CN114789927B - Artificial intelligent control method and system for textile fabric gray cloth winding machine - Google Patents

Artificial intelligent control method and system for textile fabric gray cloth winding machine Download PDF

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CN114789927B
CN114789927B CN202210697774.9A CN202210697774A CN114789927B CN 114789927 B CN114789927 B CN 114789927B CN 202210697774 A CN202210697774 A CN 202210697774A CN 114789927 B CN114789927 B CN 114789927B
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fabric
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CN114789927A (en
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秦伟
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Nantong Hengzhen Textile Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00Winding webs
    • B65H18/08Web-winding mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H26/00Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T1/00General purpose image data processing
    • G06T1/0014Image feed-back for automatic industrial control, e.g. robot with camera
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/0002Inspection of images, e.g. flaw detection
    • G06T7/0004Industrial image inspection
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/60Analysis of geometric attributes
    • G06T7/62Analysis of geometric attributes of area, perimeter, diameter or volume
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/60Analysis of geometric attributes
    • G06T7/64Analysis of geometric attributes of convexity or concavity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/17Nature of material
    • B65H2701/174Textile; fibres
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T2207/00Indexing scheme for image analysis or image enhancement
    • G06T2207/30Subject of image; Context of image processing
    • G06T2207/30108Industrial image inspection
    • G06T2207/30124Fabrics; Textile; Paper

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Abstract

The invention relates to the technical field of material testing and analysis, in particular to an artificial intelligent control method and system for a textile fabric gray fabric winding machine. By utilizing the material analysis and test means, the invention can accurately determine the flatness of the fabric, and finally realizes the reliable adjustment of the extension tension of the fabric.

Description

Artificial intelligent control method and system for textile fabric gray cloth winding machine
Technical Field
The invention relates to the technical field of material testing and analysis, in particular to an artificial intelligent control method and system for a textile fabric gray cloth winding machine.
Background
Textile production is an important industry in development and construction of China, textile fabric gray cloth is used for manufacturing molded clothes, and in a production process program of the textile fabric gray cloth, the textile fabric gray cloth needs to be rolled by a fabric rolling machine to be bundled, so that the situation that the fabric gray cloth is stacked disorderly is avoided, and the situation that the fabric is attached with dirt, folded and the like is avoided.
Because the weaving surface fabric embryo cloth is many by fibrous material composition, in the rolling operation in-process, but crease-resistant rolling machine need extend the surface fabric earlier, have certain power of dragging to the surface fabric, when because roll up core winding speed is unchangeable, when extension tension is not enough, the position of surface fabric than the fold need consume the longer time just can transport to rolling up the core under the conveying of compaction roller, can come too late to transport because of the compaction roller and pile up to some extent, the tension of extension has made the condition that the too big degree of dragging of fibre appears in some surface fabric positions easily and has played the batting. The existing method for adjusting the extension tension applied to the fabric needs manual adjustment according to experience, and has strong subjectivity and poor adjustment reliability.
Disclosure of Invention
The invention aims to provide an artificial intelligent control method and system for a textile fabric gray cloth rolling machine, which are used for solving the problem that the existing fabric extension tension is unreliable to adjust.
In order to solve the technical problem, the invention provides an artificial intelligent control method of a textile fabric gray cloth winding machine, which comprises the following steps of:
acquiring a fabric operation image of a winding machine, acquiring a fabric gray fabric image according to the fabric operation image, and further acquiring a fabric gray fabric image;
performing wrinkle identification according to the gray level image of the fabric gray fabric to obtain each convex area and each concave area, and further determining the area of each convex area and each concave area;
determining the overall concave-convex degree of the fabric according to the gray level image of the fabric gray fabric, the gray level values of all pixel points in all convex areas and concave areas and the areas of all convex areas and concave areas;
performing skeletonization treatment on each convex area and each concave area to obtain ridge lines of each convex area and each concave area;
determining the tortuosity of the ridge line of each convex area and each concave area according to the pixel value of each pixel point on the ridge line of each convex area and each concave area;
determining slope lines of the ridge lines of the convex areas and the concave areas according to the ridge lines of the convex areas and the concave areas and pixel values of pixel points on the ridge lines;
determining the kurtosis of the ridge line of each convex area and each concave area according to the gray value of each pixel point on the slope line of the ridge line of each convex area and each concave area;
determining the sharpness of each convex area and each concave area according to the tortuosity and the kurtosis of the ridge line of each convex area and each concave area, and further determining the comprehensive sharpness of the fabric;
and determining the flatness of the fabric according to the overall concave-convex degree and the comprehensive sharp degree of the fabric, and controlling the extension tension of the fabric of the winding machine according to the flatness of the fabric.
Further, the performing wrinkle identification to obtain each of the convex area and the concave area includes:
performing edge detection on the gray level image of the fabric gray cloth to obtain each convex area and each initial concave area;
determining a gray variance value corresponding to each initial concave area according to the gray value of each pixel point in each initial concave area;
and screening each initial concave area according to the gray scale variance value corresponding to each initial concave area, thereby obtaining each concave area.
Further, the determining of the overall concave-convex degree of the fabric comprises:
determining a flat area on the gray level image of the fabric gray level cloth according to the gray level image of the fabric gray level cloth, each convex area and each initial concave area;
determining a gray mean value of the flat area according to the gray values of all pixel points in the flat area on the gray image of the fabric gray grey cloth;
calculating a sum of gray values of all pixel points in each convex area minus a gray average value of the flat area, thereby obtaining the height of each convex area;
calculating a sum of gray values of all pixel points in all concave areas minus a gray average of the flat areas so as to obtain depths of all concave areas;
and calculating the overall concave-convex degree of the fabric according to the height of each convex region, the depth of each concave region and the area of each convex region and each concave region.
Further, a calculation formula corresponding to the overall concave-convex degree of the fabric is as follows:
Figure 15593DEST_PATH_IMAGE002
wherein,
Figure DEST_PATH_IMAGE003
the degree of the overall concave-convex of the fabric,
Figure 467391DEST_PATH_IMAGE004
is a firstiThe area of each of the convex regions is,
Figure DEST_PATH_IMAGE005
is as followsiThe height of the individual convex regions is such that,
Figure 736830DEST_PATH_IMAGE006
is the area of the jth concave region,
Figure DEST_PATH_IMAGE007
is the depth of the jth concave region,
Figure 305346DEST_PATH_IMAGE008
is the total number of the convex regions,
Figure DEST_PATH_IMAGE009
the total number of concave regions.
Further, a calculation formula for determining the degree of curvature of the ridge line of each convex region and each concave region is as follows:
Figure DEST_PATH_IMAGE011
wherein,
Figure 383154DEST_PATH_IMAGE012
the degree of meandering of the ridge lines of the respective convex or concave regions,
Figure DEST_PATH_IMAGE013
on the ridgeline of each convex or concave regioniThe gray value of +1 pixel point,
Figure 746133DEST_PATH_IMAGE014
on the ridgeline of each convex or concave regioniThe gray value m of each pixel point is the total number of the pixel points on the ridge line of each convex area or concave area.
Further, the step of determining a slope line of the ridge line of each of the convex region and the concave region includes:
determining a maximum pixel value pixel point on the ridge line of each convex area and a minimum pixel value pixel point on the ridge line of each concave area according to the pixel values of the pixel points on the ridge lines of each convex area and each concave area;
and determining the perpendicular line of the tangent line of the ridge line of each convex region at the maximum pixel value pixel point corresponding to the ridge line of each convex region and the perpendicular line of the tangent line of the ridge line of each concave region at the minimum pixel value pixel point corresponding to the ridge line of each concave region according to the ridge line of each convex region and each concave region, the maximum pixel value pixel point on the ridge line of each convex region and the minimum pixel value pixel point on the ridge line of each concave region, so as to obtain the slope line of the ridge line of each convex region and each concave region.
Further, the determining the kurtosis of the ridge line of each of the convex region and the concave region includes:
determining the mean value of pixel values on the slope lines of the ridge lines of the convex areas and the concave areas according to the pixel values of the pixel points on the slope lines of the ridge lines of the convex areas and the concave areas;
calculating the difference value between the pixel value of each pixel point on the slope line of the ridge line of each convex area and each concave area and the mean value of the pixel values on the corresponding slope line, thereby obtaining the fourth-order central moment and the second-order central moment of the ridge line of each convex area and each concave area;
and calculating the ratio of the fourth-order central moment of the ridge line of each convex area and each concave area to the square of the corresponding second-order central moment, thereby obtaining the kurtosis of the ridge line of each convex area and each concave area.
Further, the corresponding calculation formula of the kurtosis of the ridge line of each convex area and each concave area is as follows:
Figure 565185DEST_PATH_IMAGE016
wherein,
Figure DEST_PATH_IMAGE017
the kurtosis of the ridge line of each convex region or concave region,
Figure 197111DEST_PATH_IMAGE018
for the ith pixel point on the slope line of the ridge line of each convex region or concave regionThe value of the pixel is determined by the pixel value,
Figure DEST_PATH_IMAGE019
the value is the mean value of pixel values on the slope line of the ridge line of each convex region or each concave region, and t is the total number of pixel points on the slope line of the ridge line of each convex region or each concave region.
Further, the calculation formula for determining the flatness of the fabric is as follows:
Figure DEST_PATH_IMAGE021
wherein,
Figure 129426DEST_PATH_IMAGE022
the smoothness of the fabric is the degree of smoothness of the fabric,
Figure 725624DEST_PATH_IMAGE003
the degree of the overall concave-convex of the fabric,
Figure DEST_PATH_IMAGE023
the comprehensive sharpness degree of the fabric is shown.
The invention also provides an artificial intelligence control system of the textile fabric gray cloth winding machine, which comprises a processor and a memory, wherein the processor is used for processing the instructions stored in the memory so as to realize the artificial intelligence control method of the textile fabric gray cloth winding machine.
The invention has the following beneficial effects: the fabric gray image processing method comprises the steps of obtaining a fabric gray image through a winding machine, carrying out material analysis and test on the fabric gray image, determining each convex area and each concave area, further determining the overall concave-convex degree of the fabric, obtaining the ridge line of each convex area and each concave area and the slope line of the ridge line, further determining the tortuosity and the kurtosis of the ridge line of each convex area and each concave area, combining the tortuosity and the kurtosis of the ridge line of each convex area and each concave area, determining the comprehensive sharp degree of the fabric, combining the overall concave-convex degree and the comprehensive sharp degree of the fabric, further determining the flatness of the fabric, and finally realizing the control of the extension tension of the fabric to the winding machine. According to the invention, by acquiring the fabric operation image of the winding machine and utilizing material analysis and test means, the flatness of the fabric can be accurately determined, and finally the reliable adjustment of the extension tension of the fabric is realized.
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In order to more clearly illustrate the embodiments of the present invention or the technical solutions and advantages of the prior art, the drawings used in the embodiments or the description of the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a flow chart of an artificial intelligence control method of a textile fabric gray cloth winding machine of the invention;
figure 2 is a schematic view of a fabric pleat in an embodiment of the invention.
Detailed Description
To further explain the technical means and effects of the present invention adopted to achieve the predetermined objects, the following detailed description of the embodiments, structures, features and effects of the technical solutions according to the present invention will be given with reference to the accompanying drawings and preferred embodiments. In the following description, different "one embodiment" or "another embodiment" refers to not necessarily the same embodiment. Furthermore, the particular features, structures, or characteristics may be combined in any suitable manner in one or more embodiments.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
The tensile regulation of extension of textile fabric crease-resistance rolling machine influences surface fabric gray cloth quality and operating efficiency, and this embodiment utilizes computer vision technique, through handling the surface fabric image of shooting, according to the characteristic analysis of image, calculates the roughness of surface fabric, and then obtains the required best extension tension of extending the surface fabric, adjusts the extension power of rolling machine, makes the surface fabric extend to optimum, avoids the surface fabric to pile up or tear the surface fabric.
Specifically, the embodiment provides an artificial intelligence control method for a textile fabric gray cloth winding machine, and a corresponding flowchart is shown in fig. 1, and the method includes the following steps:
acquiring a fabric operation image of a winding machine, acquiring a fabric gray fabric image according to the fabric operation image, and further acquiring a fabric gray image;
performing wrinkle identification according to the gray level image of the fabric gray fabric to obtain each convex area and each concave area, and further determining the area of each convex area and each concave area;
determining the overall concave-convex degree of the fabric according to the gray level image of the fabric gray fabric, the gray level values of all pixel points in all the convex areas and the concave areas and the areas of all the convex areas and all the concave areas;
performing skeletonization treatment on each convex area and each concave area to obtain ridge lines of each convex area and each concave area;
determining the tortuosity of the ridge line of each convex area and each concave area according to the pixel value of each pixel point on the ridge line of each convex area and each concave area;
determining slope lines of the ridge lines of the convex areas and the concave areas according to the ridge lines of the convex areas and the concave areas and pixel values of pixel points on the ridge lines;
determining the kurtosis of the ridge line of each convex area and each concave area according to the gray value of each pixel point on the slope line of the ridge line of each convex area and each concave area;
determining the sharpness of each convex area and each concave area according to the tortuosity and the kurtosis of ridge lines of each convex area and each concave area, and further determining the comprehensive sharpness of the fabric;
and determining the flatness of the fabric according to the overall concave-convex degree and the comprehensive sharp degree of the fabric, and controlling the extension tension of the fabric of the winding machine according to the flatness of the fabric.
The artificial intelligent control method of the textile fabric gray cloth winding machine is described in detail below with reference to specific embodiments.
The method comprises the following steps: and acquiring an image shot by a camera above the winding machine, and performing semantic segmentation to identify the fabric image.
The embodiment needs clear fabric surface images, and according to the fabric surface image characteristics, the flatness of the fabric is calculated, and the extension force of the winding machine is adjusted. All the surface images of the fabric on the winding machine need to be collected, and the characteristic information of the fabric surface in the images is identified.
In order to clearly display the wrinkles on the surface of the fabric, the single-side LED lamp is used as a light source for lighting, and due to the existence of the wrinkles, light and shade change can be formed at the wrinkles by light, the sharper the wrinkles are, the more intense the light and shade change is, so that the wrinkle characteristics of an image can be described based on the phenomenon, and the wrinkle characteristics can be used for distinguishing the fabrics with different flatness.
The present embodiment adopts a DNN semantic segmentation manner to identify the target in the segmented image, and the relevant content of the DNN network is as follows:
a. the used data set is a fabric image data set on the winding machine acquired in a overlooking mode.
b. The pixels to be segmented are divided into 2 types, namely the labeling process of the training set corresponding to the labels is as follows: and in the single-channel semantic label, the label of the pixel at the corresponding position belonging to the background class is 0, and the label of the pixel belonging to the fabric is 1.
c. The role of the network is classification, so the loss function used is the cross entropy loss function.
Therefore, the processing of the fabric image on the winding machine is realized through the DNN, and the connected domain information of the fabric surface in the image is obtained.
Step two: and judging the flatness of the fabric according to the characteristic analysis of the fabric image.
And calculating a convex area and a concave area of each wrinkle according to the difference between the flat area and the wrinkle area of the surface of the fabric, analyzing the change characteristics of the gray value in each wrinkle area, and calculating the severity of each single wrinkle. And comprehensively obtaining the flatness of the current fabric.
The process of obtaining the fabric flatness in this embodiment is as follows: a) The masked area in the folds of the fabric was calculated according to Canny edge detection.
b) And distinguishing a real wrinkle concave area according to the characteristics of the wrinkle concave area of the fabric.
c) And calculating the flatness of the fabric according to the gray level change of each wrinkle area.
The following are specific developments:
a) the masked area in the folds of the fabric was calculated according to Canny edge detection.
When the fabric is wrinkled, the gray level of the presented image is unstable. The gray values of the areas where the wrinkles are recessed are small, and the gray values of the areas where the wrinkles are protruding are large, as shown in fig. 2.
Therefore, the surface image of the fabric is subjected to gray processing, then noise and miscellaneous points in the image are removed by using median filtering, and then convex areas and concave areas of folds are identified and segmented by using Canny edge detection, wherein the number of the convex areas and the number of the concave areas are respectively
Figure 235234DEST_PATH_IMAGE008
And
Figure 207869DEST_PATH_IMAGE024
calculating the area of each fold convex area, namely the number of pixel points, and obtaining a convex surface area set
Figure DEST_PATH_IMAGE025
Then calculating the area of each fold concave area to obtain a concave area set
Figure 322587DEST_PATH_IMAGE026
. And finally, calculating gray values of all pixel points in the flat area on the fabric, summing the gray values, and taking the average value as R.
Due to the use of a single-sided light source for illumination, the convex area of the fold can generate shadows, which can be in the flat area of the fabric. When the segmentation is identified, the segmentation may be judged as a wrinkle concave area, which affects the calculation of the flatness of the fabric, so that the wrinkle concave area needs to be further analyzed.
b) And distinguishing a real wrinkle concave area according to the characteristics of the wrinkle concave area of the fabric.
When the flat area of the fabric is influenced by the shadow, the numerical difference of the gray value of each pixel point in the area is not obvious, and the gray value of each pixel point in the fold concave area gradually becomes smaller along with the downward depth of the concave pit. Therefore, the shaded flat area and the wrinkle concave area can be analyzed according to the change of the gray value in the wrinkle concave area.
Firstly, gray values of all pixel points in a fold concave area are calculated to obtain a set
Figure DEST_PATH_IMAGE027
And n is the number of pixel points in the region. Recalculating sets
Figure 761789DEST_PATH_IMAGE028
Of the mean value C, thereby obtaining a set
Figure 487257DEST_PATH_IMAGE028
Standard deviation of (2)
Figure DEST_PATH_IMAGE029
The calculation formula is as follows:
Figure DEST_PATH_IMAGE031
wherein, aggregate
Figure 483157DEST_PATH_IMAGE028
Standard deviation of (2)
Figure 45856DEST_PATH_IMAGE029
The smaller the value of (A), the smaller the change of the gray value in the description area is, and the flatter the fabric is.
Taking a plurality of flat areas on the current fabric, and calculating the standard deviation of each position
Figure 655960DEST_PATH_IMAGE029
Obtaining a set, and calculating the mean value of the set
Figure 671321DEST_PATH_IMAGE032
This is used as a threshold. When here the concave region is wrinkled
Figure 516917DEST_PATH_IMAGE029
Value less than
Figure 217281DEST_PATH_IMAGE032
Then, this region is a flat region. When here the concave region is wrinkled
Figure 857340DEST_PATH_IMAGE029
Is greater than
Figure 359997DEST_PATH_IMAGE032
This region is a true recessed region. From this, the true fold concave area has
Figure 9284DEST_PATH_IMAGE009
A is prepared from
Figure DEST_PATH_IMAGE033
. I.e. the area of the fold concave region is integrated into
Figure 421942DEST_PATH_IMAGE034
c) And calculating the flatness of the fabric according to the gray level change of each wrinkle area.
In conclusion, all the wrinkle convex areas and concave areas on the fabric are obtained, and the influence on the flatness is different due to different shape characteristics of the concave-convex areas. The effect of each fold on the overall flatness needs to be analyzed.
Firstly, a convex region is taken, the sum of the gray value of each pixel point in the region minus R is calculated, and a set is obtained
Figure DEST_PATH_IMAGE035
Wherein
Figure 373849DEST_PATH_IMAGE008
For the number of convex regions of the current fabric, the data in the set can represent the height of each point protrusion. Then a concave area is taken, the sum of the gray value of each pixel point in the area after being subtracted by R is calculated, and a set is obtained
Figure 629381DEST_PATH_IMAGE036
Wherein
Figure 551200DEST_PATH_IMAGE009
The data in the set may represent the depth of each point depression, which is the number of concave regions on the current fabric.
Thus, the overall concave-convex degree F of the current fabric can be obtained:
Figure 942999DEST_PATH_IMAGE002
the former term is the sum of products of the areas of the corrugated convex regions and the convex heights of the corrugated convex regions, the latter term is the sum of products of the areas of the corrugated concave regions and the concave depths of the corrugated concave regions, and the sum of the areas and the concave depths represents the overall concave-convex degree F of the current fabric.
And then calculating the sharpness degree of the whole wrinkle according to the height change of the convex area and the depth change of the concave area. The process of refining the wrinkle region, i.e. reducing the lines of the image from a multi-pixel width to a unit pixel width, is also called skeletonization. Thereby obtaining the peak ridge lines of the corrugated convex regions and the valley ridge lines of the concave regions.
Then analyzing the gray value change of the thinned ridge line, and firstly calculating a gray value set from one end to the other end of the ridge line of a fold area
Figure DEST_PATH_IMAGE037
And m represents the length of the ridge line, namely the number of pixel points of the ridge line.
Then in the collection
Figure 794368DEST_PATH_IMAGE014
The former value is used to subtract the latter value to obtain the ridge fluctuation, which is summed to take the average G. The degree of tortuosity of the ridge line is expressed by G, and the calculation formula is as follows:
Figure 271617DEST_PATH_IMAGE011
Wherein,
Figure 465969DEST_PATH_IMAGE038
and the gray scale difference from one point to the next point on the ridge line is represented, m is the number of pixel points on the ridge line, and G is the average value of the gray scale difference on the ridge line and represents the tortuosity of the ridge line. The larger the value of G, the more meandering the peak ridge line or the valley ridge line of the wrinkle and the larger the degree of the wrinkle.
If the ridge line is the corrugated convex area, taking the maximum gray value point on the ridge line. If the ridge line is the fold concave area, taking the minimum gray value point on the ridge line. And a straight line perpendicular to the tangent line of the ridge line at the point is made in the fold area, and the straight line can represent slopes on the left and right sides of the highest part of the ridge line of the peak of the fold or the lowest part of the ridge line of the valley. Counting the gray value set from one end to the other end of the straight line
Figure DEST_PATH_IMAGE039
WhereintIndicating the length of the two ramps.
It is known that kurtosis is the degree of steepness of the distribution of the measurement data, and the larger the kurtosis value is, the higher the distribution is, and the shorter the distribution is, the smaller the kurtosis value is. Thus can be assembled by calculation
Figure 649957DEST_PATH_IMAGE018
The steepness of the slope is judged according to the kurtosis H of the slope. First computing a set of distances
Figure 537141DEST_PATH_IMAGE018
Average value of (2)
Figure 501686DEST_PATH_IMAGE019
Obtaining a set
Figure 30888DEST_PATH_IMAGE018
Central moment of
Figure 131699DEST_PATH_IMAGE040
The calculation formula is as follows:
Figure 455364DEST_PATH_IMAGE042
and the kurtosis is the ratio of the fourth-order central moment to the square of the second-order central moment, and the calculation formula is as follows:
Figure 172784DEST_PATH_IMAGE044
wherein,
Figure DEST_PATH_IMAGE045
representation collection
Figure 906342DEST_PATH_IMAGE018
The fourth-order central moment of (a) of (b),
Figure 596080DEST_PATH_IMAGE046
representation collection
Figure 356226DEST_PATH_IMAGE018
The second-order central moment of (a) is,
Figure 295363DEST_PATH_IMAGE018
representation collection
Figure 900788DEST_PATH_IMAGE018
The value of the (i) th value,
Figure 976191DEST_PATH_IMAGE019
is a set
Figure 907238DEST_PATH_IMAGE018
Average value of (a). The larger the kurtosis H is, the steeper the slopes of the left and right sides of the highest position of the ridge line of the fold peak or the lowest position of the valley ridge line are.
Thus, the sharpness degree R of the whole wrinkle is obtained, and the calculation formula is as follows:
Figure 68092DEST_PATH_IMAGE048
g is the tortuosity of the crest line or the valley line of the fold, H is the steepness of the slopes on the left side and the right side of the highest position of the crest line or the lowest position of the valley line of the fold, and the sum value R of the G and the H represents the integral sharpness of a single fold.
Calculating the overall sharpness of each fold to obtain a set
Figure DEST_PATH_IMAGE049
Wherein
Figure 883733DEST_PATH_IMAGE050
All wrinkles are indicated. Summing the obtained results, and calculating the comprehensive sharpness degree Q of the current fabric as follows:
Figure 813642DEST_PATH_IMAGE052
to sum up, the obtained flatness W of the current fabric is as follows:
Figure 644152DEST_PATH_IMAGE021
wherein F represents the overall concave-convex degree of the current fabric, Q represents the comprehensive sharp degree of the current fabric, and the larger the sum of the F and Q is, the more and more serious the wrinkles in the fabric are, so the inverse ratio W thereof is used for representing the flatness degree of the current fabric.
Step three: and adjusting the extension tension of the winding machine to the fabric according to the flatness of the fabric to enable the fabric to be extended to the optimal state.
Obtaining the flatness W of the current fabric according to the second step, and automatically setting a threshold value according to different requirements of implementers
Figure DEST_PATH_IMAGE053
When the value of the flatness degree W is notGreater than a threshold value
Figure 698827DEST_PATH_IMAGE053
In the process, the extension tension of the winding machine on the fabric is increased until the value of the flatness degree W is greater than the threshold value
Figure 911633DEST_PATH_IMAGE053
And when the tension is not enough, the winding machine keeps the extension tension at the moment.
The embodiment also provides an artificial intelligence control system of the textile fabric gray cloth winding machine, which comprises a processor and a memory, wherein the processor is used for processing the instructions stored in the memory so as to realize the artificial intelligence control method of the textile fabric gray cloth winding machine. Since the artificial intelligence control method of the textile fabric gray cloth winding machine is described in detail in the above, the details are not repeated herein.
It should be noted that: the above-mentioned embodiments are only used to illustrate the technical solutions of the present application, and not to limit the same; although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the embodiments of the present application, and they should be construed as being included in the present application.

Claims (10)

1. An artificial intelligence control method for a textile fabric gray cloth winding machine is characterized by comprising the following steps:
acquiring a fabric operation image of a winding machine, acquiring a fabric gray fabric image according to the fabric operation image, and further acquiring a fabric gray image;
performing wrinkle identification according to the gray level image of the fabric gray fabric to obtain each convex area and each concave area, and further determining the area of each convex area and each concave area;
determining the overall concave-convex degree of the fabric according to the gray level image of the fabric gray fabric, the gray level values of all pixel points in all convex areas and concave areas and the areas of all convex areas and concave areas;
performing skeletonization treatment on each convex area and each concave area to obtain ridge lines of each convex area and each concave area;
determining the tortuosity of the ridge line of each convex area and each concave area according to the pixel value of each pixel point on the ridge line of each convex area and each concave area;
determining slope lines of the ridge lines of the convex areas and the concave areas according to the ridge lines of the convex areas and the concave areas and pixel values of pixel points on the ridge lines;
determining the kurtosis of the ridge line of each convex area and each concave area according to the gray value of each pixel point on the slope line of the ridge line of each convex area and each concave area;
determining the sharpness of each convex area and each concave area according to the tortuosity and the kurtosis of the ridge line of each convex area and each concave area, and further determining the comprehensive sharpness of the fabric;
determining the flatness of the fabric according to the overall concave-convex degree and the comprehensive sharp degree of the fabric, and controlling the extension tension of the winding machine on the fabric according to the flatness of the fabric; when the value of the flatness degree is not more than the threshold value
Figure DEST_PATH_IMAGE002
In the process, the extension tension of the winding machine on the fabric is increased until the value of the flatness degree is greater than the threshold value
Figure 872006DEST_PATH_IMAGE002
And when the tension is not enough, the winding machine keeps the extension tension at the moment.
2. The artificial intelligence control method of the textile fabric greige cloth rolling machine according to claim 1, wherein the step of performing wrinkle identification to obtain each convex area and each concave area comprises the following steps:
performing edge detection on the gray level image of the fabric gray cloth to obtain each convex area and each initial concave area;
determining a gray variance value corresponding to each initial concave area according to the gray value of each pixel point in each initial concave area;
and screening each initial concave area according to the gray scale variance value corresponding to each initial concave area, thereby obtaining each concave area.
3. The artificial intelligence control method of the textile fabric gray cloth winding machine according to claim 2, wherein the determining of the overall concave-convex degree of the fabric comprises:
determining a flat area on the gray level image of the fabric gray level cloth according to the gray level image of the fabric gray level cloth, each convex area and each initial concave area;
determining the gray average value of the flat area according to the gray value of each pixel point in the flat area on the gray image of the fabric gray grey cloth;
calculating a sum of gray values of all pixel points in each convex area minus a gray average value of the flat area, thereby obtaining the height of each convex area;
calculating a sum of the gray value of each pixel point in each concave area minus the gray average value of the flat area, thereby obtaining the depth of each concave area;
and calculating the overall concave-convex degree of the fabric according to the height of each convex region, the depth of each concave region and the area of each convex region and each concave region.
4. The artificial intelligence control method of the textile fabric gray cloth winding machine according to claim 3, characterized in that the calculation formula corresponding to the overall concave-convex degree of the fabric is as follows:
Figure DEST_PATH_IMAGE004
wherein,
Figure DEST_PATH_IMAGE006
the degree of the overall concave-convex of the fabric,
Figure DEST_PATH_IMAGE008
is as followsiThe area of each of the convex regions is,
Figure DEST_PATH_IMAGE010
is as followsiThe height of the individual convex regions is such that,
Figure DEST_PATH_IMAGE012
is the area of the jth concave region,
Figure DEST_PATH_IMAGE014
is the depth of the jth concave region,
Figure DEST_PATH_IMAGE016
is the total number of the convex regions,
Figure DEST_PATH_IMAGE018
the total number of concave regions.
5. The artificial intelligence control method of the textile fabric greige cloth rolling machine according to claim 1, characterized in that the calculation formula for determining the corresponding degree of tortuosity of ridge lines of each convex area and each concave area is as follows:
Figure DEST_PATH_IMAGE020
wherein,
Figure DEST_PATH_IMAGE022
the degree of meandering of the ridge line of each convex region or concave region,
Figure DEST_PATH_IMAGE024
on the ridge line of each convex or concave regioniThe gray value of +1 pixel points,
Figure DEST_PATH_IMAGE026
on the ridge line of each convex or concave regioniThe gray value m of each pixel point is the total number of the pixel points on the ridge line of each convex area or concave area.
6. The artificial intelligence control method of the textile fabric greige cloth rolling machine according to claim 1, wherein the step of determining the slope line of the ridge line of each of the convex area and the concave area comprises the following steps:
determining a maximum pixel value pixel point on the ridge line of each convex region and a minimum pixel value pixel point on the ridge line of each concave region according to the pixel values of the pixel points on the ridge lines of each convex region and each concave region;
and determining the perpendicular line of the tangent line of the ridge line of each convex region at the maximum pixel value pixel point corresponding to the ridge line of each convex region and the perpendicular line of the tangent line of the ridge line of each concave region at the minimum pixel value pixel point corresponding to the ridge line of each concave region according to the ridge line of each convex region and each concave region, the maximum pixel value pixel point on the ridge line of each convex region and the minimum pixel value pixel point on the ridge line of each concave region, so as to obtain the slope line of the ridge line of each convex region and each concave region.
7. The artificial intelligence control method of the textile fabric greige cloth rolling machine according to claim 6, wherein the determining the kurtosis of the ridge line of each of the convex area and the concave area comprises:
determining the mean value of pixel values on the slope lines of the ridge lines of the convex areas and the concave areas according to the pixel values of the pixel points on the slope lines of the ridge lines of the convex areas and the concave areas;
calculating the difference value between the pixel value of each pixel point on the slope line of the ridge line of each convex area and each concave area and the mean value of the pixel values on the corresponding slope line, thereby obtaining the fourth-order central moment and the second-order central moment of the ridge line of each convex area and each concave area;
and calculating the ratio of the fourth-order central moment of the ridge line of each convex area and each concave area to the square of the corresponding second-order central moment, thereby obtaining the kurtosis of the ridge line of each convex area and each concave area.
8. The artificial intelligence control method of the textile fabric gray cloth winding machine according to claim 7, characterized in that the corresponding calculation formula of the kurtosis of the ridge line of each convex area and each concave area is as follows:
Figure DEST_PATH_IMAGE028
wherein,
Figure DEST_PATH_IMAGE030
the kurtosis of the ridge line of each convex region or concave region,
Figure DEST_PATH_IMAGE032
the pixel value of the ith pixel point on the slope line of the ridge line of each convex region or each concave region,
Figure DEST_PATH_IMAGE034
the value is the mean value of pixel values on the slope line of the ridge line of each convex region or each concave region, and t is the total number of pixel points on the slope line of the ridge line of each convex region or each concave region.
9. The artificial intelligence control method of textile fabric gray cloth winding machine according to claim 1,
the calculation formula for determining the flatness of the fabric is as follows:
Figure DEST_PATH_IMAGE036
wherein,
Figure DEST_PATH_IMAGE038
the smoothness of the fabric is the degree of smoothness of the fabric,
Figure 658653DEST_PATH_IMAGE006
the degree of the overall concave-convex of the fabric,
Figure DEST_PATH_IMAGE040
is the comprehensive sharpness of the fabric.
10. An artificial intelligence control system for a textile fabric blank winder, comprising a processor and a memory, wherein the processor is configured to process instructions stored in the memory to implement the artificial intelligence control method for a textile fabric blank winder according to any one of claims 1 to 9.
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