CN114799314A - Intelligent slitting device and method for photovoltaic roof panel - Google Patents
Intelligent slitting device and method for photovoltaic roof panel Download PDFInfo
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- CN114799314A CN114799314A CN202210393210.6A CN202210393210A CN114799314A CN 114799314 A CN114799314 A CN 114799314A CN 202210393210 A CN202210393210 A CN 202210393210A CN 114799314 A CN114799314 A CN 114799314A
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- photovoltaic roof
- roof panel
- rod
- roller
- cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D19/00—Shearing machines or shearing devices cutting by rotary discs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
- B23D33/02—Arrangements for holding, guiding, and/or feeding work during the operation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Abstract
The invention discloses an intelligent photovoltaic roof panel slitting device and a slitting method thereof, belonging to the technical field of photovoltaic roof panels, and the device comprises a bottom plate, wherein two symmetrically-arranged clamping groups are arranged on the bottom plate; can promote the fly leaf to being close to photovoltaic roof boarding when drive group drives cutting group and descends, the fly leaf slides along the bottom plate through the slide bar this moment, then two first gyro wheels, the contact of the front and back both sides of grip block and photovoltaic roof boarding, the grip block can press from both sides the photovoltaic roof boarding when the contact, and first gyro wheel then can carry on spacingly to the both sides of photovoltaic roof boarding, make the photovoltaic roof boarding be in rectilinear state, prevent that the slope from appearing in the photovoltaic roof boarding and influence the cutting effect of photovoltaic roof boarding, drive group drives cutting group decline each time, the grip block can both carry out photovoltaic roof boarding propelling movement left with the second gyro wheel, do not need the manual work to carry out other regulation and operation, thereby accomplish the continuity cutting of photovoltaic panel.
Description
Technical Field
The invention relates to the technical field of photovoltaic roof panels, in particular to an intelligent photovoltaic roof panel slitting device and a slitting method thereof.
Background
In recent years, the photovoltaic power generation industry has rapidly developed, especially for roof distributed photovoltaic power generation. If the photovoltaic module is used as a roof material, the functions of enclosure and photovoltaic power generation can be simultaneously met.
The photovoltaic roof panel needs to be cut into steel plates in the production process, but the existing photovoltaic roof panel can only be cut into pieces according to the same batch of orders with the same length, cannot be adjusted according to orders with different lengths, and cannot realize continuous cutting, so that the cutting efficiency of the photovoltaic roof panel is low, and the production of products is influenced.
Based on the above, the invention designs an intelligent photovoltaic roof panel slitting device and a slitting method thereof, so as to solve the problems.
Disclosure of Invention
The invention aims to provide an intelligent photovoltaic roof panel slitting device and a slitting method thereof, and aims to solve the problems in the background art.
In order to achieve the purpose, the invention provides the following technical scheme: the intelligent photovoltaic roof panel slitting device comprises a bottom plate, wherein two clamping groups which are symmetrically arranged are arranged on the bottom plate;
the clamping group comprises a movable plate, the bottom of the movable plate is fixedly connected with a sliding rod, the sliding rod is connected in a sliding manner in the front-back direction of the bottom plate, a limiting plate is fixedly connected to the movable plate, and the movable plate is connected with a connecting piece in a sliding manner; the connecting piece is fixedly connected with a third spring for resetting the connecting piece, the third spring is fixedly connected with the inner wall of the movable plate, the connecting piece is rotatably connected with a first clamping rod and a second clamping rod, and the second clamping rod is rotatably connected with a clamping block; a second torsion spring for resetting the clamping block is sleeved on a rotating shaft of the clamping block, a first rotating shaft is fixedly connected to the first clamping rod, and the first rotating shaft is connected to the bottom of the limiting plate in a sliding manner; the rotating shafts of the first clamping rod and the second clamping rod are respectively sleeved with a first torsion spring for resetting the first clamping rod and the second clamping rod; the first clamping rod is rotatably connected with a first roller, a limiting piece is arranged on the left side of the connecting piece, and the limiting piece is used for limiting the connecting piece;
the bottom plate is provided with two driving groups, and the two driving groups are symmetrically arranged around the bottom plate; the cutting group is arranged above the bottom plate and located between the two driving groups, and the two driving groups are used for driving the cutting group to cut the photovoltaic roof panel and drive the first clamping rod and the second clamping rod to clamp the photovoltaic roof panel and then to linearly convey the photovoltaic roof panel in the direction of the cutting group.
As a further scheme of the invention, the driving set comprises a first connecting rod, the first connecting rod is rotatably connected to the top of the bottom plate, the top end of the first connecting rod is rotatably connected with a second connecting rod, the second connecting rod is rotatably connected with a hydraulic rod, and the hydraulic rod is fixedly connected to the top of the bottom plate; the right side wall of the second connecting rod is fixedly connected with a round rod, the round rod is rotatably connected with an elastic telescopic rod, and the elastic telescopic rod is rotatably connected to the top of the movable plate.
As a further scheme of the invention, the second clamping rod is rotatably connected with a second roller, the second roller is fixedly connected with a ratchet wheel, teeth of the ratchet wheel are arc-shaped, the left side of the ratchet wheel is provided with an inserted rod, the inserted rod is used for fixing the ratchet wheel, the inserted rod is slidably connected with the second clamping rod, and the inserted rod is fixedly connected with a first spring for resetting the inserted rod.
As a further scheme of the invention, a third roller is arranged on the right side of the second roller and is rotatably connected with a second clamping rod; a gear is rotatably connected to the connecting piece, and a belt is meshed between a rotating shaft of the gear and a rotating shaft of the third roller; the belt is a helical V-shaped belt; the gear is meshed with a tooth rod which slides on the top of the connecting piece, and the tooth rod is fixedly connected with a second spring for resetting the tooth rod.
As a further scheme of the invention, the movable plate is fixedly connected with an electric telescopic rod, and the electric telescopic rod is fixedly connected with the limiting piece.
As a further scheme of the invention, the cutting group comprises a cross rod, the cross rod is rotatably connected with the two second connecting rods, the cross rod is fixedly connected with a motor, and the left side of the motor is fixedly connected with a cutting disc.
As a further scheme of the invention, the bottom plate is provided with a cutting groove, the cutting groove is positioned under the cutting disc, the bottom plate is rotatably connected with a plurality of carrier rollers, and the carrier rollers are distributed on the left side and the right side of the cutting groove.
An intelligent photovoltaic roof panel slitting method comprises the following steps:
the method comprises the following steps: when the movable plate drives the first roller and the second clamping rod to contact with the photovoltaic roof panel, the front side and the rear side of the photovoltaic roof panel are clamped by the clamping blocks, and the front side and the rear side of the photovoltaic roof panel are limited by the first roller, so that the photovoltaic roof panel is prevented from being shifted;
step two: when the driving group drives the cutting group to descend each time, the second idler wheel can push the photovoltaic roof panel to the left side of the cutting group, and continuous cutting of the photovoltaic roof panel is facilitated;
step three: the length of the photovoltaic roof board pushed leftwards by the second roller can be controlled by adjusting the distance between the limiting piece and the connecting piece, so that the photovoltaic roof boards with different lengths are cut;
step four: when the second roller wheel retreats, the second roller wheel can rotate along the side edge of the photovoltaic roof panel, so that the photovoltaic roof panel is prevented from being retreated by the friction force of the second roller wheel to influence the next cutting precision;
step five: the second gyro wheel drives the slip deviation that has the removal when photovoltaic roofing board moves to the left, can show the vector of deviation and compensate through third gyro wheel, belt, gear and tooth pole, prevents the error, improves cutting accuracy.
Compared with the prior art, the invention has the beneficial effects that:
1. the drive assembly drives the movable plate to be close to the photovoltaic roof panel to push when the cutting assembly descends, the movable plate slides along the bottom plate through the sliding rod at the moment, then two first rollers, the front side and the rear side of the clamping block and the photovoltaic roof panel are in contact, the clamping block can clamp the photovoltaic roof panel when in contact, the first rollers can limit the two sides of the photovoltaic roof panel, the photovoltaic roof panel is in a linear state, and the photovoltaic roof panel is prevented from being inclined to influence the cutting effect of the photovoltaic roof panel.
2. Electric telescopic handle's flexible interval between controlling spacing piece and the connecting piece, can control the distance length that photovoltaic roof boarding removed left through interval size between the two to adjust the photovoltaic roof boarding length after the cutting of cutting group, need not cut the order of different length in different workshops, improve production efficiency, reduce artifical intensity of labour, and the mode of adjustment cutting length is simple.
3. The drive group drives cutting group decline each time, and the grip block can both be with photovoltaic roof boarding propelling movement left with the second gyro wheel, does not need the manual work to carry out other regulation and operation to accomplish photovoltaic panel's continuity cutting.
4. Under the action of the inserted bar and the first spring, the second roller cannot rotate when driving the photovoltaic roof panel to move leftwards, so that the photovoltaic roof panel is driven to move leftwards; when the drive assembly ascends to drive the movable plate to reset, the second idler wheel can rotate along the photovoltaic roof panel when retreating, and the photovoltaic roof panel cannot be driven to move towards the right side under the action of friction force, so that the photovoltaic roof panel is prevented from moving and causing subsequent deviation in slitting, and slitting precision is ensured.
5. Spacing piece can promote tooth pole slip when contacting with tooth pole, then tooth pole passes through the gear, the belt drives the third gyro wheel rotates, can drive photovoltaic roof boarding and move left when the third gyro wheel rotates to when making the second gyro wheel promote photovoltaic roof boarding left, the second gyro wheel carries out a small-amplitude gliding vector along photovoltaic roof boarding and compensaties back, can appear the precision deviation when preventing that the second gyro wheel from promoting photovoltaic roof boarding left.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 at A;
FIG. 3 is an enlarged view of a portion of FIG. 1 at B;
FIG. 4 is a schematic view of the connection between the connecting member and the movable plate according to the present invention;
FIG. 5 is a view showing a connection structure of a third roller, a belt and a gear according to the present invention;
FIG. 6 is a view showing the structure of the insert lever and the ratchet according to the present invention;
FIG. 7 is a block diagram of a drive train of the present invention;
FIG. 8 is an exploded view of the tooth bar and coupling of the present invention;
FIG. 9 is a cross-sectional view of a clamp block of the present invention;
FIG. 10 is a diagram showing the positional relationship and the connection relationship between the first rotating shaft and the position restricting plate according to the present invention;
FIG. 11 is a flow chart of the present invention.
In the drawings, the components represented by the respective reference numerals are listed below:
1. a base plate; 2. cutting the disc; 3. a movable plate; 4. a slide bar; 5. a limiting plate; 6. a connecting member; 7. a first clamping rod; 8. a second clamping rod; 9. a first torsion spring; 10. a first roller; 11. an electric telescopic rod; 12. a limiting sheet; 13. a first connecting rod; 14. a second connecting rod; 15. a hydraulic lever; 16. a round bar; 17. an elastic telescopic rod; 18. a second roller; 19. a ratchet wheel; 20. inserting a rod; 21. a first spring; 22. a third roller; 23. a gear; 24. a belt; 25. a tooth bar; 26. a second spring; 27. a cross bar; 28. a motor; 29. carrying rollers; 30. cutting the groove; 31. a third spring; 32. a clamping block; 33. a second torsion spring; 34. a first rotating shaft.
Detailed Description
Referring to fig. 1-11, the present invention provides a technical solution: an intelligent photovoltaic roof panel slitting device comprises a bottom plate 1, wherein two clamping groups which are symmetrically arranged are arranged on the bottom plate 1;
the clamping group comprises a movable plate 3, a sliding rod 4 is fixedly connected to the bottom of the movable plate 3, the sliding rod 4 is connected to the bottom plate 1 in a sliding mode in the front-back direction, a limiting plate 5 is fixedly connected to the movable plate 3, and the movable plate 3 is connected with a connecting piece 6 in a sliding mode; the connecting piece 6 is fixedly connected with a third spring 31 for resetting the connecting piece, the third spring 31 is fixedly connected with the inner wall of the movable plate 3, the connecting piece 6 is rotatably connected with a first clamping rod 7 and a second clamping rod 8, and the second clamping rod 8 is rotatably connected with a clamping block 32; a second torsion spring 33 for resetting the clamping block 32 is sleeved on a rotating shaft of the clamping block, a first rotating shaft 34 is fixedly connected to the first clamping rod 7, and the first rotating shaft 34 is slidably connected to the bottom of the limiting plate 5; the rotating shafts of the first clamping rod 7 and the second clamping rod 8 are sleeved with a first torsion spring 9 for resetting; the first clamping rod 7 is rotatably connected with a first roller 10, a limiting piece 12 is arranged on the left side of the connecting piece 6, and the limiting piece 12 is used for limiting the connecting piece 6;
two driving groups are arranged on the bottom plate 1 and are symmetrically arranged relative to the bottom plate 1; the cutting group is arranged above the bottom plate 1 and located between the two driving groups, and the two driving groups are used for driving the cutting group to cut the photovoltaic roof panel and drive the first clamping rod 7 and the second clamping rod 8 to clamp the photovoltaic roof panel and then to linearly convey the photovoltaic roof panel in the direction of the cutting group.
When the scheme is put into practical use, a photovoltaic roof panel to be cut is placed on the bottom plate 1, then the driving group is started, the driving group can drive the cutting group to descend when working, the driving group can drive the movable plate 3 to be pushed close to the photovoltaic roof panel when driving the cutting group to descend, at the moment, the movable plate 3 slides along the bottom plate 1 through the sliding rod 4, then the two first rollers 10 and the clamping block 32 are in contact with the front side and the rear side of the photovoltaic roof panel, the clamping block 32 can clamp the photovoltaic roof panel when in contact, and the first rollers 10 can limit the two sides of the photovoltaic roof panel, so that the photovoltaic roof panel is in a linear state, and the photovoltaic roof panel is prevented from being inclined to influence the cutting effect of the photovoltaic roof panel; however, the driving unit drives the cutting unit to descend and is not stopped, along with the descending of the cutting unit, the driving unit can continuously push the movable plate 3 to approach the photovoltaic roof panel, the movable plate 3 can press the first clamping rod 7 and the second clamping rod 8 when continuing to approach the photovoltaic roof panel, the first clamping rod 7 and the second clamping rod 8 can respectively expand to the left and right sides around the rotating shaft, the first torsion spring 9 can be pressed when expanding, the clamping force of the photovoltaic roof panel is increased by the reverse action of the clamping block 32 when the first torsion spring 9 is pressed and compressed, and the stable clamping of the photovoltaic roof panel is ensured;
because the first clamping rod 7 is connected with the limiting plate 5 in a sliding manner, when the first clamping rod 7 and the second clamping rod 8 are respectively unfolded around the rotating shaft in the left and right directions, the first rotating shaft 34 fixed by the first clamping rod 7 slides along the limiting plate 5 in the direction away from the photovoltaic roof panel, the connecting piece 6 is pushed to slide along the movable plate 3 in the left direction during sliding, the clamping block 32 clamping the photovoltaic roof panel is pushed to move to the left side when the connecting piece 6 slides to the left side, so that the photovoltaic roof panel is driven to move to the left side along the bottom plate 1, along with the conveying of the second clamping rod 8, the clamping block 32 clamping the photovoltaic roof panel is rotated around the rotating shaft of the clamping block 32, and the second torsion spring 33 is extruded during rotating, so that the clamping block 32 can stably clamp the photovoltaic roof panel during conveying, and the left end of the photovoltaic roof panel can move to the left side of the cutting group, the first roller 10 rotates along the photovoltaic roof panel, the connecting piece 6 contacts with the limiting piece 12 when sliding leftwards for a certain distance, the limiting piece 12 blocks the connecting piece 6 when contacting, so that the connecting piece 6 cannot slide leftwards continuously, namely, the moving distance of the second clamping rod 8 is limited, the moving distance of the photovoltaic roof panel leftwards is fixed, and then the driving group drives the cutting group to cut the photovoltaic roof panel;
after the cutting group finishes cutting the photovoltaic roof panel, the driving group drives the cutting group to ascend, the movable plate 3 is driven to be away from the photovoltaic roof panel when the driving group drives the cutting group to ascend, and the first torsion spring 9 elastically expands to drive the first clamping rod 7 and the second clamping rod 8 to reset when the movable plate is away from the photovoltaic roof panel; thereby make drive group drive cutting group when descending each time the second supporting rod 8 can both drive the photovoltaic roof boarding and remove to cutting group left side, accomplish the continuous cutting to the photovoltaic roof boarding, improve the production efficiency that the photovoltaic roof boarding goes, can carry on spacingly to connecting piece 6 when connecting piece 6 slides left through spacing piece 12.
As a further scheme of the invention, the driving set comprises a first connecting rod 13, the first connecting rod 13 is rotatably connected to the top of the bottom plate 1, the top end of the first connecting rod 13 is rotatably connected with a second connecting rod 14, the second connecting rod 14 is rotatably connected with a hydraulic rod 15, and the hydraulic rod 15 is fixedly connected to the top of the bottom plate 1; the right side wall of the second connecting rod 14 is fixedly connected with a round rod 16, the round rod 16 is rotatably connected with an elastic telescopic rod 17, and the elastic telescopic rod 17 is rotatably connected to the top of the movable plate 3.
When the driving set actually works, the hydraulic rod 15 drives the second connecting rod 14 and the cutting set to descend when working, the second connecting rod 14 rotates with the first connecting rod 13 when descending, the second connecting rod 14 descends to drive the elastic telescopic rod 17 to descend through the round rod 16, the movable plate 3 is pushed towards the photovoltaic roof panel when the elastic telescopic rod 17 descends, thereby the first clamping rod 7 and the second clamping rod 8 clamp the photovoltaic roof panel, the clamping block 32 and the first clamping rod 7 clamp the photovoltaic roof panel along with the continuous descending of the hydraulic rod 15, the first roller 10 is rotated, when the photovoltaic roof panel is conveyed leftwards by the clamping block 32, the first roller 10 rotates along the front side and the rear side of the photovoltaic roof panel, carry on spacingly to photovoltaic roof boarding for photovoltaic roof boarding is straight line transport, prevents that the offset from appearing in photovoltaic roof boarding, influences the efficiency of cutting.
As a further aspect of the present invention, a second roller 18 is rotatably connected to the second clamping rod 8, a ratchet 19 is fixedly connected to the second roller 18, teeth of the ratchet 19 are arc-shaped, an insertion rod 20 is disposed on the left side of the ratchet 19, the insertion rod 20 is used for fixing the ratchet 19, the insertion rod 20 is slidably connected to the second clamping rod 8, and a first spring 21 for resetting the insertion rod 20 is fixedly connected to the insertion rod 20.
In the scheme, when the second clamping rod 8 clamps the photovoltaic roof panel, the second roller 18 is firstly contacted with the photovoltaic roof panel, when the first clamping rod 7 pushes the connecting piece 6 and the second clamping rod 8 to slide left, the second roller 18 tends to rotate left, but cannot rotate under the action of the inserting rod 20 and the first spring 21, when the second clamping rod 8 moves left, the photovoltaic roof panel is driven to move left by clamping the photovoltaic roof panel through the second roller 18, and when the photovoltaic roof panel moves, the inserting rod 20 blocks the ratchet wheel 19, so that the ratchet wheel 19 cannot rotate, and the photovoltaic roof panel is pushed;
when the photovoltaic roof panel is pushed to the left side of the cutting group by the second roller 18, the cutting group is used for cutting the photovoltaic roof panel, after the cutting is completed, the driving group drives the cutting group to ascend, then the driving group drives the movable plate 3 to move in the direction far away from the photovoltaic roof panel, the connecting piece 6, the first clamping rod 7 and the second clamping rod 8 are driven to reset to the initial position under the action of the first torsion spring 9 and the third spring 31 while the movable plate 3 moves in the direction far away from the photovoltaic roof panel, the ratchet wheel 19 is contacted with the inserted rod 20 in the resetting process, the inserted rod 20 is enabled to extrude the first spring 21 when the inserted rod 20 is contacted with the teeth of the ratchet wheel 19, the inserted rod 20 is enabled to pass through each tooth of each ratchet wheel 19, so that the second roller 18 rotates along the photovoltaic roof panel, and the photovoltaic roof panel is driven to move to the right side under the action of friction force when the second roller 18 is prevented from retreating, prevent that photovoltaic roof boarding from taking place to remove and causing the deviation in the time of follow-up cutting, ensure to cut the precision.
As a further scheme of the present invention, a third roller 22 is disposed on the right side of the second roller 18, and the third roller 22 is rotatably connected to the second clamping rod 8; a gear 23 is rotatably connected to the connecting piece 6, and a belt 24 is meshed between the rotating shaft of the gear 23 and the rotating shaft of the third roller 22; the belt 24 is a helical-tooth V-belt; the gear 23 is engaged with a toothed rod 25, the toothed rod 25 slides on the top of the connecting piece 6, and the toothed rod 25 is fixedly connected with a second spring 26 for resetting the toothed rod 25.
In the above scheme, in actual operation, when the driving unit pushes the movable plate 3 to approach the photovoltaic roof panel, the first roller 10 and the second roller 18 will first contact the photovoltaic roof panel and will slide the first clamping rod 7 in the limiting plate 5 to push the connecting member 6 and the second clamping rod 8 to move, the second roller 18 will push the photovoltaic roof panel to the left under the limitation of the inserting rod 20, and the second roller 18 may slide along the side edge of the photovoltaic roof panel to a small extent at the moment of pushing, and then can push the photovoltaic roof panel to the left;
when the second roller 18 slides along the side edge of the photovoltaic roof panel by a small degree, the third roller 22 rotates along the side edge of the photovoltaic roof panel, the belt 24 drives the gear 23 to rotate during rotation, the gear 23 drives the tooth rod 25 to rotate during rotation, and the tooth rod 25 slides leftwards along the connecting piece 6; when the tooth bar 25 slides to the left, the left end of the tooth bar protrudes partially; and the second roller 18 drives the photovoltaic roof panel to move leftwards after the connecting piece 6 continues to move leftwards under the pushing of the first clamping rod 7, before the contact with the stopper piece 12, the tooth rod 25 will contact with the stopper piece 12, when in contact, the limiting sheet 12 pushes the tooth rod 25 to slide rightwards along the connecting piece 6, when in sliding, the belt 24 drives the third roller 22 to rotate leftwards, when in rotating, the third roller 22 drives the photovoltaic roof panel to move leftwards, and the second roller 18 is rotated when the third roller 22 moves the photovoltaic roof panel to the left, and does not block the photovoltaic roof panel, therefore, when the photovoltaic roof panel is pushed leftwards by the second roller 18, the second roller 18 makes up for the photovoltaic roof panel by a small-amplitude sliding vector, and the precision deviation is prevented from occurring when the photovoltaic roof panel is pushed leftwards by the second roller 18;
when tooth pole 25 slides along connecting piece 6 to the left, can stretch second spring 26, when second gyro wheel 18 and photovoltaic roof boarding break away from, second spring 26 can reset tooth pole 25, prevents that tooth pole 25 from sliding the card dead when leftmost or rightmost side of connecting piece 6.
As a further scheme of the present invention, the movable plate 3 is fixedly connected with an electric telescopic rod 11, and the electric telescopic rod 11 is fixedly connected with a limiting piece 12.
When the scheme is in actual work, when the cutting length of the photovoltaic roof panel needs to be adjusted, the distance between the limiting piece 12 and the connecting piece 6 needs to be adjusted through the electric telescopic rod 11; when the interval between connecting piece 6 and spacing piece 12 is less, the distance that second supporting rod 8 drove photovoltaic roof boarding and move to cutting group left side is then smaller, and hydraulic stem 15 can drive elasticity telescopic link 17 and carry out the promotion that lasts to fly leaf 3 when driving second connecting rod 14 and descend, hydraulic stem 15 drives second connecting rod 14 and descends and can compress elasticity telescopic link 17 when spacing piece 12 is fixed connecting piece 6, thereby make connecting piece 6 receive the block of spacing piece 12 and stop the decline that can not influence second connecting rod 14 and cutting group when different positions.
When the electric telescopic rod 11 is started, the electric telescopic rod 11 can drive the limiting piece 12 to move leftwards or rightwards, so that the distance between the limiting piece 12 and the connecting piece 6 is increased or reduced, the length of the connecting piece 6 driving the second clamping rod 8 to move leftwards is increased or reduced, the length of the photovoltaic roof panel moving leftwards can be changed, and the photovoltaic roof panels with different lengths can be cut;
as a further scheme of the present invention, the cutting group includes a cross bar 27, the cross bar 27 is rotatably connected to two second connecting rods 14, the cross bar 27 is fixedly connected to a motor 28, and the left side of the motor 28 is fixedly connected to a cutting disc 2.
Above-mentioned scheme is at the during operation, drives horizontal pole 27 decline when second connecting rod 14 descends, and horizontal pole 27 descends and drives motor 28 and cutting disc 2 decline to cut the photovoltaic roof boarding.
As a further scheme of the invention, the bottom plate 1 is provided with a cutting groove 30, the cutting groove 30 is positioned under the cutting disc 2, the bottom plate 1 is rotatably connected with a plurality of carrier rollers 29, and the carrier rollers 29 are distributed on the left side and the right side of the cutting groove 30.
In the actual working process of the scheme, when the cutting disc 2 cuts the photovoltaic roof panel, the photovoltaic roof panel enters the cutting groove 30; through a plurality of bearing rollers 29, resistance can be reduced when second gyro wheel 18 drives photovoltaic roof boarding and moves left.
An intelligent photovoltaic roof panel slitting method comprises the following steps:
the method comprises the following steps: when the movable plate 3 drives the first roller 10 and the second clamping rod 8 to contact with the photovoltaic roof panel, the clamping blocks 32 clamp the front side and the rear side of the photovoltaic roof panel, and the first roller 10 limits the front side and the rear side of the photovoltaic roof panel to prevent the photovoltaic roof panel from position deviation;
step two: when the driving group drives the cutting group to descend each time, the second idler wheel 18 can push the photovoltaic roof panel to the left side of the cutting group, and continuous cutting of the photovoltaic roof panel is facilitated;
step three: the length of the photovoltaic roof panel pushed leftwards by the second roller 18 can be controlled by adjusting the distance between the limiting sheet 12 and the connecting piece 6, so that the photovoltaic roof panels with different lengths are cut;
step four: when the second roller 18 retreats, the second roller 18 rotates along the side edge of the photovoltaic roof panel, so that the photovoltaic roof panel is prevented from being retreated by the friction force of the second roller 18 to influence the next cutting precision;
step five: second gyro wheel 18 drives the sliding deviation that has the removal when photovoltaic roofing board moves to the left, can show the vector of deviation and compensate through third gyro wheel 22, belt 24, gear 23 and tooth pole 25, prevents the error, improves cutting accuracy.
The working principle is as follows: the photovoltaic roof board to be cut is placed on the bottom plate 1, then the driving group is started, the driving group drives the cutting group to descend when working, the driving group drives the cutting group to push the movable plate 3 to be close to the photovoltaic roof board when descending, at the moment, the movable plate 3 slides along the bottom plate 1 through the sliding rod 4, then the two first rollers 10 and the clamping block 32 are in contact with the front side and the rear side of the photovoltaic roof board, the clamping block 32 can clamp the photovoltaic roof board when in contact, and the first rollers 10 can limit the two sides of the photovoltaic roof board, so that the photovoltaic roof board is in a linear state, and the photovoltaic roof board is prevented from being inclined to influence the cutting effect of the photovoltaic roof board; however, the driving unit drives the cutting unit to descend without stopping, and along with the descending of the cutting unit, the driving unit can continuously push the movable plate 3 to approach the photovoltaic roof panel, the movable plate 3 can press the first clamping rod 7 and the second clamping rod 8 when continuing to approach the photovoltaic roof panel, the first clamping rod 7 and the second clamping rod 8 can respectively expand towards the left side and the right side around the rotating shaft, the first torsion spring 9 can be pressed when expanding, the reverse action of the clamping block 32 and the clamping force of the photovoltaic roof panel are larger when the first torsion spring 9 is pressed and compressed, and the stable clamping of the photovoltaic roof panel can be ensured;
because the first clamping rod 7 is connected with the limiting plate 5 in a sliding manner, when the first clamping rod 7 and the second clamping rod 8 are respectively unfolded around the rotating shaft in the left and right directions, the first rotating shaft 34 fixed by the first clamping rod 7 slides along the limiting plate 5 in the direction away from the photovoltaic roof panel, the connecting piece 6 is pushed to slide along the movable plate 3 in the left direction during sliding, the clamping block 32 clamping the photovoltaic roof panel is pushed to move to the left side when the connecting piece 6 slides to the left side, so that the photovoltaic roof panel is driven to move to the left side along the bottom plate 1, along with the conveying of the second clamping rod 8, the clamping block 32 clamping the photovoltaic roof panel is rotated around the rotating shaft of the clamping block 32, and the second torsion spring 33 is extruded during rotating, so that the clamping block 32 can stably clamp the photovoltaic roof panel during conveying, and the left end of the photovoltaic roof panel can move to the left side of the cutting group, the first roller 10 rotates along the photovoltaic roof panel, the connecting piece 6 contacts with the limiting piece 12 when sliding leftwards for a certain distance, the limiting piece 12 blocks the connecting piece 6 when contacting, so that the connecting piece 6 cannot slide leftwards continuously, namely, the moving distance of the second clamping rod 8 is limited, the moving distance of the photovoltaic roof panel leftwards is fixed, and then the driving group drives the cutting group to cut the photovoltaic roof panel;
after the cutting group finishes cutting the photovoltaic roof panel, the driving group drives the cutting group to ascend, the movable plate 3 is driven to be away from the photovoltaic roof panel when the driving group drives the cutting group to ascend, and the first torsion spring 9 elastically expands to drive the first clamping rod 7 and the second clamping rod 8 to reset when the movable plate is away from the photovoltaic roof panel; thereby make drive group drive cutting group when descending each time the second supporting rod 8 can both drive the photovoltaic roof boarding and remove to cutting group left side, accomplish the continuous cutting to the photovoltaic roof boarding, improve the production efficiency that the photovoltaic roof boarding goes, can carry on spacingly to connecting piece 6 when connecting piece 6 slides left through spacing piece 12.
Claims (8)
1. The utility model provides a device is cut to photovoltaic roof boarding intelligence, includes bottom plate (1), its characterized in that: two symmetrically arranged clamping groups are arranged on the bottom plate (1);
the clamping group comprises a movable plate (3), a sliding rod (4) is fixedly connected to the bottom of the movable plate (3), the sliding rod (4) is connected with the bottom plate (1) in a sliding mode in the front-back direction, a limiting plate (5) is fixedly connected to the movable plate (3), and the movable plate (3) is connected with a connecting piece (6) in a sliding mode; the connecting piece (6) is fixedly connected with a third spring (31) for resetting the connecting piece, the third spring (31) is fixedly connected with the inner wall of the movable plate (3), the connecting piece (6) is rotatably connected with a first clamping rod (7) and a second clamping rod (8), and the second clamping rod (8) is rotatably connected with a clamping block (32); a second torsion spring (33) for resetting the clamping block (32) is sleeved on a rotating shaft of the clamping block, the first clamping rod (7) is fixedly connected with a first rotating shaft (34), and the first rotating shaft (34) is connected to the bottom of the limiting plate (5) in a sliding manner; the rotating shafts of the first clamping rod (7) and the second clamping rod (8) are sleeved with a first torsion spring (9) for resetting; the first clamping rod (7) is rotatably connected with a first roller (10), a limiting piece (12) is arranged on the left side of the connecting piece (6), and the limiting piece (12) is used for limiting the connecting piece (6);
the bottom plate (1) is provided with two driving groups which are symmetrically arranged relative to the bottom plate (1); the cutting group is arranged above the bottom plate (1), the cutting group is located between the two driving groups, and the two driving groups are used for driving the cutting group to cut the photovoltaic roof panel and drive the first clamping rod (7) and the second clamping rod (8) to linearly convey the photovoltaic roof panel in the direction of the cutting group after clamping the photovoltaic roof panel.
2. The photovoltaic roof panel intelligent slitting device of claim 1, characterized in that: the driving set comprises a first connecting rod (13), the first connecting rod (13) is rotatably connected to the top of the bottom plate (1), the top end of the first connecting rod (13) is rotatably connected with a second connecting rod (14), the second connecting rod (14) is rotatably connected with a hydraulic rod (15), and the hydraulic rod (15) is fixedly connected to the top of the bottom plate (1); second connecting rod (14) right side wall fixedly connected with round bar (16), round bar (16) rotate and are connected with elasticity telescopic link (17), elasticity telescopic link (17) rotate to be connected at fly leaf (3) top.
3. The photovoltaic roof panel intelligent slitting device of claim 1, characterized in that: second supporting rod (8) rotate and are connected with second gyro wheel (18), fixedly connected with ratchet (19) on second gyro wheel (18), the tooth of ratchet (19) is the arc form, ratchet (19) left side is provided with inserted bar (20), inserted bar (20) are used for fixing ratchet (19), inserted bar (20) and second supporting rod (8) sliding connection, inserted bar (20) fixedly connected with is used for its first spring (21) that resets.
4. Device is cut to photovoltaic roof boarding intelligence of claim 3, its characterized in that: a third roller (22) is arranged on the right side of the second roller (18), and the third roller (22) is rotatably connected with the second clamping rod (8); a gear (23) is rotatably connected to the connecting piece (6), and a belt (24) is meshed between the rotating shaft of the gear (23) and the rotating shaft of the third roller (22); the belt (24) is a helical V-shaped belt; the gear (23) is meshed with a tooth rod (25), the tooth rod (25) slides on the top of the connecting piece (6), and the tooth rod (25) is fixedly connected with a second spring (26) for resetting the tooth rod.
5. The photovoltaic roof panel intelligent slitting device of claim 1, characterized in that: fly leaf (3) fixedly connected with electric telescopic handle (11), electric telescopic handle (11) and spacing piece (12) fixed connection.
6. The photovoltaic roof panel intelligent slitting device of claim 2, characterized in that: the cutting group includes horizontal pole (27), horizontal pole (27) change with two second connecting rod (14) rotate to be connected, horizontal pole (27) fixedly connected with motor (28), motor (28) left side fixedly connected with cutting disc (2).
7. The photovoltaic roof panel intelligent slitting device of claim 6, wherein: cutting groove (30) have been seted up in bottom plate (1), cutting groove (30) are located under cutting dish (2), bottom plate (1) internal rotation is connected with a plurality of bearing roller (29), bearing roller (29) distribute in cutting groove (30) left and right sides.
8. An intelligent photovoltaic roof panel slitting method is suitable for the intelligent photovoltaic roof panel slitting device of any one of claims 1-7, and is characterized by comprising the following steps:
the method comprises the following steps: when the movable plate (3) drives the first roller (10) and the second clamping rod (8) to be in contact with the photovoltaic roof panel, the clamping blocks (32) clamp the front side and the rear side of the photovoltaic roof panel, and the first roller (10) limits the front side and the rear side of the photovoltaic roof panel to prevent the photovoltaic roof panel from being shifted;
step two: when the driving group drives the cutting group to descend each time, the second idler wheel (18) can push the photovoltaic roof panel to the left side of the cutting group, and the photovoltaic roof panel can be cut continuously conveniently;
step three: the length of the photovoltaic roof panel pushed leftwards by the second roller (18) can be controlled by adjusting the distance between the limiting sheet (12) and the connecting piece (6), so that the photovoltaic roof panels with different lengths are cut;
step four: when the second roller (18) retreats, the second roller (18) can rotate along the side edge of the photovoltaic roof panel, so that the photovoltaic roof panel is prevented from being retreated by the friction force of the second roller (18) to influence the next cutting precision;
step five: second gyro wheel (18) drive photovoltaic roofing board when moving left the slip deviation that has the removal, can be with the vector display of deviation and compensate through third gyro wheel (22), belt (25), gear (23) and tooth pole (25), prevent the error, improve cutting accuracy.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210393210.6A CN114799314B (en) | 2022-04-14 | 2022-04-14 | Intelligent photovoltaic roof panel slitting device and slitting method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210393210.6A CN114799314B (en) | 2022-04-14 | 2022-04-14 | Intelligent photovoltaic roof panel slitting device and slitting method thereof |
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| CN114799314B CN114799314B (en) | 2022-11-25 |
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|---|---|---|---|---|
| US20060156884A1 (en) * | 2004-03-17 | 2006-07-20 | Dietmar Gruber | Device for separating profile pieces |
| CN210523970U (en) * | 2019-07-11 | 2020-05-15 | 无锡俊逸焊管有限公司 | Steel pipe cutting device |
| CN111438733A (en) * | 2020-04-18 | 2020-07-24 | 杨明清 | Cutting equipment for processing artware |
| CN212094634U (en) * | 2020-04-29 | 2020-12-08 | 天津益兆新能源科技有限公司 | Cutting device of C shaped steel for photovoltaic support |
| CN114309790A (en) * | 2022-01-12 | 2022-04-12 | 冠恒建设集团有限公司 | Clamping device is used in environmental protection panel processing of environmental protection construction |
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2022
- 2022-04-14 CN CN202210393210.6A patent/CN114799314B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20060156884A1 (en) * | 2004-03-17 | 2006-07-20 | Dietmar Gruber | Device for separating profile pieces |
| CN210523970U (en) * | 2019-07-11 | 2020-05-15 | 无锡俊逸焊管有限公司 | Steel pipe cutting device |
| CN111438733A (en) * | 2020-04-18 | 2020-07-24 | 杨明清 | Cutting equipment for processing artware |
| CN212094634U (en) * | 2020-04-29 | 2020-12-08 | 天津益兆新能源科技有限公司 | Cutting device of C shaped steel for photovoltaic support |
| CN114309790A (en) * | 2022-01-12 | 2022-04-12 | 冠恒建设集团有限公司 | Clamping device is used in environmental protection panel processing of environmental protection construction |
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| CN114799314B (en) | 2022-11-25 |
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Effective date of registration: 20221031 Address after: Workshop 1, No. 16, Cheyuan Hengyi Road, Liuzhou City, Guangxi Zhuang Autonomous Region, 545000 Applicant after: Liuzhou Jinnuo New Materials Co.,Ltd. Address before: 256500 No.888, north outer ring road, Xingfu Town, Boxing County, Binzhou City, Shandong Province Applicant before: Shandong Jinnuo New Material Co.,Ltd. |
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