CN114798931B - Special machine pressing equipment and method - Google Patents

Special machine pressing equipment and method Download PDF

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Publication number
CN114798931B
CN114798931B CN202210185149.6A CN202210185149A CN114798931B CN 114798931 B CN114798931 B CN 114798931B CN 202210185149 A CN202210185149 A CN 202210185149A CN 114798931 B CN114798931 B CN 114798931B
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CN
China
Prior art keywords
plate
pressing
tire mold
driving
sliding
Prior art date
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Application number
CN202210185149.6A
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Chinese (zh)
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CN114798931A (en
Inventor
林琼
马殿一
郭晓川
康广权
白玉
季大龙
宫正军
吴建飞
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FAW Group Corp
Faw Tooling Die Manufacturing Co Ltd
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FAW Group Corp
Faw Tooling Die Manufacturing Co Ltd
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Priority to CN202210185149.6A priority Critical patent/CN114798931B/en
Publication of CN114798931A publication Critical patent/CN114798931A/en
Application granted granted Critical
Publication of CN114798931B publication Critical patent/CN114798931B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D39/00Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
    • B21D39/02Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal by folding, e.g. connecting edges of a sheet to form a cylinder
    • B21D39/021Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal by folding, e.g. connecting edges of a sheet to form a cylinder for panels, e.g. vehicle doors

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

The invention discloses a special machine laminating equipment and a method, which are used for laminating an inner plate and an outer plate, wherein the laminating equipment comprises: the device comprises a pressing driving part, a pressing plate, a base part, a tire mold mounting part, a servo driving pressing device and a tire mold; the material pressing driving part comprises a frame, a guide rail, a material pressing driving plate and a material pressing driving mechanism, and the material pressing plate is arranged on the material pressing driving plate; the servo driving pressing device drives the tire mold mounting component to move up and down in the accommodating cavity of the base component; the tire mold is arranged above the tire mold mounting component; the pressing plate is arranged opposite to the moulding bed and is provided with a pressing position and a separating position, wherein the pressing position is close to the separating position; the invention has the advantages of fast production beat, high quality stability, more flexible design, realization of repeated lamination, and capability of independently completing all lamination functions.

Description

Special machine pressing equipment and method
Technical Field
The invention relates to the technical field of pressing equipment, in particular to special machine pressing equipment and a method.
Background
The pressing device is divided into four types, namely a pressing die, robot roller edge pressing and simple pressing and a special pressing machine. In the door cover line project, the special pressing machine is required by clients to be developed and manufactured abroad, and domestic manufacturers do not have qualification connection.
The forming processes of the special pressing machine and the pressing die belong to mechanical pressing equipment for forming the peripheral ring in a large range simultaneously, and the special pressing machine and the pressing die are characterized by fast production beat, good quality stability and relatively poor flexibility, and are more suitable for mass production with annual production of more than 10 ten thousand; the robot roll edge pressing belongs to equipment for local gradual forming, is characterized by high flexibility, lower production beat and better quality stability, and is more suitable for medium and small batch production with annual output of less than 10 ten thousand.
The special pressing machine has the pressing strength superior to that of the roll edge. The special press-fit machine is formed into a profile facing surface, and the final press section of the roll edge is a straight line facing curve, so that the bigger the flanging height is, the more compaction is possible from the mechanism. Some products with the pressed edges on the curved surface with larger modeling curvature are not suitable for robot roll edge completion, and are more suitable for mechanical pressing completion. In addition, the wave defect is more easily generated in the forming process of the roll edge. According to the reasons, the special pressing machine meets the requirement of products for pursuing high quality. The beat of the special press machine is much higher than that of the roller edge of the robot and is close to the press die. The time is money, which meets the requirement of high efficiency. The pressing action is servo driving, and the pressing times, the action stroke and the like can be set according to the molding requirement of the workpiece. The design of the die is more flexible than that of a die, and 3 times of pressing can be realized. The pressing die needs to be installed on the edge covering equipment for use, and the special pressing machine completes all pressing functions for the pressing die.
Based on the advantages of the special pressing machine, the applicant newly develops a special pressing machine in order to fill the gap in the field of pressing equipment. The invention relates to a servo-driven pressing device for generating a power source for pressing operation, which is a core technology of a special pressing machine.
The invention provides special machine pressing equipment which is used for pressing four doors and two covers of an automobile, and can meet the production requirement of 60JPH so as to solve the problem that the pressing equipment mainly depends on foreign import.
Disclosure of Invention
The invention aims to provide special machine laminating equipment and a method thereof, which are used for solving the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: a special plane lamination device for laminating an inner plate and an outer plate, comprising:
the pressing driving component comprises a frame, a guide rail, a pressing driving plate and a pressing driving mechanism, wherein the guide rail is arranged on the side wall of the frame, the pressing driving plate is in sliding connection with the guide rail, and the pressing driving mechanism drives the pressing driving plate to move along the guide rail;
the material pressing plate is fixedly arranged on the material pressing driving plate;
the base part is internally provided with a containing cavity, the inner wall of the containing cavity is provided with a guide rod, and the frame is fixed on the base part;
the tire mold installation component is provided with a guide sliding groove, is arranged in the accommodating cavity and is matched with the guide rod through the guide sliding groove, so that the base component is in sliding connection with the tire mold installation component;
the servo driving pressing device is arranged in the accommodating cavity, is positioned below the tire mold mounting component and drives the tire mold mounting component to move up and down in the accommodating cavity;
the tire mold is arranged above the tire mold mounting component;
the pressing plate is arranged opposite to the tire mold, the pressing plate is provided with a pressing position close to the tire mold and a separating position separated from the tire mold, and when the pressing plate and the tire mold are in the pressing position, the outer plate and the inner plate between the pressing plate and the tire mold are clamped.
Further, the tire mold comprises a supporting structure, two balance limiting blocks, two balance guide blocks, an adjusting gasket, a small mounting plate, a first proximity switch and an outer plate positioning structure; the support structure is arranged at four corners of the tire mold, and the balance limiting block and the balance guide block are respectively and diagonally arranged on the support structure through the adjusting gasket; the balance guide block is provided with a guide hole, a platform is arranged on the side face of the balance guide block, the small mounting plate is arranged on the platform, and the first proximity switch is arranged on the small mounting plate and used for detecting whether the material pressing plate is in a material pressing state or not; the outer plate positioning structure is arranged around the part area of the tire mold; the material pressing plate comprises a balance mounting seat, two balance limiting blocks, two guide pin balance blocks and an inner plate positioning structure; the balance mounting seats are arranged at four corners of the pressing plate, and the balance limiting blocks and the guide pin balance blocks are respectively and diagonally mounted on the balance mounting seats through the adjusting gaskets; the middle of the guide pin balancing block is provided with a guide pin structure which is arranged corresponding to the guide hole of the balancing guide block; an inner plate positioning structure is arranged on the pressing plate.
Further, the folding mechanism is also included; the edge folding mechanism comprises an air cylinder sliding unit, a pre-pressing insert, a final-pressing insert and a cutter holder; the pre-pressing insert and the final pressing insert are arranged on the side wall, facing the tire mold, of the tool apron, and the pre-pressing insert is arranged above the final pressing insert; the cylinder sliding unit comprises a limiting mechanism, a cylinder mounting plate, a bracket cylinder sliding plate and a cylinder, wherein the limiting mechanism is mounted on the base component, the bracket is connected with the cylinder sliding plate, the bracket is connected with the end of a sliding rod of the cylinder, the tool apron is mounted above the cylinder sliding plate, the cylinder body of the cylinder is fixed on the cylinder mounting plate, the cylinder mounting plate is fixedly connected with the base component, and the cylinder sliding plate is matched and slidably connected with the limiting mechanism; the cylinder is used for driving the cylinder sliding plate, so that the tool apron is driven to move in a telescopic mode.
Further, the base member further comprises: the small limiting block, the supporting block, the foot component and the fifth proximity switch; the small limiting block is arranged on the base part, a limiting boss is arranged at the front end of the cylinder sliding plate, and the small limiting block is correspondingly arranged with the limiting boss; a lower edge of the base component is provided with a foot component; the proximity switch is fixedly arranged on the outer wall of the base part and used for detecting the position of the cylinder sliding plate; the bottom of the accommodating cavity is provided with a supporting platform, the supporting platform is provided with a plurality of supporting blocks, and the servo driving pressing device is arranged on the supporting platform; the side wall of the base part is provided with a base through groove, and the base through groove is used for conveying the servo driving pressing device to the supporting platform in the accommodating cavity through the base through groove and is positioned by the supporting block.
Further, the tire mold mounting member includes: the device comprises a tire mold mounting seat, a guide slide plate, a big end pin, a final pressure limiting block, a pre-pressing limiting block and a top block; the outer wall of the tire mold mounting seat is provided with a sliding guide groove, the opposite inner wall of the sliding guide groove is provided with a sliding guide plate, and the sliding guide plate is in matched sliding connection with the guide rod; the large head pin is arranged at the upper part of the tire mold mounting seat, and the tire mold is positioned and arranged on the tire mold mounting seat through the large head pin; the tire mold mounting seat is provided with a limiting groove, the final pressure limiting block is mounted on the upper part of the tire mold mounting seat, and the final pressure limiting block is correspondingly arranged with the limiting boss; the pre-pressing limiting block is arranged in the limiting groove; the ejector block is arranged in the tire mold mounting seat and is provided with an abutting position and a separating position with the servo driving pressing device.
Further, the device also comprises a displacement sensing component; the displacement sensing component comprises a micropulse displacement sensor, a scale, a positioning magnet, a pointer bracket and a pointer; the micropulse displacement sensor is arranged on the side surface of the base part; the scale is arranged on the side surface of the base part and is correspondingly arranged with the micropulse displacement sensor; the pointer is arranged on the pointer bracket and is arranged corresponding to the scale; the pointer support is arranged on the tire mold installation component, and the pointer support is arranged on the tire mold installation component.
Further, the material pressing driving plate comprises a sliding block, a sliding plate, a transition plate and a fixing plate; the guide rails are arranged in pairs, and the two guide rails in the pairs are arranged in parallel; the sliding block is arranged on the sliding plate, and the transition plate is fixedly connected with the sliding plate; the transition plate is provided with a fixed plate, and the sliding block is matched and slidingly connected with the guide rail; the pressing plate is fixedly connected with the fixing plate; the material pressing driving mechanism comprises a first driving mechanism and a second driving mechanism; the first driving mechanism and the second driving mechanism are arranged on the side wall of the frame; the first driving mechanism and the second driving mechanism are provided with sliding rods, and the ends of the sliding rods are respectively connected to the left side and the right side of the sliding plate.
Further, the device also comprises a second proximity switch, a third proximity switch, a fourth proximity switch and an induction screw; the second proximity switch, the third proximity switch and the fourth proximity switch are respectively arranged on the frame, the induction screw is arranged on the pressing driving plate, and the second proximity switch, the third proximity switch and the fourth proximity switch are respectively and correspondingly arranged with the induction screw.
Further, the device also comprises a pneumatic safety pin mechanism, a hand pull rod safety mechanism and a limiting auxiliary tool; the pneumatic safety pin mechanism is arranged on the inner side of the frame, and the safety pin on the safety pin mechanism corresponds to a hole e on the sliding plate; the sliding plate is provided with a first boss f, and a safety pin on the hand-pulling rod safety mechanism is arranged corresponding to the first boss f on the sliding plate; the sliding plate is provided with a second boss g, the limiting auxiliary tool is fixed on the base part, and a supporting surface of the limiting auxiliary tool is correspondingly arranged with the second boss g.
Further, a processing method for pressing a special machine adopts the special machine pressing equipment described in any one of the above, and includes the following steps:
the special machine pressing equipment waits for feeding, and the forming die and the pressing plate are positioned at a separation position;
in the pre-pressing process, the die is at the l-to-k position and in the final pressing process, the die is at the n-to-m position, the pressing plate is in a pressing state under the common driving of the first driving mechanism and the second driving mechanism, and the servo driving pressing device drives the pressing plate to move upwards by driving the die, so that the pressing force and stability of the workpiece in the forming process are ensured;
in the pressing and retreating process, the clamping fixture descends from the k position to the l position, from the l position to the n position and from the m position to the n position under the common driving of the first driving mechanism and the second driving mechanism, and the clamping fixture descends under the driving of the servo driving pressing device; the descending speed of the former is faster than that of the latter, so that the synchronous following of the pressing plate and the moulding bed is realized.
Compared with the prior art, the invention has the beneficial effects that: the production beat is fast to meet the requirement of high efficiency, the quality of products with good quality stability is high, the design is more flexible, the products can be pressed for multiple times, and the products can independently complete all pressing functions.
Drawings
Fig. 1 is a schematic structural diagram of a special machine laminating apparatus in an embodiment;
FIG. 2 is a top view of the structure of the blank holder, the forming die and the hemming mechanism in the embodiment;
FIG. 3 is a cross-sectional view A-A of a top view of the blank holder, forming die and hemming mechanism of the embodiment;
FIG. 4 is a schematic view of a tire mold structure in an embodiment;
FIG. 5 is a schematic view of a structure of a pressing plate according to an embodiment;
fig. 6 is a schematic structural view of a cylinder sliding unit in the embodiment;
fig. 7 is a schematic structural view of another cylinder sliding unit in the embodiment;
FIG. 8 is a schematic view of the structure of the base member in the embodiment;
FIG. 9 is a partial cross-sectional view B-B of a schematic structural view of a base member in an embodiment;
FIG. 10 is a D-view of the cylinder slide unit of the embodiment mounted on the base member;
FIG. 11 is a schematic view showing the upper side structure of the tire mold mounting member in the embodiment;
FIG. 12 is a schematic view showing the structure of the lower side of the tire mold mounting member in the embodiment;
FIG. 13 is a schematic view of the structure of a displacement sensing member in an embodiment;
fig. 14 is a schematic structural view of a press driving part in the embodiment;
fig. 15 is an E-direction view of a structural schematic diagram of a nip drive member in the embodiment;
FIG. 16 is a partial top view of a schematic structural view of a nip drive assembly in an embodiment;
fig. 17 is a schematic diagram of the operation in the embodiment.
In the figure: 1. a moulding bed; 2. a pressing plate; 3. pre-pressing the insert; 4. a final pressing insert; 5. a tool apron; 6. a gasket; 7. a balance limiting block; 8. balance guide block; 9. adjusting the gasket; 10. a small mounting plate; 11.1, a first proximity switch; 11.2, a second proximity switch; 11.3, a third proximity switch; 11.4, a fourth proximity switch; 11.5, a fifth proximity switch; 12. guide pin balance block; 13. a balance mounting seat; 14. an outer plate positioning structure; 15. an inner plate positioning structure; 17. a cylinder sliding unit; 19. a cylinder slide plate; 20. a guide plate; 21. a guide cover plate; 22. a limiting block; 23. a cylinder mounting plate; 24. a bracket; 25. a pin shaft; 26. a cylinder; 27. a screw; 28. a nut; 29. a knuckle bearing; 30. a key; 31. a base member; 33. a small limiting block; 34. a small gasket; 35. a guide rod; 36. a support-shaped block; 37. a foot margin assembly; 38. a sensor holder; 39. a support; 40. a tire mold mounting member; 41. a tire mold mounting seat; 42. a guide slide plate; 43. a limiting plate; 44. a cover plate; 45. a pin; 46. a final pressure limiting block; 47. the limiting block adjusts the gasket; 48. a pre-pressing limiting block; 49. a mounting bracket; 50. a top block; 51. a displacement sensing member; 52. a micropulse displacement sensor; 53. a displacement sensor bracket, 54 and a scale; 55. a scale support; 56. positioning a magnet; 57. a pointer; 58. a pointer support; 59. a pressing driving part; 60. a frame; 61. a guide rail; 61.1, a slider; 62. a slide plate; 63. a transition plate; 63.1, a fixed plate; 65. an upper end gasket; 66. a lower end gasket; 67. a spacer for fixing the plate; 68. a first driving mechanism; 69. a second driving mechanism; 70. a binaural ring mount; 71. a trunnion support; 72. a cylinder support; 73. a sensor holder; 74. pneumatic safety pin mechanism; 75. and (5) limiting auxiliary tools.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front," "rear," "head," "tail," and the like are used as an orientation or positional relationship based on that shown in the drawings, merely to facilitate description of the invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "connected," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Referring to the drawings in the specification, the invention provides a technical scheme that: a special plane lamination device for laminating an inner plate and an outer plate, comprising:
the pressing driving component 59, wherein the pressing driving component 59 comprises a frame 60, a guide rail 61, a pressing driving plate and a pressing driving mechanism, the guide rail 61 is arranged on the side wall of the frame 60, the pressing driving plate is in sliding connection with the guide rail 61, and the pressing driving mechanism drives the pressing driving plate to move along the guide rail 61;
the material pressing plate 2 is fixedly arranged on the material pressing driving plate;
a base member 31, wherein a receiving cavity is arranged in the base member 31, a guide rod 35 is arranged on the inner wall of the receiving cavity, and the frame 60 is fixed on the base member 31;
the tire mold mounting component 40 is provided with a sliding guide groove, the tire mold mounting component 40 is arranged in the accommodating cavity, and the base component 31 is in sliding connection with the tire mold mounting component 40 through the matching of the sliding guide groove and the guide rod 35;
the servo driving pressing device 01 is arranged in the accommodating cavity, is positioned below the tire mold mounting part 40 and drives the tire mold mounting part 40 to move up and down in the accommodating cavity;
a tire mold 1, the tire mold 1 being disposed above the tire mold mounting member 40;
the material pressing plate 2 is arranged opposite to the tire mold 1, the material pressing plate 2 is provided with a material pressing position close to the tire mold 1 and a separating position separated from the tire mold 1, and when the material pressing plate 2 and the tire mold 1 are positioned at the material pressing position, the outer plate and the inner plate between the material pressing plate 2 and the tire mold 1 are clamped.
Preferably, the tire mold 1 comprises a supporting structure, two balance limiting blocks 7, two balance guide blocks 8, an adjusting gasket 9, a small mounting plate 10, a first proximity switch 11.1 and an outer plate positioning structure 14; the supporting structure is arranged at four corners of the tire mold 1, and the balance limiting block 7 and the balance guide block 8 are respectively and diagonally arranged on the supporting structure through the adjusting gaskets 9; the balance guide block 8 is provided with a guide hole, a platform is arranged on the side surface of the balance guide block, the small mounting plate 10 is arranged on the platform, and the first proximity switch 11.1 is arranged on the small mounting plate 10 and used for detecting whether the material pressing plate 2 is in a material pressing state or not; the outer plate positioning structure 14 is arranged around the part area of the tire mold 1; the pressing plate 2 comprises a balance mounting seat 13, two balance limiting blocks 7, two guide pin balance blocks 12 and an inner plate positioning structure 15; the balance mounting seats 13 are arranged at four corners of the pressing plate 2, and the two balance limiting blocks 7 and the two guide pin balance blocks 12 are respectively diagonally mounted on the balance mounting seats 13 through the adjustment gaskets 9; the middle of the guide pin balance block 12 is provided with a guide pin structure which is arranged corresponding to the guide hole of the balance guide block 8; an inner plate positioning structure 15 is arranged on the material pressing plate 2.
Preferably, the folding mechanism is further included; the flanging mechanism comprises a cylinder sliding unit 17, a pre-pressing insert 3, a final-pressing insert 4 and a cutter holder 5; the pre-pressing insert 3 and the final pressing insert 4 are arranged on the side wall of the tool apron 5, which faces the tire mold 1, and the pre-pressing insert 3 is arranged above the final pressing insert 4; the cylinder sliding unit 17 comprises a limiting mechanism, a cylinder mounting plate 23, a bracket 24, a cylinder sliding plate 19 and a cylinder 26, wherein the limiting mechanism is mounted on the base part 31, the bracket 24 is connected with the cylinder sliding plate 19, the bracket 24 is connected with the end of a sliding rod of the cylinder 26, the tool apron 5 is mounted above the cylinder sliding plate 19, the cylinder body of the cylinder 26 is fixed on the cylinder mounting plate 23, the cylinder mounting plate 23 is fixedly connected with the base part 31, and the cylinder sliding plate 19 is matched and slidingly connected with the limiting mechanism; the cylinder 26 is used for driving the cylinder sliding plate 19 so as to drive the tool apron 5 to move in a telescopic way.
In the above embodiment, the limiting mechanism includes a limiting block 22 and a guiding cover 21 for limiting the moving space of the cylinder slide 19 up and down, left and right, the upper, lower, and side surfaces of the left and right ends of the cylinder slide 19 are provided with guiding plates 20, the upper end of one large boss of the front end of the cylinder slide 19 is provided with the guiding plate 20, the limiting block 22 is fixed to the platform above the base 31, the guiding cover 21 is mounted on the guiding plate 20 of the upper part of the left and right ends of the cylinder slide 19, the guiding cover 21 is fixed near the middle front end of two adjacent guiding plates 20 below the cylinder slide 19 above the base 31, and the bracket 24 is mounted by the key 30 lying in the left and right direction. The front end of the rod of the air cylinder 26 is provided with a joint bearing 29, and the joint bearing 29 is connected with the bracket 24 through a pin shaft 25. The front flange of the cylinder 26 is connected to a cylinder mounting plate 23, and the mounting plate 23 is fixed to a platform on the side of the base 31. The screw 27.1 is fixed to the side of the bracket 24 and the nut 28.1 assists in preventing loosening. The cylinder sliding unit 17 may be configured as a single cylinder sliding unit, a double cylinder sliding unit or a multi cylinder sliding unit, and the cylinder sliding unit 17 may be actually selected according to the actual state of the product.
Preferably, the base member 31 further comprises: a small limiting block 33, a supporting-type block 36, a foot component 37 and a fifth proximity switch 11.5; the small limiting block 33 is arranged on the base part 31 through a small gasket 34, a limiting boss is arranged at the front end of the cylinder sliding plate 19, and the small limiting block 33 is correspondingly arranged with the limiting boss; a lower edge of the base member 31 is provided with a foot assembly 37 for leveling the apparatus; the proximity switch 11.5 is mounted on a support 39 through a sensor fixing seat 38, the support 39 is fixedly mounted on the outer wall of the base part 31, and the proximity switch 11.5 is used for detecting the position of the cylinder slide plate 19; the bottom of the accommodating cavity is provided with a supporting platform, the supporting platform is provided with a plurality of supporting shaped blocks 36, two through holes are formed in the inner sides of the supporting platforms at the two ends, the supporting shaped blocks 36 penetrate through the through holes and are arranged on the base 32 from the lower part, the upper part of the supporting shaped blocks 36 is provided with grooves with shapes, the shapes of the grooves are composed of a convex circle a, a downward inclined plane b, a concave circle c and an upward inclined plane d, the base 32 is provided with two grooves with shapes on the outer side edges of the supporting platforms at the two ends, and the shapes of the grooves are composed of the convex circle a and the downward inclined plane b; the servo driving pressing device 01 is arranged on the supporting platform; a base through groove is formed in the side wall of the base part 31, and is used for conveying the servo driving pressing device 01 to the supporting platform in the accommodating cavity through the base through groove and positioning by the supporting block 36; the guide rods 35 are horizontally installed in four directions of the inner cavity, fixed from the outer side, and the lower portion is in contact with the platform on the base member 31.
Preferably, the tire mold mounting member 40 includes: the tire mold comprises a tire mold mounting seat 41, a guide slide plate 42, a big end pin 45, a final pressure limiting block 46, a pre-pressing limiting block 48 and a top block 50; the outer wall of the tire mold mounting seat 41 is provided with a slide guiding groove, the opposite inner wall of the slide guiding groove is provided with a slide guiding plate 42, the slide guiding plate 42 is in matched sliding connection with the guide rod 35, and the upper and lower ends of the slide guiding plate 42 are fixed at the two ends of the upper and lower through grooves of the tire mold mounting seat 41 through limiting plates 43. Two ends of the cover plate 44 are arranged on the limiting plates 43 for fixing the two guide slide plates 42 for dust prevention; the pin 45 is arranged at the upper part of the tire mold mounting seat 41, and the tire mold 1 is positioned and arranged on the tire mold mounting seat 41 through the pin 45; the tire mold mounting seat 41 is provided with a limiting groove, the final pressure limiting block 46 is mounted on the upper part of the tire mold mounting seat 41, and the final pressure limiting block 46 is correspondingly arranged with the limiting boss; the pre-pressing limiting block 48 is arranged on the mounting bracket 49 through a limiting block adjusting gasket 47, and the side surface of the mounting bracket 49 is arranged in the limiting groove; the ejector block 50 is mounted in the tire mold mounting seat 41 and has an abutting position and a separating position with the servo drive pressing device 01.
Preferably, a displacement sensing member 51 is further included for feeding back the position of the tire mold mounting seat 41; the displacement sensing part 51 comprises a micropulse displacement sensor 52, a scale 54, a positioning magnet 56, a pointer bracket 58 and a pointer 57; the micropulse displacement sensor 52 and the displacement sensor bracket 53 are installed at the side of the base member 31, and the displacement sensor bracket 53 supports the micropulse displacement sensor 52 from the lower part; the scale 54 is parallel to the micropulse displacement sensor 52 and is arranged on the scale bracket 55, and the scale bracket 55 is arranged on the side surface of the base part 31 and is correspondingly arranged with the micropulse displacement sensor 52; the pointer 57 is mounted on a pointer bracket 58, and an arrow points to the scale mark of the scale and is arranged corresponding to the scale 54; the positioning magnet 56 is mounted at the lower part of the pointer support 58, the positioning magnet 56 is parallel to the micropulse displacement sensor 52 and is positioned at the outer side of the micropulse displacement sensor 52, the pointer support 58 is mounted on the tire mold mounting part 40, and the change of the up-down stroke of the tire mold mounting seat 41 can be more intuitively understood through the indication of the scale.
Preferably, the material pressing driving plate comprises a sliding block 61.1, a sliding plate 62, a transition plate 63 and a fixing plate 63.1; the guide rails 61 are arranged in pairs, and the two guide rails 61 in the pairs are arranged in parallel; the sliding block 61.1 is arranged on the sliding plate 62, and the transition plate 63 is fixedly connected with the sliding plate 62 through an upper end gasket 65 and a lower end gasket 66; the transition plate 63 is provided with a fixed plate 63.1, and the sliding block 61.1 is in matched sliding connection with the guide rail; preferably, guide rail grooves are formed in two sides of the guide rail, and the sliding blocks 61.1 are in matched sliding connection with the guide rail grooves; the material pressing plate 2 is fixedly connected with the fixed plate 63.1, and the position is adjusted according to the condition of the workpiece; the pressing driving mechanism comprises a first driving mechanism 68 and a second driving mechanism 69; the first driving mechanism 68 and the second driving mechanism 69 are respectively provided with a sliding rod, and the ends of the sliding rods are respectively connected to the left side and the right side of the sliding plate 62 through double-lug ring supports 70; the first and second drive mechanisms 68, 69 are mounted to a cylinder mount 72 by a trunnion mount 71, the bottom end of the trunnion mount 71 resting on a step of the cylinder mount 72, the cylinder mount 72 being mounted on a side wall of the frame 60.
Preferably, a second proximity switch 11.2, a third proximity switch 11.3, a fourth proximity switch 11.4 and a sensing screw 27.2 are also included; the second proximity switch 11.2, the third proximity switch 11.3 and the fourth proximity switch 11.4 are respectively fixed on a sensor bracket 73 through a sensor fixing seat 38, the sensor bracket 73 is arranged on the frame 60, the sensing screw 27.2 is arranged on the pressing driving plate, the second proximity switch 11.2, the third proximity switch 11.3 and the fourth proximity switch 11.4 are respectively arranged corresponding to the sensing screw 27.2, and the second proximity switch 11.2, the third proximity switch 11.3 and the fourth proximity switch 11.4 are respectively arranged at three positions h, i and j from top to bottom and are used for detecting the position of the sliding plate 62. The h-bit signal represents that the pressing plate reaches the upper end, the i-bit signal represents that the pressing plate reaches the falling speed reduction position, and the j-bit signal represents that the pressing plate reaches the loading position.
Preferably, the safety device also comprises a pneumatic safety pin mechanism 74, a hand pull rod safety mechanism 02 and a limit auxiliary tool 75; the pneumatic shear pin mechanism 74 is mounted on the inside of the frame 60, the shear pin on the shear pin mechanism 74 corresponding to the aperture e in the slide plate 62; the sliding plate 62 is provided with a first boss f, and a safety pin on the hand-pulling rod safety mechanism 02 is arranged corresponding to the first boss f on the sliding plate 62; the sliding plate 62 is provided with a second boss g, the limiting auxiliary tool 75 is fixed on the base component 31, the limiting auxiliary tool 75 is used when the first belt is debugged, and is used for limiting the sliding plate 62 to stop when falling a certain distance before the upper member position so as to observe the condition between the pressing material and the member, avoid the interference between the inner plate positioning structure 15 and the inner plate member, and the supporting surface of the limiting auxiliary tool 75 is correspondingly arranged with the second boss g.
Preferably, another aspect provides a method for processing press-fit of a special machine, which adopts the special machine press-fit device described in any one of the above, and includes the following steps:
the special machine pressing equipment waits for feeding, and the die 1 and the pressing plate 2 are positioned at the separation position;
the die 1 is in a pressing state under the common driving of the first driving mechanism 68 and the second driving mechanism 69 at the l-to-k position in the pre-pressing process and the n-to-m position in the final pressing process, and the servo driving pressing device 01 drives the die 1 to drive the die 2 to ascend, so that the pressing force and stability of the workpiece in the forming process are ensured;
in the pressing and retreating process, the die 1 moves downwards from the k position to the l position, the l position to the n position and the m position to the n position under the common driving of the first driving mechanism 68 and the second driving mechanism 69, and the die 1 moves downwards under the driving of the servo driving pressing device 01; wherein the descending speed of the former is faster than that of the latter, thereby realizing the synchronous following of the pressing plate 2 and the tire mold 1.
In the above embodiment, when the tire mold 1 is at the position l, the outer plate alpha 1 and the inner plate beta before lamination are put into the outer plate positioning structure 14 for positioning, and the finished product is completed in place; the shear pin of the pneumatic shear pin mechanism 74 retracts; the material pressing plate 2 descends under the common drive of the first drive mechanism 68 and the second drive mechanism 69, the material pressing plate 2 descends in a decelerating way when meeting the third proximity switch 11.3 at the position of i, the inner plate positioning structure 15 is positioned, the balance limiting block 7 and the guide pin balance block 12 which descend to the material pressing plate 2 complete the limit guide with the balance limiting block 7 and the balance guide block 8 on the tire mold 1, and the fourth proximity switch 11.4 of the material pressing plate 2 which descends to the position of j and the first proximity switch 11.1 on the tire mold 1 send a material pressing completion signal; the cylinder sliding unit 17 is driven by the cylinder 26 to advance from the position q to the p position; the tire mold 1 is driven by a servo driving pressing device 01 to rise from the l position to the k position, so that the pre-pressing of the plate materials from alpha 1 to alpha 2 is realized; the tire mold 1 descends from the k position to the l position under the driving of the servo driving pressing device 01; the cylinder sliding unit 17 is driven by the cylinder 26 to retreat from the p position to the position q; the tire mold 1 descends from the l position to the n position under the drive of the servo driving pressing device 01; the cylinder sliding unit 17 is driven by the cylinder 26 to advance from the position q to the p position; the tire mold 1 is driven by the servo driving pressing device 01 to rise from the n position to the m position, so that the final pressing of the plate materials from alpha 2 to alpha 3 is realized; maintaining the pressure for 0.5-1S; the tire mold 1 is driven by the servo driving pressing device 01 to descend from the m position to the n position, and the cylinder sliding unit 17 is driven by the cylinder 26 to retreat from the p position to the q position; the second proximity switch 11.2 which is driven by the first driving mechanism 68 and the second driving mechanism 69 to ascend to the h position by the material pressing plate 2 sends out a signal, and meanwhile, the tire mold 1 is driven by the servo driving pressing device 01 to ascend from the n position to the l position; the shear pin of the pneumatic shear pin mechanism 74 is extended and the pressed part is removed. The automatic working cycle is completed, and the pressing production of a product is realized.
In the l-to-k position of the pre-press-fit die 1 and the n-to-m position of the final press-fit process die 1, the pressing plate 2 is in a pressing state under the common drive of the first drive mechanism 68 and the second drive mechanism 69, and the servo drive press-fit device 01 drives the pressing plate 2 to ascend by driving the die 1, so that the pressing force and stability of the workpiece forming process are ensured; in the pressing and retreating process, the clamping fixture 1 is driven by the first driving mechanism 68 and the second driving mechanism 69 to descend from the k-position, the l-position, the n-position and the m-position, the clamping fixture 1 is driven by the servo driving pressing device 01 to descend, wherein the descending speed of the clamping fixture 1 is faster than the descending speed of the servo driving pressing device, synchronous following of the clamping fixture 2 and the clamping fixture 1 is achieved, and stability of the relative positions of the outer plate alpha and the inner plate beta is guaranteed. Therefore, the quality of the workpiece in the pressing process is ensured.
The servo driving pressing device 01 drives the tire mold 1 to finish the pre-pressing k position and the final pressing m position, and the stop of the servo motor is controlled by a weighing sensor and a micro-pulse displacement sensor 52 in the servo driving pressing device 01. According to the requirements of maximum force of pre-pressing force and final pressing force of the pressing part, defining a force value of a weighing sensor for activating a servo motor to stop rotating when the pre-pressing is finished at a k position and the final pressing is finished at an m position; according to the angle condition of the pre-pressed workpiece and the press thickness condition of the final press, a displacement value of the micro-pulse displacement sensor 52 for activating the servo motor to stop rotating is defined. When the tire mold 1 reaches the position of the pre-pressing k and the position of the final pressing m, which signal of the weighing sensor and the micropulse displacement sensor 52 reaches the required value, the rotation of the servo motor is activated by which signal to stop, so that the control of a bidirectional closed loop is formed, and the pressing quality of the workpiece is ensured and the workpiece cannot be damaged due to overload of equipment.
When the equipment needs to stop running for a long time, the die 1 is driven by the servo driving pressing device 01 to descend to the lowest o position, the servo driving pressing device 01 continues to descend, and the gap between the servo driving pressing device 01 and the bottom surface of the top block 50 is ensured to be empty, so that the servo driving pressing device 01 is ensured to be in an unstressed state, and the durability of the equipment is ensured.
During debugging and maintenance of the equipment, misoperation of any external personnel needs to be guaranteed, and the equipment state set by the operators cannot be changed, so that personal safety of the operators is guaranteed. In particular, the pressing plate 2 of the device is arranged on the driving part, belongs to a high-altitude falling structure, and is more required to prevent accidental falling.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. A special plane lamination equipment for pressfitting inner panel and planking, its characterized in that includes:
the pressing driving component (59), the pressing driving component (59) comprises a frame (60), a guide rail (61), a pressing driving plate and a pressing driving mechanism, the guide rail (61) is arranged on the side wall of the frame (60), the pressing driving plate is in sliding connection with the guide rail (61), and the pressing driving mechanism drives the pressing driving plate to move along the guide rail (61);
the material pressing plate (2), the material pressing plate (2) is fixedly arranged on the material pressing driving plate;
a base part (31), wherein a containing cavity is arranged in the base part (31), a guide rod (35) is arranged on the inner wall of the containing cavity, and the frame (60) is fixed on the base part (31);
the tire mold mounting component (40) is provided with a sliding guide groove, the tire mold mounting component (40) is arranged in the accommodating cavity, and the base component (31) is in sliding connection with the tire mold mounting component (40) through the matching of the sliding guide groove and the guide rod (35);
the servo driving pressing device (01) is arranged in the accommodating cavity, is positioned below the tire mold mounting component (40), and drives the tire mold mounting component (40) to move up and down in the accommodating cavity;
a tire mold (1), the tire mold (1) being disposed above the tire mold mounting member (40);
the material pressing plate (2) is arranged opposite to the tire mold (1), the material pressing plate (2) is provided with a material pressing position close to the tire mold (1) and a separation position separated from the tire mold (1), and when the material pressing plate (2) and the tire mold (1) are positioned at the material pressing position, the outer plate and the inner plate between the material pressing plate (2) and the tire mold (1) are clamped.
2. The special machine pressing equipment according to claim 1, wherein the tire mold (1) comprises a supporting structure, two balance limiting blocks (7), two balance guide blocks (8), an adjusting gasket (9), a small mounting plate (10), a first proximity switch (11.1) and an outer plate positioning structure (14); the supporting structure is arranged at four corners of the tire mold (1), and the balance limiting block (7) and the balance guide block (8) are respectively and diagonally arranged on the supporting structure through the adjusting gaskets (9); the balance guide block (8) is provided with a guide hole, a platform is arranged on the side face of the balance guide block, the small mounting plate (10) is arranged on the platform, and the first proximity switch (11.1) is arranged on the small mounting plate (10) and used for detecting whether the material pressing plate (2) is in a material pressing state or not; the outer plate positioning structure (14) is arranged around the part area of the tire mold (1); the material pressing plate (2) comprises a balance mounting seat (13), two balance limiting blocks (7), two guide pin balancing blocks (12) and an inner plate positioning structure (15); the balance mounting seats (13) are arranged at four corners of the material pressing plate (2), and the balance limiting blocks (7) and the guide pin balance blocks (12) are respectively diagonally mounted on the balance mounting seats (13) through the adjustment gaskets (9); the middle of the guide pin balancing block (12) is provided with a guide pin structure which is arranged corresponding to the guide hole of the balancing guide block (8); an inner plate positioning structure (15) is arranged on the material pressing plate (2).
3. The special machine pressing equipment according to claim 1, further comprising a flanging mechanism; the flanging mechanism comprises an air cylinder sliding unit (17), a pre-pressing insert (3), a final-pressing insert (4) and a cutter holder (5); the pre-pressing insert (3) and the final pressing insert (4) are arranged on the side wall of the tool apron (5) facing the tire mold (1), and the pre-pressing insert (3) is arranged above the final pressing insert (4); the cylinder sliding unit (17) comprises a limiting mechanism, a cylinder mounting plate (23), a bracket (24), a cylinder sliding plate (19) and a cylinder (26), wherein the limiting mechanism is mounted on the base component (31), the bracket (24) is connected with the cylinder sliding plate (19), the bracket (24) is connected with the end of a sliding rod of the cylinder (26), the tool apron (5) is mounted above the cylinder sliding plate (19), a cylinder body of the cylinder (26) is fixed on the cylinder mounting plate (23), the cylinder mounting plate (23) is fixedly connected with the base component (31), and the cylinder sliding plate (19) is in matched sliding connection with the limiting mechanism; the cylinder (26) is used for driving the cylinder sliding plate (19) so as to drive the tool apron (5) to move in a telescopic mode.
4. A special machine lamination device according to claim 3, characterized in that said base member (31) further comprises: a small limiting block (33), a support-shaped block (36), a foot component (37) and a fifth proximity switch (11.5); the small limiting block (33) is arranged on the base part (31), a limiting boss is arranged at the front end of the air cylinder sliding plate (19), and the small limiting block (33) is arranged corresponding to the limiting boss; the lower edge of the base part (31) is provided with a foot assembly (37); the proximity switch (11.5) is fixedly arranged on the outer wall of the base part (31), and the proximity switch (11.5) is used for detecting the position of the cylinder sliding plate (19); the bottom of the accommodating cavity is provided with a supporting platform, the supporting platform is provided with a plurality of supporting-shaped blocks (36), and the servo driving pressing device (01) is arranged on the supporting platform; the side wall of the base part (31) is provided with a base through groove, and the base through groove is used for conveying the servo driving pressing device (01) to the supporting platform in the accommodating cavity through the base through groove and is positioned by the supporting block (36).
5. A machine-specific stitching device according to claim 4, wherein said matrix-mounting member (40) comprises: the tire mold comprises a tire mold mounting seat (41), a guide slide plate (42), a big end pin (45), a final pressure limiting block (46), a pre-pressing limiting block (48) and a top block (50); a slide guiding groove is formed in the outer wall of the tire mold mounting seat (41), the slide guiding plate (42) is arranged on the opposite inner wall of the slide guiding groove, and the slide guiding plate (42) is in matched sliding connection with the guide rod (35); the large head pin (45) is arranged at the upper part of the tire mold mounting seat (41), and the tire mold (1) is positioned and arranged on the tire mold mounting seat (41) through the large head pin (45); the tire mold mounting seat (41) is provided with a limiting groove, the final pressure limiting block (46) is mounted on the upper part of the tire mold mounting seat (41), and the final pressure limiting block (46) is correspondingly arranged with the limiting boss; the pre-pressing limiting block (48) is arranged in the limiting groove; the ejector block (50) is arranged in the tire mold mounting seat (41) and has an abutting position and a separating position with the servo driving pressing device (01).
6. A special machine stitching device according to claim 1, further comprising a displacement sensing member (51); the displacement sensing component (51) comprises a micropulse displacement sensor (52), a scale (54), a positioning magnet (56), a pointer bracket (58) and a pointer (57); the micropulse displacement sensor (52) is mounted on the side of the base part (31); the scale (54) is arranged on the side surface of the base part (31) and is correspondingly arranged with the micropulse displacement sensor (52); the pointer (57) is arranged on a pointer bracket (58) and is arranged corresponding to the scale (54); the pointer support (58) is arranged at the lower part of the pointer support (58), the positioning magnet (56) is parallel to the micropulse displacement sensor (52) and is positioned at the outer side of the micropulse displacement sensor (52), and the pointer support (58) is arranged on the tire mold mounting component (40).
7. A special machine pressing apparatus according to claim 1, wherein,
the material pressing driving plate comprises a sliding block (61.1), a sliding plate (62), a transition plate (63) and a fixing plate (63.1); the guide rails (61) are arranged in pairs, and the two guide rails (61) in the pairs are arranged in parallel; the sliding block (61.1) is arranged on the sliding plate (62), and the transition plate (63) is fixedly connected with the sliding plate (62); the transition plate (63) is provided with a fixed plate (63.1), and the sliding block (61.1) is matched and connected with the guide rail in a sliding manner; the material pressing plate (2) is fixedly connected with the fixed plate (63.1);
the material pressing driving mechanism comprises a first driving mechanism (68) and a second driving mechanism (69); the first driving mechanism (68) and the second driving mechanism (69) are arranged on the side wall of the frame (60); the first driving mechanism (68) and the second driving mechanism (69) are provided with sliding rods, and the ends of the sliding rods are respectively connected to the left side and the right side of the sliding plate (62).
8. A special machine lamination device according to claim 1, characterized in that it further comprises a second proximity switch (11.2), a third proximity switch (11.3), a fourth proximity switch (11.4) and a sensing screw (27.2); the second proximity switch (11.2), the third proximity switch (11.3) and the fourth proximity switch (11.4) are respectively arranged on the frame (60), the induction screw (27.2) is arranged on the pressing driving plate, and the second proximity switch (11.2), the third proximity switch (11.3) and the fourth proximity switch (11.4) are respectively and correspondingly arranged with the induction screw (27.2).
9. The special press-fit equipment of claim 7, further comprising a pneumatic safety pin mechanism (74), a hand pull safety mechanism (02) and a limit auxiliary tool (75); the pneumatic safety pin mechanism (74) is arranged on the inner side of the frame (60), and the safety pin on the safety pin mechanism (74) corresponds to a hole e on the sliding plate (62); the sliding plate (62) is provided with a first boss f, and a safety pin on the hand-pull rod safety mechanism (02) is correspondingly arranged with the first boss f on the sliding plate (62); the sliding plate (62) is provided with a second boss g, the limiting auxiliary tool (75) is fixed on the base part (31), and a supporting surface of the limiting auxiliary tool (75) is correspondingly arranged with the second boss g.
10. A method for processing special machine lamination, characterized in that a special machine lamination device as defined in any one of claims 1 to 9 is adopted, comprising the following steps:
the special machine pressing equipment waits for feeding, and the forming die (1) and the pressing plate (2) are positioned at the separation position;
in the pre-pressing process, the die (1) is at a position from l to k, and in the final pressing process, the die (1) is at a position from n to m, the pressing plate (2) is in a pressing state under the common driving of the first driving mechanism (68) and the second driving mechanism (69), and the servo driving pressing device (01) drives the pressing plate (2) to move upwards by driving the die (1), so that the pressing force and stability of a workpiece in the forming process are ensured;
in the pressing and retreating process, the die (1) moves downwards from the k position to the l position, the l position to the n position and the m position to the n position under the common driving of the first driving mechanism (68) and the second driving mechanism (69), and the die (1) moves downwards under the driving of the servo driving pressing device (01); the descending speed of the former is faster than that of the latter, so that the synchronous following of the material pressing plate (2) and the tire mould (1) is realized.
CN202210185149.6A 2022-02-28 2022-02-28 Special machine pressing equipment and method Active CN114798931B (en)

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CN202210185149.6A CN114798931B (en) 2022-02-28 2022-02-28 Special machine pressing equipment and method

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Application Number Priority Date Filing Date Title
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104475603A (en) * 2014-12-03 2015-04-01 安徽江淮汽车股份有限公司 Binding die compressing structure
CN205270597U (en) * 2015-12-15 2016-06-01 奇瑞汽车股份有限公司 Novel press fitting die utensil planking location structure
CN106077207A (en) * 2016-08-24 2016-11-09 中国第汽车股份有限公司 The oblique concora crush of one side closes plain type press fit device and the compression method of product
WO2022007363A2 (en) * 2020-07-08 2022-01-13 安徽巨一科技股份有限公司 High flexibility table-style hemming machine based on principle of segmented control and hemming method

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104475603A (en) * 2014-12-03 2015-04-01 安徽江淮汽车股份有限公司 Binding die compressing structure
CN205270597U (en) * 2015-12-15 2016-06-01 奇瑞汽车股份有限公司 Novel press fitting die utensil planking location structure
CN106077207A (en) * 2016-08-24 2016-11-09 中国第汽车股份有限公司 The oblique concora crush of one side closes plain type press fit device and the compression method of product
WO2022007363A2 (en) * 2020-07-08 2022-01-13 安徽巨一科技股份有限公司 High flexibility table-style hemming machine based on principle of segmented control and hemming method

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汽车覆盖件包边机及油压机上压合模的研究;林琼;宫正军;;汽车工艺与材料(第12期);全文 *

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