CN114789152A - Intelligent dust collector and system for industrial machine tool - Google Patents
Intelligent dust collector and system for industrial machine tool Download PDFInfo
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- CN114789152A CN114789152A CN202210248941.1A CN202210248941A CN114789152A CN 114789152 A CN114789152 A CN 114789152A CN 202210248941 A CN202210248941 A CN 202210248941A CN 114789152 A CN114789152 A CN 114789152A
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- 239000000428 dust Substances 0.000 title claims abstract description 31
- 238000004140 cleaning Methods 0.000 claims abstract description 47
- 230000001276 controlling effect Effects 0.000 claims abstract description 36
- 230000001105 regulatory effect Effects 0.000 claims abstract description 36
- 230000005291 magnetic effect Effects 0.000 claims description 117
- 238000007790 scraping Methods 0.000 claims description 49
- 238000000034 method Methods 0.000 claims description 22
- 230000008569 process Effects 0.000 claims description 16
- 230000007246 mechanism Effects 0.000 claims description 10
- 238000013016 damping Methods 0.000 claims description 9
- 238000001179 sorption measurement Methods 0.000 claims description 9
- 238000001514 detection method Methods 0.000 claims description 7
- 230000000712 assembly Effects 0.000 claims description 6
- 238000000429 assembly Methods 0.000 claims description 6
- 238000002347 injection Methods 0.000 claims description 6
- 239000007924 injection Substances 0.000 claims description 6
- 238000012545 processing Methods 0.000 claims description 6
- 238000005453 pelletization Methods 0.000 claims description 5
- 238000005259 measurement Methods 0.000 claims description 4
- 239000002245 particle Substances 0.000 claims description 3
- 238000009414 blockwork Methods 0.000 claims description 2
- 230000005389 magnetism Effects 0.000 description 6
- 238000005507 spraying Methods 0.000 description 6
- 239000012634 fragment Substances 0.000 description 4
- 238000011012 sanitization Methods 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- 238000010408 sweeping Methods 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 230000009365 direct transmission Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 238000007670 refining Methods 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 238000009966 trimming Methods 0.000 description 2
- 101000623895 Bos taurus Mucin-15 Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005294 ferromagnetic effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
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- Auxiliary Devices For Machine Tools (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses an intelligent dust removal device and system for an industrial machine tool, which comprise a base and a dust removal system, and are characterized in that: two straight sliding grooves are symmetrically fixed on two sides of the top of the base through bolts, a side groove is formed in the outward side wall of each of the two straight sliding grooves, an upper groove is formed in the top of each of the two straight sliding grooves, the top of each upper groove is connected with a machine tool workbench in a sliding mode, and sensors at the corners of the top of the machine tool workbench are used for collecting and transmitting airflow strength; a machine tool adjusting module is arranged in the base and controls the operation of a machine tool workbench, namely the operation speed and the moving distance of the machine tool workbench; the dust removal system includes: the fan regulating and controlling module is connected with the strong fan and the angle instrument and used for adjusting the deflection angle of the angle instrument and controlling the jet airflow strength of the strong fan; the invention has the characteristics of strong practicability and automatic cleaning.
Description
Technical Field
The invention relates to the technical field of industrial debris cleaning, in particular to an intelligent dust removal device and system for an industrial machine tool.
Background
Industrial machine tools are used for cutting and processing metal products throughout the year, the sources of scrap and garbage on the table surfaces of the machine tools are continuously increased, workers are often scratched or busy in cleaning, and therefore, it is necessary to design an intelligent dust removal device and system for the industrial machine tools, which are high in practicability and capable of automatically cleaning.
Disclosure of Invention
The invention aims to provide an intelligent dust removal device and system for an industrial machine tool, so as to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides an intelligent dust collector and system for industrial machine tool, includes base 1 and dust pelletizing system, its characterized in that: two straight sliding grooves 2 are symmetrically fixed on two sides of the top of the base 1 through bolts, a side groove 3 is formed in each outward side wall of each straight sliding groove 2, an upper groove 4 is formed in each top of each straight sliding groove 2, the top of each upper groove 4 is connected with a machine tool workbench 5 in a sliding mode, and sensors at corners of the top of each machine tool workbench 5 are used for collecting and transmitting air flow strength;
a machine tool adjusting module is arranged in the base 1 and controls the operation of the machine tool workbench 5, namely the operation speed and the moving distance of the machine tool workbench 5;
the dust removal system includes:
the fan regulating and controlling module is connected with the strong fan 10 and the angle instrument 9 and is used for regulating the deflection angle of the angle instrument 9 and controlling the jet airflow strength of the strong fan 10;
the strong magnetic plate regulating and controlling module is connected with a strong magnetic plate 15, and the strong magnetic plate 15 is made of an electromagnet;
and the processing module is used for recording the wind power and deflection angle data of the strong wind turbine 10.
According to the technical scheme, the side wall of the base 1 is symmetrically provided with driving mechanisms 6, the outer side of each driving mechanism is provided with a first cleaning framework component 7, the other end of the first cleaning framework component 7 is connected with a second cleaning framework component 8 in a buckling mode, the second cleaning framework component 8 is movably connected with one end of an angle instrument 9, and the other end of the angle instrument 9 is fixedly connected with a strong wind turbine 10;
a convex clamping rod is arranged on one surface of the first cleaning framework component 7, which is attached to the second cleaning framework component 8, and a clamping mechanism is provided for a connecting hole on the bottom contact surface of the second cleaning framework component 8;
the fan regulation and control module comprises:
the fan initial unit is used for controlling the start-stop operation of the strong fan 10;
when the machine tool adjusting module detects that the machine tool workbench 5 finishes working, the strong wind machine 10 runs towards the position of the machine tool workbench 5, meanwhile, the strong wind machine 10 adjusts the direction by means of the angle instrument 9, the maximum wind power destination of the strong wind machine 10 is changed, and when the position of the strong wind machine 10 is adjusted.
According to the technical scheme, the two side grooves 3 are both connected with transverse adjusting rods 11 in a sliding manner, the other ends of the two transverse adjusting rods 11 are both fixedly provided with supporting rod bases 12, the tops of the two supporting rod bases 12 are both provided with lifting assemblies 13, the tops of the two lifting assemblies 13 are both fixedly provided with upper rods 14, and the inward sides of the two upper rods 14 are rotatably connected with a strong magnetic plate 15;
a height detector is arranged on the outer wall of the lifting assembly 13 and used for detecting the vertical distance between the strong magnetic plate 15 and the machine tool workbench 5;
the one side of strong magnetic plate 15 is evenly densely covered with a plurality of stripe grooves 16, stripe groove 16 increases the adsorption area, the top fixed mounting of base 1 has two slide bars 17, two slidable mounting has roof 18 on slide bar 17, roof 18 is evenly densely covered with a plurality of pieces 19 of scraping towards one side of lathe workstation 5, but scrape piece 19 and stripe groove 16 block work.
According to the technical scheme, the tail end of the base 1 is provided with a cleaning groove 20, and the cleaning groove 20 is in a slope shape.
According to the technical scheme, the method further comprises the following steps:
the fan air injection intensity regulating and controlling unit is electrically connected with the machine tool regulating module and is used for regulating and controlling the intensity of the air flow sprayed out by the strong air fan 10 so as to optimally process the chips on the machine tool workbench 5;
when the thickness of the chips on the surface of the machine tool workbench 5 is high, the strength of the airflow ejected by the strong air blower 10 is high, the strong air blower 10 can blow away the chips on the machine tool workbench 5 in the shortest time by using the airflow with high strength, and if the strong air blower 10 continuously operates with the fixed ejected airflow strength, the airflow is ejected at the maximum strength: there will be an energy cost increase to the electrical loss energy consumption of the overall device, the minimum intensity ejected airflow: if it is desired to clean debris from the hard fan machine table 5 in a minimum amount of time during the trimming process, this intensity of the ejected air flow will not clean the debris.
When the thickness of the chips on the surface of the machine tool workbench 5 is thin, the strength of the airflow ejected by the strong fan 10 is small;
in the present embodiment, the machine tool tables 5 are all standard tables of acceptable quality.
In this embodiment, the strong air blower 10 is used for injecting pure air to the top surface of the machine tool workbench 5, and the injection angle position of the strong air blower 10 is consistent with the injection angle and the injection airflow strength of the auxiliary air blower in actual use.
Specifically, the supporting monitor of lathe workstation 5 calculates through the monitoring of multi-angle many times, reachs the piece thickness degree on 5 surfaces of lathe workstation, will reachs piece thickness degree direct transmission to lathe adjusting module, then receives the information with lathe adjusting module electric connection's fan jet-propelled intensity regulation and control unit, reachs corresponding air current jet-propelled intensity through its inside calculation module.
According to the technical scheme, the angle instrument 9 is electrically connected with the fan regulation and control module;
a damping multi-angle regulator is arranged between the angle instrument 9 and the second cleaning framework component 8;
the dust removal system is provided with two groups in total and respectively acts on the two angle instruments 9, the damping multi-angle regulator is connected with the machine tool adjusting module in a Bluetooth mode, the coordinate of a chip concentration area on the machine tool workbench 5 is obtained through multiple times of measurement and calculation by a matched monitor on the machine tool adjusting module, and the damping multi-angle regulator controls the angle instruments 9 according to the simplest running track at the moment, so that the angle instruments 9 can conveniently move to the coordinates of the chip concentration area;
if the monitor detects that the surface of the machine tool workbench 5 has a plurality of fragment concentration areas, the spraying mode of the angle instrument 9 is changed, the damping multi-angle regulator does not search for corresponding fragment concentration coordinates in the initial time period, the spraying range is expanded, the forced draught fan 10 adopts a sweeping jet flow mode, and fixed-point spraying is carried out after sweeping is finished;
the jet frequency of the strong air blower 10 is a fixed frequency, a unit of every 10 seconds is a fixed frequency, the strong air blower stops running once every 10 seconds, a monitor on the machine tool workbench 5 detects the situation of the chips on the machine tool workbench 5 again in the shutdown time, if the chips are concentrated, the strong air blower 10 runs for a unit time again until no concentrated chips exist on the machine tool workbench 5;
According to the above technical scheme, the dust pelletizing system further comprises:
the strong magnetic plate regulating and controlling unit is used for regulating and controlling the running track and the magnetic strength of the strong magnetic plate 15;
the area of the strong magnetic plate 15 is consistent with that of the machine tool workbench 5, so that the strong magnetic plate 15 can effectively adsorb the chips on the machine tool workbench 5 more efficiently;
the initial position of the strong magnetic plate 15 is vertical to the table top of the machine tool workbench 5, and the strong magnetic plate 15 starts to operate after the machine tool workbench 5 is cleaned for the first time, namely the strong fan 10 completely operates;
the strong magnetic plate 15 rotates by the upper rod 14 by a rotation angle of 90 degrees, so that the strong magnetic plate 15 and the machine tool workbench 5 are in a horizontal opposite state;
the transverse adjusting rod 11 pulls the supporting rod substrate 12 to drive the whole strong magnetic plate 15 to move transversely, the moving speed is fixed, and the moving distance is the detection distance of the strong magnetic plate regulating and controlling unit;
when the strong magnetic plate 15 finishes moving and completely covers the table top of the machine tool workbench 5, the strong magnetic plate regulating and controlling unit is used for electrifying the strong magnetic plate 15 to enhance the magnetism of the strong magnetic plate 15, the strong magnetic plate 15 directly adsorbs iron chips on the table top of the machine tool workbench 5, the adsorption time is 5 seconds, and the adsorption process is reset after finishing;
when the strong magnetic plate 15 is horizontally opposite to the table top of the machine tool workbench 5, the lifting assembly 13 detects that the real-time height difference between the strong magnetic plate 15 and the table top of the machine tool workbench 5 is H cm according to a height detector at the outer side of the lifting assembly, the strong magnetic plate regulating and controlling unit drives the strong magnetic plate 15 to descend by H-5 cm, and the magnetic adsorption effect of the strong magnetic plate 15 is guaranteed to reach the standard;
compared with the initial stage of strengthening the magnetism of the strong magnetic plate 15, the strong magnetic plate 15 is waited to be positioned and then electrified to strengthen the magnetism, so that the strong magnetic plate 15 can be prevented from adsorbing the debris in the cleaning groove 20;
the resetting process of the strong magnetic plate 15:
step S1, the height of the strong magnetic plate 15 is adjusted back through the lifting component 13;
step S2, the strong magnetic plate 15 rotates 90 degrees in the reverse direction, one side of the stripe groove 16 faces the scraping block 19, and the strong magnetic plate 15 and the table top of the machine tool workbench 5 are vertically positioned.
According to the technical scheme, the strong magnetic plate regulation and control unit comprises the following detection processes:
distance measuring instruments are arranged at two ends of the strong magnetic plate 15;
when 15 horizontality of strong magnetic plate, the instruction of strong magnetic plate regulation and control unit is received to the distance measuring, detects the horizontal distance at 5 tops of lathe workstation to the distancer immediately, and the distancer gives strong magnetic plate regulation and control unit with the detection distance transmission, and strong magnetic plate regulation and control unit drive strong magnetic plate 15 removes the corresponding distance.
According to the above technical solution, the operation steps of the scraping block 19 are as follows:
step S11, the transverse adjusting rod 11 moves to the position where the strong magnetic plate 15 is tightly attached to the scraping block 19;
step S12, the scraping block 19 and the top plate 18 clean the scraps of the strong magnetic plate 15 from top to bottom;
a plurality of convex particles are densely arranged on the surfaces of the top plate 18 and the scraping block 19, so that the cleaning speed of the scraps is increased;
the position of the sliding rod 17 is fixed, the distance meter matched with the strong magnetic plate 15 detects the position of the sliding rod 17, distance data are transmitted to the strong magnetic plate regulating and controlling unit, and the strong magnetic plate regulating and controlling unit drives the transverse adjusting rod 11 to move for a corresponding distance.
According to the above technical solution, the refining process of the cleaning method in the step S12 further includes:
when the scraping block 19 and the top plate 18 descend to the bottom of the sliding rod 17, the transverse adjusting rod 11 is away from the scraping block 19 and the top plate 18 by a certain distance, and the scraping block 19 and the top plate 18 move upwards to the top and then reset;
the scraping block 19 and the top plate 18 run from top to bottom, the scraps on the strong magnetic plate 15 can be directly scraped into the cleaning groove 20 below, due to downward scraping, only few scraps can drill into the gap between the scraping block 19 and the stripe groove 16, so that the running tracks of the scraping block 19 and the top plate 18 are smooth, if in the state that the scraping block 19 and the stripe groove 16 are tightly attached, the upward movement of the scraping block 19 and the top plate 18 can cause a large amount of scraps to enter the gap between the scraping block 19 and the stripe groove 16, and the components of the scraping block 19, the stripe groove 16 and the top plate 18 are seriously worn.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, through the arrangement of the scraping block and the top plate, the scraping block 19 and the top plate 18 run from top to bottom, debris on the strong magnetic plate 15 can be directly scraped into the cleaning groove 20 below, only a few debris can enter into a gap between the scraping block 19 and the stripe groove 16 due to downward scraping, so that the running tracks of the scraping block 19 and the top plate 18 are smooth, and if the scraping block 19 and the stripe groove 16 are in a close fit state, a large amount of debris can enter into the gap between the scraping block 19 and the stripe groove 16 due to upward movement of the scraping block 19 and the top plate 18, and the components of the scraping block 19, the stripe groove 16 and the top plate 18 are seriously abraded.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic overall elevational cross-sectional structural view of the present invention;
FIG. 2 is a schematic side view of the present invention;
in the figure: 1. a base; 2. a straight chute; 3. a side groove; 4. an upper groove; 5. a machine tool table; 6. a drive mechanism; 7. cleaning a first framework component; 8. cleaning the framework component II; 9. an angle gauge; 10. a strong air blower; 11. a transverse adjusting rod; 12. a support rod base; 13. a lifting assembly; 14. a rod is arranged; 15. a ferromagnetic plate; 16. a stripe groove; 17. a slide bar; 18. a top plate; 19. scraping a block; 20. and (6) cleaning the groove.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
Referring to fig. 1-2, the present invention provides the following technical solutions: the utility model provides an intelligent dust collector and system for industrial machine tool, includes base 1 and dust pelletizing system, its characterized in that: two straight sliding grooves 2 are symmetrically fixed on two sides of the top of a base 1 through bolts, a side groove 3 is formed in each of the outward side walls of the two straight sliding grooves 2, an upper groove 4 is formed in each of the tops of the two straight sliding grooves 2, a machine tool workbench 5 is connected to the top of each upper groove 4 in a sliding mode, and sensors at the corners of the top of each machine tool workbench 5 are used for collecting and transmitting airflow strength;
a machine tool adjusting module is arranged in the base 1 and controls the operation of the machine tool workbench 5, namely the operation speed and the moving distance of the machine tool workbench 5;
the dust removal system includes:
the fan regulating and controlling module is connected with the strong fan 10 and the angle instrument 9 and is used for regulating the deflection angle of the angle instrument 9 and controlling the jet airflow strength of the strong fan 10;
the strong magnetic plate regulating module is connected with a strong magnetic plate 15, and the strong magnetic plate 15 is made of electromagnets;
and the processing module is used for recording the wind power and deflection angle data of the strong wind turbine 10.
The side wall of the base 1 is symmetrically provided with driving mechanisms 6, the outer side of each driving mechanism is provided with a first cleaning framework component 7, the other end of the first cleaning framework component 7 is connected with a second cleaning framework component 8 in a buckling mode, the second cleaning framework component 8 is movably connected with one end of an angle instrument 9, and the other end of the angle instrument 9 is fixedly connected with a strong fan 10;
a convex clamping rod is arranged on one surface, attached to the second cleaning framework component 8, of the first cleaning framework component 7, and a clamping mechanism is provided for a connecting hole on the bottom contact surface of the second cleaning framework component 8;
the fan regulation and control module includes:
the fan initial unit is used for controlling the start-stop operation of the strong fan 10;
when the machine tool adjusting module detects that the machine tool workbench 5 finishes working, the strong wind machine 10 runs towards the position of the machine tool workbench 5, meanwhile, the direction of the strong wind machine 10 is adjusted by the aid of the angle instrument 9, the maximum wind power destination of the strong wind machine 10 is changed, and when the position of the strong wind machine 10 is adjusted.
The two side grooves 3 are connected with transverse adjusting rods 11 in a sliding mode, the other ends of the two transverse adjusting rods 11 are fixedly provided with supporting rod bases 12, the tops of the two supporting rod bases 12 are provided with lifting assemblies 13, the tops of the two lifting assemblies 13 are fixedly provided with upper rods 14, and the inward sides of the two upper rods 14 are rotatably connected with a strong magnetic plate 15;
a height detector is arranged on the outer wall of the lifting component 13 and used for detecting the vertical distance between the strong magnetic plate 15 and the machine tool workbench 5;
one side of the strong magnetic plate 15 is uniformly and densely provided with a plurality of stripe grooves 16, the stripe grooves 16 increase the adsorption area, the top of the base 1 is fixedly provided with two slide bars 17, the two slide bars 17 are slidably provided with a top plate 18, one side of the top plate 18 facing the machine tool workbench 5 is uniformly and densely provided with a plurality of scraping blocks 19, and the scraping blocks 19 and the stripe grooves 16 can be clamped for working.
The tail end of the base 1 is provided with a cleaning groove 20, and the cleaning groove 20 is in a slope shape.
Also comprises:
the fan air injection intensity regulating and controlling unit is electrically connected with the machine tool regulating module and is used for regulating and controlling the intensity of the air flow sprayed out by the strong air fan 10 so as to optimally process the chips on the machine tool workbench 5;
when the thickness of the chips on the surface of the machine tool workbench 5 is high, the strength of the airflow ejected by the strong air blower 10 is high, the strong air blower 10 can blow away the chips on the machine tool workbench 5 in the shortest time by using the airflow with high strength, and if the strong air blower 10 continuously operates with the fixed ejected airflow strength, the airflow is ejected at the maximum strength: there will be an energy cost increase to the electrical loss energy consumption of the overall device, the minimum intensity ejected airflow: if it is desired to clean debris from the hard fan machine table 5 in a minimum amount of time during the trimming process, this intensity of the ejected air flow will not clean the debris.
When the thickness of the chips on the surface of the machine tool workbench 5 is thin, the strength of the airflow ejected by the strong fan 10 is small;
in the present embodiment, the machine tool table 5 is a standard table top of a qualified quality.
In the present embodiment, the strong air blower 10 is used to spray pure air to the top surface of the machine tool table 5, and the spray angle position of the strong air blower 10 is consistent with the spray angle and the spray airflow intensity of the auxiliary air blower in actual use.
Specifically, the monitor that 5 supporting machine tool working tables 5 calculates through the monitoring of multi-angle many times, reachs the piece thickness degree on 5 surfaces of machine tool working tables, will reach piece thickness degree direct transmission to lathe adjusting module, then with lathe adjusting module electric connection's fan jet-propelled intensity regulation and control unit acceptance information, reachs corresponding air current jet-propelled intensity through its inside calculation module.
The angle instrument 9 is electrically connected with the fan regulating and controlling module;
a damping multi-angle regulator is arranged between the angle gauge 9 and the second cleaning framework component 8;
the dust removal system is provided with two groups in total and respectively acts on the two angle instruments 9, the damping multi-angle regulator is connected to the machine tool adjusting module in a Bluetooth mode, the coordinates of a chip concentration area on the machine tool workbench 5 are obtained through multiple times of measurement and calculation by a monitor matched with the machine tool adjusting module, and the damping multi-angle regulator controls the angle instruments 9 according to the simplest running track at the moment, so that the angle instruments 9 can conveniently move to the coordinates of the chip concentration area;
if the monitor detects that the surface of the machine tool workbench 5 has a plurality of fragment concentration areas, the spraying mode of the angle instrument 9 is changed, the damping multi-angle regulator does not search for corresponding fragment concentration coordinates in the initial time period, the spraying range is expanded, the forced draught fan 10 adopts a sweeping jet flow mode, and fixed-point spraying is carried out after sweeping is finished;
the jet frequency of the strong air blower 10 is a fixed frequency, a unit of every 10 seconds is a fixed frequency, the strong air blower stops running once every 10 seconds, a monitor on the machine tool workbench 5 detects the situation of the chips on the machine tool workbench 5 again in the shutdown time, if the chips are concentrated, the strong air blower 10 runs for a unit time again until no concentrated chips exist on the machine tool workbench 5;
The dust pelletizing system still includes:
the strong magnetic plate regulating and controlling unit is used for regulating and controlling the running track and the magnetic strength of the strong magnetic plate 15;
the area of the strong magnetic plate 15 is consistent with that of the machine tool workbench 5, so that the strong magnetic plate 15 can effectively adsorb the chips on the machine tool workbench 5 more efficiently;
the initial position of the strong magnetic plate 15 is vertical to the table top of the machine tool workbench 5, and the strong magnetic plate 15 starts to operate after the machine tool workbench 5 is cleaned for the first time, namely the strong fan 10 completely operates;
the strong magnetic plate 15 rotates by the upper rod 14 by 90 degrees, so that the strong magnetic plate 15 and the machine tool workbench 5 are in a horizontal opposite state;
the transverse adjusting rod 11 pulls the supporting rod substrate 12 to drive the whole strong magnetic plate 15 to move transversely, the moving speed is fixed, and the moving distance is the detection distance of the strong magnetic plate regulating and controlling unit;
when the strong magnetic plate 15 finishes moving and completely covers the table top of the machine tool workbench 5, the strong magnetic plate regulating and controlling unit is used for electrifying the strong magnetic plate 15 to enhance the magnetism of the strong magnetic plate 15, the strong magnetic plate 15 directly adsorbs scrap iron on the table top of the machine tool workbench 5, the adsorption time is 5 seconds, and the adsorption process is reset after finishing;
when the strong magnetic plate 15 is horizontally opposite to the table top of the machine tool workbench 5, the lifting assembly 13 detects that the real-time height difference between the strong magnetic plate 15 and the table top of the machine tool workbench 5 is H cm according to a height detector at the outer side of the lifting assembly, the strong magnetic plate regulating and controlling unit drives the strong magnetic plate 15 to descend by H-5 cm, and the magnetic adsorption effect of the strong magnetic plate 15 is guaranteed to reach the standard;
compared with the initial stage of strengthening the magnetism of the strong magnetic plate 15, the strong magnetic plate 15 is waited to be positioned and then electrified to strengthen the magnetism, so that the strong magnetic plate 15 can be prevented from adsorbing the debris in the cleaning groove 20;
the resetting process of the strong magnetic plate 15:
step S1, the height of the strong magnetic plate 15 is adjusted back through the lifting assembly 13;
step S2, the strong magnetic plate 15 rotates 90 degrees in the reverse direction, one side of the stripe groove 16 faces the scraping block 19, and the strong magnetic plate 15 and the table top of the machine tool workbench 5 are vertically positioned.
The strong magnetic plate regulation and control unit detection process comprises the following steps:
distance measuring instruments are arranged at two ends of the strong magnetic plate 15;
when the strong magnetic plate is in a 15 horizontal state, the distance measurement unit receives an instruction of the strong magnetic plate regulation and control unit, the horizontal distance from the distance meter to the top of the machine tool workbench 5 is detected immediately, the distance meter transmits the detection distance to the strong magnetic plate regulation and control unit, and the strong magnetic plate regulation and control unit drives the strong magnetic plate 15 to move by the corresponding distance.
Operation of the scraping block 19:
step S11, the transverse adjusting rod 11 moves to the position where the strong magnetic plate 15 is tightly attached to the scraping block 19;
step S12, the scraping block 19 and the top plate 18 clean the scraps of the strong magnetic plate 15 from top to bottom;
a plurality of convex particles are densely arranged on the surfaces of the top plate 18 and the scraping block 19, so that the cleaning speed of the scraps is increased;
the position of the sliding rod 17 is fixed, the distance meter matched with the strong magnetic plate 15 detects the position of the sliding rod 17, distance data are transmitted to the strong magnetic plate regulating and controlling unit, and the strong magnetic plate regulating and controlling unit drives the transverse adjusting rod 11 to move for a corresponding distance.
The refining process of the cleaning method in step S12 further includes:
when the scraping block 19 and the top plate 18 descend to the bottom of the sliding rod 17, the transverse adjusting rod 11 is away from the scraping block 19 and the top plate 18 by a certain distance, and the scraping block 19 and the top plate 18 move upwards to the top and then reset;
scrape piece 19 and roof 18 and from the top down operation, can directly scrape the piece on the strong magnetic plate 15 in the below clearance groove 20, owing to scrape down, only few piece can bore among the gap of scraping piece 19 and stripe groove 16 for the orbit of scraping piece 19 and roof 18 is smooth, if under the state of scraping piece 19 and stripe groove 16 and closely laminating, scrape piece 19 and roof 18 and move up and can lead to a large amount of pieces to get into and scrape among the gap of piece 19 and stripe groove 16, cause serious wearing and tearing to scraping piece 19, stripe groove 16 and roof 18 component.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described above, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides an intelligent industrial dust collector and system for lathe, includes base (1) and dust pelletizing system, its characterized in that: two straight sliding grooves (2) are symmetrically fixed on two sides of the top of the base (1) through bolts, a side groove (3) is formed in the outward side wall of each of the two straight sliding grooves (2), an upper groove (4) is formed in the top of each of the two straight sliding grooves (2), a machine tool workbench (5) is connected to the top of each upper groove (4) in a sliding mode, and sensors at the corners of the top of the machine tool workbench (5) are used for collecting and transmitting airflow strength;
a machine tool adjusting module is arranged in the base (1), and controls the operation of the machine tool workbench (5), namely the operation speed and the moving distance of the machine tool workbench (5);
the dust removal system includes:
the fan regulating and controlling module is connected with the strong fan (10) and the angle instrument (9), and is used for regulating the deflection angle of the angle instrument (9) and controlling the jet airflow strength of the strong fan (10);
the strong magnetic plate regulating and controlling module is connected with a strong magnetic plate (15), and the strong magnetic plate (15) is made of an electromagnet;
and the processing module is used for recording the wind power and deflection angle data of the strong wind turbine (10).
2. The intelligent dust removing device and system for the industrial machine tool according to claim 1, wherein: the side wall of the base (1) is symmetrically provided with driving mechanisms (6), the outer side of each driving mechanism is provided with a first cleaning framework component (7), the other end of the first cleaning framework component (7) is connected with a second cleaning framework component (8) in a buckling mode, the second cleaning framework component (8) is movably connected with one end of an angle instrument (9), and the other end of the angle instrument (9) is fixedly connected with a strong fan (10);
a convex clamping rod is arranged on one surface of the first cleaning framework component (7) attached to the second cleaning framework component (8) and provides a clamping mechanism for a connecting hole on the bottom contact surface of the second cleaning framework component (8);
the fan regulation and control module comprises:
the fan initial unit is used for controlling the start-stop operation of the strong fan (10);
when the machine tool adjusting module detects that the machine tool workbench (5) finishes working, the strong draught fan (10) runs towards the position of the machine tool workbench (5), meanwhile, the strong draught fan (10) adjusts the direction by means of the angle gauge (9), the maximum wind power destination of the strong draught fan (10) is changed, and the position of the strong draught fan (10) is adjusted.
3. The intelligent dust removing device and system for the industrial machine tool as claimed in claim 2, wherein: the two side grooves (3) are connected with transverse adjusting rods (11) in a sliding mode, the other ends of the two transverse adjusting rods (11) are fixedly provided with supporting rod bases (12), the tops of the two supporting rod bases (12) are provided with lifting assemblies (13), the tops of the two lifting assemblies (13) are fixedly provided with upper rods (14), and the inward sides of the two upper rods (14) are rotatably connected with the strong magnetic plate (15);
a height detector is mounted on the outer wall of the lifting assembly (13) and used for detecting the vertical distance between the strong magnetic plate (15) and the machine tool workbench (5);
the one side of strong magnetic plate (15) is evenly densely covered with a plurality of stripe grooves (16), stripe groove (16) increase adsorption area, the top fixed mounting of base (1) has two slide bars (17), two slidable mounting has roof (18) on slide bar (17), roof (18) are evenly densely covered with a plurality of pieces of scraping (19) towards one side of lathe workstation (5), but scrape piece (19) and stripe groove (16) block work.
4. The intelligent dust removing device and system for the industrial machine tool according to claim 1, wherein: the tail end of the base (1) is provided with a cleaning groove (20), and the cleaning groove (20) is in a slope shape.
5. The intelligent dust removing device and system for the industrial machine tool as claimed in claim 2, wherein: also includes:
and the fan air injection intensity regulating and controlling unit is electrically connected with the machine tool regulating module and is used for regulating and controlling the strength of the air flow sprayed out of the strong fan (10) so as to optimally process the chips on the machine tool workbench (5).
6. The intelligent dust removing device and system for the industrial machine tool according to claim 2, wherein: the angle instrument (9) is electrically connected with the fan regulation and control module;
and a damping multi-angle regulator is arranged between the angle gauge (9) and the second cleaning framework component (8).
7. The intelligent dust removing device and system for the industrial machine tool according to claim 3, wherein: the dust removal system further includes:
the strong magnetic plate regulating and controlling unit is used for regulating and controlling the running track and the magnetic strength of the strong magnetic plate (15);
the area of strong magnetic plate (15) is consistent with the area of machine tool workbench (5), and it is more efficient to effectively ensure that strong magnetic plate (15) adsorbs chips on machine tool workbench (5).
8. The intelligent dust removing device and system for the industrial machine tool as claimed in claim 7, wherein: the strong magnetic plate regulation and control unit detection process comprises the following steps:
distance measuring instruments are arranged at two ends of the strong magnetic plate (15);
when strong magnetic plate (15) horizontality, the instruction of strong magnetic plate regulation and control unit is received in the distance measurement, detects the horizontal distance at distancer to lathe workstation (5) top immediately, and the distancer will detect the distance and transmit for strong magnetic plate regulation and control unit, and strong magnetic plate regulation and control unit drive strong magnetic plate (15) remove corresponding distance.
9. The intelligent dust removing device and system for the industrial machine tool as claimed in claim 8, wherein: the operation step of the scraping block (19):
step S11, the transverse adjusting rod (11) moves to the position where the strong magnetic plate (15) is tightly attached to the scraping block (19);
step S12, the scraping block (19) and the top plate (18) clean the strong magnetic plate (15) from top to bottom;
a plurality of convex particles are densely distributed on the surfaces of the top plate (18) and the scraping block (19), so that the cleaning speed of the chips is increased.
10. The intelligent dust removing device and system for the industrial machine tool as claimed in claim 9, wherein: the refinement flow of the cleaning method in step S12 further includes:
when the scraping block (19) and the top plate (18) descend to the bottom of the sliding rod (17), the transverse adjusting rod (11) is away from the scraping block (19) and the top plate (18) for a certain distance, and the scraping block (19) and the top plate (18) move upwards to the top and then reset.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210248941.1A CN114789152B (en) | 2022-03-14 | 2022-03-14 | Intelligent dust collector and system for industrial machine tool |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210248941.1A CN114789152B (en) | 2022-03-14 | 2022-03-14 | Intelligent dust collector and system for industrial machine tool |
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| CN114789152B CN114789152B (en) | 2023-12-12 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0480284A2 (en) * | 1990-10-09 | 1992-04-15 | Chiron-Werke GmbH & Co. KG | Working tool and machine |
| CN206701848U (en) * | 2017-03-31 | 2017-12-05 | 陈钦旺 | A kind of dust arrester |
| CN210476338U (en) * | 2019-08-06 | 2020-05-08 | 滕州市大恒机床有限公司 | Cleaning assembly for numerical control milling machine |
| CN212217924U (en) * | 2020-05-26 | 2020-12-25 | 杭州万科机械有限公司 | Comprehensive numerical control machining center |
| CN212665012U (en) * | 2020-04-15 | 2021-03-09 | 洛阳亨泽机械有限公司 | Planer type milling machine workbench |
| CN215698304U (en) * | 2021-08-24 | 2022-02-01 | 杭州临安雄风机械有限公司 | Cleaning device for milling machine |
-
2022
- 2022-03-14 CN CN202210248941.1A patent/CN114789152B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0480284A2 (en) * | 1990-10-09 | 1992-04-15 | Chiron-Werke GmbH & Co. KG | Working tool and machine |
| CN206701848U (en) * | 2017-03-31 | 2017-12-05 | 陈钦旺 | A kind of dust arrester |
| CN210476338U (en) * | 2019-08-06 | 2020-05-08 | 滕州市大恒机床有限公司 | Cleaning assembly for numerical control milling machine |
| CN212665012U (en) * | 2020-04-15 | 2021-03-09 | 洛阳亨泽机械有限公司 | Planer type milling machine workbench |
| CN212217924U (en) * | 2020-05-26 | 2020-12-25 | 杭州万科机械有限公司 | Comprehensive numerical control machining center |
| CN215698304U (en) * | 2021-08-24 | 2022-02-01 | 杭州临安雄风机械有限公司 | Cleaning device for milling machine |
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| CN114789152B (en) | 2023-12-12 |
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