CN114783913A - Graphene film laminating equipment and using method thereof - Google Patents
Graphene film laminating equipment and using method thereof Download PDFInfo
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- CN114783913A CN114783913A CN202210372012.1A CN202210372012A CN114783913A CN 114783913 A CN114783913 A CN 114783913A CN 202210372012 A CN202210372012 A CN 202210372012A CN 114783913 A CN114783913 A CN 114783913A
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 54
- 229910021389 graphene Inorganic materials 0.000 title claims abstract description 54
- 238000010030 laminating Methods 0.000 title claims abstract description 25
- 238000000034 method Methods 0.000 title claims abstract description 11
- 229910002804 graphite Inorganic materials 0.000 claims abstract 4
- 239000010439 graphite Substances 0.000 claims abstract 4
- -1 graphite alkene Chemical class 0.000 claims abstract 4
- 239000010408 film Substances 0.000 claims description 49
- 238000013016 damping Methods 0.000 claims description 19
- 239000010720 hydraulic oil Substances 0.000 claims description 12
- 238000005192 partition Methods 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 9
- 239000010409 thin film Substances 0.000 claims description 6
- 239000007888 film coating Substances 0.000 claims description 5
- 238000009501 film coating Methods 0.000 claims description 5
- 239000003292 glue Substances 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 5
- 229910000617 Mangalloy Inorganic materials 0.000 claims description 3
- 230000000670 limiting effect Effects 0.000 claims description 3
- 238000007664 blowing Methods 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims 1
- 210000002489 tectorial membrane Anatomy 0.000 abstract description 3
- 241000251468 Actinopterygii Species 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 6
- 238000007599 discharging Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 3
- 150000001768 cations Chemical class 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 238000012377 drug delivery Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/02—Details
- H01L31/0216—Coatings
- H01L31/02161—Coatings for devices characterised by at least one potential jump barrier or surface barrier
- H01L31/02167—Coatings for devices characterised by at least one potential jump barrier or surface barrier for solar cells
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67126—Apparatus for sealing, encapsulating, glassing, decapsulating or the like
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67739—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber
- H01L21/67742—Mechanical parts of transfer devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67739—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber
- H01L21/6776—Continuous loading and unloading into and out of a processing chamber, e.g. transporting belts within processing chambers
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- Electromagnetism (AREA)
- Photovoltaic Devices (AREA)
Abstract
The invention relates to the technical field of graphene, in particular to graphene film laminating equipment and a using method thereof. Unloading and location have the continuity on the solar photovoltaic board, realize the pipelining, labour saving and time saving saves unnecessary extravagant time, improves tectorial membrane efficiency, can be to the graphite alkene film comprehensive pressure of exerting pressure, and contactless pressurization has avoided the problem of fish tail graphite alkene film, and it is even to exert pressure moreover, and the tectorial membrane does not have the hollowing, and graphite alkene solar photovoltaic board result of use obtains guaranteeing.
Description
Technical Field
The invention relates to the technical field of graphene, in particular to graphene film laminating equipment and a using method thereof.
Background
The graphene is sp2The hybridized and connected carbon atoms are tightly packed into a new material with a single-layer two-dimensional honeycomb lattice structure. The graphene has excellent optical, electrical and mechanical properties, and can be processed in materials science, micro-nano processing,Has important application prospect in the aspects of energy, biomedicine, drug delivery and the like, and is considered as a revolutionary material in the future. The graphene is applied to the solar photovoltaic panel, salt is contained in rainwater, the rainwater contains abundant cations and anions, the cations are absorbed through graphene electrons, the effect similar to the effect of storing electric energy by a capacitor is formed, and the graphene solar photovoltaic panel has the characteristic of generating electricity in sunny days and rainy days;
the method comprises the following steps of coating glue on the surface of a solar photovoltaic panel, attaching a graphene film to the solar photovoltaic panel, rolling the graphene film on the surface of the graphene film through a pressing roller, and combining the graphene film and the solar photovoltaic panel into a whole under the action of an adhesive;
after glue is smeared on the surface of a solar photovoltaic panel, the solar photovoltaic panel can not be stacked, the safest moving mode is that the solar photovoltaic panel is manually moved to a station, for the film laminating work, the requirement of assembly line operation can not be met, the processing station is limited, the labor required for feeding and discharging the solar photovoltaic panel, positioning and the like is large, the preparation time is long, the film laminating efficiency is low, the power generation effect is directly related to the quality of a graphene film laminated film, the hollowing can not occur between the graphene film and the solar photovoltaic panel, the roller pressure of a compression roller to the graphene film is increased frequently, impurities are easy to adhere to the compression roller, the contact type rolling pressing uniformity is poor, the graphene film is easy to scratch, the film laminating quality can not be guaranteed, and the graphene film laminating equipment convenient to process is urgently needed.
Disclosure of Invention
The invention aims to solve the problems that the existing film covering preparation work has many intermediate links, wastes time and labor and is easy to scratch during film covering.
The invention realizes the purpose through the following technical scheme, and the graphene film laminating equipment comprises a rack, a machine table and a conveying belt, wherein the machine table is fixedly connected to the top end of the rack, the conveying belt is horizontally arranged in an inner cavity of the machine table, partition plates are equidistantly arranged on the outer wall of the conveying belt, the top ends of the left side and the right side of the machine table are respectively and fixedly connected with a blanking table and a feeding table, the left end of the front side of the machine table is provided with a transmission mechanism for driving the conveying belt to work, the left end and the right end of the rear side of the machine table are respectively and fixedly connected with a lifting mechanism and an air pump, the output end of the lifting mechanism is provided with a laminating mechanism, and the laminating mechanism is connected with the output end of the air pump through an air pipe;
the transmission mechanism includes: the shell is fixedly connected to the left end of the front side of the machine table; the damping pause rotating shaft is arranged at the right end of the front side of the shell; the first turntable is in key connection with the rear end of the outer wall of the damping pause rotating shaft; the gap disc is in key connection with the outer wall of the damping pause rotating shaft, and the rear side of the gap disc is installed with the front side of the first rotating disc; the cylindrical pin is arranged on the outer edge of the front side of the first turntable and corresponds to the position of the notch disc; the first flat key shaft is arranged in the middle of the rear side of the inner cavity of the shell through a bearing; the grooved wheel is connected to the front end of the outer wall of the first flat key shaft in a key mode, the groove of the grooved wheel is in contact with the outer wall of the notched disc, and the cylindrical pin is inserted into a slideway of the grooved wheel; the driving gear is in key connection with the rear end of the outer wall of the first flat key shaft; the second flat key shaft is arranged at the left end of the rear side of the inner cavity of the shell through a bearing, and the rear end of the second flat key shaft is locked with the input shaft of the conveying belt through a coupler; the driven gear is in key connection with the front end of the outer wall of the second flat key shaft and is in meshed connection with the driving gear; the rocking handle is arranged at the front end of the damping pause rotating shaft;
the lifting mechanism comprises: the rack is fixedly connected to the left end of the rear side of the machine table, and a slide way is arranged on the inner side of the rack; the hydraulic oil cylinder is arranged at the top of the frame; the lifting plate is arranged at the output end of the hydraulic oil cylinder and is inserted into the slideway of the frame;
the tectorial membrane mechanism includes: a frame mounted at the front end of the lifting plate; the number of the guide rails is two, and the guide rails are respectively arranged on the left inner wall and the right inner wall of the frame; the linear sliding block is arranged on the front side of the outer wall of the guide rail in a front-and-back sliding mode; the shaking assembly is arranged on the inner side of the linear sliding block; and the air knife is arranged at the bottom end of the shaking component, and an air inlet of the air knife is connected with the air pump through an air pipe.
Specifically, the height of the upper surface of the discharging table is lower than that of the upper surface of the conveying belt, and the height of the upper surface of the feeding table is higher than that of the upper surface of the conveying belt.
Specifically, the number of teeth of the driving gear is greater than that of the driven gear.
Specifically, the length of the air knife is the same as the distance between two adjacent partition plates.
Specifically, the jitter assembly includes: a base installed at an inner side of the linear slider; the guide rods are two and are respectively arranged on the front side and the rear side of the inner cavity of the base; the sliding seat can slide left and right and is sleeved on the outer wall of the guide rod; one end of the supporting rod is arranged at the center of the upper surface of the sliding seat; the roller is arranged at the other end of the supporting rod; the motor base is arranged at the center of the top of the base; the motor is arranged at the top end of the motor base; the second carousel, the key-type connection in the output of motor, the spout has been seted up to the lower surface of second carousel, and the gyro wheel inserts the spout inner chamber.
Specifically, the guide rod and the sliding seat are made of high manganese steel.
Specifically, the chute is shaped like a diamond.
The use method of the equipment comprises the following steps:
the method comprises the following steps that firstly, a solar photovoltaic panel coated with glue is pushed and placed on a feeding table from right to left, most of the area of the solar photovoltaic panel located on the leftmost side is located on the surface of a conveying belt, and the left end and the right end of the front side of the table are divided into an A station and a B station;
step two, the rocking handle drives the damping pause rotating shaft to rotate anticlockwise for a circle, so that the first rotating disc and the notched disc synchronously rotate anticlockwise, when the cylindrical pin is inserted into the grooved pulley slide way, the cylindrical pin can stir the grooved pulley to rotate clockwise for a fixed angle, the driving gear on the first flat key shaft can also rotate along the grooved pulley, so that the driven gear rotates anticlockwise for a fixed angle, the conveying belt is driven to convey the length of one solar photovoltaic panel from right to left, when the cylindrical pin is separated from the grooved pulley slide way, the notched disc is in contact with a grooved pulley groove, the notched disc enables the grooved pulley to be positioned and kept pausing, and the braking of the conveying belt is realized, so that the conveying belt can be moved by the length of one solar photovoltaic panel to reach positioning and conveying after the rocking handle is rotated once, a graphene film is placed on the solar photovoltaic panel on a station B, and a station is used for film covering;
thirdly, the lifting plate is moved downwards by using the driving force of the hydraulic oil cylinder, and the air knife is further lowered to the operation height;
driving a second turntable to rotate through a motor, enabling a sliding seat to have the capability of moving linearly left and right under the limiting action of a guide rod, dividing a sliding groove into four same parts, wherein when the sliding groove rotates, each point on each part of the sliding groove is different from the intersection point of the central line of the sliding seat, so that the sliding groove can shift a roller to move left and right, and when the second turntable rotates for one circle, the sliding seat can move left and right for four times, so that the moving frequency of the sliding seat is improved, and the shaking of an air knife is realized;
step five, providing high-pressure gas for an air knife by an air pump, blowing the air knife downwards to blow an air wall, simultaneously, uniformly applying air pressure to the surface of the graphene film under the shaking of the air knife, moving the air knife on a guide rail through a linear slide block, moving the air knife from front to back, extruding bubbles between the graphene film and a solar photovoltaic panel, and enabling the graphene film to be in full contact with the solar photovoltaic panel to realize the purpose of film coating;
and step six, conveying the graphene solar photovoltaic panel by the conveying belt in a rotating mode, pushing the graphene solar photovoltaic panel to move left by the partition plate, naturally sliding the graphene solar photovoltaic panel onto the blanking table by means of the height difference between the blanking table and the conveying belt, and automatically blanking.
The beneficial effects of the invention are:
1. according to the invention, through the heights of the feeding platform, the conveying belt and the discharging platform from high to low, the solar photovoltaic panel on the feeding platform can naturally slide down to the conveying belt and can also naturally slide down to the discharging platform from the conveying belt, the rocking handle is controlled to drive the damping pause rotating shaft to rotate anticlockwise, the first rotating disc and the notched disc rotate for a circle, the driving gear can rotate clockwise for a fixed angle through the cooperation of the cylindrical pin, the notched disc and the grooved wheel, the driven gear drives the conveying belt to move for the length of one solar photovoltaic panel, and the solar photovoltaic panel is positioned, so that continuity exists in feeding, discharging and positioning of the solar photovoltaic panel, assembly line operation is realized, time and labor are saved, unnecessary waste time is saved, and film laminating efficiency is improved;
2. according to the invention, the motor drives the second turntable and the sliding groove to rotate, the sliding groove continuously shifts the roller, so that the sliding seat moves left and right at high frequency along the guide rod, the requirement of left and right shaking of the air knife is met, the linear sliding block moves on the guide rail, the front-to-back movement of the air knife is realized, further, the pressure is comprehensively applied to the graphene film, the non-contact pressurization is realized, the problem of scratching the graphene film is avoided, the pressure is uniformly applied, the film covering is free from hollowing, and the use effect of the graphene solar photovoltaic panel is ensured.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a front sectional view of the transmission mechanism of the present invention;
FIG. 3 is a top sectional view of the transmission of the present invention;
FIG. 4 is a schematic view of the lifting mechanism of the present invention;
FIG. 5 is a schematic view of the film covering mechanism of the present invention;
FIG. 6 is a schematic diagram of a dithering assembly according to the present invention;
FIG. 7 is a front sectional view of the dithering assembly of the present invention;
fig. 8 is a bottom view of the second rotating disk of the present invention.
In the figure: 1. the device comprises a rack, 2, a machine table, 3, a conveying belt, 4, a partition plate, 5, a blanking table, 6, a feeding table, 7, a transmission mechanism, 8, a lifting mechanism, 9, a film covering mechanism, 10, an air pump, 71, a shell, 72, a damping pause rotating shaft, 73, a first rotating disc, 74, a notch disc, 75, a cylindrical pin, 76, a first flat key shaft, 77, a grooved wheel, 78, a driving gear, 79, a second flat key shaft, 710, a driven gear, 711, a rocking handle, 81, a rack, 82, a hydraulic oil cylinder, 83, a lifting plate, 91, a frame, 92, a guide rail, 93, a linear sliding block, 94, a shaking assembly, 95, an air knife, 941, a base, 942, 943, a sliding seat, a guide rod, a support rod, 945, a roller, 946, a motor seat, 947, a motor, 948, a second rotating disc, 949 and a sliding groove.
Detailed Description
In order to make the technical means, the characteristics, the achievement purposes and the effects of the invention easy to understand, the preferred embodiment of the invention is further explained by combining the detailed description and the attached drawings.
Referring to fig. 1-8, the present invention provides a graphene film coating apparatus, which includes a rack 1, a machine table 2 and a conveyor belt 3, wherein the machine table 2 is fixedly connected to a top end of the rack 1, the conveyor belt 3 is horizontally installed in an inner cavity of the machine table 2, the conveyor belt 3 can horizontally convey a solar photovoltaic panel, partition plates 4 are equidistantly installed on an outer wall of the conveyor belt 4, top ends of left and right sides of the machine table 2 are respectively and fixedly connected with a blanking table 5 and a loading table 6, the blanking table 5 and the loading table 6 hold the solar photovoltaic panel, a transmission mechanism 7 for driving the conveyor belt 3 to work is installed at a left end of a front side of the machine table 2, a lifting mechanism 8 and an air pump 10 are respectively and fixedly connected to left and right ends of a rear side of the machine table 2, a coating mechanism 9 is installed at an output end of the lifting mechanism 8, the film coating mechanism 9 is connected with the output end of the air pump 10 through an air pipe, and high-pressure air is conveyed into the air knife 95 through the air pump 10;
the transmission mechanism 7 comprises a shell 71, a damping pause rotating shaft 72, a first rotating disc 73, a notched disc 74, a cylindrical pin 75, a first flat key shaft 76, a grooved wheel 77, a driving gear 78, a second flat key shaft 79, a driven gear 710 and a rocking handle 711, wherein the shell 71 is fixedly connected to the left end of the front side of the machine platform 2, the damping pause rotating shaft 72 is installed at the right end of the front side of the shell 71, the damping pause rotating shaft 72 plays a role in driving the first rotating disc 73 and the notched disc 74 to rotate and pause at any time, so that the first rotating disc 73 and the notched disc 74 are prevented from rotating, the first rotating disc 73 is connected to the rear end of the outer wall of the damping pause rotating shaft 72 in a key manner, the notched disc 74 is connected to the outer wall of the damping pause rotating shaft 72 in a key manner, the rear side of the notched disc 74 is installed with the front side of the first rotating disc 73, when the notch disc 74 is opposite to the grooved wheel 77, a notch of the notched disc 74 provides a rotating space for the grooved wheel 77, when the notched disc 74 is in contact with the grooved wheel 77, the rotation of the sheave 77 is limited, the cylindrical pin 75 is installed at the outer edge of the front side of the first rotary disc 73, the cylindrical pin 75 corresponds to the position of the gap disc 74, when the cylindrical pin 75 rotates counterclockwise under the drive of the first rotary disc 73, the cylindrical pin 75 can shift the slideway of the sheave 77 to enable the sheave 77 to rotate clockwise, the first flat key shaft 76 is installed at the middle part of the rear side of the inner cavity of the shell 71 through a bearing, the sheave 77 is connected with the front end of the outer wall of the first flat key shaft 76, the groove of the sheave 77 is in contact with the outer wall of the gap disc 74, the cylindrical pin 75 is inserted into the slideway of the sheave 77, the driving gear 78 is connected with the rear end of the outer wall of the first flat key shaft 76, the second flat key shaft 79 is installed at the left end of the rear side of the inner cavity of the shell 71 through a bearing, the rear end of the second flat key shaft 79 is locked with the input shaft of the conveying belt 3 through a coupling, the driven gear 710 is connected with the front end of the outer wall of the second flat key shaft 79, the driven gear 710 is meshed with the driving gear 78, and the rocking handle 711 is arranged at the front end of the damping pause rotating shaft 72;
the lifting mechanism 8 comprises a rack 81, a hydraulic oil cylinder 82 and a lifting plate 83, the rack 81 is fixedly connected to the left end of the rear side of the machine table 2, a slide way is arranged on the inner side of the rack 81, and the slide way limits the lifting plate 83, so that the lifting plate 83 can stably rise or fall under the driving of the hydraulic oil cylinder 82, the hydraulic oil cylinder 82 is installed at the top of the rack 81, the lifting plate 83 is installed at the output end of the hydraulic oil cylinder 82, and the lifting plate 83 is inserted into the slide way of the rack 81;
the film covering mechanism 9 comprises a frame 91, two guide rails 92, two linear sliders 93, a shaking assembly 94 and an air knife 95, wherein the frame 91 is installed at the front end of the lifting plate 83, the two guide rails 92 are respectively installed on the left inner wall and the right inner wall of the frame 91, the linear sliders 93 are installed on the front sides of the outer walls of the guide rails 92 in a front-back sliding mode, the linear sliders 93 are connected with a pneumatic system through air pipes, the linear sliders 93 can move back and forth on the guide rails 92 so as to drive the air knife 95 to move back and forth, the shaking assembly 94 is installed on the inner sides of the linear sliders 93, the air knife 95 is installed at the bottom end of the shaking assembly 94, air inlets of the air knife 95 are connected with the air pump 10 through the air pipes, after high-pressure air of the air pump 10 is introduced into the air knife 95, the air knife 95 blows an air wall downwards, and the high-pressure air is pressed downwards.
As a preferred scheme, furthermore, the height of the upper surface of the blanking table 5 is lower than that of the upper surface of the conveyor belt 3, when the conveyor belt 3 conveys graphene thin-film solar photovoltaic panels from right to left, the solar photovoltaic panels can naturally slide onto the blanking table 5, the height of the upper surface of the feeding table 6 is higher than that of the upper surface of the conveyor belt 3, the solar photovoltaic panels are pushed to move on the feeding table 6 from right to left, and the solar photovoltaic panels can naturally fall onto the conveyor belt 3.
As a preferable scheme, further, the number of teeth of the driving gear 78 is greater than that of the driven gear 710, which means that the diameter of the driving gear 78 is greater than that of the driven gear 710, the angular velocity of the driven gear 710 is greater than that of the driving gear 78, and when the rocking handle 711 rotates for a circle, the driven gear 710 can drive the conveyer belt 3 to move by a distance which can just move one solar photovoltaic panel, so that the positioning movement of the solar photovoltaic panel is realized.
Preferably, the length of the air knife 95 is the same as the distance between two adjacent partition plates 4, and the partition plates 4 position the solar photovoltaic panel, so that the air intensity of the air knife 95 can be covered between two adjacent partition plates 4 in a full size, and a full-scale film covering effect is achieved.
Preferably, the shaking assembly 94 includes a base 941, a guide rod 942, a slider 943, a support rod 944, two rollers 945, a motor base 946, a motor 947, a second turntable 948 and a sliding slot 949, the base 941 is mounted on an inner side of the linear slider 93, the two guide rods 942 are respectively mounted on front and rear sides of an inner cavity of the base 941, the slider 943 moves left and right in a horizontal state by the support of the guide rod 942, the slider 943 is slidably sleeved on an outer wall of the guide rod 942, one end of the support rod 944 is mounted on a central position of an upper surface of the slider 943, the rollers 945 are mounted on the other end of the support rod 944, the rollers 945 roll to reduce friction between the rollers 945 and the sliding slot 949, the motor base 946 is mounted on a central position of a top of the base 941, the motor 947 is mounted on a top end of the motor base 946, the second turntable 948 is connected to an output end of the motor 947, the sliding slot 949 is formed on a lower surface of the second turntable 948, and the roller 945 is inserted into the inner cavity of the sliding groove 949.
Preferably, the guide bar 942 and the sliding seat 943 are made of high manganese steel, and the guide bar 942 and the sliding seat 943 have high hardness and high wear resistance, so that mechanical abrasion of sliding between the guide bar 942 and the sliding seat 943 is reduced.
Preferably, the sliding groove 949 is in a rhombus shape, the sliding groove 949 can be divided into four same parts, and the sliding groove 949 can stir the roller 945 to move left and right four times along with one rotation of the sliding groove 949, so that the high-frequency shaking of the sliding seat 943 is realized.
A use method of graphene film laminating equipment comprises the following steps:
firstly, pushing a solar photovoltaic panel coated with glue from right to left on a feeding table 6, wherein most of the area of the solar photovoltaic panel on the leftmost side is positioned on the surface of a conveying belt 3, and the left end and the right end of the front side of a machine table 2 are divided into two stations A and B;
step two, the rocking handle 711 drives the damping pause rotating shaft 72 to rotate anticlockwise for a circle to enable the first rotating disc 73 and the notched disc 74 to synchronously rotate anticlockwise, when the cylindrical pin 75 is inserted into a slideway of the grooved pulley 77, the cylindrical pin 75 can stir the grooved pulley 77 to rotate clockwise for a fixed angle, the driving gear 78 on the first flat key shaft 76 can also rotate along the grooved pulley 77, further, the driven gear 710 rotates anticlockwise for a fixed angle to drive the conveyer belt 3 to convey the length of one solar photovoltaic panel from right to left, when the cylindrical pin 75 is separated from the slideway of the grooved pulley 77, the notched disc 74 is in contact with a groove of the grooved pulley 77, the notched disc 74 enables the grooved pulley 77 to be positioned and pause, so that the conveyer belt 3 is braked, and the conveyer belt 3 can be moved by the length of one solar photovoltaic panel to reach positioning conveying by rotating the rocking handle 711 once, and a graphene film is placed on the solar photovoltaic panel at a station B, the station A is used for laminating;
thirdly, the lifting plate 83 is moved downwards by the driving force of the hydraulic oil cylinder 81, and the air knife 95 is further lowered to the working height;
step four, the motor 947 drives the second turntable 948 to rotate, the sliding seat 943 has the capability of moving linearly left and right under the limiting action of the guide rod 942, the sliding groove 949 can be divided into four same parts, when the sliding groove 949 rotates, each point on each part of the sliding groove 949 is different from the intersection point of the central line of the sliding seat 943, so that the sliding groove 949 can stir the roller 945 to move left and right, and the sliding seat 943 can move left and right four times after each second turntable 948 rotates for one circle, so that the moving frequency of the sliding seat 943 is improved, and the shaking of the air knife 95 is realized;
step five, the air pump 10 provides high-pressure air for the air knife 95, the air knife 95 blows out an air wall downwards, meanwhile, air pressure is uniformly applied to the surface of the graphene film under the shaking of the air knife 95, the graphene film moves on the guide rail 92 through the linear sliding block 93, the air knife 95 moves from front to back, bubbles between the graphene film and the solar photovoltaic panel are extruded, the graphene film is in overall contact with the solar photovoltaic panel, and the purpose of film covering is achieved;
and step six, the conveying belt 3 is conveyed in a rotating mode, the partition plate 4 can push the graphene solar photovoltaic panel to move to the left, and the graphene solar photovoltaic panel naturally slides onto the blanking table 5 to automatically blank by means of the height difference between the blanking table 5 and the conveying belt 3.
The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, however, as long as there is no contradiction between the combinations of the technical features, the scope of the present description should be considered as being described in the present specification.
Claims (8)
1. The utility model provides a graphite alkene film laminating equipment, includes rack (1), board (2) and conveyer belt (3), board (2) fixed connection is on the top of rack (1), conveyer belt (3) horizontal installation is at the inner chamber of board (2), its characterized in that: the automatic film laminating machine is characterized in that partition plates (4) are arranged on the outer wall of the conveying belt (4) at equal intervals, the top ends of the left side and the right side of the machine table (2) are fixedly connected with a blanking table (5) and a feeding table (6) respectively, the left end of the front side of the machine table (2) is provided with a transmission mechanism (7) for driving the conveying belt (3) to work, the left end and the right end of the rear side of the machine table (2) are fixedly connected with a lifting mechanism (8) and an air pump (10) respectively, the output end of the lifting mechanism (8) is provided with a film laminating mechanism (9), and the film laminating mechanism (9) is connected with the output end of the air pump (10) through an air pipe;
the transmission mechanism (7) comprises:
the shell (71) is fixedly connected to the left end of the front side of the machine table (2);
a damping pause rotating shaft (72) which is arranged at the right end of the front side of the shell (71);
the first rotating disc (73) is in key connection with the rear end of the outer wall of the damping pause rotating shaft (72);
the gap disc (74) is in key connection with the outer wall of the damping pause rotating shaft (72), and the rear side of the gap disc (74) is installed with the front side of the first rotating disc (73);
the cylindrical pin (75) is arranged on the outer edge of the front side of the first rotating disc (73), and the cylindrical pin (75) corresponds to the position of the notch disc (74);
the first flat key shaft (76) is arranged in the middle of the rear side of the inner cavity of the shell (71) through a bearing;
the grooved wheel (77) is connected to the front end of the outer wall of the first flat key shaft (76), the groove of the grooved wheel (77) is in contact with the outer wall of the notched disc (74), and the cylindrical pin (75) is inserted into a slideway of the grooved wheel (77);
the driving gear (78) is in key connection with the rear end of the outer wall of the first flat key shaft (76);
the second flat key shaft (79) is mounted at the left end of the rear side of the inner cavity of the shell (71) through a bearing, and the rear end of the second flat key shaft (79) is locked with the input shaft of the conveying belt (3) through a coupler;
the driven gear (710) is in key connection with the front end of the outer wall of the second flat key shaft (79), and the driven gear (710) is in meshed connection with the driving gear (78);
a rocking handle (711) mounted at the front end of the damping pause rotating shaft (72);
the lifting mechanism (8) comprises:
the rack (81) is fixedly connected to the left end of the rear side of the machine table (2), and a slide way is arranged on the inner side of the rack (81);
the hydraulic oil cylinder (82) is arranged on the top of the frame (81);
the lifting plate (83) is arranged at the output end of the hydraulic oil cylinder (82), and the lifting plate (83) is inserted into a slide way of the rack (81);
the film coating mechanism (9) comprises:
a frame (91) attached to the front end of the lifting plate (83);
two guide rails (92) respectively mounted on the left and right inner walls of the frame (91);
a linear slider (93) which is mounted on the front side of the outer wall of the guide rail (92) so as to be capable of sliding back and forth;
a shaking unit (94) mounted inside the linear slider (93);
and the air knife (95) is arranged at the bottom end of the shaking assembly (94), and an air inlet of the air knife (95) is connected with the air pump (10) through an air pipe.
2. The graphene thin film laminating device according to claim 1, characterized in that: the height of the upper surface of the blanking table (5) is lower than that of the upper surface of the conveying belt (3), and the height of the upper surface of the feeding table (6) is higher than that of the upper surface of the conveying belt (3).
3. The graphene thin film laminating device according to claim 1, characterized in that: the number of teeth of the driving gear (78) is larger than that of the driven gear (710).
4. The graphene thin film laminating device according to claim 1, characterized in that: the length of the air knife (95) is the same as the distance between two adjacent partition plates (4).
5. The graphene thin film laminating device according to claim 1, characterized in that: the dithering assembly (94) includes:
a base (941) attached to the inner side of the linear slider (93);
the guide rods (942) are two and are respectively arranged on the front side and the rear side of the inner cavity of the base (941);
a sliding seat (943) which can slide left and right and is sleeved on the outer wall of the guide rod (942);
a support rod (944) having one end mounted to the center of the upper surface of the slide (943);
a roller (945) mounted at the other end of the support bar (944);
a motor base (946) mounted at a top center position of the base (941);
a motor (947) mounted on the top end of the motor base (946);
second carousel (948), the key-type connect in the output of motor (947), spout (949) have been seted up to the lower surface of second carousel (948), and gyro wheel (945) inserts spout (949) inner chamber.
6. The graphene film laminating device according to claim 1, wherein: the guide rod (942) and the sliding seat (943) are both made of high manganese steel.
7. The graphene film laminating device according to claim 1, wherein: the sliding groove (949) is in a rhombus shape.
8. The use method of the graphene thin film laminating equipment according to any one of claims 1 to 7, comprising the following steps:
the method comprises the following steps that firstly, a solar photovoltaic panel coated with glue is pushed and placed on a loading table (6) from right to left, most of the area of the solar photovoltaic panel located on the leftmost side is located on the surface of a conveying belt (3), and the left end and the right end of the front side of a machine table (2) are divided into a station A and a station B;
step two, the rocking handle (711) drives the damping pause rotating shaft (72) to rotate anticlockwise for a circle to enable the first rotating disc (73) and the notched disc (74) to synchronously rotate anticlockwise, when the cylindrical pin (75) is inserted into a slideway of the grooved wheel (77), the cylindrical pin (75) can stir the grooved wheel (77) to rotate clockwise for a fixed angle, the driving gear (78) on the first flat key shaft (76) can also rotate along with the grooved wheel (77) to further enable the driven gear (710) to rotate anticlockwise for a fixed angle to drive the conveying belt (3) to convey the length of a solar photovoltaic panel from right to left, when the cylindrical pin (75) is separated from the slideway of the grooved wheel (77), the notched disc (74) is in groove contact with the grooved wheel (77), the notched disc (74) enables the grooved wheel (77) to be positioned to keep pause, the braking of the conveying belt (3) is realized, therefore, the rocking handle (711) is rotated once, the conveying belt (3) can be moved by the length of one solar photovoltaic panel to achieve positioning conveying, the graphene film is placed on the solar photovoltaic panel at the station B, and the station A is used for film covering;
thirdly, the lifting plate (83) is moved downwards by the driving force of the hydraulic oil cylinder (81), and the air knife (95) is further lowered to the working height;
fourthly, the second turntable (948) is driven to rotate through the motor (947), the sliding seat (943) has the capability of moving linearly left and right under the limiting action of the guide rod (942), the sliding groove (949) can be divided into four identical parts, when the sliding groove (949) rotates, each point on each part of the sliding groove (949) is different from the intersection point of the central line of the sliding seat (943), the sliding groove (949) can shift the roller (945) to move along the left and right directions, and the sliding seat (943) can move left and right four times after the second turntable (948) rotates for one circle, so that the moving frequency of the sliding seat (943) is improved, and the shaking of the air knife (95) is realized;
step five, providing high-pressure gas for an air knife (95) by an air pump (10), blowing the air knife (95) downwards to blow out an air wall, simultaneously uniformly applying air pressure to the surface of the graphene film under the shaking of the air knife (95), moving on a guide rail (92) through a linear sliding block (93), moving the air knife (95) from front to back, extruding bubbles between the graphene film and a solar photovoltaic panel, and enabling the graphene film to be in overall contact with the solar photovoltaic panel to achieve the purpose of film coating;
and step six, the conveying belt (3) is conveyed in a rotating mode, the partition plate (4) can push the graphene solar photovoltaic panel to move to the left, and the graphene solar photovoltaic panel naturally slides onto the blanking table (5) by means of the height difference between the blanking table (5) and the conveying belt (3) and is automatically blanked.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210372012.1A CN114783913A (en) | 2022-04-09 | 2022-04-09 | Graphene film laminating equipment and using method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210372012.1A CN114783913A (en) | 2022-04-09 | 2022-04-09 | Graphene film laminating equipment and using method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115500724A (en) * | 2022-10-18 | 2022-12-23 | 韩山师范学院 | Intelligent closestool with remote control dehumidification and drying effects based on wet and cold conditions |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115500724A (en) * | 2022-10-18 | 2022-12-23 | 韩山师范学院 | Intelligent closestool with remote control dehumidification and drying effects based on wet and cold conditions |
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