CN114799692B

CN114799692B - Building template processing component, processing system and template processing method

Info

Publication number: CN114799692B
Application number: CN202210493282.8A
Authority: CN
Inventors: 郭朋岗; 郝海涛; 齐虎; 李改华
Original assignee: Beijing Tosun Technology Development Co ltd
Current assignee: Beijing Tosun Technology Development Co ltd
Priority date: 2022-05-07
Filing date: 2022-05-07
Publication date: 2023-01-24
Anticipated expiration: 2042-05-07
Also published as: CN114799692A

Abstract

The application relates to a building template processing component, a building template processing system and a template processing method. A building template processing component comprises a cross beam, an adjusting device and a mounting base; one end of the adjusting device is connected with the mounting base, and the other end of the adjusting device is used for fixing the cross beam to enable the cross beam to be horizontal; the adjusting device comprises an expansion piece and an angle adjusting piece connected with at least one end of the expansion piece. A building template processing system is used for processing and forming building templates and comprises a plurality of building template processing components; the beams comprised by the plurality of building formwork fabrication members can be enclosed to form a predetermined shape.

Description

Building template processing component, processing system and template processing method

Technical Field

The application relates to the technical field of building template processing, in particular to a building template processing component, a processing system and a template processing method.

Background

At present, a building template is a temporary supporting structure, which is manufactured according to design requirements, enables a concrete structure and a member to be formed according to specified positions and geometric dimensions, keeps the correct positions of the concrete structure and the member, and bears the self weight of the building template and external loads acting on the building template. Some exhibition halls, art halls, landmark buildings and other modeling facades pursue modeling, some space modeling with complex multi-curved surfaces is presented, and concrete molding is difficult.

In the related technology, the processing method of the building template adopts a template form of a steel keel and a wood panel, so that the forming can be ensured, and the template has certain rigidity and is relatively applicable.

Aiming at the related technology, the complex multi-curved-surface template can be designed according to a certain design principle according to the building modeling, in order to ensure the convenience of processing, the projection of each keel of the template system is still required to be ensured to be a straight line, but the template is also in the complex multi-curved-surface modeling, and a unified processing method is not available at present, so that the efficiency of template processing is low.

Disclosure of Invention

In order to solve the problem of low template processing efficiency, the application provides a building template processing component, a building template processing system and a template processing method.

In a first aspect, the building template processing component provided by the application adopts the following technical scheme:

a building template processing component comprises a cross beam, an adjusting device and a mounting base; one end of the adjusting device is connected with the mounting base, and the other end of the adjusting device is used for fixing the cross beam to enable the cross beam to be horizontal;

the adjusting device comprises an expansion piece and an angle adjusting piece connected with at least one end of the expansion piece, the expansion piece is used for adjusting the height of the cross beam relative to the installation base, and the angle adjusting piece is used for adjusting the inclination angle of the cross beam in the horizontal direction.

By adopting the technical scheme, when the template needs to be processed, the frames of the template are firstly respectively fixed on the beam, then the expansion piece and the angle adjusting piece are adjusted, so that the inclination angle and the elevation of the frames can be adjusted, when a plurality of templates need to be processed, the template can be repeatedly processed by only determining the inclination angle and the elevation of the beam, and the problem of low template processing efficiency is solved.

Preferably, the telescopic part is a hydraulic rod, a telescopic cylinder or a threaded screw rod.

Through adopting above-mentioned technical scheme, be convenient for adjust the elevation of crossbeam.

Preferably, the cross beam is of a frame structure or a hollow shell.

By adopting the technical scheme, the material is saved, the weight of the beam can be reduced, and the beam can be conveniently installed by workers.

Preferably, the beam comprises a plurality of mounting surfaces, and each mounting surface is provided with a plurality of mounting holes.

Through adopting above-mentioned technical scheme, the staff of being convenient for is connected crossbeam and adjusting device, has improved staff's installation effectiveness.

Preferably, the number of the adjusting devices is four, two adjusting devices are respectively arranged at two opposite ends of the cross beam, and the two adjusting devices at each end are respectively fixed with different surfaces of the cross beam.

Through adopting above-mentioned technical scheme, four adjusting device can follow four positions and support the crossbeam, have improved the stability of crossbeam.

Preferably, the number of the adjusting devices is three, two of the adjusting devices are fixed to the same surface of the cross beam, and the other adjusting device is fixed to the other surface of the cross beam.

Through adopting above-mentioned technical scheme, three adjusting device can support the crossbeam, has practiced thrift the use of material.

Preferably, the opposite ends of the extensible member are respectively provided with an angle adjusting member, and the extensible member is rotatably connected with the angle adjusting member.

Through adopting above-mentioned technical scheme, be convenient for carry out the regulation of multi-angle to the crossbeam.

Preferably, the angle adjusting piece is fixed with the cross beam through a mounting top seat.

Through adopting above-mentioned technical scheme, avoid stress concentration on angle adjusting part.

In a second aspect, the present application provides a building template processing system, which adopts the following technical scheme:

a building template processing system is used for processing and forming building templates and comprises a building template processing component, wherein the number of the building template processing components is multiple; a plurality of the crossbeam that building templates processing component includes can enclose and close and form a preset shape, every the inboard of crossbeam is used for fixed fossil fragments, and every fossil fragments constitute a frame of building templates, every building templates processing component angle adjusting part is used for adjusting the crossbeam is in the angle of inclination of horizontal direction with the angle of adjusting every fossil fragments, adjusting device is used for adjusting the height of frame in order to adjust the height of every fossil fragments, and a plurality of fossil fragments weld after adjusting to preset position forms the building templates.

In a third aspect, the building template processing method provided by the application adopts the following technical scheme:

a building template processing method comprises the following steps:

determining the number of the building template processing members according to the building template to be processed;

enclosing the cross beams included by the building template processing members according to the shape of the building template to be processed to form a preset shape and fixedly installing a base;

fixing the keel to be assembled on the cross beam;

adjusting the elevation and the inclination angle of the keel by using an adjusting device according to the shape of the building template to be processed;

welding the keels to obtain a frame of the building template;

welding the transverse ribs and the vertical ribs of the template;

and fixing the panel according to the trend of the keel.

By adopting the technical scheme, when a plurality of building templates need to be processed, only the processing parameters of the building templates need to be determined, and the inclination angle and the elevation of the cross beam are adjusted, so that the building templates can be processed systematically, the problem of low template processing efficiency is solved, the yield of the processing of the building templates can be greatly improved, and the cost is saved.

In summary, the present application includes at least one of the following beneficial technical effects:

1. by arranging the cross beam and the adjusting device, when the template needs to be processed, all the frames of the template are fixed on the cross beam respectively, then the telescopic piece and the angle adjusting piece are adjusted, so that the inclination angle and the elevation of the frames can be adjusted, when a plurality of templates need to be processed, the template can be repeatedly processed only by determining the inclination angle and the elevation of the cross beam, and the problem of low template processing efficiency is solved;

2. according to the cross beam, the cross beam is of a frame structure or a hollow shell, so that the material is saved, the weight of the cross beam can be reduced, and the cross beam is convenient for workers to install;

3. this application is through setting up the mounting hole, and the staff of being convenient for is connected crossbeam and adjusting device, has improved staff's installation effectiveness.

Drawings

Fig. 1 is a schematic view of the overall structure of a construction form processing member according to an embodiment of the present application.

Fig. 2 is a schematic structural diagram of an adjusting device according to an embodiment of the present application.

Fig. 3 is a schematic structural view of a building panel according to an embodiment of the present application.

Fig. 4 is a schematic structural view of a cross beam in a first adjustment state according to an embodiment of the present application.

FIG. 5 is a schematic structural view of a beam of an embodiment of the present application in a second adjustment state.

FIG. 6 is a schematic view of the cross member in a third adjustment state in accordance with an embodiment of the present application.

Fig. 7 is a schematic structural diagram of embodiment 2 of the present application.

Fig. 8 is a schematic view of the overall structure of the building formwork processing system according to the embodiment of the present application.

Fig. 9 is an enlarged schematic view of a portion a of fig. 1.

Fig. 10 is a schematic structural view of coordinates of the building template of the embodiment of the present application on a flat ground.

Fig. 11 is a schematic structural view of a projection of the building template of the embodiment of the present application on a flat ground.

Description of the reference numerals: 100. processing a member by the building template; 200. a building template processing system; 1. a cross beam; 11. mounting holes; 2. an adjustment device; 21. a telescoping member; 211. a connecting member; 22. an angle adjusting member; 221. a first pin shaft; 222. a first splint; 223. a connecting plate; 224. a second splint; 225. a second pin shaft; 3. installing a base; 30. a base plate; 31. a first flange; 4. installing a top seat; 40. a top plate; 41. a second convex plate; 5. a fixing member; 51. a screw; 52. a fixing clip; 53. a fixing plate; 6. building a template; 101. a mounting surface; 111. a frame; 113. a keel.

Detailed Description

The present application is described in further detail below with reference to figures 1-11.

Example 1

The present embodiment discloses a building formwork processing member 100. Referring to fig. 1 and 2, a building formwork processing member 100 includes a mounting base 3, an adjusting device 2, a mounting top base 4, and a cross member 1.

The mounting base 3 comprises a bottom plate 30 and a first convex plate 31 protruding from the bottom plate 30, the bottom plate 30 is fixedly connected to the flat plane through a fastener to realize the stable fixation of the building template processing member 100, and the first convex plate 31 is used for fixing the adjusting device 2.

The adjusting device 2 comprises a telescopic part 21 and at least one angle adjusting part 22. In the present embodiment, the opposite ends of the extensible member 21 are provided with angle adjusters 22, respectively. The extensible member 21 is a hydraulic rod, an extensible cylinder or a threaded screw rod, and the extensible member 21 can be self-locked after the extensible member is extended. Two angle adjusting parts 22 are fixed connection respectively at the both ends of extensible member 21, can make two angle adjusting parts 22 keep away from each other or be close to when extensible member 21 stretches out and draws back, one of them angle adjusting part 22 and installation base 3 fixed connection.

The mounting top seat 4 is fixedly connected to the angle adjusting piece 22 far away from the mounting base 3; the mounting top seat 4 comprises a top plate 40 and a second convex plate 41 protruding from the top plate 40; the top plate 40 is a square plate, and the second convex plate 41 is rotatably connected with the angle adjusting member 22.

Referring to fig. 1 to 3, the cross member 1 is fixed to the top plate 40 by means of fasteners, the cross member 1 is located on a side of the top plate 40 away from the angle adjusting member 22, and when the plurality of keels 113 are assembled and welded to form the frame 111 of the building template 6, the required keels 113 are mounted on the cross member 1 by means of the plurality of fixing members 5. The length and width dimensions and curvature of the required keel 113 are pre-blanked and cut according to the dimensions of the building panel 6. Through the flexible of extensible member 21, can adjust the height on crossbeam 1 relative ground, adjust the length of extensible member 21 in order to reach the adjustment of angle adjusting part 22 to the inclination of crossbeam 1, angle and altitude mixture control to predetermined position, alright carry out welding process to each fossil fragments 113 and finally form building templates 6. Referring to fig. 4-6, fig. 4 is a schematic structural view of the cross beam 1 in the first adjustment state according to the embodiment of the present application. Fig. 5 is a schematic structural view of the cross beam 1 in a second adjustment state according to the embodiment of the present application. Fig. 6 is a schematic structural view of the cross beam 1 in the third adjustment state according to the embodiment of the present application. Different extension lengths of the telescopic elements 21 enable different tilt angles of the cross beam 1 to be adjusted.

Referring to fig. 1, the cross beam 1 is a frame structure or a hollow shell, so that the use of materials can be saved, the weight of the cross beam 1 is reduced, and the cross beam 1 can be conveniently installed by workers; the beam 1 comprises a plurality of mounting surfaces 101, in the embodiment, the number of the mounting surfaces 101 is four, the four mounting surfaces 101 are enclosed to form a hollow shell structure, each mounting surface 101 is provided with a mounting hole 11, the mounting holes 11 are distributed on the whole mounting surface 101, and the mounting holes 11 are distributed at equal intervals; the beam 1 and the mounting top seat 4 are convenient to detach and connect, and the frame 111 and the beam 1 are fast fixed.

Referring to fig. 1, the number of the adjusting devices 2 is four, two adjusting devices 2 are respectively arranged at two opposite ends of the cross beam 1, and the two adjusting devices 2 at each end are respectively fixed to different surfaces of the cross beam 1, so that the cross beam 1 is supported from four directions, and the stability of the cross beam 1 is improved.

Referring to fig. 2, taking the angle adjuster 22 mounted on the mounting base 3 as an example, the angle adjuster 22 is a two-way hinge, and the angle adjuster 22 includes a connecting plate 223, two first clamping plates 222 located on the upper surface of the connecting plate 223, and two second clamping plates 224 located on the lower surface of the connecting plate 223; the two first clamping plates 222 are perpendicular to the axial direction of the two second clamping plates 224; the two first clamping plates 222 are respectively arranged on two sides of the first protruding plate 31 and connected with the first protruding plate 31 through the first pin shaft 221, so that the angle adjusting piece 22 can rotate around the first pin shaft 221 to adjust the angle of the angle adjusting piece 22 relative to the mounting base 3.

The relative both ends of extensible member 21 are provided with connecting piece 211 respectively, and connecting piece 211 is including the pinhole, connecting piece 211 sets up between two second splint 224 and fixes through second round pin axle 225 and second splint 224 to, extensible member 21 can rotate around second round pin axle 225.

The structure of the mounting top base 4 is substantially the same as that of the mounting base 3. The second protruding plate 41 is fixed to the other angle adjusting member 22, and the top plate 40 is fixed to the cross member 1.

Example 2

Referring to fig. 7, the present embodiment is different from embodiment 1 in that the number of the adjusting devices 2 is three, two adjusting devices 2 are fixed to the same surface of the cross beam 1, and the other adjusting device 2 is fixed to the other surface of the cross beam 1. The three adjusting devices 2 can support the cross beam 1, so that the use of materials is saved.

The embodiment of the application also discloses a building template processing system 200. Referring to fig. 3 and 8, a building panel processing system 200 is used to process and form the building panel 6.

The building template processing system 200 includes a plurality of building template processing members 100; the plurality of building formwork processing members 100 include a cross member 1 capable of being enclosed to form a predetermined shape. The predetermined shape is determined according to the shape of the building template 6 to be processed, and as shown in fig. 3, the building template 6 to be processed is a quadrilateral, which includes four frames 111. In other embodiments, when the building panel 6 to be processed has another polygonal shape, the cross members 1 included in the plurality of building panel processing members 100 also enclose each other to form a corresponding polygonal shape. For example, a triangle, a pentagon, a hexagon, etc. may be enclosed.

Referring to fig. 1 and 3, the inner side of each cross member 1 is used for fixing a keel 113, the keel 113 is generally a flat plate, each keel 113 is finally used for forming one frame 111 of a plurality of peripheral frames of the building template 6, the angle adjusting member 22 of each building template processing member 100 is used for adjusting the inclination angle of the cross member 1 relative to the horizontal direction to adjust the angle of each keel 113, the adjusting device 2 is used for adjusting the height of the frame 111 to adjust the height of each keel 113, and the plurality of keels 113 are welded to form the building template 6 after being adjusted to a preset position.

Referring to fig. 1 and 9, in the present embodiment, the keel 113 may be fixed to the cross member 1 by the fixing member 5. The fixing part 5 comprises a screw 51, a fixing clamp 52 and a fixing plate 53, wherein the fixing plate 53 is a flat plate and protrudes out of two opposite sides of the fixing clamp 52, so that the contact area between the fixing plate 53 and the keel 113 can be increased, and the stability of fixing the keel 113 is enhanced; the screw 51 penetrates through the mounting hole 11 and is fixedly connected with the cross beam 1 through a bolt, so that the screw 51 is convenient to disassemble and assemble, and the length of the screw 51 is greater than the thickness of the cross beam 1; the fixing clamp 52 is fixedly connected to the end face of the screw 51; the fixing plate 53 is fixedly connected to the side wall of the fixing clip 52 facing the cross beam 1, and the side wall of the fixing plate 53 can be attached to the side wall of the keel 113, so as to fix the keel 113.

In the present application, only one of the building templates 6 required for building processing is taken as an example for explanation, and the building templates 6 are curved quadrangles, it is understood that in other embodiments, the building templates 6 may also be other curved polygons. Referring to fig. 10-11, after the drawing of the building template 6 is designed, the relative coordinates of the other three corner points B, C, D with respect to the corner point a are determined by taking one of the corner points a of the building template 6 as a zero point; the projected dimensions of the building panel 6 and the relative elevation to a reference surface (e.g. a flat ground) are then determined, as well as the inclination of each frame 111. In the concrete implementation, the projection of the building template 6 to be processed on the flat ground can be calibrated on the ground, so that the processing verification is convenient.

The building template processing method comprises the following steps:

s1, determining the number of frames 111 of a building template 6 to be processed, and determining the number of building template processing members 100 according to the number of the frames 111; for example, in the present application, the number of the frame of the building panel 6 is 4, and the number of the building panel processing members 100 is also four.

S2, enclosing the cross beams 1 included by the building template processing components 100 according to the shape of the building template 6 to be processed to form the shape of the building template 6 to be processed and fixedly installing the base 3;

and S3, fixing the keel 113 to be welded and assembled on the cross beam 1 through the fixing part 5. Because the position of the angular point a is a reference point, the position of the other angular point B of the keel 113 can be quickly determined on the cross beam 1 according to the design size, the mounting holes 11 are distributed on the whole surface of the cross beam 1, and the mounting holes 11 are distributed at equal intervals, so that the mounting holes can be fixed on a certain position of the cross beam 1 by the fixing part 5 according to the relative coordinates of each frame 111. The positions of the two end points of each keel 113 can be quickly determined according to the angular point a, so that the keel 113 can be fixed on the beam 1 according to the elevations of the two end parts of each keel 113.

S4, adjusting the inclination angle of the cross beam 1 by adopting an adjusting device 2 according to the shape of the building template 6 to be processed so as to ensure the precision between the keel 113 and the joint of the keel 113;

s5, by checking whether the projection of the keel 113 on the ground is in the range calibrated before or not, after determining that the size is correct, welding the keel 113 to obtain a frame 111 of the building template 6, as shown in FIG. 3;

s6, sequentially welding a template transverse rib and a template vertical rib at a preset position of the frame 111;

and S7, after the building template 6 is shaped, fixing a panel (not shown) on one surface of the template according to the direction of the keel 113, and finally forming the building template 6.

Although each building template 6 has a design size drawing, the keel 113 forming the building template 6 is also cut by plasma during blanking to ensure the accuracy of the size, when the keel 113 is welded to form the peripheral frame 111 of the building template 6, the shape machined by the building template 6 is in error due to the existence of the error by direct welding at the connecting position of the frame 111, the building template machining system 200 provided by the application provides a construction surface for machining the building template 6, and the construction surface has a determined shape and size, so that the machining accuracy is convenient to verify.

The processing method can be used for systematically processing the building template 6, the problem of low template processing efficiency is solved, the yield of the building template 6 processing can be greatly improved, and the cost is saved.

The above are preferred embodiments of the present application, and the scope of protection of the present application is not limited thereto, so: equivalent changes in structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. A building templates processing component which characterized in that: comprises a beam (1), an adjusting device (2) and a mounting base (3); one end of the adjusting device (2) is connected with the mounting base (3), and the other end of the adjusting device is used for fixing the cross beam (1) so as to enable the cross beam (1) to be horizontal;

the adjusting device (2) comprises an expansion piece (21) and an angle adjusting piece (22) connected with at least one end of the expansion piece (21), the expansion piece (21) is used for adjusting the height of the cross beam (1) relative to the mounting base (3), and the angle adjusting piece (22) is used for adjusting the inclination angle of the cross beam (1) in the horizontal direction; the building template processing system (200) comprises a plurality of building template processing members (100); the cross beams (1) included by the building template processing components (100) can be enclosed to form a preset shape; the preset shape is determined according to the shape of the building template (6) to be processed; the inner side of each cross beam (1) is used for fixing a keel (113), the keels (113) are flat sheet-shaped bodies, each keel (113) is finally used for forming one frame (111) in a plurality of peripheral frames of the building template (6), an angle adjusting piece (22) of each building template machining component (100) is used for adjusting the inclination angle of the cross beam (1) relative to the horizontal direction so as to adjust the angle of each keel (113), an adjusting device (2) is used for adjusting the height of the frame (111) so as to adjust the height of each keel (113), and the keels (113) are welded to form the building template (6) after being adjusted to preset positions.

2. The building template processing component of claim 1, wherein: the telescopic piece (21) is a hydraulic rod, a telescopic cylinder or a threaded screw rod.

3. The building template processing component of claim 1, wherein: the beam (1) is of a frame structure or a hollow shell.

4. The building template processing component of claim 1, wherein: crossbeam (1) all has seted up a plurality of mounting holes (11) including a plurality of installation face (101) on every installation face (101).

5. The building template processing component of claim 1, wherein: the number of the adjusting devices (2) is four, two adjusting devices (2) are respectively arranged at two opposite ends of the cross beam (1), and the two adjusting devices (2) at each end are respectively fixed with different surfaces of the cross beam (1).

6. The building template processing component of claim 1, wherein: the number of the adjusting devices (2) is three, two adjusting devices (2) are fixed on the same surface of the cross beam (1), and the other adjusting device (2) is fixed on the other surface of the cross beam (1).

7. The building template processing component of claim 1, wherein: the two opposite ends of the telescopic piece (21) are respectively provided with an angle adjusting piece (22), and the telescopic piece (21) is rotationally connected with the angle adjusting piece (22).

8. The building template processing component of claim 1, wherein: the angle adjusting piece (22) is fixed with the cross beam (1) through a mounting top seat (4).

9. A method of building formwork work using a building formwork work member (100) as claimed in any one of claims 1 to 8, comprising the steps of:

determining the number of building template processing members (100) according to the building template (6) to be processed;

enclosing a plurality of cross beams (1) included by the building template processing members (100) according to the shape of a building template (6) to be processed to form a preset shape and fixedly installing a base (3);

fixing the keel (113) to be assembled on the cross beam (1);

adjusting the elevation and the inclination angle of the keel (113) by adopting an adjusting device (2) according to the shape of the building template (6) to be processed;

welding the keel (113) to obtain a frame (111) of the building template (6);

welding the transverse ribs and the vertical ribs of the template;

the panel is fixed according to the trend of the keel (113).