CN114798095B - Rubber steel composite lining plate and manufacturing process thereof - Google Patents
Rubber steel composite lining plate and manufacturing process thereof Download PDFInfo
- Publication number
- CN114798095B CN114798095B CN202210418543.XA CN202210418543A CN114798095B CN 114798095 B CN114798095 B CN 114798095B CN 202210418543 A CN202210418543 A CN 202210418543A CN 114798095 B CN114798095 B CN 114798095B
- Authority
- CN
- China
- Prior art keywords
- rubber
- steel
- manganese wear
- plate
- steel composite
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 110
- 239000010959 steel Substances 0.000 title claims abstract description 110
- 229920001971 elastomer Polymers 0.000 title claims abstract description 82
- 239000005060 rubber Substances 0.000 title claims abstract description 82
- 239000002131 composite material Substances 0.000 title claims abstract description 47
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 229910052748 manganese Inorganic materials 0.000 claims abstract description 40
- 239000011572 manganese Substances 0.000 claims abstract description 40
- 230000008093 supporting effect Effects 0.000 claims abstract description 15
- 238000005520 cutting process Methods 0.000 claims abstract description 12
- 238000003466 welding Methods 0.000 claims abstract description 5
- 238000000034 method Methods 0.000 claims description 16
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 14
- 229910002804 graphite Inorganic materials 0.000 claims description 11
- 239000010439 graphite Substances 0.000 claims description 11
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims description 9
- 239000006229 carbon black Substances 0.000 claims description 8
- 239000003795 chemical substances by application Substances 0.000 claims description 8
- 239000011248 coating agent Substances 0.000 claims description 8
- 238000000576 coating method Methods 0.000 claims description 8
- IANQTJSKSUMEQM-UHFFFAOYSA-N 1-benzofuran Chemical compound C1=CC=C2OC=CC2=C1 IANQTJSKSUMEQM-UHFFFAOYSA-N 0.000 claims description 6
- 238000000465 moulding Methods 0.000 claims description 5
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 4
- 150000001875 compounds Chemical class 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 4
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 4
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 4
- 235000021355 Stearic acid Nutrition 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 3
- 239000010687 lubricating oil Substances 0.000 claims description 3
- 229910021382 natural graphite Inorganic materials 0.000 claims description 3
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 claims description 3
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 claims description 3
- 239000004014 plasticizer Substances 0.000 claims description 3
- 238000005498 polishing Methods 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 239000008117 stearic acid Substances 0.000 claims description 3
- KUAZQDVKQLNFPE-UHFFFAOYSA-N thiram Chemical compound CN(C)C(=S)SSC(=S)N(C)C KUAZQDVKQLNFPE-UHFFFAOYSA-N 0.000 claims description 3
- 229910000997 High-speed steel Inorganic materials 0.000 claims description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 2
- 229910045601 alloy Inorganic materials 0.000 claims description 2
- 239000000956 alloy Substances 0.000 claims description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 2
- 239000010426 asphalt Substances 0.000 claims description 2
- 239000004927 clay Substances 0.000 claims description 2
- 229910052570 clay Inorganic materials 0.000 claims description 2
- 238000013329 compounding Methods 0.000 claims description 2
- 239000011787 zinc oxide Substances 0.000 claims description 2
- 230000003712 anti-aging effect Effects 0.000 claims 5
- 229920003048 styrene butadiene rubber Polymers 0.000 claims 1
- 239000000463 material Substances 0.000 description 15
- 238000000227 grinding Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 6
- 239000003963 antioxidant agent Substances 0.000 description 5
- 230000003078 antioxidant effect Effects 0.000 description 5
- 238000009434 installation Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 229910000914 Mn alloy Inorganic materials 0.000 description 2
- OUBMGJOQLXMSNT-UHFFFAOYSA-N N-isopropyl-N'-phenyl-p-phenylenediamine Chemical compound C1=CC(NC(C)C)=CC=C1NC1=CC=CC=C1 OUBMGJOQLXMSNT-UHFFFAOYSA-N 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 2
- OCKPCBLVNKHBMX-UHFFFAOYSA-N butylbenzene Chemical compound CCCCC1=CC=CC=C1 OCKPCBLVNKHBMX-UHFFFAOYSA-N 0.000 description 2
- 229910001208 Crucible steel Inorganic materials 0.000 description 1
- LNSPFAOULBTYBI-UHFFFAOYSA-N [O].C#C Chemical group [O].C#C LNSPFAOULBTYBI-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229910001566 austenite Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000005482 strain hardening Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/18—Details
- B02C17/22—Lining for containers
- B02C17/225—Lining for containers using rubber or elastomeric material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Food Science & Technology (AREA)
- Laminated Bodies (AREA)
Abstract
The application discloses a rubber steel composite lining plate and a manufacturing process thereof, the rubber steel composite lining plate comprises a framework layer and a rubber layer, the rubber layer is arranged below the framework layer, the framework layer is an integral wavy high-manganese wear-resistant steel plate, a plurality of screw holes are cut on the middle line of the wavy high-manganese wear-resistant steel plate in the width direction along the length direction, supporting frames which are arranged in the length direction and the width direction are arranged on two sides of each screw hole, lining plates of the parallel and wavy high-manganese wear-resistant steel plates are arranged on the supporting frames, and corresponding mounting holes are formed in positions of the lining plates corresponding to the screw holes. The steel skeleton of the rubber steel composite lining plate is made of the one-step formed integral high-manganese wear-resistant steel plate, and compared with a skeleton formed by welding a plurality of blocks after cutting, the steel skeleton has fewer connecting lines with concentrated stress and better strength and stability.
Description
Technical Field
The application belongs to the technical field of composite materials, and particularly relates to a rubber steel composite lining plate and a manufacturing process thereof.
Background
The ball mill is a key device for crushing materials after the materials are crushed. The grinding bodies in the ball mill are generally steel balls, and are filled into cylinders according to different diameters and certain proportions, and steel segments can also be used as the grinding bodies. The grinding material is selected according to the granularity of the grinding material, the material is put into the cylinder body by the hollow shaft at the feeding end of the ball mill, when the ball mill cylinder rotates, the grinding body is attached to the cylinder liner plate and taken away by the cylinder body under the action of inertia and centrifugal force and the friction force, when the grinding material is brought to a certain height, the grinding material is thrown down under the action of gravity of the grinding material, and the falling grinding body breaks up the material in the cylinder body like a projectile. The lining of dry mill in the industries of mineral dressing, building materials and the like mostly uses a steel lining plate made of all-high manganese alloy, but has heavy weight, high energy consumption, high labor cost during installation and replacement, high noise during operation and great influence on environment.
The existing rubber and high manganese alloy composite steel lining plate has the problems of insufficient supporting force of a steel skeleton, easiness in forming cracks, immature technology of rubber composite forming and the like, and the steel skeleton assembled by a plurality of steel plates is poor in stability and cannot meet the use requirement of a ball mill.
Disclosure of Invention
The application aims to solve the technical problems of insufficient supporting force and difficult shaping of a steel skeleton, overcomes the defects and the shortcomings in the background art, and provides a rubber steel composite lining plate and a manufacturing process thereof.
In order to solve the technical problems, the technical scheme provided by the application is as follows:
the utility model provides a compound welt of rubber steel, includes framework layer and rubber layer, the rubber layer sets up in the framework layer below, the framework layer is holistic high manganese wear-resisting steel sheet of wave formula, on the width direction midline of the high manganese wear-resisting steel sheet of wave formula, along length direction cutting there are a plurality of screw holes, screw hole both sides are provided with the support frame of arranging along length, width direction, be provided with the welt of parallel and the high manganese wear-resisting steel sheet of wave formula on the support frame, the welt corresponds the position with the screw hole and has seted up corresponding mounting hole.
The screw holes of the rubber steel composite lining plate are required to be combined with corresponding fasteners, and corresponding mounting holes are formed in the positions of the lining plate corresponding to the screw holes, so that the screw cap can be conveniently mounted and used.
Preferably, a plurality of width direction support frames tangent to two sides of the screw hole are arranged below the wavy high-manganese wear-resistant steel plate, two length direction support frames are connected between the two width direction support frames at the outermost side, and the end points of the rest width direction support frames are connected with the length direction support frames. More preferably, the number of the supporting frames in the width direction is four, and the number of the supporting frames in the length direction is two.
The support frame structure has good fixedly connection and supporting effects in the length and width directions, can effectively deform in multiple aspects, is perpendicular to the steel plate, and occupies no more space than the rubber layer when being compounded with the rubber layer.
Preferably, the screw holes are vulcanized and matched with the fastening nuts of the corresponding parts. The screw holes are cut, and an installation space is reserved for the fastening nuts. Preferably, the rubber steel composite lining plate is spliced by a plurality of blocks and is applied to the inner wall of any one of a ball mill, a stirrer and a crusher, and the rubber layer of the rubber steel composite lining plate is used as the inner wall surface.
The inner wall of the ball mill, the stirrer and the crusher is frequently combined with materials at a high speed, so that on one hand, the inner wall is required to be guaranteed to have strong friction force and high flexibility, the materials are not damaged, on the other hand, the inner wall is often worn, and the replacement is often required. The composite lining plate is used as an inner wall material, the skeleton layer ensures the supportability of the inner wall surface, the rubber layer ensures the flexibility of the inner wall, and after the rubber layer of the lining plate is worn, a plurality of pieces of the lining plate are spliced and applied to a ball mill and the like, so that the lining plate is easy to replace, can be repeatedly used in a manner of vulcanizing the composite rubber again, and is environment-friendly.
Preferably, the rubber raw materials adopted by the rubber layer comprise:
preferably, the carbon black comprises N330 carbon black, the graphite comprises graphite SG6 and/or graphite SG3, the vulcanizing agent comprises stearic acid, the plasticizer comprises coumarone, the antioxidant comprises at least one of antioxidant 4010Na, antioxidant BLE-W and antioxidant RD, and the accelerator comprises at least one of accelerator CBS, accelerator DM and accelerator TMTD.
Under the same technical conception, the application also provides a manufacturing process of the rubber steel composite lining plate, which comprises the following steps:
(1) Heating the high-manganese wear-resistant steel plate to 180-220 ℃ and preserving heat for 20-40min;
(2) Cold-pressing the high-manganese wear-resistant steel plate and the rubber layer by adopting a die for one-step molding to obtain a wavy high-manganese wear-resistant steel plate;
(3) Cutting screw holes on the wavy high-manganese wear-resistant steel plate, and welding a supporting frame and a lining plate;
(4) And vulcanizing the screw holes, compounding the rubber layer again, polishing and rust removing to obtain the rubber steel compound lining plate.
In order to ensure the structure and performance, the traditional high-manganese wear-resistant steel is required to be subjected to water toughening before leaving the factory, and the high-manganese wear-resistant steel after the water toughening is of an austenite structure without precipitation, so that better mechanical and wear-resistant performances can be ensured. For the finished high-manganese wear-resistant steel after the water toughening treatment, the steel plate is heated and insulated, so that the internal stress of the steel plate can be effectively removed, the stability of the steel plate in the subsequent cutting and forming processes is ensured, and the abnormal deformation caused by uneven internal stress is reduced.
Preferably, in the step (2), the mold is made of a composite material, the mold comprises a shell and an inner coating, the shell is made of at least one of carbon mold steel, alloy mold steel and high-speed steel, and the inner coating comprises at least one of natural graphite, clay, silicon carbide, alumina and silicon carbide. The special material die can ensure the hardness and strength of the die, meanwhile, the inner coating is made of the high-temperature-resistant material, the die has the effects of heat insulation and die protection, and the die deformation in the forming process is avoided, so that the abnormal deformation of the wavy high-manganese wear-resistant steel plate is avoided.
Preferably, the fillet R value of the die in the step (2) is the same as the thickness of the high-manganese wear-resistant steel plate. The forming precision of the wavy high-manganese wear-resistant steel plate can be effectively ensured; when the die is adopted to cold-press the high-manganese wear-resistant steel plate for one-time molding, lubricating oil is smeared at the die-pressed fillet, so that the high-manganese wear-resistant steel plate is prevented from micro-cracking.
Preferably, the screw holes are vulcanized, a rubber layer is compounded again at the screw holes, and the shape of the rubber layer corresponds to that of the fastening nuts matched with the screw holes.
Compared with the prior art, the application has the beneficial effects that:
(1) The application adopts the one-step formed integral high-manganese wear-resistant steel plate as the steel skeleton of the rubber steel composite lining plate, and compared with a skeleton formed by welding a plurality of blocks after cutting, the steel skeleton has fewer connecting lines with concentrated stress and better strength and stability.
(2) The arrangement mode of the framework layer support frames is designed, two tangential width direction support frames are arranged on two sides of the screw hole, the two length direction support frames are connected with each other, stress conditions in different directions are met, mechanical support is provided for each other by the length and width direction support frames, and deformation conditions of the support frames after stress are reduced. The screw holes are tangent lines, so that the screw holes are stress concentration points, and the support frames are arranged around the screw holes, so that the problem of stress concentration is relieved.
(3) The manufacturing process of the application ensures the stability of the heat-treated steel plate during cutting and forming, adopts special die steel, ensures the hardness and strength, ensures the R value of the die pressed fillet to be 1a (one-time plate thickness), and can effectively ensure the forming precision of the corrugated plate.
(4) The rubber layer has the temperature resistance of 150 ℃, the heat conduction performance of the graphite SG6 and the graphite SG3 is excellent, and the rubber layer has better heat resistance and plays roles of shock resistance, heat conduction and noise reduction. The rubber steel composite lining board and the original cast steel lining board have the characteristics of light volume, convenient installation and the like.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are some embodiments of the present application, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic front view of a rubber steel composite liner plate framework layer;
FIG. 2 is a schematic view of the back of a rubber steel composite liner skeleton layer;
FIG. 3 is a front view of the upper shell of the mold in the process of making the rubber steel composite liner;
FIG. 4 is a top view of the upper shell of the mold in the process of making the rubber steel composite liner;
FIG. 5 is a schematic perspective view of a mold upper shell in the process of manufacturing a rubber steel composite liner plate;
FIG. 6 is a front view of a lower mold shell in the process of making a rubber steel composite liner;
FIG. 7 is a top view of a lower mold shell in the process of making a rubber steel composite liner;
FIG. 8 is a schematic perspective view of a lower mold shell in the process of making a rubber steel composite liner;
FIG. 9 is a physical diagram of a rubber steel composite liner plate framework layer;
FIG. 10 is a schematic diagram of the composite of a rubber steel composite liner skeleton layer and a rubber layer.
Wherein, 1, a framework layer; 2. a rubber layer; 3. screw holes; 4. a support frame; 5. and a lining board.
Detailed Description
The present application will be described more fully hereinafter with reference to the accompanying drawings, in which preferred embodiments are shown, for the purpose of illustrating the application, but the scope of the application is not limited to the specific embodiments shown.
Unless defined otherwise, all technical and scientific terms used hereinafter have the same meaning as commonly understood by one of ordinary skill in the art. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the scope of the present application.
Unless otherwise specifically indicated, the various raw materials, reagents, instruments, equipment and the like used in the present application are commercially available or may be prepared by existing methods.
Example 1:
the utility model provides a compound welt of rubber steel for the inner wall of ball mill, including framework layer 1 and rubber layer 2, rubber layer 2 sets up in framework layer 1 below, and the framework layer is the high manganese wear-resisting steel of holistic wave formula, and the material of the high manganese wear-resisting steel of wave formula is Mn13 high manganese wear-resisting steel, and the size is wide 350mm long 490mm thick 6mm.
Fig. 1 and 2 are schematic diagrams of the front and back of a rubber steel composite lining board framework layer, which illustrate the approximate positions of screw holes and tangential supporting frames.
FIGS. 3, 4, 5, 6, 7, 8 are schematic diagrams of molds in the process of manufacturing the rubber steel composite lining plate;
FIG. 9 is a physical diagram of a rubber steel composite liner plate framework layer;
FIG. 10 is a schematic diagram of a rubber steel composite liner with a carcass layer and a rubber layer on the underside of the carcass layer.
On the middle line of the width direction of the wavy high-manganese wear-resistant steel plate, 125 mm is extended from the center point to the two ends along the length direction to serve as the center, one 44mm x 66mm elliptical screw hole 3 (the size is 66mm along the length direction) is cut, and the screw hole 3 is vulcanized and matched with a fastening nut of a corresponding piece; four supporting frames 4 which are arranged in the tangential width direction of the screw hole are arranged on two sides of the screw hole 3, two supporting frames 4 which are arranged in the length direction are connected between the two supporting frames 4 in the width direction on the outermost side, and the end points of the two supporting frames 4 in the width direction are connected with the supporting frames in the length direction.
The support frame is provided with a lining board 5 parallel to the wavy high-manganese wear-resistant steel plate, the thickness of the lining board is 3mm, the width of the lining board is 32mm, the length of the lining board is 290mm, and corresponding mounting holes are formed in positions corresponding to screw holes.
The rubber raw materials adopted by the rubber layer comprise: 100 butyl benzene 1502 rubber, 40N33 carbon black, 20 graphite SG6, 15 graphite SG3, 15 white carbon black, 10 asphalt, 16 coumarone, 10 zinc oxide, 2.0 stearic acid, 1.0 antioxidant 4010Na,1.5 antioxidant BLE-W,1.5 antioxidant RD,0.8 accelerator CBS,1.0 accelerator DM and 2.4 accelerator TMTD.
The final rubber steel composite lining board has the mass of 14.5kg.
The manufacturing process of the rubber steel composite lining plate comprises the following steps:
1. purchasing NM600E,2000mm 7800mm 6mm thick high wear-resistant steel plates;
2. dividing the whole plate into 350mm x 490mm x 6mm and 88 blocks by a numerical control cutting machine (laser, plasma, oxygen acetylene and the like) (kerf 3 mm);
3. carrying out heat treatment on a 350mm thick steel plate with a thickness of 190 mm and a thickness of 6mm, heating to 200 ℃, and preserving heat for 30min to ensure the stability of the steel plate in the subsequent cutting and high-temperature electric furnace internal forming process;
4. machining high-manganese wear-resistant steel with thickness of 350mm and 190 mm and thickness of 6mm into corrugated boards by using a 2000-ton press, and cold-pressing and molding the high-manganese wear-resistant steel by using a special die;
the special die comprises a shell and an inner coating, wherein the shell adopts carbon die steel, and the inner coating is natural graphite.
The R value of the die profiling fillet is 1a (one-time plate thickness), so that the molding precision of the wavy high-manganese wear-resistant steel plate can be effectively ensured;
during cold working, lubricating oil is smeared at the die-pressed fillet to prevent the high-manganese wear-resistant steel plate from generating micro cracks.
5. Extending 125 mm as a center from a 490mm center point and a 300mm center point of the pressed corrugated plate (300 x 490 x 6) to two ends, and respectively cutting an 44mm x 66mm elliptical screw hole (the dimension 66 is in the direction of 490 mm);
6. after cutting, welding screw bags (special) at two holes, wherein the outer edges of the screw bags are respectively added with a common lining plate with the thickness of 3mm x 32mm x 290mm, and the two common lining plates are totally arranged; vulcanizing the screw holes, wherein a rubber layer is compounded at the screw holes again in the vulcanizing process, and the shape of the rubber layer corresponds to that of the fastening nuts matched with the screw holes;
7. polishing and rust removing are carried out in an independent closed space;
8. and (3) coating an adhesive: a prime coat 815, a top coat 825;
9. the lower layer of the corrugated steel plate is a rubber layer, and the thickness of the rubber layer is 306mm x 490mm x 43mm.
Claims (8)
1. The utility model provides a rubber steel composite lining board, includes framework layer (1) and rubber layer (2), rubber layer (2) set up in framework layer (1) below, a serial communication port, framework layer (1) is the high manganese wear-resisting steel sheet of holistic wave, on the width direction midline of the high manganese wear-resisting steel sheet of wave, along length direction cutting have a plurality of screw holes (3), screw hole (3) both sides are provided with support frame (4) that length, width direction are arranged, be provided with on support frame (4) lining board (5) that are on a parallel with the high manganese wear-resisting steel sheet of wave, corresponding mounting hole has been seted up to lining board (5) and screw hole (3) corresponding position;
a plurality of width direction support frames (4) tangent to two sides of the screw hole (3) are arranged below the wavy high-manganese wear-resistant steel plate, two length direction support frames (4) are connected between the two width direction support frames (4) at the outermost side, and the end points of the rest width direction support frames (4) are connected with the length direction support frames (4); the screw holes (3) are vulcanized and matched with the fastening nuts of the corresponding parts.
2. The rubber steel composite lining plate according to claim 1, wherein a plurality of pieces of the rubber steel composite lining plate are spliced and applied to the inner wall of any one of a ball mill, a stirrer and a crusher, and a rubber layer of the rubber steel composite lining plate is used as an inner wall surface.
3. The rubber steel composite liner of claim 1 wherein said rubber layer comprises:
90-110 parts of styrene-butadiene rubber;
30-50% of carbon black;
10-20 parts of white carbon black;
30-40 parts of graphite;
5-15 parts of asphalt;
5-15 parts of zinc oxide;
2-4 parts of vulcanizing agent;
15-20 parts of plasticizer;
3-5 parts of an anti-aging agent;
and 1-3 parts of a promoter.
4. The rubber steel composite liner of claim 3, wherein the carbon black comprises N330 carbon black, the graphite comprises graphite SG6 and/or graphite SG3, the vulcanizing agent comprises stearic acid, the plasticizer comprises coumarone, the anti-aging agent comprises at least one of anti-aging agent 4010Na, anti-aging agent BLE-W, and anti-aging agent RD, and the accelerator comprises at least one of accelerator CBS, accelerator DM, and accelerator TMTD.
5. A process for manufacturing a rubber steel composite lining board according to any one of claims 1 to 4, comprising the steps of:
(1) Heating the high-manganese wear-resistant steel plate to 180-220 ℃ and preserving heat for 20-40min;
(2) Cold-pressing the high-manganese wear-resistant steel plate and the rubber layer by adopting a die for one-step molding to obtain a wavy high-manganese wear-resistant steel plate;
(3) Cutting screw holes on the wavy high-manganese wear-resistant steel plate, and welding a supporting frame and a lining plate;
(4) And vulcanizing the screw holes, compounding the rubber layer again, polishing and rust removing to obtain the rubber steel compound lining plate.
6. The process for manufacturing a rubber steel composite lining plate according to claim 5, wherein in the step (2), the die is made of a composite material, the die comprises a shell and an inner coating, the shell is made of at least one of carbon die steel, alloy die steel and high-speed steel, and the inner coating comprises at least one of natural graphite, clay, silicon carbide, alumina and silicon carbide.
7. The process for manufacturing the rubber steel composite lining plate according to claim 6, wherein in the step (2), the R value of a fillet of the die is the same as the thickness of the high-manganese wear-resistant steel plate, and lubricating oil is smeared at the pressed fillet of the die when the high-manganese wear-resistant steel plate is cold-pressed once by the die.
8. The process for manufacturing a rubber-steel composite lining plate according to claim 6, wherein in the step (1), the screw holes are vulcanized, the rubber layer is compounded again at the screw holes, and the shape of the rubber layer corresponds to that of a fastening nut matched with the screw holes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210418543.XA CN114798095B (en) | 2022-04-20 | 2022-04-20 | Rubber steel composite lining plate and manufacturing process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210418543.XA CN114798095B (en) | 2022-04-20 | 2022-04-20 | Rubber steel composite lining plate and manufacturing process thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114798095A CN114798095A (en) | 2022-07-29 |
| CN114798095B true CN114798095B (en) | 2023-11-10 |
Family
ID=82505190
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210418543.XA Active CN114798095B (en) | 2022-04-20 | 2022-04-20 | Rubber steel composite lining plate and manufacturing process thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114798095B (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202242166U (en) * | 2011-08-18 | 2012-05-30 | 陈伟 | Abrasion-resisting adhesion-proof composite mixing machine liner plate |
| CN102492193A (en) * | 2011-12-08 | 2012-06-13 | 四川轮胎橡胶（集团）股份有限公司 | Lining plate rubber material for abrasion-resisting ball-milling machine |
| CN110499476A (en) * | 2019-09-03 | 2019-11-26 | 昆明理工大学 | A kind of high performance double metal wear-resistant liner and preparation method |
| CN213468043U (en) * | 2020-09-14 | 2021-06-18 | 广西信发铝电有限公司 | Ball mill |
| CN113019596A (en) * | 2021-03-12 | 2021-06-25 | 靖江市永信特钢有限公司 | Composite lining plate for large-scale semi-autogenous mill and manufacturing method thereof |
| CN214346911U (en) * | 2020-11-20 | 2021-10-08 | 金堆城钼业汝阳有限责任公司 | Lining assembly of ball mill |
| CN113929986A (en) * | 2021-10-14 | 2022-01-14 | 醴陵市橡胶制品厂有限责任公司 | Rubber composite material, rubber high-manganese alloy steel composite lining plate and preparation process thereof |
-
2022
- 2022-04-20 CN CN202210418543.XA patent/CN114798095B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202242166U (en) * | 2011-08-18 | 2012-05-30 | 陈伟 | Abrasion-resisting adhesion-proof composite mixing machine liner plate |
| CN102492193A (en) * | 2011-12-08 | 2012-06-13 | 四川轮胎橡胶（集团）股份有限公司 | Lining plate rubber material for abrasion-resisting ball-milling machine |
| CN110499476A (en) * | 2019-09-03 | 2019-11-26 | 昆明理工大学 | A kind of high performance double metal wear-resistant liner and preparation method |
| CN213468043U (en) * | 2020-09-14 | 2021-06-18 | 广西信发铝电有限公司 | Ball mill |
| CN214346911U (en) * | 2020-11-20 | 2021-10-08 | 金堆城钼业汝阳有限责任公司 | Lining assembly of ball mill |
| CN113019596A (en) * | 2021-03-12 | 2021-06-25 | 靖江市永信特钢有限公司 | Composite lining plate for large-scale semi-autogenous mill and manufacturing method thereof |
| CN113929986A (en) * | 2021-10-14 | 2022-01-14 | 醴陵市橡胶制品厂有限责任公司 | Rubber composite material, rubber high-manganese alloy steel composite lining plate and preparation process thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114798095A (en) | 2022-07-29 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108723269A (en) | Groove shape part one-mold multiple-member forges technique | |
| CN101912804A (en) | Novel lining plate structure for tube mill in cement industry and manufacturing method thereof | |
| CN104151638A (en) | Cold-molding composite brake shoe for high-power locomotive, and preparation method of composite brake shoe | |
| US20230264443A1 (en) | Pre-Vulcanised Annular Crown Of Ultra-Large Tyre And Preparation Method Therefor And Application Thereof | |
| CN107571335A (en) | Carbon fibre composite diplopore connector punch-forming mold and system | |
| CN102431192B (en) | Preparation method of high-performance molded elastic multi-wedge belt and mold device therefor | |
| CN211801213U (en) | Low-cost and repairable ceramic alloy composite grinding roller | |
| CN114798095B (en) | Rubber steel composite lining plate and manufacturing process thereof | |
| CN113929986B (en) | Rubber composite material, rubber high manganese alloy steel composite lining plate and preparation process thereof | |
| CN204220904U (en) | A kind of new structure of aluminium alloy wheel hub hydraulic forging press workbench | |
| CN107138712B (en) | ZGM type repairable metal ceramic composite grinding roller and manufacturing method thereof | |
| CN111515341B (en) | Method for improving internal quality of high manganese steel frog and reducing production cost | |
| CN204842700U (en) | Curved mould is rolled up to section bar | |
| CN209913451U (en) | Ceramic pad piece applied to U-shaped electric power fitting | |
| CN114321229A (en) | Brake pad for automobile and production process thereof | |
| CN201511303U (en) | Burnishing cutting tool | |
| CN105856082B (en) | A kind of railway steel rail polishing grinding wheel | |
| CN203044080U (en) | Hammer-type rock crusher with hammer-block type volute | |
| CN220945878U (en) | Old and useless mould renovation structure for shaping of slide brick adobe shape | |
| CN214210739U (en) | Vertical shaft type sand making machine impeller | |
| CN2098327U (en) | End lining plate of grinder | |
| CN218901945U (en) | Gyratory broken bimetal lining plate | |
| CN216913432U (en) | Composite ceramic CBN grinding wheel matrix | |
| CN213854888U (en) | Split type ore pulp lifter for discharge end of semi-autogenous mill | |
| CN2311328Y (en) | Composite light heat insulation top oralia |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |