CN114799603A - Jointed board welding method and ship - Google Patents
Jointed board welding method and ship Download PDFInfo
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- CN114799603A CN114799603A CN202210635021.5A CN202210635021A CN114799603A CN 114799603 A CN114799603 A CN 114799603A CN 202210635021 A CN202210635021 A CN 202210635021A CN 114799603 A CN114799603 A CN 114799603A
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- 238000003466 welding Methods 0.000 title claims abstract description 94
- 238000000034 method Methods 0.000 title claims abstract description 33
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 187
- 239000010959 steel Substances 0.000 claims abstract description 187
- 239000000463 material Substances 0.000 abstract description 15
- 238000010276 construction Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/18—Sheet panels
- B23K2101/185—Tailored blanks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/02—Iron or ferrous alloys
- B23K2103/04—Steel or steel alloys
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Arc Welding In General (AREA)
Abstract
The invention relates to the technical field of ships and discloses a jointed board welding method and a ship. The jointed board welding method comprises the following steps: s10: a bump extending along a first direction is arranged on a first side surface of the first steel plate, a clamping groove extending along the first direction is arranged on a second side surface of the second steel plate, and the first direction is the same as the length direction of the first steel plate or the second steel plate; s20: clamping the lug into the clamping groove, and enabling the first side face and the second side face to be mutually abutted so as to connect the first steel plate and the second steel plate at one time; s30: and welding the part, which is not provided with the bump, on the first side surface and the part, which is not provided with the clamping groove, on the second side surface so as to carry out secondary connection on the first steel plate and the second steel plate. The jointed board welding method can reduce the consumption of welding materials required during welding and can ensure higher welding efficiency.
Description
Technical Field
The invention relates to the technical field of ships, in particular to a jointed board welding method and a ship.
Background
At present, submerged arc welding is generally adopted for the splicing mode between two steel plates in a ship so as to splice the two steel plates into a whole plate in a pure welding mode. The number of spliced steel plates needing to be welded in the ship is large, so that the consumption of welding materials required by a pure welding mode is large; moreover, for a thick steel plate, a Y-shaped groove or an X-shaped groove needs to be formed on the steel plate before welding, and the formation of the groove further increases the consumption of welding materials required by welding, so that the cost of ship construction is high; meanwhile, due to the change of the welding groove on the steel plate, the required welding time is longer, the welding efficiency is lower, and finally the construction period of the ship is longer.
Therefore, a jointed board welding method and a ship are needed to solve the above problems.
Disclosure of Invention
One object of the present invention is to provide a method for welding jointed boards, which can reduce the amount of welding material required for welding and can improve the welding efficiency.
In order to achieve the purpose, the invention adopts the following technical scheme:
a panel welding method for joining a first steel plate and a second steel plate, comprising the steps of:
s10: a bump extending along a first direction is arranged on a first side surface of the first steel plate, a clamping groove extending along the first direction is arranged on a second side surface of the second steel plate, and the first direction is the same as the length direction of the first steel plate or the second steel plate;
s20: clamping the lug into the clamping groove, and enabling the first side face and the second side face to be mutually abutted so as to connect the first steel plate and the second steel plate at one time;
s30: and welding the part, which is not provided with the bump, on the first side surface and the part, which is not provided with the clamping groove, on the second side surface so as to carry out secondary connection on the first steel plate and the second steel plate.
Further, in step S10, the extending length of the bump on the first side surface is the same as the length of the first steel plate, and the extending length of the slot on the second side surface is the same as the length of the second steel plate and the extending length of the bump, respectively.
Further, in the step S10, the thickness of the first steel plate is the same as the thickness of the second steel plate.
Further, in the step S10, the protrusion is disposed on the first side surface of the first steel plate according to the thickness of the first steel plate, and the engaging groove is disposed on the second side surface of the second steel plate according to the thickness of the second steel plate.
Further, the bump is formed with a third side and two fourth sides, the third side is parallel to the first side, the two fourth sides are respectively located on two opposite sides of the third side, and each fourth side is obliquely arranged between the first side and the third side, the bump has structural parameters L, W and θ related to the thickness value H of the first steel plate, L is the length of the third side in the second direction, W is the distance between two connection points between the two fourth sides and the first side in the second direction, θ is the included angle between the third side and the fourth side, the structural parameters of the slot are matched with the structural parameters of the bump, and the second direction is the same as the thickness direction of the first steel plate.
Further, the structural parameters of the clamping groove and the structural parameters of the bump are obtained through finite element analysis.
Another object of the invention is to provide a ship which is relatively inexpensive to build and which has a relatively short construction cycle.
In order to achieve the purpose, the invention adopts the following technical scheme:
a ship comprises a first steel plate and a second steel plate, wherein the first steel plate and the second steel plate are connected by the jointed board welding method.
The invention has the beneficial effects that:
the first steel plate and the second steel plate can be connected at one time by clamping the convex block on the first steel plate in the clamping groove on the second steel plate and enabling the first side surface of the first steel plate to be mutually abutted against the second side surface of the second steel plate; then welding the part, which is not provided with the bump, on the first side surface of the first steel plate and the part, which is not provided with the clamping groove, on the second side surface of the second steel plate so as to carry out secondary connection on the first steel plate and the second steel plate, thereby completing the connection between the first steel plate and the second steel plate; in this way, the first steel plate and the second steel plate are pre-connected in a clamping manner, and then the first steel plate and the second steel plate are welded; compared with the pure welding mode adopted in the prior art, the welding method can save the welding material consumption required during welding so as to reduce the welding material consumption required by welding; moreover, for the first steel plate and the second steel plate with thicker thicknesses, a Y-shaped groove or an X-shaped groove does not need to be formed on the first steel plate and the second steel plate before welding, so that the welding material consumption required by welding is prevented from being further increased due to the formation of the grooves, and the welding material consumption required by welding can be further reduced; meanwhile, the change of the grooves on the first steel plate and the second steel plate does not need to be considered during welding, so that the required welding time is short, and the welding efficiency is high.
Drawings
FIG. 1 is a schematic flow chart of a welding method for jointed boards provided by the present invention;
FIG. 2 is a first schematic view of the connection between the first steel plate and the second steel plate provided by the present invention;
FIG. 3 is a schematic cross-sectional view taken at A-A in FIG. 2;
fig. 4 is a second schematic view of the connection between the first steel plate and the second steel plate provided by the present invention.
Reference numerals:
1-a first steel plate; 11-a first side; 2-a second steel plate; 3-a bump; 31-a third side; 32-a fourth side; 4-card slot.
Detailed Description
In order to make the technical problems solved, the technical solutions adopted and the technical effects achieved by the present invention clearer, the technical solutions of the present invention are further described below by way of specific embodiments with reference to the accompanying drawings.
In the description of the present invention, unless expressly stated or limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, e.g., as meaning permanently connected, removably connected, or integral to one another; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or may be connected through the use of two elements or the interaction of two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
In the description of the present embodiment, the terms "upper", "lower", "left", "right", and the like are used based on the orientations and positional relationships shown in the drawings only for convenience of description and simplification of operation, and do not indicate or imply that the structures or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used only for descriptive purposes and are not intended to have a special meaning.
The embodiment provides a jointed board welding method and a ship welded by the jointed board welding method, wherein the ship comprises a plurality of first steel plates and a plurality of second steel plates, the structures and the sizes of the first steel plates and the second steel plates are completely the same, and the ship is connected between the plurality of first steel plates and the plurality of second steel plates by the jointed board welding method.
Specifically, as shown in fig. 1-4, the welding method for jointed boards comprises the following steps: s10: a bump 3 extending along a first direction is arranged on the first side surface 11 of the first steel plate 1, a clamping groove 4 extending along the first direction is arranged on the second side surface of the second steel plate 2, and the first direction is the same as the length direction of the first steel plate 1 or the second steel plate 2; s20: clamping the bump 3 into the clamping groove 4, and enabling the first side surface 11 and the second side surface to be mutually abutted so as to connect the first steel plate 1 and the second steel plate 2 at one time; s30: and welding the part of the first side surface 11 without the lug 3 and the part of the second side surface without the clamping groove 4 so as to perform secondary connection on the first steel plate 1 and the second steel plate 2.
The convex block 3 on the first steel plate 1 is clamped in the clamping groove 4 on the second steel plate 2, and the first side surface 11 of the first steel plate 1 is abutted against the second side surface of the second steel plate 2, so that the first steel plate 1 and the second steel plate 2 can be connected at one time; then welding the part, which is not provided with the bump 3, on the first side surface 11 of the first steel plate 1 and the part, which is not provided with the clamping groove 4, on the second side surface of the second steel plate 2 so as to carry out secondary connection on the first steel plate 1 and the second steel plate 2, thereby completing the connection between the first steel plate 1 and the second steel plate 2; in this way, the first steel plate 1 and the second steel plate 2 are pre-connected in a clamping manner, and then the first steel plate 1 and the second steel plate 2 are welded; compared with the pure welding mode adopted in the prior art, the welding method can save the welding material consumption required during welding so as to reduce the welding material consumption required by welding; moreover, for the first steel plate 1 and the second steel plate 2 with thicker thicknesses, a Y-shaped groove or an X-shaped groove does not need to be formed on the first steel plate 1 and the second steel plate 2 before welding, so that the welding material consumption required by welding is prevented from being further increased due to the formation of the grooves, and the welding material consumption required by welding can be further reduced; meanwhile, the change of the grooves on the first steel plate 1 and the second steel plate 2 does not need to be considered during welding, so that the required welding time is short, and the welding efficiency is high.
In addition, as the first steel plate 1 and the second steel plate 2 in the embodiment are connected twice, the first connection is the connection between the bump 3 and the slot 4, and the second connection is welding; compared with a pure welding mode in the prior art which only uses a melted welding material as an adhesive, the jointed board welding method in the embodiment has a tighter connecting effect on the first steel plate 1 and the second steel plate 2, and can enable the firmness of connection between the first steel plate 1 and the second steel plate 2 to be better.
The ship in the embodiment adopts the jointed board welding method for welding, so that the use amount of welding materials required in welding can be reduced, the welding cost is saved, and the construction cost of the ship is lower; and the required welding time is shorter, so that the welding efficiency is higher, and further the construction period of the ship is shorter.
Further, the extension length of the bump 3 on the first side 11 is the same as the length of the first steel plate 1, the extension length of the slot 4 on the second side is the same as the length of the second steel plate 2 and the extension length of the bump 3, so that the length of the bump 3 and the length of the slot 4 can be at the maximum value, the clamping area between the slot 4 and the bump 3 is increased, the clamping between the bump 3 and the slot 4 can be tight, and the firmness of connection between the first steel plate 1 and the second steel plate 2 is further guaranteed.
Specifically, in step S10, the bump 3 is provided on the first side surface 11 of the first steel plate 1 according to the thickness of the first steel plate 1, and the notch 4 is provided on the second side surface of the second steel plate 2 according to the thickness of the second steel plate 2; the size and the shape of lug 3 and draw-in groove 4 need carry out adaptability according to the thickness of waiting to be connected first steel sheet 1 and second steel sheet 2 and adjust promptly to can guarantee when 3 joints of lug to draw-in groove 4, the stress that first steel sheet 1 and second steel sheet 2 received is less, and then can be favorable to going on of weldment work, so that used welding material quantity when welding just can guarantee that the welding effect is better less.
Further, as shown in fig. 2-4, the bump 3 is formed with a third side 31 and two fourth sides 32, the third side 31 is disposed in parallel with the first side 11, and the third side 31 is disposed away from the first side 11, i.e., there is a space between the first side 11 and the third side 31; two fourth sides 32 are respectively located at two opposite sides of the third side 31, each fourth side 32 is obliquely arranged between the first side 11 and the third side 31, and the two fourth sides 32 are in a structure similar to a V shape; the projection 3 has structural parameters L, W and θ relating to the thickness value H of the first steel plate 1, L being the length of the third side 31 in the second direction, W being the distance of the two connection points between the two fourth sides 32 and the first side 11 in the second direction, and θ being the angle between the third side 31 and the fourth side 32. The second direction is the same as the thickness direction of the first steel plate 1, and the second direction is specifically shown by an arrow B in fig. 4.
Wherein, the structural parameter phase-match of draw-in groove 4 and lug 3 to make lug 3 joint after in draw-in groove 4, first side 11 of first steel sheet 1 can with the second side of second steel sheet 2 between complete butt.
Further, the structural parameters of the clamping groove 4 and the structural parameters of the bump 3 are obtained through finite element analysis; specifically, a finite element model of the first steel plate 1 and the second steel plate 2 is established, and since L, W and θ act on the stress applied to the first steel plate 1 at the same time, some of the L, W and θ variables need to be defined as constants, and then the shape of the bump 3 is changed orderly by controlling the other parameters, so as to draw a stress change curve of the first steel plate 1, and seek the optimal structural parameters L, W and θ.
Specifically, a constant value L, W is defined, and the change of theta is controlled, so that the change of the maximum stress value of the first steel plate 1 along with the change of theta generates fluctuation, and the fluctuation is increased from the middle to two sides when the theta is between 42 degrees and 56 degrees; the variation trend of the second steel plate 2 along with theta is the same as that of the first steel plate 1; therefore, by finite element analysis, when the value of theta is about 48 degrees, the first steel plate 1 and the second steel plate 2 can obtain smaller stress values.
Further, by further defining θ as a constant, it can be known that the stress value of both the first steel plate 1 and the second steel plate 2 shows a tendency of approximately U-shape when the value L, W is gradually increased by controlling the change of L, W, so that it can be obtained that when the stress value of both the first steel plate 1 and the second steel plate 2 is minimum, the corresponding L value is 9mm, and the W value is 4 mm.
That is, as a result of finite element analysis performed on the first steel plate 1 and the second steel plate 2, when the thickness values of the first steel plate 1 and the second steel plate 2 are 15mm, the structural parameters L, W and θ are selected to be L equal to 9mm, W equal to 4mm, and θ equal to 48 °, the stress values applied to the first steel plate 1 and the second steel plate 2 are the smallest, and at this time, the engagement effect between the protrusion 3 and the engagement groove 4 is the best, which is most beneficial for the welding operation.
Specifically, the structural parameters of the bump 3 are obtained by obtaining the structural parameters of the bump 3 through finite element analysis of the first steel plate 1 and the second steel plate 2(unit mm),(unit mm),(unit °), stress applied to the first steel plate 1 and the second steel plate 2 during the joining process can be minimized, and the joint between the first steel plate 1 and the second steel plate 2 can be firmly secured.
The specific welding process of the jointed board welding method in the embodiment is as follows:
first, according to the thickness values H of the first steel plate 1 and the second steel plate 2, and calculating the sizes of the convex block 3 and the clamping groove 4; then, according to the calculated structural parameters L, W and θ, the bump 3 is formed on the first side surface 11 of the first steel plate 1, and the engaging groove 4 is formed on the second steel plate 2.
Then, the bump 3 is clamped in the clamping groove 4, so that the first side surface 11 of the first steel plate 1 is abutted against the second side surface of the second steel plate 2, and the first steel plate 1 and the second steel plate 2 are connected once.
And finally, welding the part, which is not provided with the bump 3, on the first side surface 11 and the part, which is not provided with the clamping groove 4, on the second side surface so as to carry out secondary connection on the first steel plate 1 and the second steel plate 2, thereby realizing connection between the first steel plate 1 and the second steel plate 2 and completing the whole welding process of the first steel plate 1 and the second steel plate 2.
The above description is only a preferred embodiment of the present invention, and for those skilled in the art, the present invention should not be limited by the description of the present invention, which should be interpreted as a limitation.
Claims (10)
1. A plate splicing welding method for connecting a first steel plate (1) and a second steel plate (2), characterized by comprising the steps of:
s10: a bump (3) extending along a first direction is arranged on a first side surface (11) of the first steel plate (1), a clamping groove (4) extending along the first direction is arranged on a second side surface of the second steel plate (2), and the first direction is the same as the length direction of the first steel plate (1) or the second steel plate (2);
s20: clamping the bump (3) into the clamping groove (4), and enabling the first side surface (11) and the second side surface to be mutually abutted so as to connect the first steel plate (1) and the second steel plate (2) at one time;
s30: and welding the part, which is not provided with the bump (3), of the first side surface (11) and the part, which is not provided with the clamping groove (4), of the second side surface so as to perform secondary connection on the first steel plate (1) and the second steel plate (2).
2. The plate alignment welding method according to claim 1, wherein in step S10, the extension length of the projection (3) on the first side surface (11) is the same as the length of the first steel plate (1), and the extension length of the slot (4) on the second side surface is the same as the length of the second steel plate (2) and the extension length of the projection (3), respectively.
3. The plate welding method according to claim 2, wherein in step S10, the thickness of the first steel plate (1) is the same as the thickness of the second steel plate (2).
4. Jigsaw welding method according to claim 3, wherein in said step S10, said protruding block (3) is provided on said first side (11) of said first steel plate (1) according to the thickness of said first steel plate (1), and said engaging groove (4) is provided on said second side of said second steel plate (2) according to the thickness of said second steel plate (2).
5. Jigsaw welding method according to claim 4, wherein said cam (3) is formed with a third side (31) and two fourth sides (32), said third side (31) being arranged parallel to said first side (11), said two fourth sides (32) being located on opposite sides of said third side (31), and each of said fourth sides (32) being arranged obliquely between said first side (11) and said third side (31), said cam (3) having structural parameters L, W and θ relating to the thickness value H of said first steel plate (1), L being the length of said third side (31) in a second direction, W being the distance in said second direction between two points of connection between said two fourth sides (32) and said first side (11), θ being the angle between said third side (31) and said fourth side (32), the structural parameters of the clamping groove (4) are matched with those of the bump (3), and the second direction is the same as the thickness direction of the first steel plate (1).
6. The plate welding method according to claim 5, characterized in that the structural parameters of the locking groove (4) and the structural parameters of the projection (3) are obtained by finite element analysis.
10. A ship, characterized by comprising a first steel plate (1) and a second steel plate (2), wherein the first steel plate (1) and the second steel plate (2) are connected by the plate welding method according to any one of claims 1-9.
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CN202210635021.5A CN114799603B (en) | 2022-06-06 | 2022-06-06 | Jointed board welding method and ship |
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Citations (7)
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JPH11267859A (en) * | 1998-03-17 | 1999-10-05 | Sumitomo Light Metal Ind Ltd | Jointing workpiece and its jointing method, and jointed processing panel |
CN1304816A (en) * | 1999-11-24 | 2001-07-25 | 株式会社日立制作所 | Rotary friction welding method |
CN1668416A (en) * | 2002-07-17 | 2005-09-14 | 国际壳牌研究有限公司 | Forge welding method |
JP2010089155A (en) * | 2008-10-10 | 2010-04-22 | Toyota Industries Corp | Welded structure |
CN201500861U (en) * | 2009-07-13 | 2010-06-09 | 中国船舶重工集团公司第七0九研究所 | Embedded welding structure of thin-walled aluminum alloy chassis |
CN105965150A (en) * | 2016-06-07 | 2016-09-28 | 中国船舶重工集团公司第七二五研究所 | Friction stir welding method for different metal plates |
CN112077433A (en) * | 2020-07-20 | 2020-12-15 | 江西理工大学 | Method for improving mechanical bonding strength of FSW joint |
-
2022
- 2022-06-06 CN CN202210635021.5A patent/CN114799603B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH11267859A (en) * | 1998-03-17 | 1999-10-05 | Sumitomo Light Metal Ind Ltd | Jointing workpiece and its jointing method, and jointed processing panel |
CN1304816A (en) * | 1999-11-24 | 2001-07-25 | 株式会社日立制作所 | Rotary friction welding method |
CN1668416A (en) * | 2002-07-17 | 2005-09-14 | 国际壳牌研究有限公司 | Forge welding method |
JP2010089155A (en) * | 2008-10-10 | 2010-04-22 | Toyota Industries Corp | Welded structure |
CN201500861U (en) * | 2009-07-13 | 2010-06-09 | 中国船舶重工集团公司第七0九研究所 | Embedded welding structure of thin-walled aluminum alloy chassis |
CN105965150A (en) * | 2016-06-07 | 2016-09-28 | 中国船舶重工集团公司第七二五研究所 | Friction stir welding method for different metal plates |
CN112077433A (en) * | 2020-07-20 | 2020-12-15 | 江西理工大学 | Method for improving mechanical bonding strength of FSW joint |
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