级台阶,两侧的多级台阶呈对称分布,且两侧多级台阶之间的距离自左至右逐级减小,在框体左端左右滑动连接有滑条,滑条右端伸入凹槽内,在滑条右端对称设有两个导向杆,在导向杆上滑动连接有推臂,在推臂与滑条之间的导向杆上套设有弹簧,在弹簧的压力作用下,推臂顶靠在相对应的多级台阶上。Preferably, it also includes a material pushing auxiliary mechanism, the material pushing auxiliary mechanism includes a frame body, a step slider is slidably connected left and right in the frame body, and a cross push frame for pushing the material bar to be cut is fixedly connected to the right end of the step slider. , There is a groove at the left end of the step slider, and there are multiple steps on the opposite inner wall of the groove, the multiple steps on both sides are symmetrically distributed, and the distance between the multiple steps on both sides is gradually from left to right. The left end of the frame body is slidably connected to the left and right with a slide bar, the right end of the slide bar extends into the groove, two guide rods are symmetrically arranged on the right end of the slide bar, and a push arm is slidably connected to the guide rod, and the push arm and the A spring is sleeved on the guide rod between the slide bars, and under the pressure of the spring, the push arm is pressed against the corresponding multi-step steps.
优选的,在推臂上设有伸出凹槽的连接杆,所述滑条的左端与推料触发杆之间相连接。Preferably, the push arm is provided with a connecting rod extending out of the groove, and the left end of the sliding bar is connected with the pushing trigger rod.
本发明所具有的有益效果为:(1)通过棒料夹持装置C、切料接料装置A、推托料联动装置D的相互配合作用,实现了磨削滚压刀头B10的磨削、滚压的连续化作业,以及从对待切割料棒C21的夹持、磨削、滚压、切割、托料、推料等一些列工序动作的协调联动整体联动控制,提高了工作效率。The beneficial effects of the present invention are: (1) Through the interaction of the bar material clamping device C, the material cutting and receiving device A, and the pushing and pushing material linkage device D, the grinding, The continuous operation of rolling, as well as the coordinated linkage and overall linkage control of a series of process actions such as clamping, grinding, rolling, cutting, feeding, and pushing of the material bar C21 to be cut, improve work efficiency.
(2)棒料夹持装置C中,通过在一根竖直转轴上设置不同的螺纹段、光滑段实现了对待切割料棒C21的快速夹持和放开,整体结构比较紧凑;同时,在调节杆的左右两侧和上下两侧均设有调节螺母,调节螺母与螺纹调节杆螺纹连接,实现了调节杆的上下左右方向的自由调整;同时,棒料夹持装置,通过两个私服电机的协调,可以在加工的时候左右上下移动。(2) In the bar material clamping device C, the fast clamping and releasing of the material bar C21 to be cut is realized by setting different thread segments and smooth segments on a vertical rotating shaft, and the overall structure is relatively compact; The left and right sides and the upper and lower sides of the adjusting rod are provided with adjusting nuts, and the adjusting nuts are threadedly connected with the threaded adjusting rod to realize the free adjustment of the up, down, left and right directions of the adjusting rod. The coordination can move left and right up and down during processing.
(3)推托料联动装置D中,通过托料机构D1、联动触发机构D2、推料机构D3的相互配合实现了对待切割料棒C21的平稳快速准确的推移到位,以便于进行下个周期的工序,大大提高了整体加工效率。(3) In the push-pulling linkage device D, through the mutual cooperation of the feeding mechanism D1, the linkage trigger mechanism D2, and the pushing mechanism D3, the stable, fast and accurate pushing of the material bar C21 to be cut is realized, so as to facilitate the next cycle. process, greatly improving the overall processing efficiency.
附图说明Description of drawings
图1为本发明的立体结构示意图之一;Fig. 1 is one of the three-dimensional structure schematic diagrams of the present invention;
图2为本发明的立体结构示意图之二;Fig. 2 is the second schematic diagram of the three-dimensional structure of the present invention;
图3为棒料夹持装置的立体结构示意图;Fig. 3 is the three-dimensional structure schematic diagram of the bar material clamping device;
图4为图3中G部分的放大结构示意图;Fig. 4 is the enlarged structural representation of G part in Fig. 3;
图5为接料装置立的体结构示意图;Figure 5 is a schematic diagram of the vertical body structure of the feeding device;
图6为推托料联动装置的体结构示意图;Fig. 6 is the body structure schematic diagram of pushing material linkage device;
图7为图6中K部分的放大结构示意图;Fig. 7 is the enlarged structural representation of K part in Fig. 6;
图8为推料辅助机构的立体结构示意图之一;FIG. 8 is one of the three-dimensional schematic diagrams of the pushing auxiliary mechanism;
图9为推料辅助机构的立体结构示意图之二;FIG. 9 is the second schematic diagram of the three-dimensional structure of the pushing auxiliary mechanism;
图10为推料辅助机构沿H-H向剖视图。Figure 10 is a cross-sectional view of the pushing auxiliary mechanism along the H-H direction.
具体实施方式Detailed ways
下面结合附图对本发明进一步描述。The present invention is further described below in conjunction with the accompanying drawings.
如图1和图2所示,一种可连续工作的磨削滚压设备,包括基座1,在基座1上安装有、棒料夹持装置C、切料接料装置A和推托料联动装置D;As shown in Figures 1 and 2, a grinding and rolling equipment that can work continuously includes a base 1, on which are installed a bar clamping device C, a material cutting and receiving device A, and a pushing material linkage device D;
如图3所示,所述棒料夹持装置C包括第二丝杠滑台机构C14,所述第二丝杠滑台机构C14的滑台C20沿前后方向运动,在该滑台C20上安装有支撑框架C1,在支撑框架C1内转动连接有竖直转轴,所述竖直转轴自上而下依次分为上螺纹段C8、光滑段C9和下螺纹段C11,在支撑框架C1底部设有为竖直转轴转动提供动力的第二伺服电机C13;在支撑框架C1上设有竖直滑道,在竖直滑道内上下滑动连接有上夹持臂C6和下夹持臂C2,上夹持臂C6末端与上螺纹段C8螺纹连接,下夹持臂C2末端与下螺纹段C11螺纹连接,在上夹持臂C6的前端设有上弧形夹持板C4,在下夹持臂C2的前端设有下弧形夹持板C5,所述上弧形夹持板C4和下弧形夹持板C5用于对待切割料棒C21的夹持;As shown in FIG. 3 , the bar clamping device C includes a second lead screw sliding table mechanism C14, and the sliding table C20 of the second lead screw sliding table mechanism C14 moves in the front-rear direction, and is installed on the sliding table C20 There is a supporting frame C1, and a vertical rotating shaft is rotatably connected in the supporting frame C1. The vertical rotating shaft is divided into an upper threaded section C8, a smooth section C9 and a lower threaded section C11 in turn from top to bottom, and the bottom of the supporting frame C1 is provided with a A second servo motor C13 that provides power for the rotation of the vertical shaft; a vertical slideway is provided on the support frame C1, and an upper clamping arm C6 and a lower clamping arm C2 are slidably connected up and down in the vertical slideway, and the upper clamping arm C6 and the lower clamping arm C2 are connected. The end of the arm C6 is threadedly connected with the upper threaded section C8, the end of the lower clamping arm C2 is threadedly connected with the lower threaded section C11, an upper arc-shaped clamping plate C4 is arranged at the front end of the upper clamping arm C6, and the front end of the lower clamping arm C2 is provided with an upper arc clamping plate C4. A lower arc-shaped clamping plate C5 is provided, and the upper arc-shaped clamping plate C4 and the lower arc-shaped clamping plate C5 are used for clamping the material bar C21 to be cut;
如图1、图2和图5所示,所述切料接料装置A包括线切割装置A1和接料装置A2,所述线切割装置A21用于对待切割料棒C21的切割,所述接料装置A2用于对切割下来的料板的承接;本实施例中,接料装置A2可以采用如下结构,所述接料装置A2包括支座A27,在支座A27上固定有支撑板A24和第四伺服电机A26,,在支撑板A24通过导向杆A23滑动连接有接料板A22,在支撑板A24上转动连接有螺纹杆A21,所述螺纹杆A21贯穿支撑板A24,且与支撑板A24螺纹连接,螺纹杆A21与第四伺服电机A26之间通过锥齿轮A25进行传动连接。As shown in FIG. 1 , FIG. 2 and FIG. 5 , the cutting and splicing device A includes a wire cutting device A1 and a splicing device A2. The wire cutting device A21 is used for cutting the material bar C21 to be cut. The material receiving device A2 is used to accept the cut material plate; in this embodiment, the material receiving device A2 can adopt the following structure, the material receiving device A2 includes a support A27, and the support plate A24 and the support plate A24 are fixed on the support A27. The fourth servo motor A26, the support plate A24 is slidably connected with the feeder plate A22 through the guide rod A23, and the support plate A24 is rotatably connected with a threaded rod A21, the threaded rod A21 penetrates the support plate A24, and is connected with the support plate A24 Threaded connection, the transmission connection between the threaded rod A21 and the fourth servo motor A26 is performed through the bevel gear A25.
如图1、图2、图6和图7所示,为了在切割完成后,能够实现托料、推料的自动化联动动作,本设备还包括推托料联动装置D,所述推托料联动装置D包括联动触发机构D2、托料机构D1和推料机构D3,其中,联动触发机构D2包括触发支座D21,在触发支座D21内上下滑动连接有传动杆D25、左右滑动连接有触发杆D22、转动连接有水平转轴D24,在水平转轴D24上固定有转向齿轮D26,在传动杆D25、触发杆D22和水平转轴D24上均设有齿,即传动杆D25与水平转轴D24之间啮合连接,转向齿轮D26与触发杆D22之间啮合连接,在下夹持臂C2上设有接触杆C3,当下夹持臂C2向下运动时,接触杆C3向下压住传动杆D25,传动杆D25带动水平转轴D24转动,转向齿轮D24带动触发杆D22运动,触发杆D22触发托料机构D1动作,同时,传动杆D25底部向下运动触发推料机构D3动作。As shown in Fig. 1, Fig. 2, Fig. 6 and Fig. 7, in order to realize the automatic linkage action of supporting material and pushing material after cutting is completed, the equipment also includes a pushing material linkage device D, the pushing material interlocking device D It includes a linkage trigger mechanism D2, a material support mechanism D1 and a push mechanism D3, wherein the linkage trigger mechanism D2 includes a trigger support D21, and a transmission rod D25 is slidably connected up and down in the trigger support D21, and a trigger rod D22 is slidably connected to the left and right. The horizontal rotating shaft D24 is rotatably connected, the steering gear D26 is fixed on the horizontal rotating shaft D24, and the transmission rod D25, the trigger rod D22 and the horizontal rotating shaft D24 are all provided with teeth, that is, the transmission rod D25 is meshed with the horizontal rotating shaft D24. The gear D26 is meshed with the trigger lever D22, and a contact lever C3 is arranged on the lower clamping arm C2. When the lower clamping arm C2 moves downward, the contact lever C3 presses down the transmission rod D25, and the transmission rod D25 drives the horizontal rotating shaft D24 rotates, the steering gear D24 drives the trigger rod D22 to move, the trigger rod D22 triggers the action of the feeding mechanism D1, and at the same time, the bottom of the transmission rod D25 moves downward to trigger the action of the pushing mechanism D3.
如图3和图4所示,在支撑框架C16中部设有支撑座C10,所述竖直转轴穿过支撑座C10且与支撑座C10转动连接,竖直转轴的上螺纹段C8和光滑段C9位于支撑座C10上方,下螺纹段C11位于支撑座C10下方;在上夹持臂C6上方的上螺纹段C8上套设有压簧C7,压簧C7的一端顶靠在上夹持臂C6的末端,压簧C7的另一端顶靠在上螺纹段C8顶部的支撑框架C1上。As shown in FIGS. 3 and 4 , a support base C10 is provided in the middle of the support frame C16, the vertical shaft passes through the support base C10 and is rotatably connected to the support base C10, the upper threaded section C8 and the smooth section C9 of the vertical shaft Located above the support seat C10, the lower thread segment C11 is located below the support seat C10; a compression spring C7 is sleeved on the upper thread segment C8 above the upper clamping arm C6, and one end of the compression spring C7 abuts against the upper clamping arm C6. At the end, the other end of the compression spring C7 abuts on the support frame C1 at the top of the upper threaded section C8.
另一方面,在下夹持臂C2上设有螺纹调节杆C17,在螺纹调节杆C17上设有沿着长度方向设置的条形孔C19,在条形孔C19内滑动连接有两个调节杆C18,在两个调节杆C18上均设有下弧形夹持板C5,在调节杆C18两侧均设有调节螺母C16,调节螺母C18与螺纹调节杆C17螺纹连接,这样就通过两个调节螺母C16可以对两个调节杆C18之间的距离进行调整,以适应不同直径的待切割料棒C21。On the other hand, a threaded adjusting rod C17 is provided on the lower clamping arm C2, a bar-shaped hole C19 arranged along the length direction is provided on the threaded adjusting rod C17, and two adjusting rods C18 are slidably connected in the bar-shaped hole C19. , a lower arc-shaped clamping plate C5 is provided on the two adjusting rods C18, and adjusting nuts C16 are provided on both sides of the adjusting rod C18. C16 can adjust the distance between the two adjusting rods C18 to adapt to different diameters of the material rods C21 to be cut.
所述托料机构D1包括托料支座D12,在托料支座D12内上下滑动连接有托料杆D13,在托料杆D13底部设有用于推动托料杆D13向上弹出的弹簧D11,在托料杆D13的顶部设有弧形托料板D16,在托料支座D12上设有弹簧按钮D14,当触发杆D22触发弹簧按钮时,托料杆D13在弹簧D11的作用下向上弹出而对待切割料棒C21进行托举支撑;当触发杆脱离弹簧D14按钮时,手动向下按动托料杆D13即可复位。The material supporting mechanism D1 includes a material supporting support D12, a material supporting rod D13 is slidably connected up and down in the material supporting support D12, and a spring D11 for pushing the material supporting rod D13 to pop up is provided at the bottom of the material supporting rod D13. The top of the material support rod D13 is provided with an arc-shaped material support plate D16, and a spring button D14 is provided on the material support support D12. When the trigger rod D22 triggers the spring button, the material support rod D13 pops up under the action of the spring D11. Lift and support the material bar C21 to be cut; when the trigger lever is released from the spring D14 button, manually push down the material lever D13 to reset.
进一步,所述弧形托料板D16包括开口朝上的弧形板,在弧形板的侧面上设有定位板D15,这样在进行待切割料棒C21向前推时顶靠在定位板D15上即推到位。Further, the arc-shaped material support plate D16 includes an arc-shaped plate with an upward opening, and a positioning plate D15 is provided on the side of the arc-shaped plate, so that when the material bar C21 to be cut is pushed forward, it abuts against the positioning plate D15 Push it in place.
所述推料机构D3包括推料支座D36,在推料支座D36内上下滑动连接有推料传动杆D33、左右滑动连接有推料触发杆D35、转动连接有水平转轴D34,在水平转轴D34上固定有两个转向齿轮D37、D39,在推料传动杆D33和推料触发杆D35上均设有齿,即推料传动杆D33与水平转轴D34上的齿轮D37啮合,转向齿轮D39与推料触发杆D35之间啮合连接;在联动触发机构D2与推料传动杆D33之间设有天平型摆杆D32,天平型摆杆D32的一端与传动杆D25底部铰接,天平型摆杆D32的另一端与推料传动杆D33底部铰接,且在天平型摆杆D32的一端设有复位弹簧D31。The pushing mechanism D3 includes a pushing support D36, a pushing transmission rod D33 is slidably connected up and down in the pushing support D36, a pushing trigger rod D35 is slidably connected to the left and right, and a horizontal rotating shaft D34 is rotatably connected. Two steering gears D37 and D39 are fixed on D34, and teeth are provided on both the pusher transmission rod D33 and the pusher trigger rod D35, that is, the pusher transmission rod D33 meshes with the gear D37 on the horizontal shaft D34, and the steering gear D39 is connected to the The push trigger lever D35 is meshed and connected; a balance swing lever D32 is arranged between the linkage trigger mechanism D2 and the pusher transmission lever D33, one end of the balance swing lever D32 is hinged with the bottom of the transmission lever D25, and the balance swing lever D32 The other end is hinged with the bottom of the pusher transmission rod D33, and a return spring D31 is provided at one end of the balance-type pendulum rod D32.
如图8、图9和图10所示,还包括推料辅助机构E,所述推料辅助机构E包括框体E7,在框体E7内左右滑动连接有台阶滑块E8,在台阶滑块E8的右端固定连接有用于推动待切割料棒C21的十字推架E6,在台阶滑块E8左端设有凹槽,在凹槽内相对的内壁上设有多级台阶E5,两侧的多级台阶E5呈对称分布,且两侧多级台阶E5之间的距离自左至右逐级减小,在框体E7左端左右滑动连接有滑条E4,滑条E4右端伸入凹槽内,在滑条E4右端对称设有两个导向杆,在导向杆上滑动连接有推臂E1,在推臂E1与滑条E4之间的导向杆上套设有弹簧E3,在弹簧E3的压力作用下,推臂E1顶靠在相对应的多级台阶E5上。As shown in Fig. 8, Fig. 9 and Fig. 10, it also includes a material pushing auxiliary mechanism E, the material pushing auxiliary mechanism E includes a frame body E7, and a step slider E8 is slidably connected left and right in the frame body E7. The right end of E8 is fixedly connected with a cross pusher E6 for pushing the material bar C21 to be cut, a groove is provided on the left end of the step slider E8, and a multi-step step E5 is provided on the opposite inner wall in the groove, and the multi-step steps on both sides are provided. The steps E5 are symmetrically distributed, and the distance between the multi-step steps E5 on both sides decreases step by step from left to right. A slider E4 is slidably connected to the left end of the frame E7, and the right end of the slider E4 extends into the groove. Two guide rods are symmetrically arranged at the right end of the slider E4, and a push arm E1 is slidably connected to the guide rod. A spring E3 is sleeved on the guide rod between the push arm E1 and the slider E4. Under the pressure of the spring E3 , the push arm E1 abuts on the corresponding multi-step step E5.
如图3所示为了保证推料辅助机构E与待切割料棒C21之间保持相对位置不变以便更佳精准稳定的推动待切割料棒C21,可以将推料辅助机构E固定在上夹持臂C6上。As shown in Figure 3, in order to ensure that the relative position between the pushing auxiliary mechanism E and the material bar C21 to be cut remains unchanged, so as to push the material bar C21 to be cut more accurately and stably, the pushing auxiliary mechanism E can be fixed on the upper clamp on arm C6.
为了便于对两个推臂E1进行复位以便于推动新的待切割料棒C21,进行下个周期动作,在推臂E1上设有伸出凹槽的连接杆E2,所述滑条E4的左端与推料触发杆D35之间相连接。In order to facilitate the reset of the two push arms E1 so as to push the new material bar C21 to be cut and perform the next cycle action, the push arm E1 is provided with a connecting rod E2 extending out of the groove, and the left end of the slide bar E4 It is connected with the push trigger lever D35.
本发明在工作时,如图1、图2、图3和图4所示,首先,将待切割料棒C21固定在棒料夹持装置C上,具体步骤如下:第二伺服电机C13带动竖直转轴转动,上夹持臂C6和下夹持臂C2在上螺纹段C8和下螺纹段C11的带动下一块向下运动,当上夹持臂C6向下运动到光滑段C9后不在向下运动,下夹持臂C2继续向下运动从而打开上弧形夹持板C4和下弧形夹持板C5,根据待切割料棒C21直径大小,调整两个调节螺母C16从而调整两个调节杆C18之间的距离,将待切割料棒C21放在两个下弧形夹持板C5上,将其尾部顶靠在十字推架E6上,然后反向转动竖直转轴,下夹持臂C2带着待切割料棒C21向上运动,当顶到上弧形夹持板C4后,随着下夹持臂C2的继续上升以及压簧C7的压力作用下,上夹持臂C6将进一步夹紧待切割料棒C21后螺纹连接在上螺纹段C8上,接着上夹持臂C6、待切割料棒C21和下夹持臂C2整体上升到合适高度,最后伺服电机C15动作带动滑台C20以及其上的整体进行前后移动到合适位置,到此调整完毕。When the present invention is working, as shown in Figure 1, Figure 2, Figure 3 and Figure 4, firstly, the material bar C21 to be cut is fixed on the bar material clamping device C, and the specific steps are as follows: the second servo motor C13 drives the vertical The straight shaft rotates, the upper clamping arm C6 and the lower clamping arm C2 are driven by the upper thread segment C8 and the lower thread segment C11 to move the next piece downward. When the upper clamping arm C6 moves down to the smooth segment C9, it does not move downward. Movement, the lower clamping arm C2 continues to move downward to open the upper arc clamping plate C4 and the lower arc clamping plate C5. According to the diameter of the material bar C21 to be cut, adjust the two adjusting nuts C16 to adjust the two adjusting rods The distance between C18, put the material bar C21 to be cut on the two lower arc-shaped clamping plates C5, press its tail against the cross pusher E6, and then rotate the vertical shaft in the opposite direction, the lower clamping arm C2 With the material bar C21 to be cut moving upward, when it reaches the upper arc clamping plate C4, with the continuous rise of the lower clamping arm C2 and the pressure of the compression spring C7, the upper clamping arm C6 will be further clamped The material bar C21 to be cut is then threadedly connected to the upper threaded section C8, and then the upper clamping arm C6, the material bar C21 to be cut and the lower clamping arm C2 are raised to an appropriate height as a whole, and finally the servo motor C15 acts to drive the sliding table C20 and its components. The whole on the top is moved back and forth to the appropriate position, and the adjustment is completed.
当上述工序结束后,通过机床自带磨削滚压刀具对待切割料棒C21端面进行磨削、滚压、切割,当待切割料棒C21端面磨削、滚压工序结束后进行切料和接料工序,如图1、图2和图5所示,线切割装置A1可以采用现有设备,采用线切割技术将磨削、滚压处理后的端面切割下来,此时,第四伺服电机A26动作带动螺纹杆A21转动从而带动接料板A22快速伸出接住切割下来的产品薄片。When the above processes are over, the end face of the C21 bar to be cut is ground, rolled and cut by the machine tool’s own grinding and rolling tool. As shown in Figure 1, Figure 2 and Figure 5, the wire cutting device A1 can use existing equipment, and use wire cutting technology to cut the end face after grinding and rolling treatment. At this time, the fourth servo motor A26 The action drives the threaded rod A21 to rotate, thereby driving the material receiving plate A22 to quickly extend to catch the cut product sheet.
在切料和接料工序结束后进行,通过推托料联动装置D对待切割料棒C21进行逐级往前推移以便进行下个循环周期的磨削、滚压、切割作业。首先第二伺服电机C13带动竖直转轴转动,上夹持臂C6、待切割料棒C21和下夹持臂C2整体在上螺纹段C8和下螺纹段C11的带动下整体向下运动,当上夹持臂C6向下运动到光滑段C9后不在向下运动,下夹持臂C2继续向下运动从而打开上弧形夹持板C4和下弧形夹持板C5,此时,接触杆C3顶压在传动杆D25上,传动杆D25向下运动一方面带动触发杆D22伸出顶压在弹簧按钮D14上,托料杆D13在弹簧D11的作用下向上弹出而对待切割料棒C21进行托举支撑;当触发杆脱离弹簧D14按钮时,手动向下按动托料杆D13即可复位。传动杆D25向下运动另一方面,向下压天平型摆杆D32的一端,推动推料传动杆D33向上运动,从而带动推料触发杆D35伸出,推料触发杆D35由于滑条E4相连接,如图8至图10,从而带动滑条E4向前推出一段距离,滑条E4右推动台阶滑块E8,十字推架E6将待切割料棒C21向前推移合适位置,或者推移直至待切割料棒C21端部顶靠在定位板D15上位置,即推到了工序位置。After the material cutting and material receiving process is finished, the material bar C21 to be cut is moved forward step by step through the push-up material linkage device D to perform grinding, rolling and cutting operations in the next cycle. First, the second servo motor C13 drives the vertical shaft to rotate, and the upper clamping arm C6, the material bar C21 to be cut and the lower clamping arm C2 move downward as a whole under the driving of the upper thread segment C8 and the lower thread segment C11. The clamping arm C6 does not move downward after it moves down to the smooth section C9, and the lower clamping arm C2 continues to move downward to open the upper arc clamping plate C4 and the lower arc clamping plate C5. At this time, the contact rod C3 Pressing on the transmission rod D25, the transmission rod D25 moves downward, on the one hand, it drives the trigger rod D22 to extend and press on the spring button D14. Lift the support; when the trigger lever is released from the spring D14 button, manually push down the support lever D13 to reset. The transmission rod D25 moves downward. On the other hand, press down one end of the balance-type pendulum rod D32 to push the push transmission rod D33 to move upward, thereby driving the push trigger rod D35 to extend. Connect, as shown in Figure 8 to Figure 10, so as to drive the slider E4 to push forward a certain distance, the slider E4 pushes the step slider E8 to the right, and the cross pusher E6 pushes the material bar C21 to be cut forward to a suitable position, or push it until the The end of the cutting material bar C21 abuts on the positioning plate D15, that is, it is pushed to the process position.
当待切割料棒C21被推移到位后,上夹持臂C6、待切割料棒C21和下夹持臂C2整体向上运动复位,在复位弹簧D31的作用下,推动托料杆D13、传动杆D25、滑条E4都要复位,在滑条E4退回复位过程中,两侧的推臂E1将升高一个台阶,从而不影响下次周期的推移。When the material bar C21 to be cut is pushed into place, the upper clamping arm C6, the material bar C21 to be cut and the lower clamping arm C2 move upward as a whole to reset, and under the action of the return spring D31, push the material support rod D13 and the transmission rod D25 , The slider E4 must be reset. During the return and reset process of the slider E4, the push arms E1 on both sides will be raised by a step, so that the next cycle will not be affected.
本实施例中,还可以将推料辅助机构E固定安装在推料机构D3顶部位置,直接将推料触发杆D35的连接端D38与滑条E4固定连接。为了减小触发杆D22与弹簧按钮D14之间的硬接触,在触发杆D22端部设有弹性触头D23。In this embodiment, the pushing auxiliary mechanism E can also be fixedly installed at the top position of the pushing mechanism D3, and the connecting end D38 of the pushing trigger rod D35 can be directly and fixedly connected to the slide bar E4. In order to reduce the hard contact between the trigger lever D22 and the spring button D14, an elastic contact D23 is provided at the end of the trigger lever D22.
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,但这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand: it can still be The technical solutions described in the foregoing embodiments are modified, or some technical features thereof are equivalently replaced, but these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (8)
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