CN114782442B - Photovoltaic cell panel intelligent inspection method and system based on artificial intelligence - Google Patents

Photovoltaic cell panel intelligent inspection method and system based on artificial intelligence Download PDF

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CN114782442B
CN114782442B CN202210707802.0A CN202210707802A CN114782442B CN 114782442 B CN114782442 B CN 114782442B CN 202210707802 A CN202210707802 A CN 202210707802A CN 114782442 B CN114782442 B CN 114782442B
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dust
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photovoltaic cell
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CN114782442A (en
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李姗姗
韩玉盼
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Qidong Chuanglyu Greening Engineering Co ltd
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Tuolunsi Semiconductor Equipment Qidong Co ltd
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    • G06T7/00Image analysis
    • G06T7/0002Inspection of images, e.g. flaw detection
    • G06T7/0004Industrial image inspection
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Abstract

The invention relates to a photovoltaic cell panel intelligent inspection method and a system based on artificial intelligence, which comprises the steps of obtaining a photovoltaic cell panel image and a corresponding thermal imaging image, carrying out image processing to obtain an orthographic image and an orthographic image of the photovoltaic cell panel, converting the orthographic image into a binary image, analyzing dust pixels in the image to obtain a convex hull area of each dust cluster, obtaining the dust severity according to the sum of the highest temperature of the thermal imaging image area corresponding to the convex hull area and the dust gray level of the dust cluster, obtaining the aggregate dust severity of each dust cluster and the global dust severity of the photovoltaic cell panel according to the minimum distance between the dust cluster and the dust cluster in the dust cluster range and the dust severity of the convex hull area of the dust cluster, comparing threshold values to judge whether cleaning is needed or not, obtaining the next inspection time through calculation, and based on artificial intelligence and image processing, compared with the traditional mode, the system is more accurate and intelligent, saves cost and reasonably applies resources.

Description

Photovoltaic cell panel intelligent inspection method and system based on artificial intelligence
Technical Field
The application relates to the technical field of artificial intelligence and photovoltaic cleaning, in particular to a photovoltaic cell panel intelligent inspection method and system based on artificial intelligence.
Background
The output performance of photovoltaic cell panel receives the influence of deposit at surface dust, make photovoltaic cell's efficiency reduce, the dust has direct influence to the panel and receives solar irradiance and heat dissipation, and enable the panel surface to receive the corruption, there is great difference in the laying dust influence in different areas, photovoltaic power plant is being looked into by the dust, the influence is not only the generated energy, still influence photovoltaic power plant's life-span, current scheme adopts regular manual cleaning or robot clearance usually, the shortcoming is, the dust situation of every panel is usually not considered, direct according to presetting time or artificial detection, clear up one by one the panel, make the cleaning cost increase.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide a photovoltaic cell panel intelligent inspection method and a photovoltaic cell panel intelligent inspection system based on artificial intelligence.
In order to achieve the purpose, the invention adopts the following technical scheme: a photovoltaic cell panel intelligent inspection method based on artificial intelligence comprises the following steps:
Figure 100002_DEST_PATH_IMAGE002
acquiring a photovoltaic cell panel image and a thermal imaging image corresponding to the photovoltaic cell panel image, and processing the photovoltaic cell panel image and the thermal imaging image to obtain an orthographic image of the photovoltaic cell panel and an orthographic image of the thermal imaging image;
Figure 100002_DEST_PATH_IMAGE004
converting an orthographic image of a photovoltaic cell panel into a gray-scale image, performing threshold segmentation on the gray-scale image to obtain a binary image, clustering dust pixel coordinates in the binary image to obtain a plurality of dust clusters, and extracting the dust gray-scale sum in the gray-scale image corresponding to the dust clusters;
Figure 100002_DEST_PATH_IMAGE006
acquiring a convex hull area of each dust cluster in a gray-scale image, and acquiring the dust severity of the convex hull area according to the temperatures of the convex hull area in the dust cluster and the corresponding area of the convex hull area in a thermal imaging image;
Figure 100002_DEST_PATH_IMAGE008
obtaining the aggregate dust severity of each dust cluster according to the minimum distance between each dust cluster and the dust clusters in the range of the dust cluster and the dust severity of a convex hull area of the dust cluster, taking the aggregate dust severity of each dust cluster as the aggregate dust severity of the convex hull area corresponding to the dust cluster, and selecting the maximum value of the aggregate dust severity of the convex hull area as the global dust severity of the photovoltaic cell panel;
Figure 100002_DEST_PATH_IMAGE010
and inspecting the photovoltaic cell panel by using the obtained global dust severity.
The above-mentioned
Figure 508663DEST_PATH_IMAGE010
The middle inspection method comprises the following steps:
if the severity of the global dust of the photovoltaic panels in all the photovoltaic cell panels is larger than the threshold value, the photovoltaic cell panels are judged to need cleaning, a cleaning signal is sent to the robot, the robot cleans the photovoltaic cell panels, next inspection time is set after cleaning is finished, and if the severity of the global dust of the photovoltaic panels in all the photovoltaic cell panels is larger than the threshold value, the next inspection time is directly set.
The above-mentioned
Figure 363487DEST_PATH_IMAGE002
The method of obtaining an orthoimage is as follows:
normalizing the collected image to obtain key points of the image, and labeling the key points to obtain label data;
inputting the acquired image and label data into a key point extraction network for training, and outputting a key point thermodynamic diagram;
and transforming the key points extracted from the key point thermodynamic diagram by utilizing perspective transformation to obtain an orthoimage.
The key point extraction network training comprises: thermodynamic diagram loss function
Figure 100002_DEST_PATH_IMAGE012
The expression is:
Figure 100002_DEST_PATH_IMAGE014
wherein (i, j) is the coordinate of the key point of the photovoltaic cell panel based on the image coordinate system,
Figure 100002_DEST_PATH_IMAGE016
the score of a photovoltaic panel keypoint representing category C at position (i, j),
Figure 100002_DEST_PATH_IMAGE018
heatmap representing a group route, N represents the number of key points in the group route,
Figure 100002_DEST_PATH_IMAGE020
Figure 100002_DEST_PATH_IMAGE022
is a hyper-parameter.
The above-mentioned
Figure 350683DEST_PATH_IMAGE004
The middle dust cluster acquisition method comprises the following steps:
performing gray level conversion on the orthographic image of the photovoltaic cell panel to obtain a gray level image, and then performing threshold segmentation on the gray level image to obtain a binary image;
counting the coordinates of the dust pixels in the binary image, and carrying out the operation on the coordinates of the dust pixels
Figure 100002_DEST_PATH_IMAGE024
And clustering to obtain a plurality of dust clusters.
The above-mentioned
Figure 604946DEST_PATH_IMAGE006
The method for obtaining the medium dust severity comprises the following steps:
acquiring a convex hull area of each dust cluster by using a convex hull algorithm;
obtaining the area of each convex hull area in the corresponding thermal imaging image, and carrying out temperature analysis on the area to obtain the highest temperature T of the area;
using the sum of the dust levels of each dust cluster
Figure 100002_DEST_PATH_IMAGE026
And obtaining the dust severity degree P of each dust cluster from the highest temperature T of the area corresponding to the convex hull area of each dust cluster, wherein the expression is as follows:
Figure 100002_DEST_PATH_IMAGE028
in the formula:
Figure 170051DEST_PATH_IMAGE026
as the sum of the dust grayscales of each dust cluster,
Figure 100002_DEST_PATH_IMAGE030
is an indication of the temperature sensor of the current environment,
Figure 100002_DEST_PATH_IMAGE032
Figure 100002_DEST_PATH_IMAGE034
to adjust the factor.
The described
Figure 271475DEST_PATH_IMAGE008
The medium aggregation dust severity is obtained as follows:
calculating the minimum distance between the dust pixel in each dust cluster and the dust pixel in other dust clusters
Figure 100002_DEST_PATH_IMAGE036
Figure 100002_DEST_PATH_IMAGE038
In the formula
Figure 100002_DEST_PATH_IMAGE040
Respectively representing sets of coordinates of dust pixels in two dust clusters,
Figure 100002_DEST_PATH_IMAGE042
representing the Euclidean distance between the two sets, and min representing the Euclidean distance between the minimum dust pixels in the sets;
the aggregate dust severity of the convex hull region of each dust cluster was calculated according to the following expression
Figure 100002_DEST_PATH_IMAGE044
Figure 100002_DEST_PATH_IMAGE046
Wherein P is the dust severity of the current dust cluster,
Figure 100002_DEST_PATH_IMAGE048
in order to set the minimum distance threshold value,
Figure 100002_DEST_PATH_IMAGE050
indicates a minimum distance from the current dust cluster
Figure 256617DEST_PATH_IMAGE048
The number of dust clusters in the range is,
Figure 100002_DEST_PATH_IMAGE052
is shown as
Figure 100002_DEST_PATH_IMAGE054
Is arranged at
Figure 813107DEST_PATH_IMAGE048
The dust severity of the dust clusters in the range,
Figure 100002_DEST_PATH_IMAGE056
is shown as
Figure 606620DEST_PATH_IMAGE054
Is arranged at
Figure 288399DEST_PATH_IMAGE048
The minimum distance of a dust cluster within the range from the current dust cluster.
The next inspection time obtaining method comprises the following steps:
after interval time inspection, a dust severity sequence can be obtained, and the next inspection time can be calculated by fitting a polynomial to the sequence, wherein the method comprises the following steps:
carrying out three-term polynomial fitting on the global dust severity sequence of the photovoltaic cell panel to obtain a fitting equation:
Figure 100002_DEST_PATH_IMAGE058
in the formula
Figure 100002_DEST_PATH_IMAGE060
Is the global dust severity of the photovoltaic panel,
Figure 100002_DEST_PATH_IMAGE062
to detect the time
Figure 100002_DEST_PATH_IMAGE064
B, c, d are coefficients;
will be provided with
Figure 321689DEST_PATH_IMAGE060
=
Figure 100002_DEST_PATH_IMAGE066
Substituting to obtain day data
Figure 100002_DEST_PATH_IMAGE068
Then the inspection control is carried out by adopting a half-folding mode to obtain the next inspection time
Figure 100002_DEST_PATH_IMAGE070
Comprises the following steps:
Figure 100002_DEST_PATH_IMAGE072
in the formula (I), the compound is shown in the specification,
Figure 100002_DEST_PATH_IMAGE074
the time of the last round-trip is the time of the last round-trip,
Figure 100002_DEST_PATH_IMAGE076
representing an upward rounding function, while setting a cleaning threshold to
Figure 100002_DEST_PATH_IMAGE078
When it comes to
Figure 100002_DEST_PATH_IMAGE080
When the solar panel is cleaned, the photovoltaic cleaning robot is directly called at the moment T to clean the solar panel.
This technical scheme still provides a photovoltaic cell board wisdom system of patrolling and examining based on artificial intelligence, including image collector, image processor, data processor, control judgement ware, robot:
the image collector is used for shooting and collecting the images through a thermal imaging double-spectrum camera, and the collected images are photovoltaic cell panel images and thermal imaging images corresponding to the photovoltaic cell panel images;
the image processor is used for processing the photovoltaic cell panel image collected by the image collector to obtain an orthoimage of the photovoltaic cell panel, performing image enhancement and performing image conversion;
the data processor: performing data label training, pixel coordinate statistics, clustering operation, convex hull region calculation, convex hull region dust severity, aggregate dust severity, global dust severity calculation, and polynomial fitting calculation on next inspection time;
the control judger comprises a control module and a judgment module;
the robot is used for cleaning the corresponding photovoltaic cell panel after receiving the cleaning signal.
The control module and the judgment module are used for sending a signal to the image collector by the control module to collect a photovoltaic cell panel image, obtaining the global dust severity of the photovoltaic cell panel through the image processor and the data processor, comparing and judging the global dust severity and a threshold value by the judgment module, if the global dust severity is judged to be required to be cleaned, sending a signal to the robot by the controller for cleaning, if the global dust severity is judged not to be required to be cleaned, setting next inspection time, and when the next inspection time is reached, continuing sending the signal to the image collector by the control module for collection.
The invention has the beneficial effects that:
a severity evaluation model of dust coverage of the battery panel is established, and the dust distribution characteristics of the battery panel, the temperature characteristics of a dust coverage area and the distance between dust clusters can be effectively considered, so that the inspection equipment can be controlled more reasonably.
Drawings
FIG. 1 is a flow chart of a photovoltaic cell panel intelligent inspection method based on artificial intelligence;
FIG. 2 is a schematic diagram of a global dust severity sequence of a photovoltaic cell panel 1 in the intelligent routing inspection method for a photovoltaic cell panel based on artificial intelligence;
FIG. 3 is a schematic diagram of a global dust severity sequence of a photovoltaic cell panel 2 in the intelligent inspection method for photovoltaic cell panels based on artificial intelligence according to the present invention;
fig. 4 is a block diagram of the photovoltaic cell panel intelligent inspection system based on artificial intelligence.
Detailed Description
To make the objects, technical solutions and advantages of the present application more clear, embodiments of the present application will be described in further detail below with reference to the accompanying drawings.
When the following description refers to the accompanying drawings, like numbers in different drawings represent the same or similar elements unless otherwise indicated. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the present application. Rather, they are merely examples of apparatus and methods consistent with certain aspects of the application, as detailed in the appended claims.
Example 1:
the embodiment provides a photovoltaic cell panel intelligent inspection method based on artificial intelligence as shown in fig. 1, which includes:
Figure 448914DEST_PATH_IMAGE002
acquiring a photovoltaic cell panel image and a thermal imaging image corresponding to the photovoltaic cell panel image, and processing the photovoltaic cell panel image and the thermal imaging image to obtain an orthographic image of the photovoltaic cell panel and an orthographic image of the thermal imaging image;
the method comprises the steps of collecting images of the photovoltaic cell panels, obtaining an orthoimage and an orthothermal imaging image of each photovoltaic cell panel without a background through key point detection and perspective transformation, and has the advantages of unifying the standard of image analysis and enabling the detection accuracy to be higher.
Wherein, the step of obtaining the orthoimage is as follows:
firstly, a thermal imaging dual-spectrum camera collects a photovoltaic cell panel image and a corresponding thermal imaging image, the photovoltaic cell panel image is used as sample data of a training network, and the thermal imaging dual-spectrum camera is deployed on an unmanned aerial vehicle;
then, labeling image data of the photovoltaic cell panel, labeling x and y coordinates of key points of the photovoltaic cell panel based on an image coordinate system, wherein the x and y coordinates comprise four corner points of the photovoltaic cell panel, the category of the total key points is 4, and then convolving a labeled photovoltaic cell panel key point scatter diagram with a Gaussian kernel to obtain a key point thermodynamic diagram, namely, the number of label data thermodynamic diagrams generated by each image is 4, and finally connecting the label data thermodynamic diagrams together to form a 4-channel thermodynamic diagram, wherein the thermodynamic diagram has the characteristic that the pixel value of the thermodynamic diagram output by a network conforms to Gaussian distribution and the value range of the thermodynamic diagram is between [0 and 1 ];
further, the image data and the label data are sent to a key point extraction network for training, and the method comprises the following steps:
normalizing the image, namely changing the value range of the image matrix into a floating point number between [0 and 1] so as to facilitate the model to be better converged, and also performing normalization on the label;
the method comprises the steps that a photovoltaic cell panel key point Encoder and a photovoltaic cell panel key point Decoder are trained end to end through acquired images and labeled label data, the Encoder performs Feature extraction on the images, the input of the Encoder is normalized image data, the output of the Encoder is a Feature map, the Decoder performs upsampling and Feature extraction on the Feature map and finally generates a photovoltaic cell panel key point thermodynamic diagram, the input of the Decoder is a Feature map generated by an Encoder, the output of the Decoder is a photovoltaic cell panel key point thermodynamic diagram, the Encoder-Decoder is designed in many ways, the embodiment proposes that the Encoder and the Decoder are used for extracting by using a common pre-training backbone network, for example, the Encoder and the Decoder are used for extracting by using an Encoder and a Decoder in a matching manner, and the like
Figure DEST_PATH_IMAGE082
The method has the advantages that convergence of the network is facilitated, and after the final training is finished, the model compression and optimization acceleration technology is adopted to reduce the redundancy of network parameters and improve the calculation efficiency of the network.
When the training is carried out, the training device can be used,
Figure DEST_PATH_IMAGE084
Figure DEST_PATH_IMAGE086
in the formula (I), the compound is shown in the specification,
Figure 313578DEST_PATH_IMAGE016
the photovoltaic panel keypoints representing category C score at location (i, j), the higher the score the more likely the keypoints of the photovoltaic panel.
Figure 431837DEST_PATH_IMAGE018
Denotes Heatmap of ground truth. N represents the number of key points in the ground route.
Figure 611146DEST_PATH_IMAGE020
Figure 869958DEST_PATH_IMAGE022
The hyper-parameters need to be set manually.
Further, perspective transformation is performed by using the obtained key points of the photovoltaic cell panel, a homography matrix H needs to be introduced, specific operations can be estimated by a four-point method based on the key points of the corner points of the photovoltaic cell panel and four points of an orthographic image, it needs to be stated that four points of the orthographic image need to be determined according to the resolution of a camera, the four points determine the size of the image of the photovoltaic cell panel after perspective transformation, for example, when the original unmanned aerial vehicle is used for orthoscopic shooting, the size of the image is occupied by the photovoltaic cell panel in the obtained image (300 ), and then four points of the orthographic image need to select 4 corner points based on the size to estimate the homography matrix. Therefore, an orthographic image of each photovoltaic cell panel can be obtained through perspective transformation.
And (4) performing perspective transformation correction on the thermal imaging image of the photovoltaic cell panel to obtain an orthometric thermal imaging image of the photovoltaic cell panel.
Further, single-scale SSR image enhancement is carried out on the normal image to eliminate the problem of uneven illumination, and the single-scale SSR is single-scale
Figure DEST_PATH_IMAGE088
The algorithm, implementer can also adopt other white balance algorithms to eliminate the illumination influence, mainly reducing the influence caused by illumination to the follow-up twin network reasoning.
Figure 871019DEST_PATH_IMAGE004
Converting an orthographic image of a photovoltaic cell panel into a gray-scale image, carrying out threshold segmentation on the gray-scale image to obtain a binary image, clustering the coordinates of dust pixels in the binary image to obtain a plurality of dust clusters, and extracting the dust gray-scale sum in the gray-scale image corresponding to the dust clusters;
the purpose of the step is to
Figure 143868DEST_PATH_IMAGE002
And converting the obtained orthographic image into dust pixels in a binary image analysis image, analyzing and processing the dust pixels to obtain dust clusters, and extracting the dust gray sum in a gray image corresponding to the dust clusters. It should be noted that when there is a dense dust cover on the part of the photovoltaic cell panel, it will cause the hot spot effect of the panel, so to avoid this, it is adopted
Figure 59740DEST_PATH_IMAGE002
Intermediate ortho-thermal imaging image and
Figure 499074DEST_PATH_IMAGE004
the gray scale map processing of (1).
The dust cluster acquisition method comprises the following steps:
the method comprises the steps of carrying out gray level conversion on an orthographic image of a photovoltaic cell panel to obtain a gray level image, then carrying out threshold segmentation on the gray level image to obtain a binary image a, setting a threshold value which needs to be manually debugged, and setting an empirical value of 100. In the binary image, 255 pixels are classified into one type, 0 pixels are classified into 1 type, and 255 pixels are classified into grid lines and dust;
and performing opening operation on the binary image a, eliminating the influence of the grid line to obtain a binary image b, and then counting the coordinates of dust pixels in the processed binary image b of the track camera, wherein the pixels with the pixel value of 255 are dust, namely counting the pixel coordinates with the pixel value of 255.
And performing DBSCAN clustering on the coordinates of the dust pixels, wherein in the embodiment, the parameter empirical value of the clustering is that the radius is 3, the threshold value of the core point is 5, and finally a plurality of dust clusters are obtained.
Wherein, the dust severity calculation steps are as follows:
each dust cluster represents a local dust set, and a convex hull region of each dust cluster is obtained by using a convex hull algorithm;
and extracting a dust gray sum G (each dust gray needs to be normalized and then the gray is summed, and the value of a visible dust pixel in a gray map is very close to white) of the original image for each dust cluster as a characteristic value for evaluating the dust depth, wherein the dust density of the convex hull area can be effectively reflected through the dust gray sum.
Figure 262631DEST_PATH_IMAGE006
Acquiring a convex hull area of each dust cluster in a gray-scale image, and acquiring the dust severity of the convex hull area according to the temperatures of the convex hull area in the dust cluster and the corresponding area of the convex hull area in a thermal imaging image;
the purpose of this step is to analyze the convex hull region in the dust cluster to obtain the dust severity of the corresponding convex hull region of the dust cluster.
The method for acquiring the dust severity of the convex hull region comprises the following steps:
acquiring a thermal imaging image area corresponding to each convex hull area, and analyzing the temperature of the dust distribution area, wherein the highest temperature T of the thermal imaging image dust distribution area is directly obtained at the position because the thermal imaging can directly represent the temperature of the battery plate;
obtaining the dust severity P of each convex hull area of the photovoltaic cell panel:
Figure DEST_PATH_IMAGE028A
in the formula (I), the compound is shown in the specification,
Figure 352439DEST_PATH_IMAGE030
the reading of the temperature sensor in the current environment is avoided, the large formula error caused by weather and environment temperature is avoided,
Figure 240760DEST_PATH_IMAGE032
Figure 310216DEST_PATH_IMAGE034
to adjust the factors, so that the two terms of the evaluation model have different weights,
Figure 334804DEST_PATH_IMAGE026
the depth characteristic value of the image dust distribution area (dust of the convex hull area),
Figure 965768DEST_PATH_IMAGE022
Figure 138123DEST_PATH_IMAGE034
the values in this embodiment are 0.1 and 0.005, respectively.
Figure 745691DEST_PATH_IMAGE008
Obtaining the aggregate dust severity degree of each dust cluster according to the minimum distance between each dust cluster and the dust clusters in the range of the dust cluster and the dust severity degree of a convex hull area of the dust cluster, taking the aggregate dust severity degree of each dust cluster as the aggregate dust severity degree of the convex hull area corresponding to the dust cluster, and selecting the aggregate of the convex hull areasThe maximum value of the dust severity is used as the global dust severity of the photovoltaic cell panel;
the purpose of this step is to carry out the analysis to the dust cluster condition that has the photovoltaic cell board in a plurality of convex closure regions, obtains corresponding aggregate dust severity and global dust severity, because when there are a plurality of dust clusters in photovoltaic cell board, causes great influence to photovoltaic cell board electricity generation.
The method for obtaining the severity of the aggregated dust comprises the following steps:
analyzing the closest distance between the dust clusters, namely acquiring the minimum distance between the dust pixel in each dust cluster and the dust pixel in another dust cluster
Figure 155944DEST_PATH_IMAGE036
Figure DEST_PATH_IMAGE090
In the formula (I), the compound is shown in the specification,
Figure 79513DEST_PATH_IMAGE040
and d represents the distance between the two sets, and in Euclidean distance representation, min represents the Euclidean distance between the smallest dust pixels in the sets, and the smaller the distance, the more possible two dust clusters are and the same.
Further, the severity of aggregated dust for each dust cluster was obtained as follows:
for each dust cluster, the minimum distance D between the dust cluster and other dust clusters is obtained, and then a minimum distance threshold G1 is set, where an empirical value is 20, that is, the aggregate dust severity O of each dust cluster can be obtained as the aggregate dust severity of the convex hull region corresponding to the dust cluster:
Figure DEST_PATH_IMAGE046A
p is the dust severity of the current dust clusterDegree, n represents the number of dust clusters having a minimum distance from the current dust cluster within the range of G1,
Figure 958738DEST_PATH_IMAGE052
indicating the dust severity of the ith dust cluster in the range of G1,
Figure 120729DEST_PATH_IMAGE056
indicating the minimum distance of the ith dust cluster in the range of G1 from the current dust cluster.
Figure DEST_PATH_IMAGE092
So that
Figure 805395DEST_PATH_IMAGE056
The larger the value of the term. The larger the final O value, the more likely the dust region is to merge with other regions and the dust coverage is more severe.
The O evaluation value considers the dust coverage of the convex hull area of the cell panel, the temperature information and the distance between dust clusters, has obvious characteristics, and can effectively reflect the influence of the dust coverage of the cell panel on the cell panel. Through calculating can be better wash photovoltaic cell board, avoid causing the panel to damage. The largest O in a photovoltaic panel is usually taken as the global dust severity M of the photovoltaic panel.
The special case is that when the photovoltaic cell panel only has 1 convex hull area, the global dust severity of the photovoltaic cell panel is represented by P, or when no convex hull area exists in the range of G1, the maximum value of the dust severity in all the convex hull areas is used as the global dust severity of the photovoltaic cell panel.
Figure 276697DEST_PATH_IMAGE010
And inspecting the photovoltaic cell panel by using the obtained global dust severity.
The method comprises the steps of judging whether cleaning is carried out or not according to the severity of global dust, and calculating next inspection time.
The inspection method comprises the following steps:
first, a cleaning threshold is set
Figure 626907DEST_PATH_IMAGE066
Figure 140059DEST_PATH_IMAGE066
The setting of (2) also needs manual debugging, the value of the embodiment is 10, and for the photovoltaic cell panel, when the global dust severity is greater than the threshold value, namely M>
Figure 259324DEST_PATH_IMAGE066
During the process, a cleaning signal is sent to the photovoltaic cleaning robot to clean the photovoltaic panel, the signal contains information such as the position and the number of the photovoltaic cell panel and the position of the convex hull area of the photovoltaic cell panel, wherein the position of the convex hull area of the photovoltaic cell panel is the mass center of the convex hull area, and the signal can be directly obtained in an OpenCV (open cell vehicle vision system) library.
The method comprises the following specific steps:
firstly, uniformly cleaning all photovoltaic cell panels at one time, and taking the time as initial time;
setting intermittent inspection time, setting in the embodiment, performing inspection on the 5 th day, calling a robot to clean a photovoltaic cell panel if the severity of the global dust of a certain photovoltaic cell panel is larger than a threshold value, and waiting for 5 days to perform next inspection after the cleaning is finished; if the global dust severity of the photovoltaic cell panel is not found to be larger than the threshold value, waiting for 2 days, namely 7 days, and carrying out next inspection;
if the inspection on the 7 th day finds that the severity of the global dust of a certain photovoltaic cell panel is larger than the threshold value, a robot is called to clean the photovoltaic cell panel, and the next inspection is carried out after 5 days of cleaning; if the global dust severity of the photovoltaic cell panel is not found to be greater than the threshold, then a global dust severity sequence for time-series inspection of each photovoltaic cell panel can be obtained, as shown in fig. 2 and fig. 3, where the abscissa of the sequence is time and the ordinate of the sequence is dust severity, for example, in fig. 2, the sequences obtained after inspection of the photovoltaic cell panel 1 and the photovoltaic cell panel 2 in fig. 3 on the 5 th day and the 7 th day are (5, a), (7, b) and (5, a '), (7, b') are respectively fitted with a three-term polynomial to obtain a fitting equation:
Figure DEST_PATH_IMAGE058A
then Y =
Figure 259117DEST_PATH_IMAGE066
Substituting to obtain rough days data T1, and performing patrol control by using a halving method, wherein if the obtained rough days data is 18, the 18 th day can reach
Figure 96623DEST_PATH_IMAGE066
Therefore, the next inspection time T is obtained as follows:
Figure DEST_PATH_IMAGE072A
wherein T2 is the last time of polling
Figure 210204DEST_PATH_IMAGE002
Day
7 after the initial clean-up. round represents an rounding-up function.
Setting a cleaning threshold value of
Figure 449555DEST_PATH_IMAGE078
When it comes to
Figure 669184DEST_PATH_IMAGE080
And (3) directly calling the photovoltaic cleaning robot to clean the battery panel at the time T, wherein the experience value of G2 is 2.
After the next inspection is carried out at the time T, if the severity of the global dust of a certain photovoltaic cell panel is found to be larger than a threshold value, a robot is called to clean the photovoltaic cell panel, and the next inspection is carried out after 5 days of cleaning; and if the severity of the global dust of the photovoltaic cell panel is not found to be larger than the threshold value, continuing to fit the polynomial fitting sequence to obtain next inspection time.
So circulate, until satisfying clean threshold value, begin to clean photovoltaic cell board, realize patrolling and examining photovoltaic cell board's intelligence.
Embodiment 2 is shown in fig. 4, a photovoltaic cell board wisdom system of patrolling and examining based on artificial intelligence, including image collector
Figure DEST_PATH_IMAGE094
The thermal imaging double-spectrum camera is used for acquiring images of the photovoltaic cell panel and thermal imaging images, and can be deployed on an unmanned aerial vehicle or a track; image processor
Figure DEST_PATH_IMAGE096
The functions of image conversion, image analysis, image enhancement and the like are mainly realized; data processor
Figure DEST_PATH_IMAGE098
The method has the advantages that functions of data label training, pixel coordinate statistics, clustering operation, convex hull region calculation, convex hull region dust severity, aggregate dust severity, global dust severity, polynomial fitting and the like are achieved; control judging device
Figure DEST_PATH_IMAGE100
Comprises a control module
Figure DEST_PATH_IMAGE102
And a judging module
Figure DEST_PATH_IMAGE104
Control module
Figure 351576DEST_PATH_IMAGE102
Direction image collector
Figure 455798DEST_PATH_IMAGE094
Transmit signal acquisitionImage processor for photovoltaic cell panel image
Figure 31879DEST_PATH_IMAGE096
And a data processor
Figure 766617DEST_PATH_IMAGE098
Obtaining the global dust severity of the photovoltaic cell panel, and judging the module
Figure 562404DEST_PATH_IMAGE098
Comparing the global dust severity with a threshold value, judging that the robot needs cleaning if the robot needs cleaning, and sending the cleaning request to the controller
Figure DEST_PATH_IMAGE106
Sending a signal for cleaning, if the signal is judged not to need cleaning, setting next inspection time, and when the next inspection time is reached, continuing to send a signal to the image collector by the control module
Figure 361995DEST_PATH_IMAGE094
Signal collection;
robot
Figure 44780DEST_PATH_IMAGE106
The corresponding photovoltaic cell panel is cleaned after the cleaning signal is received.
The method has practical value in the application of routing inspection, operation and maintenance of the photovoltaic power station and the roof photovoltaic power station, compared with the traditional method without judgment, the high-cost cleaning mode of cleaning all the photovoltaic cell panels one by one is directly carried out on the cell panels according to the preset time or manual detection, and the method is based on artificial intelligence and image processing, accurately positions the photovoltaic cell panels needing to be cleaned, saves resources, and enables routing inspection equipment and cleaning resources to be utilized more reasonably.
The above embodiments are merely illustrative and should not be construed as limiting the scope of the invention, which is intended to be covered by the claims.

Claims (8)

1. A photovoltaic cell panel intelligent inspection method based on artificial intelligence is characterized by comprising the following steps:
Figure DEST_PATH_IMAGE002
acquiring a photovoltaic cell panel image and a thermal imaging image corresponding to the photovoltaic cell panel image, and processing the photovoltaic cell panel image and the thermal imaging image to obtain an orthographic image of the photovoltaic cell panel and an orthographic image of the thermal imaging image;
Figure DEST_PATH_IMAGE004
converting an orthographic image of a photovoltaic cell panel into a gray-scale image, carrying out threshold segmentation on the gray-scale image to obtain a binary image, clustering the coordinates of dust pixels in the binary image to obtain a plurality of dust clusters, and extracting the dust gray-scale sum in the gray-scale image corresponding to the dust clusters;
Figure DEST_PATH_IMAGE006
acquiring a convex hull area of each dust cluster in a gray-scale image, and acquiring the dust severity of the convex hull area according to the temperatures of the convex hull area in the dust cluster and the corresponding area of the convex hull area in a thermal imaging image;
the described
Figure 118954DEST_PATH_IMAGE006
The method for obtaining the medium dust severity comprises the following steps:
acquiring a convex hull area of each dust cluster by using a convex hull algorithm;
obtaining the area of each convex hull area in the corresponding thermal imaging image, and carrying out temperature analysis on the area to obtain the highest temperature T of the area;
using the sum of the dust gray levels of each dust cluster
Figure DEST_PATH_IMAGE008
The highest temperature T of the region corresponding to the convex hull region of each dust cluster is obtainedDust severity P of the dust cluster, expressed as:
Figure DEST_PATH_IMAGE010
in the formula:
Figure 302940DEST_PATH_IMAGE008
as the sum of the dust grayscales of each dust cluster,
Figure DEST_PATH_IMAGE012
is an indication of the temperature sensor of the current environment,
Figure DEST_PATH_IMAGE014
Figure DEST_PATH_IMAGE016
is an adjustment factor;
Figure DEST_PATH_IMAGE018
obtaining the aggregate dust severity of each dust cluster according to the minimum distance between each dust cluster and the dust clusters in the range of the dust cluster and the dust severity of a convex hull area of the dust cluster, taking the aggregate dust severity of each dust cluster as the aggregate dust severity of the convex hull area corresponding to the dust cluster, and selecting the maximum value of the aggregate dust severity of the convex hull area as the global dust severity of the photovoltaic cell panel;
Figure DEST_PATH_IMAGE020
and inspecting the photovoltaic cell panel by using the obtained global dust severity.
2. The intelligent inspection method for photovoltaic cell panels based on artificial intelligence as claimed in claim 1, wherein the method is characterized in that
Figure 377950DEST_PATH_IMAGE020
The middle inspection method comprises the following steps:
if the severity of the global dust of the photovoltaic panels in all the photovoltaic cell panels is larger than the threshold value, the photovoltaic panels are judged to need cleaning, a cleaning signal is sent to the robot, the robot cleans the photovoltaic cell panels, next inspection time is set after cleaning is finished, and if the severity of the global dust of no photovoltaic panels in all the photovoltaic cell panels is larger than the threshold value, the next inspection time is directly set.
3. The intelligent inspection method for photovoltaic cell panels based on artificial intelligence as claimed in claim 1, wherein the method is characterized in that
Figure 710842DEST_PATH_IMAGE002
The method for obtaining the orthoimage comprises the following steps:
normalizing the collected image to obtain key points of the image, and labeling the key points to obtain label data;
inputting the collected images and label data into a key point extraction network for training, and outputting a key point thermodynamic diagram;
and transforming the key points extracted from the key point thermodynamic diagram by utilizing perspective transformation to obtain an orthoimage.
4. The artificial intelligence based photovoltaic cell panel intelligent inspection method according to claim 3, wherein the key point extraction network training comprises: thermodynamic diagram loss function
Figure DEST_PATH_IMAGE022
The expression is:
Figure DEST_PATH_IMAGE024
wherein (i, j) is the coordinate of the key point of the photovoltaic cell panel based on the image coordinate system,
Figure DEST_PATH_IMAGE026
the score of a photovoltaic panel keypoint representing category C at position (i, j),
Figure DEST_PATH_IMAGE028
heatmap representing a group route, N represents the number of key points in the group route,
Figure DEST_PATH_IMAGE030
Figure DEST_PATH_IMAGE032
is a hyper-parameter.
5. The intelligent inspection method for photovoltaic cell panels based on artificial intelligence as claimed in claim 1, wherein the method is characterized in that
Figure 232871DEST_PATH_IMAGE004
The middle dust cluster acquisition method comprises the following steps:
performing gray level conversion on the orthographic image of the photovoltaic cell panel to obtain a gray level image, and then performing threshold segmentation on the gray level image to obtain a binary image;
counting the coordinates of the dust pixels in the binary image, and performing the coordinate calculation on the dust pixels
Figure DEST_PATH_IMAGE034
And clustering to obtain a plurality of dust clusters.
6. The artificial intelligence based photovoltaic cell panel intelligent inspection method according to claim 1, wherein the method includes
Figure 632498DEST_PATH_IMAGE018
The medium aggregation dust severity is obtained as follows:
calculating the minimum of the dust pixel in each dust cluster and the dust pixels in other dust clustersDistance between two adjacent plates
Figure DEST_PATH_IMAGE036
Figure DEST_PATH_IMAGE038
In the formula
Figure DEST_PATH_IMAGE040
Respectively representing sets of coordinates of dust pixels in two dust clusters,
Figure DEST_PATH_IMAGE042
representing the Euclidean distance between the two sets, and min representing the Euclidean distance between the minimum dust pixels in the sets;
the aggregate dust severity of the convex hull region of each dust cluster was calculated according to the following expression
Figure DEST_PATH_IMAGE044
Figure DEST_PATH_IMAGE046
Wherein P is the dust severity of the current dust cluster,
Figure DEST_PATH_IMAGE048
in order to set the minimum distance threshold value,
Figure DEST_PATH_IMAGE050
indicates a minimum distance from the current dust cluster
Figure 438212DEST_PATH_IMAGE048
The number of dust clusters in the range is,
Figure DEST_PATH_IMAGE052
is shown as
Figure DEST_PATH_IMAGE054
Is arranged at
Figure 417538DEST_PATH_IMAGE048
The dust severity of the dust clusters in the range,
Figure DEST_PATH_IMAGE056
is shown as
Figure 430625DEST_PATH_IMAGE054
Is arranged at
Figure 361672DEST_PATH_IMAGE048
The minimum distance of a dust cluster within the range from the current dust cluster.
7. The intelligent photovoltaic cell panel inspection method based on artificial intelligence according to claim 2, wherein the next inspection time obtaining method is as follows:
after interval time inspection, a dust severity sequence can be obtained, and the next inspection time can be calculated by fitting a polynomial to the sequence, wherein the method comprises the following steps:
carrying out three-term polynomial fitting on the global dust severity sequence of the photovoltaic cell panel to obtain a fitting equation:
Figure DEST_PATH_IMAGE058
where Y is the global dust severity of the photovoltaic panel,
Figure DEST_PATH_IMAGE060
in order to detect the time of day,
Figure DEST_PATH_IMAGE062
b, c, d are coefficients;
will be provided with
Figure DEST_PATH_IMAGE064
=
Figure DEST_PATH_IMAGE066
Substituting to obtain day data
Figure DEST_PATH_IMAGE068
Then the inspection control is carried out by adopting a half-folding mode to obtain the next inspection time
Figure DEST_PATH_IMAGE070
Comprises the following steps:
Figure DEST_PATH_IMAGE072
in the formula (I), the compound is shown in the specification,
Figure DEST_PATH_IMAGE074
the time of the last round-robin is the time of the round-robin,
Figure DEST_PATH_IMAGE076
represents an upward rounding function while setting a cleaning threshold to
Figure DEST_PATH_IMAGE078
When is coming into contact with
Figure DEST_PATH_IMAGE080
And when the solar panel is cleaned, the photovoltaic cleaning robot is directly called at the T moment.
8. The utility model provides a photovoltaic cell board wisdom system of patrolling and examining based on artificial intelligence which characterized in that, includes image collector, image processor, data processor, control judgement ware, robot:
the image collector is used for shooting and collecting the images through a thermal imaging double-spectrum camera, the collected images are used for obtaining photovoltaic cell panel images and corresponding thermal imaging images thereof, and the photovoltaic cell panel images and the corresponding thermal imaging images thereof are sent to the image processor;
the image processor receives and processes the photovoltaic cell panel image and the thermal imaging image sent by the image collector to obtain an ortho image of the photovoltaic cell panel and an ortho image of the thermal imaging image; converting an orthographic image of the photovoltaic cell panel into a gray-scale image, performing threshold segmentation on the gray-scale image to obtain a binary image, and sending the binary image to a data processor;
the data processor:
receiving the binary image sent by the image processor, clustering the coordinates of the dust pixels in the binary image to obtain a plurality of dust clusters, and extracting the dust gray sum in the gray image corresponding to the dust clusters;
acquiring a convex hull area of each dust cluster in a gray scale image, and obtaining the dust severity of the convex hull area according to the temperatures of the convex hull area in the dust cluster and the corresponding area of the convex hull area in a thermal imaging image;
obtaining the aggregated dust severity degree of each dust cluster according to the minimum distance between each dust cluster and the dust clusters in the range of the dust cluster and the dust severity degree of the convex hull area of the dust cluster, taking the aggregated dust severity degree of each dust cluster as the aggregated dust severity degree of the convex hull area corresponding to the dust cluster, selecting the maximum value of the aggregated dust severity degree of the convex hull area as the global dust severity degree of the photovoltaic cell panel, and sending the global dust severity degree of the photovoltaic cell panel to a control judger;
the control judger comprises a control module and a judgment module:
a judging module: receiving the global dust severity sent by the data processor, comparing and judging the global dust severity with a threshold, if the global dust severity is judged to need cleaning, sending a cleaning signal to the control module, if the global dust severity is judged not to need cleaning, setting next inspection time, and sending a collecting signal to the control module when the next inspection time is reached;
a control module:
when a cleaning signal sent by the judging module is received, sending a signal to the robot to control the robot to clean the corresponding photovoltaic cell panel;
when the acquisition signal sent by the judgment module is received, the signal acquisition photovoltaic cell panel image and the corresponding thermal imaging image are continuously sent to the image acquisition device;
the robot is used for cleaning the corresponding photovoltaic cell panel after receiving a signal sent by a control module of the control judger.
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