CN114791364B - Multi-axial bench vibration durability test method and device - Google Patents
Multi-axial bench vibration durability test method and device Download PDFInfo
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- CN114791364B CN114791364B CN202210715628.4A CN202210715628A CN114791364B CN 114791364 B CN114791364 B CN 114791364B CN 202210715628 A CN202210715628 A CN 202210715628A CN 114791364 B CN114791364 B CN 114791364B
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Abstract
The invention relates to the technical field of vehicle testing, in particular to a multi-axial bench vibration durability testing method, which comprises the following steps: acquiring a total set of the weak and heavy parts of the service life of the test part in the process of vibrating the test part in the three axial directions under the working condition of the durability test of the whole vehicle road, and acquiring a plurality of one-way weak and heavy parts of the service life of the test part in the process of vibrating the test part in a plurality of one-way directions under the working condition of the durability test of the whole vehicle road; accelerating each unidirectional life weak critical point set in the plurality of unidirectional life weak critical point sets to obtain each unidirectional acceleration power spectrum density signal curve; obtaining a triaxial acceleration power spectrum density signal curve of the test part according to a total set of the weak critical parts of the service life; and performing a vibration endurance test on the test part through each unidirectional acceleration power spectrum density signal curve and the triaxial acceleration power spectrum density signal curve of the test part so as to improve the test precision.
Description
Technical Field
The invention relates to the technical field of vehicle testing, in particular to a method and a device for testing vibration durability of a multi-axial bench.
Background
In the process of the durability test of the whole automobile road, a plurality of parts are excited by loads from all directions of a road surface, and the durability test of the whole automobile road is long in period and expensive in test cost. In order to shorten the development test period and the test cost of the automobile, the whole automobile road endurance test is converted into the bench vibration endurance test, namely, a vibration load excitation signal in the whole automobile road endurance test is converted into a bench vibration load excitation signal, so that the realization of the bench vibration endurance test is important.
At present, the method for realizing the bench vibration endurance test generally accelerates the load of the whole vehicle road in each direction independently and converts the load into the unidirectional bench vibration endurance test load. Therefore, the existing method for realizing the bench vibration endurance test has the problem that when parts of an automobile are subjected to multi-axis vibration, the bench vibration endurance test cannot consider simultaneous vibration in multiple directions, so that the precision of the test result is low.
Disclosure of Invention
The embodiment of the application provides a multi-axial bench vibration endurance test method and device, and solves the technical problem that in the prior art, when parts of an automobile are subjected to multi-axial vibration, the result precision of the bench vibration endurance test is low, the load of a road endurance test of the whole automobile is converted into the acceleration load of the multi-axial bench vibration endurance test, the multi-axial vibration endurance test of the parts of the automobile is implemented, the multi-axial bench vibration endurance test precision is improved, the development verification period is shortened, the test expenditure of the automobile is saved, and the multi-axial bench vibration endurance test method and device have the technical effects of important engineering significance and the like.
In a first aspect, an embodiment of the present invention provides a method for testing vibration durability of a multi-axial table, including:
acquiring a total set of life weak and critical parts of a test part in the process of vibrating the test part in three axial directions under the working condition of a finished automobile road endurance test, and acquiring a plurality of unidirectional life weak and critical part sets in the process of vibrating the test part in a plurality of single directions under the working condition of the finished automobile road endurance test;
accelerating each one-way life weak joint weight part set in the plurality of one-way life weak joint weight part sets to obtain an acceleration power spectrum density signal curve of each one-way life weak joint weight part set;
obtaining a triaxial acceleration power spectrum density signal curve of the test part according to the service life weak critical part total set;
and carrying out a vibration endurance test on the test part through the acceleration power spectrum density signal curve of each unidirectional life weak critical weight part set and the three-axial acceleration power spectrum density signal curve of the test part.
Preferably, the acquiring of the total set of the weak life critical parts of the test part includes:
acquiring triaxial acceleration load signals of the test part in the process of vibrating the test part in the triaxial direction under the working condition of the durability test of the whole vehicle road;
obtaining stress power spectrum signals of a plurality of parts of the test part according to the triaxial acceleration load signal, the finite element model and the stress frequency response functions in a plurality of directions of the test part;
and obtaining the total set of the weak life critical parts according to the stress power spectrum signals of the plurality of parts.
Preferably, the obtaining the total set of the weak life-span critical parts according to the stress power spectrum signals of the multiple parts includes:
obtaining fatigue life damage values of the multiple parts of the test part according to the stress power spectrum signals of the multiple parts, the S-N curve of the test part and the total test duration of the whole vehicle road endurance test;
and obtaining the total set of the weak life critical parts according to the fatigue life damage values of the plurality of parts.
Preferably, the obtaining an acceleration power spectrum density signal curve of each unidirectional life weak critical weight part set by performing accelerated processing on each unidirectional life weak critical weight part set in the plurality of unidirectional life weak critical weight part sets includes:
aiming at each one-way life weak and important part set, obtaining a group of acceleration power spectrum density signal values according to the one-way life weak and important part set; and obtaining the acceleration power spectral density signal curve according to the group of acceleration power spectral density signal values.
Preferably, the obtaining of the triaxial acceleration power spectral density signal curve of the test part according to the total set of the life weak critical weight parts includes:
and carrying out a sparrow search algorithm on the total set of the weak and critical parts of the service life to obtain the three-axial acceleration power spectrum density signal curve.
Preferably, the performing a sparrow search algorithm on the total set of the weak life-span critical parts to obtain the triaxial acceleration power spectral density signal curve includes:
acquiring an initial population of the sparrow search algorithm according to the total set of the weak life and heavy-key parts;
obtaining a finder, a follower and a warner of the initial population according to the initial population;
and respectively updating the positions of the finder, the follower and the alerter until the acceleration power spectrum density signal curve in the three-axis direction is obtained according to the acceleration power spectrum density signal value corresponding to the set updating times when the position updating times of the sparrow searching algorithm reach the set updating times.
Preferably, after obtaining the finder, the follower, and the alerter of the initial population according to the initial population, the method further includes:
and respectively updating the positions of the finder, the follower and the warner until the target function vector of the sparrow search algorithm meets the termination condition of the sparrow search algorithm, and obtaining the three-axial acceleration power spectrum density signal curve according to the acceleration power spectrum density signal value corresponding to the target function vector.
Based on the same inventive concept, in a second aspect, the invention further provides a test apparatus for vibration durability of a multi-axial bench, comprising:
the system comprises an acquisition module, a data processing module and a data processing module, wherein the acquisition module is used for acquiring a total set of life weak critical weight parts of a test part in the process of vibrating the test part simultaneously in a triaxial direction under the working condition of a finished automobile road endurance test, and acquiring a plurality of one-way life weak critical weight part sets in the process of vibrating the test part in a plurality of one-way directions under the working condition of the finished automobile road endurance test;
the unidirectional module is used for accelerating each unidirectional life weak critical weight part set in the plurality of unidirectional life weak critical weight part sets to obtain an acceleration power spectrum density signal curve of each unidirectional life weak critical weight part set;
the triaxial module is used for obtaining triaxial acceleration power spectrum density signal curves of the test part according to the service life weak critical part total set;
and the test module is used for performing vibration endurance test on the test part through the acceleration power spectrum density signal curve of each unidirectional life weak critical weight part set and the three-axial acceleration power spectrum density signal curve of the test part.
Based on the same inventive concept, in a third aspect, the present invention provides a computer device comprising a memory, a processor and a computer program stored on the memory and executable on the processor, the processor implementing the steps of the multi-axial stage vibration endurance test method when executing the program.
Based on the same inventive concept, in a fourth aspect, the present invention provides a computer-readable storage medium having stored thereon a computer program which, when executed by a processor, performs the steps of the multi-axial stage vibration endurance test method.
One or more technical solutions in the embodiments of the present invention have at least the following technical effects or advantages:
in the embodiment of the invention, a total set of the weak critical weight parts of the service life of the test part is obtained in the process of vibrating the test part simultaneously in three axial directions under the working condition of the durability test of the whole vehicle road of the test part, and a plurality of unidirectional weak critical weight part sets are obtained in the process of vibrating the test part in a plurality of unidirectional directions under the working condition of the durability test of the whole vehicle road. And then, performing accelerated processing on each unidirectional life weak critical weight part set in the plurality of unidirectional life weak critical weight part sets to obtain an acceleration power spectrum density signal curve of each unidirectional life weak critical weight part set. And then, obtaining a triaxial acceleration power spectrum density signal curve of the test part according to the total set of the weak critical-weight parts of the service life. And finally, performing a vibration endurance test on the test part through an acceleration power spectrum density signal curve of each unidirectional life weak critical weight part set and an acceleration power spectrum density signal curve of the test part in the three axial directions. Therefore, the whole technical scheme of the embodiment has the following advantages:
1. the method and the device realize the conversion of the load of the durability test of the whole vehicle road into the acceleration load of the vibration durability test of the multi-axial rack, and improve the precision of the vibration durability test of the multi-axial rack.
2. In the process of establishing the acceleration load of the multi-axis rack vibration endurance test of the test part, the actual stress characteristic of the test part and the distribution condition of the weak part of the service life are considered.
3. Through the multi-axial vibration endurance test of the test part, the development verification period of the automobile is really shortened, the test cost is saved, and the method has important engineering significance.
Drawings
Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are only for purposes of illustrating the preferred embodiments and are not to be construed as limiting the invention. Also, like reference numerals are used to refer to like parts throughout the drawings. In the drawings:
FIG. 1 is a flow chart illustrating the steps of a multi-axial stage vibration endurance testing method in an embodiment of the present invention;
fig. 2 shows a module schematic diagram of a multi-axial bench vibration endurance testing apparatus in an embodiment of the present invention.
Detailed Description
Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art.
Example one
The first embodiment of the present invention provides a method for testing vibration durability of a multi-axial table, as shown in fig. 1, including:
s101, acquiring a total set of life weak critical parts of a test part in the process of vibrating the test part in three axial directions under the working condition of a durability test of a whole vehicle road, and acquiring a plurality of unidirectional life weak critical part sets in the process of vibrating the test part in a plurality of single directions under the working condition of the durability test of the whole vehicle road;
s102, performing accelerated processing on each unidirectional life weak joint weight part set in the plurality of unidirectional life weak joint weight part sets to obtain an acceleration power spectrum density signal curve of each unidirectional life weak joint weight part set;
s103, obtaining a triaxial acceleration power spectrum density signal curve of the test part according to the total set of the weak critical-weight parts of the service life;
s104, performing a vibration endurance test on the test part through an acceleration power spectrum density signal curve of each unidirectional life weak critical weight part set and a triaxial acceleration power spectrum density signal curve of the test part.
The following describes in detail specific implementation steps of the multi-axial stage vibration endurance test method provided in this embodiment with reference to fig. 1:
firstly, step S101 is executed, a total set of life weak and heavy parts of the test parts is obtained in the process of vibrating the test parts simultaneously through three axial directions under the working condition of the durability test of the whole vehicle road, and a plurality of one-way life weak and heavy part sets are obtained in the process of vibrating the test parts through a plurality of one-way directions under the working condition of the durability test of the whole vehicle road.
Specifically, the whole vehicle road endurance test working condition of the test part is an endurance test of vibration of the test part in the whole vehicle road endurance test. In the whole vehicle road endurance test working condition of the test part, the mounting point position of the test part can be vibrated in the three axial directions, namely, the test part is vibrated simultaneously in the three axial directions. The mounting position of the test part is a connecting position where the test part is mounted on the whole vehicle and is also a connecting position mounted on the test bed.
The method comprises the following steps of obtaining a total set of weak life critical parts of a test part in the process of vibrating the test part in the three axial directions under the working condition of a durability test of the whole vehicle road, and specifically comprising the following steps: firstly, acquiring triaxial acceleration load signals of the test part in the process of simultaneously vibrating the test part in the triaxial direction under the working condition of the durability test of the whole vehicle road; then obtaining stress power spectrum signals of a plurality of parts of the test part according to the triaxial acceleration load signal, the finite element model and the stress frequency response functions in a plurality of directions of the test part; and then, obtaining the total set of the weak life critical parts according to the stress power spectrum signals of the plurality of parts. The method for obtaining the total set of the weak life critical parts comprises the following steps: obtaining fatigue life damage values of the multiple parts of the test part according to the stress power spectrum signals of the multiple parts, the S-N curve of the test part and the total test duration of the whole vehicle road endurance test; and obtaining the total set of the weak life critical parts according to the fatigue life damage values of the plurality of parts.
The specific implementation process for acquiring the total set of the weak critical parts of the test part in service life is as follows:
1. by arranging the acceleration sensor on the test part, acquiring triaxial acceleration load signals of the mounting point position of the test part of the automobile under 1 cycle running working condition, and solving power spectrums of the acquired triaxial acceleration load signals, corresponding acceleration power spectrum signals can be obtained(,) Wherein:representing acceleration power in the X directionA spectral signal;an acceleration power spectrum signal representing the Y direction;an acceleration power spectrum signal representing the Z direction;acceleration power spectrum signals representing the X direction and the Y direction;an acceleration power spectrum signal representing the Y direction and the Z direction,and represents acceleration power spectrum signals in the Z direction and the X direction. Wherein whenWhen the temperature of the water is higher than the set temperature,is a complex signal (including real and imaginary parts); when in useWhen the temperature of the water is higher than the set temperature,is a real signal (containing only the real part).
、、、、、The method is to solve the calculation input load signal of the total set of the weak and critical parts of the service life when the test part vibrates in three axial directions simultaneously under the working condition of the durability test of the whole vehicle road. The step is to obtain a calculation input load signal of a total set of the weak critical parts of the service life of the test part.
2. Establishing a finite element model of the test part, and calculating stress frequency response functions of the mounting point position of the test part under unit acceleration excitation in multiple directions by adopting a frequency response algorithm, namely stress frequency response functions in multiple directions. Combining the calculated input load signal of the total set of the weak critical parts of the service life and the stress frequency response functions in multiple directions, solving the stress power spectrum signal of any part of the tested part, wherein the expression formula is as follows:
wherein:
-an acceleration power spectrum signal representing the location of the mounting point of the test part;
lower subscripts m, n — m =1 (n = 1) indicate that the acceleration is in the X direction, m =2 (n = 2) indicates that the acceleration is in the Y direction, and m =3 (n = 3) indicates that the acceleration is in the Z direction;
subscripts a, b — a =1 (b = 1) indicates that the stress is an X-direction positive stress, a =2 (b = 2) indicates that the stress is a Y-direction positive stress, a =3 (b = 3) indicates that the stress is a Z-direction positive stress, a =4 (b = 4) indicates that the stress is an XY in-plane shear stress, a =5 (b = 5) indicates that the stress is a YZ in-plane shear stress, and a =6 (b = 6) indicates that the stress is a ZX in-plane shear stress;
、a =1 (b = 1), m =1 (n = 1) represents an X-direction positive stress frequency response function at any position j of the test part under the input of the X-direction acceleration power spectrum, a =6 (b = 6), m =3 (n = 3) represents a ZX in-plane shear stress frequency response function at any position j of the test part under the input of the Z-direction acceleration power spectrum, and so on;
the stress power spectrum signal at any position j of the tested part, a =1, b =1 represents the X-direction positive stress power spectrum signal at any position j of the tested part, a =1, b =2 represents the X-direction positive stress and Y-direction positive stress power spectrum signals at any position j of the part, and so on.
Combining stress power spectrum signals at any position j of a test partAnd the equivalent stress power spectrum signal of any part j of the tested part can be obtainedThe expression formula is as follows:
wherein:
、-representing the parameters obtained from the corresponding critical plane when the fatigue life damage value is taken to the maximum; subscripts a, b — a =1 (b = 1) indicates that the stress is an X-direction positive stress, a =2 (b = 2) indicates that the stress is a Y-direction positive stress, a =3 (b = 3) indicates that the stress is a Z-direction positive stress, a =4 (b = 4) indicates that the stress is an XY in-plane shear stress, a =5 (b = 5) indicates that the stress is a YZ in-plane shear stress, and a =6 (b = 6) indicates that the stress is a ZX in-plane shear stress;
The step is to obtain stress power spectrum signals of a plurality of parts of the tested part.
3. Calculating a stress probability density function of any part of the tested part based on the stress power spectrum signal of any part of the tested part; and then combining a stress probability density function of any part of the tested part, a material S-N curve of the tested part and the total test duration of the whole vehicle road endurance test to obtain a fatigue life damage value of any part of the part, namely the fatigue life damage values of a plurality of parts of the tested part, wherein the expression formula is as follows:
wherein:
、the constant parameters of the corrected S-N curve of the part material, such as the actual process factors, reliability and the like of the tested part, are considered;
If the maximum fatigue damage value of the weak part of the tested part service life is obtained asSetting a valve coefficient constantSequencing the fatigue damage values of the weak parts of the tested parts from large to small in sequence, wherein the fatigue damage value is greater than a numerical valueFront of (2)The weak part of the life of the test part constitutes the total set of the weak and heavy parts of the life of the test partThe expression formula is as follows, wherein,the values of (a) are set according to actual requirements:
wherein:
the total set of the weak service life critical parts of the test parts under the whole vehicle road test working condition;
、、-test zeroThe fatigue damage values of the weak part of the part life are sequentially ranked from large to small according to the 1 st name, the ith name and the A th name;
the number of the parts with weak service life and heavy weight under the whole vehicle road test working condition is tested.
The principle of the method for acquiring the set of the plurality of unidirectional weak life critical parts is the same as that of the method for acquiring the total set of the weak life critical parts of the test part. Based on the principle of obtaining the specific implementation process of the total set of the life weak critical weight parts of the test parts, the plurality of unidirectional life weak critical weight part sets are obtained in the vibration process of the test parts through a plurality of unidirectional pairs under the working condition of the durability test of the whole vehicle road. The plurality of one-way life weak and heavy part sets comprise an X-direction life weak and heavy part set obtained in the process of vibrating the test parts only in the X direction under the working condition of the whole vehicle road endurance test, a Y-direction life weak and heavy part set obtained in the process of vibrating the test parts only in the Y direction under the working condition of the whole vehicle road endurance test, and a Z-direction life weak and heavy part set obtained in the process of vibrating the test parts only in the Z direction under the working condition of the whole vehicle road endurance test.
Next, step S102 is executed to obtain an acceleration power spectrum density signal curve of each unidirectional life weak critical point set by performing acceleration processing on each unidirectional life weak critical point set in the plurality of unidirectional life weak critical point sets.
Specifically, for each unidirectional weak life-span important part set, a group of acceleration power spectrum density signal values are obtained according to the unidirectional weak life-span important part set; and obtaining the acceleration power spectral density signal curve according to the group of acceleration power spectral density signal values.
The specific implementation process for obtaining the acceleration power spectral density signal curve of each unidirectional life weak critical section set is as follows:
and respectively solving an acceleration power spectrum density signal curve of the bench vibration endurance test in a single direction by adopting a minimum gradient algorithm. Taking the X-direction weak critical point set as an example, the specific method for solving the acceleration power spectrum density signal curve of the X-direction weak critical point set comprises the following steps:
1. the same calculation principle in the step S101 is adopted to respectively calculate and obtain the weak and heavy part set of the service life of the test part in the single vibration direction (X direction) of the whole vehicle road test working conditionThe expression formula is as follows:
wherein:
representing a life weak critical part set of the test part vibrating in the X direction of the whole vehicle road test working condition;
respectively representing the damage values of the tested parts in a descending order, namely a 1 st damage value, a jth damage value and a Kth damage value;
k is the number of the weak life critical parts of the test part in the X direction under the whole vehicle road test working condition.
2. An acceleration power spectral density signal curve of a bench vibration endurance test is defined, the curve is a polygonal line signal under a double logarithmic coordinate system, and the polygonal line is assumed to be defined by four points, and the expression formula is as follows:
wherein:
、、、respectively representing the acceleration power spectrum density signal values in the X direction, wherein the values are parameters which need to be solved subsequently;、、、a set of acceleration power spectral density signal values;
、、、-representing the frequency values corresponding to the acceleration power spectral density signal values, respectively, as constants, e.g.Is composed ofA corresponding frequency value;andcan be set based on the minimum value and the maximum value of the frequency of the collected acceleration power spectrum signal,andthe setting may be based on the frequency corresponding to the peak of the stress frequency response function under unit acceleration excitation.
3. Establishing an acceleration power spectrum density signal curve solving formula generated after acceleration of a unidirectional bench vibration endurance test, wherein the expression formula is as follows:
wherein:
-representing the minimum and maximum values of the acceleration power spectral density signal values, respectively;
Respectively indicating the total test duration of the test part in the X direction of the test working condition of the whole vehicle roadThe fatigue damage values of the weak part of the life are sequenced from large to small, the 1 st value damageA value numerical value, a jth damage value numerical value and a Kth damage value numerical value;
respectively representing the total duration of the bench test under the acceleration condition of the vibration endurance test of the test part in the X directionThe fatigue damage values of the weak part of the service life are sequentially ranked from large to small, namely a 1 st damage value numerical value, a jth damage value numerical value and a Kth damage value numerical value; calculating by adopting the same calculation principle in the step S101;
4. An acceleration power spectrum density signal curve of the bench vibration endurance test is solved in a single direction by adopting a gradient descent iterative algorithm, and the expression formula is as follows:
gradient descent iterative algorithm:
wherein:
、、——(ii) the t +1 th iterationAn algebraic value, a t-th iteration numerical value and an iteration initial numerical value;
And after the gradient descent iterative algorithm is subjected to a termination condition, outputting an acceleration power spectrum density signal curve in the X direction generated after an unidirectional (X-direction) rack vibration endurance test is accelerated, namely outputting an acceleration power spectrum density signal curve of the X-direction weak life weight-related part set.
Then, step S103 is executed to obtain a triaxial acceleration power spectral density signal curve of the test part according to the total set of the weak critical parts of life.
Specifically, a sparrow search algorithm is performed on the total set of the weak and critical parts of the service life to obtain the three-axial acceleration power spectral density signal curve, which specifically comprises the following steps: acquiring an initial population of the sparrow search algorithm according to the total set of the weak life and heavy-key parts; obtaining a finder, a follower and a warner of the initial population according to the initial population; and respectively updating the positions of the finder, the follower and the warner.
And respectively updating the positions of the finder, the follower and the alerter until the acceleration power spectrum density signal curve in the three-axis direction is obtained according to the acceleration power spectrum density signal value corresponding to the set updating times when the position updating times of the sparrow searching algorithm reach the set updating times.
Or respectively updating the positions of the finder, the follower and the alerter until the target function vector of the sparrow search algorithm meets the termination condition of the sparrow search algorithm, and obtaining the triaxial acceleration power spectrum density signal curve according to the acceleration power spectrum density signal value corresponding to the target function vector.
The specific implementation process for obtaining the triaxial acceleration power spectral density signal curve of the test part is as follows: the method is characterized in that a sparrow search algorithm is adopted to solve an acceleration power spectrum curve after acceleration is carried out on a rack vibration endurance test in which three axial directions vibrate simultaneously, namely an acceleration power spectrum density signal curve in the three axial directions, and the method specifically comprises the following steps:
1. defining an acceleration power spectrum density signal curve of a three-axial vibration endurance test of a bench: when the test part is in triaxial and is carried out vibration endurance test simultaneously, 6 inputs are needed in total to rack signal input, namely: acceleration power spectrum signal in X directionAcceleration power spectrum signal in Y directionAcceleration power spectrum signal in Z directionAcceleration power spectrum signal in X direction and Y directionAcceleration power spectrum signal in Y direction and Z directionAcceleration power spectrum signal in Z direction and X direction. Wherein the content of the first and second substances,、、as calculated in the step S102, it is,、、calculated by a sparrow search algorithm. When in useWhen the utility model is used, the water is discharged,is a complex signal (containing real and imaginary parts). Defining:as acceleration power spectrum signalsThe real part of (a) is,as acceleration power spectrum signalsThe real part of (a) is,as acceleration power spectrum signalsThe real part of (a);as acceleration power spectrum signalsThe imaginary part of (a) is,as acceleration power spectrum signalsThe imaginary part of (a) is,as acceleration power spectrum signalsThe imaginary part of (c).
According to the calculation principle of the step S102,a curve is generally defined as a polyline signal in a log-log coordinate system, and assuming that the polyline is defined by four points, the expression formula is as follows:
wherein:
、、、、、、、、、、、respectively representing real part numerical values of the acceleration power spectrum density signals, wherein the real part numerical values are parameters which need to be solved subsequently;、、、the real part values of the acceleration power spectrum density signals in the X direction and the Y direction,、、、the real part values of the acceleration power spectrum density signal in the Y direction and the Z direction,、、、the real part numerical value of the acceleration power spectrum density signal in the Z direction and the X direction;
、、、respectively representing frequency values corresponding to real part values of the acceleration power spectrum density signal, wherein the frequency values are constants; value of frequencyAndsetting is carried out based on the minimum value and the maximum value of the frequency of the acquired acceleration power spectrum signal,andthe frequency setting is based on the frequency corresponding to the peak of the stress frequency response function under the unit acceleration excitation.
According to the calculation principle of the step S102,a curve is generally defined as a polyline signal in a log-log coordinate system, and assuming that the polyline is defined by four points, the expression formula is as follows:
wherein:
、、、、、、、、、、、respectively representing imaginary part numerical values of the acceleration power spectrum density signals, wherein the imaginary part numerical values are parameters which need to be solved subsequently;、、、the imaginary part values of the acceleration power spectrum density signals in the X direction and the Y direction,、、、the imaginary part values of the acceleration power spectrum density signals in the Y direction and the Z direction,、、、the imaginary part numerical value of the acceleration power spectrum density signal in the Z direction and the X direction;
、、、-frequency values corresponding to imaginary part values of the acceleration power spectral density signal are respectively represented as constants; value of frequencyAndsetting is carried out based on the minimum value and the maximum value of the frequency of the collected acceleration power spectrum signal,andthe frequency setting is based on the frequency corresponding to the peak of the stress frequency response function under the unit acceleration excitation.
2. Solving by adopting sparrow searching algorithm、、、、、、、、、、、、、、、、、、、、、、、. Defining an initial populationIn an amount ofThe maximum number of iterations isThe number of discoverers isThe number of followers isThen define the number of sparrows as early warningThe early warning value isInitial populationAny one sparrow position in (2)The expression of (a) is as follows:
wherein:
-a vector of imaginary numerical values representing the position of any one of the sparrows r in the population;
、、、、、、、、、、、respectively representing the real part numerical component of the acceleration power spectrum density signal corresponding to any sparrow r position in the population;
、、、、、、、、、、、-respectively representing the imaginary numerical components of the acceleration power spectral density signal corresponding to any one of the sparrow r positions in the population;
、、、、、、、、、、、、、、、、、、、、、、、-representing the minimum and maximum values, respectively, of the real component values of the acceleration power spectral density signal in the population.
、、、、、、、、、、、、、、、、、、、、、、、-representing the minimum and maximum values, respectively, of the imaginary numerical component of the acceleration power spectral density signal in the population.
Initial populationAny one sparrow position in (2)The expression formula of the objective function is as follows:
wherein:
the number of the parts with weak service life and heavy weight under the whole vehicle road test working condition is tested;
-the total test duration of the test part under the whole vehicle road test working conditionThe ith damage value of the fatigue damage values of the weak part of the life is sequentially ranked from large to small, and the value is calculated in the step S101;
acceleration of the test part in a multiaxial bench vibration endurance testTotal duration of bench test under working conditionThe ith damage value of the fatigue damage value of the weak part of the life is obtained by calculation by the algorithm of the step S101.
3. For an initial populationSolving non-dominated solution sorting to obtain a total of M levels of non-dominated solution sets, and performing congestion degree calculation on the non-dominated solution sets of each level to finally finish the initial populationThe solution quality is sorted from good to bad. Defining an initial populationIn total amount ofBefore the ordering of the solution quality from good to badNamed finder, the solution quality is ranked from good to badIt is the following one.
By nondominant sorting algorithm pair size ofThe population is layered, and the specific steps are as follows:
(2) For all ofAnd isComparing individualsAnd individualsDominant and non-dominant relationships between;
(3) If none existsCorresponding objective functionEach row number of less than the objective functionThen markIs a non-dominant individual;
The set of non-dominant individuals obtained by the above steps is the first level non-dominant layer of the population, and then, ignoring the marked non-dominant individuals (i.e., the individuals are not subjected to the next round of comparison), and following the above steps (1) - (4), the second level non-dominant layer is obtained. And so on until the whole population is layered, and the sequence is the sequence of the solution quality from good to bad.
And sorting the dominant layers of the same level according to a congestion degree calculation formula, wherein the method comprises the following specific steps:
(1) Meter for measuringComputing each sparrow position vector of the same domination levelTarget function vector ofEuclidean distance from 0 pointThe expression formula is as follows:
wherein:
(2) Reordering is carried out in sequence from small to small according to the Euclidean distance value obtained by calculation, and aiming at any sparrow position vectorDegree of congestion ofThe expression formula is as follows:
wherein:
Any sparrow position vector obtained by calculationDegree of congestion ofAnd sequencing the numerical values from large to small in sequence, namely finishing the sequencing of the population individuals in the same level, wherein the sequencing is the sequencing of the solution quality from excellent to poor.
4. The position updating is carried out aiming at the discoverer in the population, and the expression formula is as follows:
wherein:
-representing a globally optimal sparrow position vector in a populationThe value of the k-th row of (c),is defined as a populationThe solution quality is sorted from the best to the bad optimal solution;
5. and (3) updating the position of a follower in the population according to the following expression formula:
wherein:
-follower sparrow position vector representing the t +1 th iterationThe value of the k-th row of (c),;
-representing a globally optimal sparrow position vector in a populationThe value of the k-th row of (c),is defined as a populationThe solution quality is sorted from the best to the bad optimal solution;
-representing the globally worst sparrow position vector in the populationThe value of the k-th row of (c),is defined as a populationThe quality of the solution is the worst solution ordered from good to bad.
6. Updating the position of the alertor in the population, wherein the alertor randomly selects the initial populationThe SD random selection is used for position updating, and the expression formula is as follows:
wherein:
-representing a globally optimal sparrow position vector in a populationThe value of the k-th row of (c),is defined as a populationThe solution quality is sorted from the best to the bad optimal solution;
-representing the globally worst sparrow position vector in the populationThe value of the k-th row of (c),is defined as a populationThe worst solution is sorted from the best to the bad solution in the solution quality sequence;
a, the number of weak and heavy parts of the test part under the whole vehicle road test working condition;
7. And after the position updating of the finder, the follower and the warner is finished, returning to the calculation steps 3 to 6 again for calculation, and sequentially performing loop iteration calculation. Wherein, the position updating of the finder, the follower and the alerter is carried out once and is recorded as iteration once.
Respectively updating the positions of the finder, the follower and the alerter until the position updating times of the sparrow searching algorithm reach the set updating timesAnd then, obtaining the three-axial acceleration power spectrum density signal curve according to the acceleration power spectrum density signal value corresponding to the set updating times. Wherein, the set updating times are set according to actual requirements.
Or respectively updating the positions of the finder, the follower and the alerter until the objective function vector of the sparrow search algorithm meets the termination condition of the sparrow search algorithm, namely the objective function vector of the sparrow search algorithmRelation to iterative error target vectorAnd if the termination condition is met, obtaining the three-axial acceleration power spectral density signal curve according to the acceleration power spectral density signal value corresponding to the target function vector.
After obtaining the acceleration power spectral density signal curve of each unidirectional life weak weight-off part set and the three-axial acceleration power spectral density signal curve of the test part, executing a step S104, and performing a vibration endurance test on the test part through the acceleration power spectral density signal curve of each unidirectional life weak weight-off part set and the three-axial acceleration power spectral density signal curve of the test part.
Specifically, after an acceleration power spectrum density signal curve of each unidirectional life weak weight-related part set and a triaxial acceleration power spectrum density signal curve of the tested part are obtained, namely after an acceleration power spectrum density signal curve of an X-direction life weak weight-related part set, an acceleration power spectrum density signal curve of a Y-direction life weak weight-related part set, an acceleration power spectrum density signal curve of a Z-direction life weak weight-related part set and a triaxial acceleration power spectrum density signal curve of the tested part are obtained, the tested part is vibrated according to the acceleration power spectrum density signal curve of each unidirectional life weak weight-related part set and the triaxial acceleration power spectrum density signal curve of the tested part, and the durability of the tested part is tested.
One or more technical solutions in the embodiments of the present invention at least have the following technical effects or advantages:
in this embodiment, the triaxial is right simultaneously under the whole car road endurance test operating mode of test part the in-process of test part vibration acquires the weak key position aggregate in life-span of test part, and right through a plurality of unilateral under the whole car road endurance test operating mode the in-process of test part vibration acquires the weak key position aggregate in a plurality of unilateral life-span. And then, performing accelerated processing on each unidirectional life weak critical weight part set in the plurality of unidirectional life weak critical weight part sets to obtain an acceleration power spectrum density signal curve of each unidirectional life weak critical weight part set. And then, obtaining a triaxial acceleration power spectrum density signal curve of the test part according to the total set of the service life weak critical parts. And finally, performing a vibration endurance test on the test part through an acceleration power spectrum density signal curve of each unidirectional life weak critical weight part set and an acceleration power spectrum density signal curve of the test part in the three axial directions. Therefore, the whole technical scheme of the embodiment has the following advantages:
1. the method and the device realize the conversion of the load of the durability test of the whole vehicle road into the acceleration load of the vibration durability test of the multi-axial rack, and improve the precision of the vibration durability test of the multi-axial rack.
2. In the process of establishing the acceleration load of the multi-axis rack vibration endurance test of the test part, the actual stress characteristic of the test part and the distribution condition of the weak part of the service life are considered.
3. Through the multi-axial vibration endurance test of the test part, the development verification period of the automobile is really shortened, the test cost is saved, and the method has important engineering significance.
Example two
Based on the same inventive concept, the second embodiment of the present invention further provides a test apparatus for testing vibration durability of a multi-axial table, as shown in fig. 2, comprising:
the system comprises an acquisition module 201, a data processing module and a data processing module, wherein the acquisition module is used for acquiring a total set of life weak critical parts of a test part in the process of vibrating the test part simultaneously in a triaxial direction under the working condition of a finished automobile road endurance test, and acquiring a plurality of one-way life weak critical part sets in the process of vibrating the test part in a plurality of one-way directions under the working condition of the finished automobile road endurance test;
a unidirectional module 202, configured to obtain an acceleration power spectrum density signal curve of each unidirectional life weak critical weight part set by performing accelerated processing on each unidirectional life weak critical weight part set in the plurality of unidirectional life weak critical weight part sets;
the triaxial module 203 is configured to obtain a triaxial acceleration power spectrum density signal curve of the test part according to the total set of the weak critical weight parts of the service life;
the test module 204 is configured to perform a vibration endurance test on the test part according to the acceleration power spectral density signal curve of each unidirectional life weak critical weight portion set and the three-axial acceleration power spectral density signal curve of the test part.
As an optional embodiment, the obtaining a total set of weak life critical parts of the test part includes:
acquiring triaxial acceleration load signals of the test part in the process of vibrating the test part in the triaxial direction under the working condition of the durability test of the whole vehicle road;
obtaining stress power spectrum signals of a plurality of parts of the test part according to the triaxial acceleration load signal, the finite element model and the stress frequency response functions in a plurality of directions of the test part;
and obtaining the total set of the weak life critical parts according to the stress power spectrum signals of the plurality of parts.
As an alternative embodiment, the obtaining the total set of weak life critical parts according to the stress power spectrum signals of the plurality of parts includes:
obtaining fatigue life damage values of the multiple parts of the test part according to the stress power spectrum signals of the multiple parts, the S-N curve of the test part and the total test duration of the whole vehicle road endurance test;
and obtaining the total set of the weak life critical parts according to the fatigue life damage values of the plurality of parts.
As an optional embodiment, the obtaining an acceleration power spectral density signal curve of each unidirectional life weak critical weight point set by performing accelerated processing on each unidirectional life weak critical weight point set in the plurality of unidirectional life weak critical weight point sets includes:
aiming at each one-way life weak and important part set, obtaining a group of acceleration power spectrum density signal values according to the one-way life weak and important part set; and obtaining the acceleration power spectral density signal curve according to the group of acceleration power spectral density signal values.
As an optional embodiment, the obtaining, according to the total set of the life weak critical weight parts, a triaxial acceleration power spectral density signal curve of the test part includes:
and carrying out a sparrow search algorithm on the total set of the weak life and heavy part to obtain the triaxial acceleration power spectrum density signal curve.
As an optional embodiment, the performing a sparrow search algorithm on the total set of the weak life-span critical weight parts to obtain the triaxial acceleration power spectral density signal curve includes:
acquiring an initial population of the sparrow search algorithm according to the total set of the weak life and heavy-key parts;
obtaining a finder, a follower and a warner of the initial population according to the initial population;
and respectively updating the positions of the finder, the follower and the alerter until the acceleration power spectrum density signal curve in the three-axis direction is obtained according to the acceleration power spectrum density signal value corresponding to the set updating times when the position updating times of the sparrow searching algorithm reach the set updating times.
As an optional embodiment, after obtaining the finder, the follower, and the alerter of the initial population according to the initial population, the method further includes:
and respectively updating the positions of the finder, the follower and the warner until the target function vector of the sparrow search algorithm meets the termination condition of the sparrow search algorithm, and obtaining the three-axial acceleration power spectrum density signal curve according to the acceleration power spectrum density signal value corresponding to the target function vector.
Since the multi-axial stage vibration endurance test apparatus described in this embodiment is an apparatus used for implementing the multi-axial stage vibration endurance test method in the first embodiment of the present application, a person skilled in the art can understand a specific implementation manner and various modifications of the multi-axial stage vibration endurance test apparatus of this embodiment based on the multi-axial stage vibration endurance test method described in the first embodiment of the present application, and therefore, a detailed description of how to implement the method in the first embodiment of the present application by the multi-axial stage vibration endurance test apparatus is not given here. The device used by those skilled in the art to implement the method for testing vibration endurance of multi-axial table in the first embodiment of the present application is all within the protection scope of the present application.
EXAMPLE III
Based on the same inventive concept, the third embodiment of the present invention also provides a computer apparatus comprising a memory, a processor and a computer program stored on the memory and executable on the processor, the processor implementing the steps of any one of the above-mentioned multi-axial stage vibration endurance test methods when executing the program.
Example four
Based on the same inventive concept, a fourth embodiment of the present invention further provides a computer-readable storage medium, having a computer program stored thereon, where the computer program, when executed by a processor, implements the steps of any one of the methods of the multi-axial stage vibration endurance testing method described in the previous embodiment.
As will be appreciated by one skilled in the art, embodiments of the present invention may be provided as a method, system, or computer program product. Accordingly, the present invention may take the form of an entirely hardware embodiment, an entirely software embodiment or an embodiment combining software and hardware aspects. Furthermore, the present invention may take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, and the like) having computer-usable program code embodied therein.
The present invention is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the invention. It will be understood that each flow and/or block of the flowchart illustrations and/or block diagrams, and combinations of flows and/or blocks in the flowchart illustrations and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create means for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be stored in a computer-readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including instruction means which implement the function specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
While preferred embodiments of the present invention have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. Therefore, it is intended that the appended claims be interpreted as including preferred embodiments and all such alterations and modifications as fall within the scope of the invention.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.
Claims (8)
1. A multi-axial bench vibration durability test method is characterized by comprising the following steps:
acquiring a total set of life weak and critical parts of a test part in the process of vibrating the test part simultaneously in three axial directions under the working condition of a finished automobile road endurance test, and acquiring a plurality of unidirectional sets of life weak and critical parts in the process of vibrating the test part in a plurality of unidirectional directions under the working condition of the finished automobile road endurance test;
obtaining an acceleration power spectrum density signal curve of each unidirectional life weak critical weight part set by performing accelerated processing on each unidirectional life weak critical weight part set in the plurality of unidirectional life weak critical weight part sets, including:
aiming at each one-way life weak and important part set, obtaining a group of acceleration power spectrum density signal values according to the one-way life weak and important part set; obtaining the acceleration power spectral density signal curve according to the group of acceleration power spectral density signal values;
obtaining a triaxial acceleration power spectrum density signal curve of the test part according to the service life weak critical weight part total set, wherein the curve comprises the following steps:
carrying out a sparrow search algorithm on the total set of the weak and critical parts of the service life to obtain the three-axial acceleration power spectrum density signal curve;
and carrying out a vibration endurance test on the test part through the acceleration power spectrum density signal curve of each unidirectional life weak critical weight part set and the three-axial acceleration power spectrum density signal curve of the test part.
2. The method of claim 1, wherein said obtaining a total set of weak life critical parts of said test part comprises:
acquiring triaxial acceleration load signals of the test part in the process of vibrating the test part in the triaxial direction under the working condition of the durability test of the whole vehicle road;
obtaining stress power spectrum signals of a plurality of parts of the test part according to the triaxial acceleration load signal, the finite element model and the stress frequency response functions in a plurality of directions of the test part;
and obtaining the total set of the weak life critical parts according to the stress power spectrum signals of the plurality of parts.
3. The method according to claim 2, wherein the obtaining the total set of the life-time weak critical sections according to the stress power spectrum signals of the plurality of sections comprises:
obtaining fatigue life damage values of the multiple parts of the test part according to the stress power spectrum signals of the multiple parts, the S-N curve of the test part and the total test duration of the whole vehicle road endurance test;
and obtaining the total set of the weak life critical parts according to the fatigue life damage values of the plurality of parts.
4. The method of claim 1, wherein performing a sparrow search algorithm on the total set of weak life critical weight parts to obtain the triaxial acceleration power spectral density signal curve comprises:
acquiring an initial population of the sparrow search algorithm according to the total set of the weak life and heavy-key parts;
according to the initial population, a finder, a follower and a warner of the initial population are obtained;
and respectively carrying out position updating on the finder, the follower and the warner until the acceleration power spectrum density signal curve in the three axial directions is obtained according to the acceleration power spectrum density signal value corresponding to the set updating times when the position updating times of the sparrow searching algorithm reach the set updating times.
5. The method of claim 4, further comprising, after obtaining the finder, the follower, and the alerter of the initial population from the initial population:
and respectively updating the positions of the finder, the follower and the warner until the target function vector of the sparrow search algorithm meets the termination condition of the sparrow search algorithm, and obtaining the three-axial acceleration power spectrum density signal curve according to the acceleration power spectrum density signal value corresponding to the target function vector.
6. A multi-axial bench vibration durability test device is characterized by comprising:
the system comprises an acquisition module, a data processing module and a data processing module, wherein the acquisition module is used for acquiring a total set of life weak critical weight parts of a test part in the process of vibrating the test part simultaneously in a triaxial direction under the working condition of a finished automobile road endurance test, and acquiring a plurality of one-way life weak critical weight part sets in the process of vibrating the test part in a plurality of one-way directions under the working condition of the finished automobile road endurance test;
a unidirectional module, configured to obtain an acceleration power spectral density signal curve of each unidirectional life weak critical weight portion set by performing accelerated processing on each unidirectional life weak critical weight portion set in the plurality of unidirectional life weak critical weight portion sets, where the acceleration power spectral density signal curve includes:
aiming at each one-way life weak and important part set, obtaining a group of acceleration power spectrum density signal values according to the one-way life weak and important part set; obtaining the acceleration power spectral density signal curve according to the group of acceleration power spectral density signal values;
the triaxial module is used for obtaining a triaxial acceleration power spectrum density signal curve of the test part according to the service life weak critical weight part total set, and comprises:
carrying out a sparrow search algorithm on the total set of the weak and critical parts of the service life to obtain the three-axial acceleration power spectrum density signal curve;
and the test module is used for carrying out vibration endurance test on the test part through the acceleration power spectrum density signal curve of each unidirectional service life weak weight-related part set and the three-axial acceleration power spectrum density signal curve of the test part.
7. A computer device comprising a memory, a processor and a computer program stored on the memory and executable on the processor, characterized in that the processor implements the method according to any of claims 1-5 when executing the program.
8. A computer-readable storage medium, on which a computer program is stored which, when being executed by a processor, carries out the method according to any one of claims 1-5.
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