Disclosure of Invention
The invention aims to synthesize Mn 4+ And Ce (Ce) 3+ Enhanced Mn-M-Ti-O (M=Ce, la, gd) ultra-low temperature denitration catalyst.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
mn (Mn) 4+ And Ce (Ce) 3+ Preparation method of enhanced Mn-M-Ti-O ultralow temperature denitration catalyst, wherein the denitration catalyst is prepared from TiO 2 Is used as a carrier to load denitration active ingredients and rare earth metal element auxiliary agents, and is subjected to ozone oxidation and hydrogen peroxide solutionRaw materials and calcination. Surface Mn of oxidized active component 4+ The proportion is improved, and the catalytic oxidation performance is enhanced; the reduction of hydrogen peroxide can promote Ce 4+ Reduction to Ce 3+ Increase the surface Ce of the active ingredient 3+ The proportion and the number of surface active oxygen species increase oxygen deficiency sites and promote electron transfer.
The active component is transition metal element manganese; the auxiliary agent is one of rare earth metal elements cerium, lanthanum and gadolinium, and is preferably cerium.
The specific surface area of the denitration catalyst is 70-90m 2 Per gram, particle size of 1-5 μm, surface Mn 4+ The proportion is 47-50%, the surface Ce 3+ The proportion is 19-25%, the number of surface active oxygen species is 45-50%, and the average pore diameter is less than 13nm; the denitration efficiency reaches more than 97 percent, and the catalytic activity temperature window is 125-400 ℃.
The method specifically comprises the following steps:
(1) Manganese nitrate solution and M (NO) 3 ) x Adding the solid into distilled water, stirring and dissolving to obtain a mixed solution; wherein M is Ce, la or Gd;
(2) TiO catalyst carrier 2 Adding the mixture into the mixed solution, and uniformly stirring to obtain mixed slurry;
(3) Regulating the pH value of the mixed slurry, and continuing stirring at normal temperature to obtain a suspension;
(4) Introducing ozone into the suspension while stirring by adopting a pneumatic stirrer to fully oxidize the suspension;
(5) After the filling is finished, dropwise adding hydrogen peroxide into the slurry after ozone oxidation;
(6) After stirring for a period of time, centrifugally washing for a plurality of times;
(7) Drying the catalyst after washing;
(8) Calcining the dried product at a programmed temperature;
(9) Grinding the calcined product into powder to obtain the material meeting the requirements.
The concentration of the manganese nitrate solution was 50wt%, manganese nitrate solution, M (NO 3 ) x Distilled water, tiO 2 The mass ratio of (5.94-6.31): (6.04-7.64): 100:3.53。
In the step (3), ammonia water with the concentration of 20-30wt% is adopted to adjust the pH value to 8-10.
In the step (4), the specific method of ozone oxidation is as follows: a pneumatic stirrer with a convex or concave propeller is adopted, a vent hole is arranged on a propeller shaft, the suspension is placed in the pneumatic stirrer, and ozone is introduced into the suspension through the vent hole while stirring; the rotating speed of the propeller is 10-15r/min, and the ozone ventilation is 500mL/min.
In the step (5), the specific method for dropwise adding hydrogen peroxide is as follows: the dropper is stretched into the bottom of the slurry, dioxygen water is added dropwise, and the dropping speed is controlled at 10 seconds/drop.
In the step (7), the drying method is a negative pressure drying method or a spray evaporation method: the negative pressure drying method is to form a negative pressure state by a vacuum pump, and dry the materials by a drying furnace, a heating chamber, stirring, driving, steam, filtering, condensing and other devices; the spray evaporation method is to pump the catalyst into a spray dryer, atomize the catalyst by a spray head and spray the catalyst from the bottom of the spray dryer.
In the step (8), the temperature programming rate is 10 ℃/min, the calcining temperature is 500-550 ℃, and the calcining time is 4 hours.
The beneficial effects of the invention are as follows:
the invention adopts Mn (NO 3 ) 2 And M (NO) 3 ) x( M=ce, la, gd), adjusting the pH value of the solution by ammonia water to obtain a mixed solution, carrying out ozone oxidation and hydrogen peroxide reduction, drying the solution by negative pressure drying or spray evaporation, and calcining and ball milling to obtain the material meeting the required granularity. The preparation method has the advantages of simple operation, simple and convenient equipment requirement and the like.
Mn prepared by the invention 4+ And Ce (Ce) 3+ In the enhanced Mn-M-Ti-O (M=Ce, la, gd) ultra-low Wen Tuoxiao catalyst, the mass fraction adjustment range of the manganese nitrate solution is 20-30%, and the mass fraction adjustment range of the cerium nitrate (lanthanum, gadolinium) is 20-30%. The composite powder has moderate specific surface area (70-90 m) 2 /g), particle size uniformity (1-5 μm), surface Mn 4+ High ratio (47-5)0%), surface Ce 3+ The ratio is high (19-25%), the number of surface active oxygen species is large (45-50%), the average pore diameter is small (less than 13 nm), the hydrothermal stability is high, the low-temperature active temperature window is wide (125-400 ℃), the denitration performance is good, and the like, thereby meeting the requirements of SCR catalyst carriers.
A great number of researches show that the rare earth metal elements such as cerium and the like can provide an acid site to ensure the catalytic activity of SCR, reduce the stability of sulfate, promote the decomposition of sulfate and promote the SO resistance of the catalyst 2 Ability to poison. In addition, rare earth metal elements such as cerium and the like can bring a large amount of lattice oxygen defects, and play a role in improving the oxygen storage capacity and enhancing the reducibility of the catalyst. Therefore, the addition of rare earth metal elements such as cerium can improve the stability of the catalyst structure, so that the catalyst has larger specific surface area and provides a large number of active centers for SCR reaction.
Detailed Description
The invention will be further illustrated by the following examples (in which the reagents used are chemically pure), it being noted that the following examples are given by way of illustration only and the invention is not limited thereto.
Example 1: preparing the MnCeTi-O ultralow-temperature denitration catalyst with the manganese content of 24 weight percent and the cerium content of 24 weight percent.
Step 1: 6.31g of a manganese nitrate solution and 7.64g of cerium nitrate solid were dissolved in 100g of distilled water, and stirred for 30 minutes to obtain a mixed solution.
Step 2: 3.53g of titanium dioxide serving as a catalyst carrier is added into the mixed solution obtained in the step 1, and stirring is continued for 1 hour, so as to obtain mixed slurry of manganese nitrate, cerium nitrate and titanium dioxide.
Step 3: and (3) slowly dropwise adding an ammonia water solution (with the concentration of 20-30 wt%) into the mixed slurry in the step (2), regulating the pH value of the solution to 10, and continuously stirring at normal temperature for half an hour to obtain the manganese-cerium-titanium suspension.
Step 4: a pneumatic stirrer with a convex or concave propeller is adopted, and a vent hole is arranged on the propeller; and (3) placing the stirred manganese-cerium-titanium suspension in a pneumatic stirrer, fully stirring the suspension by a screw, and simultaneously introducing ozone into the suspension through a vent hole to fully oxidize the suspension, wherein the rotating speed of the screw is 10-15r/min, and the ventilation volume is 500mL/min.
Step 5: and (3) dropwise adding hydrogen peroxide into the oxidized slurry, wherein the dropwise adding mode is to extend a dropper into the bottom of the slurry, and the dropwise adding speed is controlled at 10 seconds/drop.
Step 6: after stirring for a period of time, the slurry after oxidation and reduction is centrifugally washed for a plurality of times to obtain a more moist catalyst solid.
Step 7: and the obtained catalyst solid is subjected to a spray evaporation method (namely, the catalyst is pumped into a spray dryer and sprayed out from the bottom of the spray dryer after being atomized by a spray nozzle), the granularity of the introduced slurry is 10-20 mu m, the spraying temperature is controlled at 250-300 ℃, and the drying time is effectively reduced.
Step 8: and placing the obtained dry material into a muffle furnace for programmed heating and calcining. The calcination temperature is 550 ℃, the temperature rising speed is 10 ℃/min, and the calcination time is 4 hours.
Step 9: and (3) putting the calcined material into a ball mill for ball milling to obtain the MnCeTi-O ultralow-temperature denitration catalyst with the granularity of 1-5 mu m.
Comparative example 1
MnCeTi denitration catalyst was prepared as in example 1, except that the ozone oxidation and hydrogen peroxide reduction steps were omitted.
NH of MnCeTi-O ultralow temperature denitration catalyst 3 The SCR reaction activity is shown in Table 1, the denitration conversion rate of the catalyst is kept at 100% in the temperature range of 125-350 ℃, and the denitration conversion rate is always kept above 98% below 400 ℃, so that the catalyst has good denitration performance.
TABLE 1 characterization of Activity of MnCeTi-O ultra-low temperature denitration catalyst
The XPS ion species analogy of the denitration catalyst prepared in example 1 and comparative example 1 is shown in Table 2, and it is clear that Mn is reduced by ozone oxidation and hydrogen peroxide 4+ 、Ce 3+ Significant proportion of active oxygen speciesThe lifting is beneficial to low-temperature reduction.
TABLE 2 XPS ion species ratio of denitration catalyst
Programmed temperature reduction (H) of MnCeTi-O ultra-low temperature denitration catalyst 2 TPR) hydrogen consumption is shown in Table 3, it can be seen that the catalyst reduced by ozone oxidation and hydrogen peroxide gives MnO 2 CeO on surface 2 The increase in the area of the low-temperature reduction peak indicates that the oxidation of ozone leads to Mn 4+ Increase, hydrogen peroxide solution reduces to make Ce 3+ The increase is beneficial to low-temperature reduction.
TABLE 3 temperature programmed reduction (H) of MnCeTi-O ultra low temperature denitration catalyst 2 -TPR) hydrogen consumption
Example 2: preparing the MnCeTi-O ultralow-temperature denitration catalyst with the manganese content of 24 weight percent and the cerium content of 24 weight percent.
Step 1: 6.31g of a manganese nitrate solution and 7.64g of cerium nitrate solid were dissolved in 100g of distilled water, and stirred for 30 minutes to obtain a mixed solution.
Step 2: 3.53g of titanium dioxide serving as a catalyst carrier is added into the mixed solution obtained in the step 1, and stirring is continued for 1 hour, so as to obtain mixed slurry of manganese nitrate, cerium nitrate and titanium dioxide.
Step 3: and (3) slowly dropwise adding an ammonia water solution (with the concentration of 20-30 wt%) into the mixed slurry in the step (2), regulating the pH value of the solution to 8, and continuously stirring at normal temperature for half an hour to obtain the manganese-cerium-titanium suspension.
Step 4: a pneumatic stirrer with a convex or concave propeller is adopted, and a vent hole is arranged on the propeller; and (3) placing the stirred manganese-cerium-titanium suspension in a pneumatic stirrer, fully stirring the suspension by a screw, and simultaneously introducing ozone into the suspension through a vent hole to fully oxidize the suspension, wherein the rotating speed of the screw is 10-15r/min, and the ventilation volume is 500mL/min.
Step 5: and (3) dropwise adding hydrogen peroxide into the oxidized slurry, wherein the dropwise adding mode is to extend a dropper into the bottom of the slurry, and the dropwise adding speed is controlled at 10 seconds/drop.
Step 6: after stirring for a period of time, the slurry after oxidation and reduction is centrifugally washed for a plurality of times to obtain a more moist catalyst solid.
Step 7: and the obtained catalyst solid is dried by adopting a spray evaporation method, the granularity of the introduced slurry is 10-20 mu m, the spray temperature is controlled at 250-300 ℃, and the drying time is effectively reduced.
Step 8: and placing the obtained dry material into a muffle furnace for programmed heating and calcining. The calcination temperature is 550 ℃, the temperature rising speed is 10 ℃/min, and the calcination time is 4 hours.
Step 9: and (3) putting the calcined material into a ball mill for ball milling to obtain the MnCeTi-O ultralow-temperature denitration catalyst with the granularity of 1-5 mu m.
NH of MnCeTi-O ultralow temperature denitration catalyst 3 The SCR reaction activity is shown in Table 4, the denitration conversion rate of the catalyst is kept at 100% in the temperature range of 125-275 ℃, and the denitration conversion rate is always kept at more than 97% below 400 ℃, so that the catalyst has good denitration performance.
Table 4 MnCeTi-O ultralow temperature denitration catalyst characterization Activity
The XPS ion species analogy of the MnCeTi-O ultra-low temperature denitration catalyst is shown in Table 5, and comparative examples 1 and 1 show Mn after ozone oxidation and hydrogen peroxide reduction 4+ 、Ce 3+ An increased proportion of active oxygen species, and compared to ph=10The catalyst prepared was low, indicating that ph=10 is the optimum pH.
TABLE 5 XPS ion species and active oxygen species quantitative ratio of MnCeTi-O ultra-low temperature denitration catalyst
Example 3: preparing the MnCeTi-O ultralow-temperature denitration catalyst with the manganese content of 24 weight percent and the cerium content of 24 weight percent.
Step 1: 6.31g of a manganese nitrate solution and 7.64g of cerium nitrate solid were dissolved in 100g of distilled water, and stirred for 30 minutes to obtain a mixed solution.
Step 2: 3.53g of titanium dioxide serving as a catalyst carrier is added into the mixed solution obtained in the step 1, and stirring is continued for 1 hour, so as to obtain mixed slurry of manganese nitrate, cerium nitrate and titanium dioxide.
Step 3: and (3) slowly dropwise adding an ammonia water solution (with the concentration of 20-30 wt%) into the mixed slurry in the step (2), regulating the pH value of the solution to 10, and continuously stirring at normal temperature for half an hour to obtain the manganese-cerium-titanium suspension.
Step 4: a pneumatic stirrer with a convex or concave propeller is adopted, and a vent hole is arranged on the propeller; placing the stirred manganese-cerium-titanium suspension in a pneumatic stirrer, fully stirring the suspension by a screw, and simultaneously introducing ozone into the suspension through a vent hole to fully oxidize the suspension, wherein the rotating speed of the screw is 10-15r/min, and the ventilation amount is 300mL/min; the solution color was found not to darken rapidly during oxidation, probably due to Mn at lower aeration rates 2+ Cannot be rapidly and completely oxidized into Mn 4+ Thus, the ventilation time needs to be properly prolonged.
Step 5: and (3) dropwise adding hydrogen peroxide into the oxidized slurry, wherein the dropwise adding mode is to extend a dropper into the bottom of the slurry, and the dropwise adding speed is controlled at 10 seconds/drop.
Step 6: after stirring for a period of time, the slurry after oxidation and reduction is centrifugally washed for a plurality of times to obtain a more moist catalyst solid.
Step 7: and drying the obtained catalyst solid by adopting a spray evaporation method (namely pumping the catalyst into a spray dryer, spraying the catalyst from the bottom of the spray dryer after atomizing the catalyst by a spray nozzle), introducing slurry with the granularity of 10-20 mu m, controlling the spraying temperature to be 250-300 ℃, and effectively reducing the drying time.
Step 8: and placing the obtained dry material into a muffle furnace for programmed heating and calcining. The calcination temperature is 550 ℃, the temperature rising speed is 10 ℃/min, and the calcination time is 4 hours.
Step 9: and (3) putting the calcined material into a ball mill for ball milling to obtain the MnCeTi-O ultralow-temperature denitration catalyst with the granularity of 1-5 mu m.
NH of MnCeTi-O ultralow temperature denitration catalyst 3 The SCR reaction activity is shown in Table 6, the denitration conversion rate of the catalyst is kept at 100% in the temperature range of 125-275 ℃, and the denitration conversion rate is always kept at more than 96% below 400 ℃, so that the catalyst has good denitration performance.
Table 6 MnCeTi-O ultralow temperature denitration catalyst characterization Activity
The XPS ion species analogy of the MnCeTi-O ultra-low temperature denitration catalyst is shown in Table 7, and comparison of comparative example 1 and example 1 shows that Mn is reduced by ozone oxidation and hydrogen peroxide 4+ 、Ce 3+ The proportion of active oxygen species is improved, and compared with the ozone ventilation of 500mL/min, the ozone ventilation is reduced.
TABLE 7 XPS ion species proportion of MnCeTi-O ultra-low temperature denitration catalyst
Example 4: preparing the MnCeTi-O ultralow-temperature denitration catalyst with the manganese content of 24 weight percent and the cerium content of 24 weight percent.
Step 1: 6.31g of a manganese nitrate solution and 7.64g of cerium nitrate solid were dissolved in 100g of distilled water, and stirred for 30 minutes to obtain a mixed solution.
Step 2: 3.53g of titanium dioxide serving as a catalyst carrier is added into the mixed solution obtained in the step 1, and stirring is continued for 1 hour, so as to obtain mixed slurry of manganese nitrate, cerium nitrate and titanium dioxide.
Step 3: and (3) slowly dropwise adding an ammonia water solution (with the concentration of 20-30 wt%) into the mixed slurry in the step (2), regulating the pH value of the solution to 10, and continuously stirring at normal temperature for half an hour to obtain the manganese-cerium-titanium suspension.
Step 4: a pneumatic stirrer with a convex or concave propeller is adopted, and a vent hole is arranged on the propeller; and (3) placing the stirred manganese-cerium-titanium suspension in a pneumatic stirrer, fully stirring the suspension by a screw, and simultaneously introducing ozone into the suspension through a vent hole to fully oxidize the suspension, wherein the rotating speed of the screw is 10-15r/min, and the ventilation volume is 500mL/min.
Step 5: and (3) dropwise adding hydrogen peroxide into the oxidized slurry, wherein the dropwise adding mode is to extend a dropper into the bottom of the slurry, and the dropwise adding speed is controlled at 10 seconds/drop.
Step 6: after stirring for a period of time, the slurry after oxidation and reduction is centrifugally washed for a plurality of times to obtain a more moist catalyst solid.
Step 7: and drying the obtained catalyst solid by adopting a negative pressure drying method (namely, forming a negative pressure state by a vacuum pump, drying by using a drying furnace, a heating chamber, stirring, driving, steam, filtering, condensing and other devices), wherein the internal temperature in the negative pressure is controlled within the range of 160-180 ℃.
Step 8: and placing the obtained dry material into a muffle furnace for programmed heating and calcining. The calcination temperature is 550 ℃, the temperature rising speed is 10 ℃/min, and the calcination time is 4 hours.
Step 9: and (3) putting the calcined material into a ball mill for ball milling to obtain the MnCeTi-O ultralow-temperature denitration catalyst with the granularity of 1-5 mu m.
NH of MnCeTi-O ultralow temperature denitration catalyst 3 The SCR reaction activity is shown in Table 8, the denitration conversion rate of the catalyst is kept at 100% in the temperature range of 125-350 ℃, and the denitration conversion rate is always kept at more than 96% below 400 ℃, so that the catalyst has good denitration performance.
Table 8 characterization of Activity of MnCeTi-O ultra-low temperature denitration catalyst
As can be seen from comparative example 1, the XPS ion species of the MnCeTi-O ultra-low temperature denitration catalyst are shown in Table 9, and Mn is reduced by ozone oxidation and hydrogen peroxide 4+ 、Ce 3+ The ratio is improved, and the low-temperature reduction is facilitated.
TABLE 9 XPS ion species proportion of MnCeTi-O ultra-low temperature denitration catalyst
Example 5: preparing the MnCeTi-O ultralow-temperature denitration catalyst with the manganese content of 24 weight percent and the cerium content of 24 weight percent.
Step 1: 6.31g of a manganese nitrate solution and 7.64g of cerium nitrate solid were dissolved in 100g of distilled water, and stirred for 30 minutes to obtain a mixed solution.
Step 2: 3.53g of titanium dioxide serving as a catalyst carrier is added into the mixed solution obtained in the step 1, and stirring is continued for 1 hour, so as to obtain mixed slurry of manganese nitrate, cerium nitrate and titanium dioxide.
Step 3: and (3) slowly dropwise adding an ammonia water solution (with the concentration of 20-30 wt%) into the mixed slurry in the step (2), regulating the pH value of the solution to 10, and continuously stirring at normal temperature for half an hour to obtain the manganese-cerium-titanium suspension.
Step 4: a pneumatic stirrer with a convex or concave propeller is adopted, and a vent hole is arranged on the propeller; and (3) placing the stirred manganese-cerium-titanium suspension in a pneumatic stirrer, fully stirring the suspension by a screw, and simultaneously introducing ozone into the suspension through a vent hole to fully oxidize the suspension, wherein the rotating speed of the screw is 10-15r/min, and the ventilation volume is 500mL/min.
Step 5: and (3) dropwise adding hydrogen peroxide into the oxidized slurry, wherein the dropwise adding mode is to extend a dropper into the bottom of the slurry, and the dropwise adding speed is controlled at 10 seconds/drop.
Step 6: after stirring for a period of time, the slurry after oxidation and reduction is centrifugally washed for a plurality of times to obtain a more moist catalyst solid.
Step 7: and the obtained catalyst solid is subjected to a spray evaporation method, slurry granularity is 10-20 mu m, the spray temperature is controlled at 250-300 ℃, and the drying time is effectively reduced.
Step 8: and placing the obtained dry material into a muffle furnace for programmed heating and calcining. The calcination temperature is 500 ℃, the temperature rising speed is 10 ℃/min, and the calcination time is 4 hours.
Step 9: and (3) putting the calcined material into a ball mill for ball milling to obtain the MnCeTi-O ultralow-temperature denitration catalyst with the granularity of 1-5 mu m.
NH of MnCeTi-O ultralow temperature denitration catalyst 3 The SCR reaction activity is shown in Table 10, the denitration conversion rate of the catalyst is kept at 100% in the temperature range of 125-275 ℃, and the denitration conversion rate is always kept at more than 95% below 400 ℃, so that the catalyst has good denitration performance.
Table 10 MnCeTi-O ultralow temperature denitration catalyst characterization Activity
The XPS ion species ratio of the MnCeTi-O ultra-low temperature denitration catalyst is shown in Table 11, and comparative examples 1 and 1 show that Mn is reduced by ozone oxidation and hydrogen peroxide 4+ 、Ce 3+ The ratio is improved, and compared with the catalyst prepared at 550 ℃, the catalyst has a reduced temperature, which shows that the temperature has an influence on the denitration performance of the catalyst.
TABLE 11 XPS ion species proportion of MnCeTi-O ultra-low temperature denitration catalyst
Example 6: preparing the MnLaTi-O ultralow-temperature denitration catalyst with the manganese content of 24wt% and the lanthanum content of 24 wt%.
Step 1: 5.94g of a manganese nitrate solution and 7.62g of cerium nitrate solid were dissolved in 100g of distilled water, and stirred for 30 minutes to obtain a mixed solution.
Step 2: 3.53g of titanium dioxide serving as a catalyst carrier is added into the mixed solution obtained in the step 1, and stirring is continued for 1 hour, so as to obtain mixed slurry of manganese nitrate, lanthanum nitrate and titanium dioxide.
Step 3: and (3) slowly dropwise adding an ammonia water solution (with the concentration of 20-30 wt%) into the mixed slurry in the step (2), regulating the pH value of the solution to 10, and continuously stirring at normal temperature for half an hour to obtain the Mn-La-Ti suspension.
Step 4: a pneumatic stirrer with a convex or concave propeller is adopted, and a vent hole is arranged on the propeller; and (3) placing the stirred Mn-La-Ti suspension in a pneumatic stirrer, fully stirring by a screw, and simultaneously introducing ozone into the suspension through a vent hole to fully oxidize the suspension, wherein the rotating speed of the screw is 10-15r/min, and the ventilation amount is 500mL/min.
Step 5: and (3) dropwise adding hydrogen peroxide into the oxidized slurry, wherein the dropwise adding mode is to extend a dropper into the bottom of the slurry, and the dropwise adding speed is controlled at 10 seconds/drop.
Step 6: after stirring for a period of time, the slurry after oxidation and reduction is centrifugally washed for a plurality of times to obtain a more moist catalyst solid.
Step 7: and drying the obtained catalyst solid by adopting a spray evaporation method (namely pumping the catalyst into a spray dryer, spraying the catalyst from the bottom of the spray dryer after atomizing the catalyst by a spray nozzle), introducing slurry with the granularity of 10-20 mu m, controlling the spraying temperature to be 250-300 ℃, and effectively reducing the drying time.
Step 8: and placing the obtained dry material into a muffle furnace for programmed heating and calcining. The calcination temperature is 550 ℃, the temperature rising speed is 10 ℃/min, and the calcination time is 4 hours.
Step 9: and (3) putting the calcined material into a ball mill for ball milling to obtain the MnLaTi-O ultra-low temperature denitration catalyst with the granularity of 1-5 mu m.
Comparative example 2
A denitration catalyst was produced by the method of example 6, except that the steps of ozone oxidation and dioxygen water reduction were omitted.
MnLaTi-O superNH of low-temperature denitration catalyst 3 The SCR reaction activity is shown in Table 12, the denitration conversion rate of the catalyst is kept at 100% in the temperature range of 100-350 ℃, and the denitration conversion rate is always kept at more than 97% below 400 ℃, so that the catalyst has good denitration performance.
Table 12 MnLaTi-O ultralow temperature denitration catalyst characterization Activity
The XPS ion species analogy of the denitration catalyst prepared in comparative example 6 and comparative example 1 is shown in Table 13, and it is clear that Mn is reduced by ozone oxidation and hydrogen peroxide 4+ 、La 3+ The ratio is improved, which is beneficial to low-temperature reduction.
TABLE 13 XPS ion species ratio of 1MnLaTi-O ultra low temperature denitration catalyst
Example 7: preparing the MnGdTi-O ultralow-temperature denitration catalyst with the manganese content of 24wt% and the gadolinium content of 24 wt%.
Step 1: 5.94g of manganese nitrate and 6.04g of gadolinium nitrate solid were dissolved in 100g of distilled water and stirred for 30 minutes to obtain a mixed solution.
Step 2: 3.53g of titanium dioxide serving as a catalyst carrier is added into the mixed solution obtained in the step 1, and stirring is continued for 1 hour to obtain mixed slurry of manganese nitrate, gadolinium nitrate and titanium dioxide.
Step 3: and (3) slowly dropwise adding an ammonia water solution (with the concentration of 20-30 wt%) into the mixed slurry in the step (2), regulating the pH value of the solution to 10, and continuously stirring at normal temperature for half an hour to obtain the manganese gadolinium titanium suspension.
Step 4: a pneumatic stirrer with a convex or concave propeller is adopted, and a vent hole is arranged on the propeller; and (3) placing the stirred manganese gadolinium titanium suspension in a pneumatic stirrer, fully stirring the suspension by a screw, and simultaneously introducing ozone into the suspension through a vent hole to fully oxidize the suspension, wherein the rotating speed of the screw is 10-15r/min, and the ventilation volume is 500mL/min.
Step 5: and (3) dropwise adding hydrogen peroxide into the oxidized slurry, wherein the dropwise adding mode is to extend a dropper into the bottom of the slurry, and the dropwise adding speed is controlled at 10 seconds/drop.
Step 6: after stirring for a period of time, the slurry after oxidation and reduction is centrifugally washed for a plurality of times to obtain a more moist catalyst solid.
Step 7: and drying the obtained catalyst solid by adopting a spray evaporation method (namely pumping the catalyst into a spray dryer, spraying the catalyst from the bottom of the spray dryer after atomizing the catalyst by a spray nozzle), introducing slurry with the granularity of 10-20 mu m, controlling the spraying temperature to be 250-300 ℃, and effectively reducing the drying time.
Step 8: and placing the obtained dry material into a muffle furnace for programmed heating and calcining. The calcination temperature is 550 ℃, the temperature rising speed is 10 ℃/min, and the calcination time is 4 hours.
Step 9: and (3) putting the calcined material into a ball mill for ball milling to obtain the MnGdTi-O ultra-low temperature denitration catalyst with the granularity of 1-5 mu m.
Comparative example 3
A denitration catalyst was produced by the method of example 7, except that the steps of ozone oxidation and dioxygen water reduction were omitted.
NH (NH) of MnGdTi-O ultralow-temperature denitration catalyst 3 The SCR reaction activity is shown in Table 14, the denitration conversion rate of the catalyst is kept at 100% in the temperature range of 100-350 ℃, and the denitration conversion rate is always kept at more than 97% below 400 ℃, so that the catalyst has good denitration performance.
Table 14 characterization of Activity of MnGdTi-O ultra low temperature denitration catalyst
The XPS ion species analogy of the denitration catalyst prepared in comparative example 6 and comparative example 1 is shown in Table 15, and it is clear that Mn is reduced by ozone oxidation and hydrogen peroxide 4+ 、Gd 3+ The ratio is improved, which is beneficial to low-temperature reduction.
TABLE 15 XPS ion species proportion of MnCeTi-O ultra-low temperature denitration catalyst
The specific surface area and pore size of the MGdTi-O ultra low temperature denitration catalyst prepared in examples 1 to 7 are shown in Table 16.
TABLE 16 specific surface area and pore size of MGdTi-O ultra low temperature denitration catalyst
|
Example 1
|
Example 2
|
Example 3
|
Example 4
|
Example 5
|
Example 6
|
Example 7
|
Specific surface area
|
88
|
80
|
79
|
85
|
75
|
83
|
80
|
Pore diameter
|
11.43
|
12.2
|
10.6
|
12.32
|
12.94
|
12.14
|
12.08 |
The foregoing description of the preferred embodiments of the invention is not intended to limit the invention, but rather to enable any modification, equivalent replacement, improvement or the like to be included within the spirit and principles of the invention.