CN114776711B - New energy automobile high-speed bearing and transmission device using same - Google Patents
New energy automobile high-speed bearing and transmission device using same Download PDFInfo
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- CN114776711B CN114776711B CN202210382524.6A CN202210382524A CN114776711B CN 114776711 B CN114776711 B CN 114776711B CN 202210382524 A CN202210382524 A CN 202210382524A CN 114776711 B CN114776711 B CN 114776711B
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/58—Raceways; Race rings
- F16C33/581—Raceways; Race rings integral with other parts, e.g. with housings or machine elements such as shafts or gear wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/087—Cleaning containers, e.g. tanks by methods involving the use of tools, e.g. brushes, scrapers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/52—Bearings with rolling contact, for exclusively rotary movement with devices affected by abnormal or undesired conditions
- F16C19/525—Bearings with rolling contact, for exclusively rotary movement with devices affected by abnormal or undesired conditions related to temperature and heat, e.g. insulation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C35/00—Rigid support of bearing units; Housings, e.g. caps, covers
- F16C35/04—Rigid support of bearing units; Housings, e.g. caps, covers in the case of ball or roller bearings
- F16C35/06—Mounting or dismounting of ball or roller bearings; Fixing them onto shaft or in housing
- F16C35/063—Fixing them on the shaft
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C41/00—Other accessories, e.g. devices integrated in the bearing not relating to the bearing function as such
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/0018—Shaft assemblies for gearings
- F16H57/0031—Shaft assemblies for gearings with gearing elements rotatable supported on the shaft
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2235/00—Cleaning
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/80—Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
- Y02T10/86—Optimisation of rolling resistance, e.g. weight reduction
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Rolling Contact Bearings (AREA)
Abstract
The application belongs to the technical field of new energy automobile parts, and comprises a new energy automobile high-speed bearing and a transmission device using the bearing. The bearing comprises an outer ring, an inner ring and balls, wherein chip storage grooves for collecting wear chips are arranged in ball grooves of the inner ring and the outer ring; through the action of the cleaning pull rope and the cleaning piece, the accumulated chips in the bearing can be cleaned under the condition that the bearing is not required to be integrally decomposed, the difficulty and time for maintaining the bearing are reduced, and the working efficiency of the bearing is improved; and the cleaning piece positioned in the chip storage groove is contacted with the side wall and plays a role in supporting a framework in high-strength work, so that the load of a part of the bearing is born, and the integral strength of the bearing is improved.
Description
Technical Field
The application belongs to the technical field of parts of new energy automobiles, and particularly relates to a high-speed bearing of a new energy automobile and a transmission device using the bearing.
Background
In the high-speed running process of the new energy automobile, the transmission device of the new energy automobile can bear larger load, particularly, the bearing arranged in the transmission device can be worn continuously when the bearing runs at a high speed; in order to reduce the wear to which the bearing is subjected during movement, engineers often need to consider numerous factors such as dust protection, wear maintenance, etc. in designing and improving the bearing.
Chinese patent 201721736592.9 discloses a self-cleaning bearing comprising a first inner ring, a second inner ring, balls, a cage, a first outer ring and a second outer ring; the first inner ring, the second inner ring, the first outer ring and the second outer ring are coaxially arranged; v-shaped grooves are formed in two sides of the outer wall of the second outer ring; the V-shaped grooves on the same side are distributed at equal intervals, and the openings of the V-shaped grooves face outwards. The V-shaped groove is formed in the outer wall of the bearing, so that the friction coefficient of the outer wall of the gear is improved, slipping is avoided, and stable operation of a workpiece is ensured; when the particulate impurities are blown into the space between the gear and the belt, the particulate impurities are easy to accumulate in the V-shaped groove, and are led down by the belt of the belt and discharged outside through the V-shaped groove, so that the self-cleaning effect is achieved. The arrangement of the V-shaped groove ensures that the impurities in the V-shaped groove can be discharged under the action of inertia no matter the bearing rotates positively or reversely, thereby changing the defect of single-side slotting.
However, the above patent does not consider that when the new energy automobile is driven on a complex terrain frequently, the bearing on the transmission device is in a frequent speed change state, and the bearing is subjected to a large load and has a severe degree of change. In severe vibration load, the ball inside the bearing is severely worn, and the friction resistance of the ball is increased due to fragments generated in the wearing process, so that the normal operation of the bearing is directly influenced, the normal operation of the whole transmission device is further influenced, and the output power of the new energy automobile is obviously reduced. Therefore, the new energy automobile needs to be maintained regularly, and in the maintenance process of the bearing, the inside scraps are removed to be an important process, and in the prior art, when the inside of the bearing is subjected to impurity removal, the whole rotating device is often required to be disassembled, all parts of the bearing are disassembled, and finally the inside of the bearing can be cleaned and decontaminated. Thus, the process is complex, and the maintenance efficiency of the new energy automobile is reduced.
In view of the above, the present application provides a high-speed bearing for a new energy automobile and a transmission device using the same, so as to solve the above technical problems.
Disclosure of Invention
The application provides a high-speed bearing of a new energy automobile and a transmission device using the bearing.
The embodiment of the application provides a high-speed bearing of a new energy automobile and a transmission device using the same, wherein the high-speed bearing of the new energy automobile comprises an outer ring, an inner ring and balls, the outer ring is nested at the outer ring part of the inner ring, a ball channel is formed at the clearance part of the inner ring and the outer ring, the balls are uniformly arranged in the ball channel, chip storage grooves are arranged at the parts, close to the balls, on the ball channel and are used for collecting abrasion chips generated during the operation of the balls, the number of the chip storage grooves is two, and the chip storage grooves are respectively positioned at the opposite parts of the inner ring and the outer ring; the section of the chip storage groove is conical, and the corresponding angle is an obtuse angle; the chip storage tank is provided with a impurity removal module, and the impurity removal module is used for removing abrasion chips accumulated in the chip storage tank.
Preferably, the impurity removal module includes: the impurity outlet is positioned at the part of the side wall of the chip storage groove far away from the ball, and is communicated with the chip storage groove; the cleaning pull rope is arranged in the chip storage groove and is an elastic steel rope; one end of the cleaning pull rope is positioned in the impurity outlet, and the other end of the cleaning pull rope is arranged at the position with the largest distance between the inside of the chip storage groove and the impurity outlet; the cleaning piece is uniformly embedded into the chip storage groove, the cross section of the cleaning piece is triangular, and the part of the cleaning piece, which is close to the cleaning pull rope, is fixedly connected with the cleaning pull rope.
Preferably, the impurity removal module further comprises a mounting groove, and the mounting groove is arranged at the middle part of the chip storage groove; and the cleaning pull rope is embedded into the mounting groove, and the opening part of the mounting groove is smaller than the diameter of the cleaning pull rope.
Preferably, the part of clean stay cord that is located miscellaneous mouth is equipped with the installation piece, the installation piece embeds in the miscellaneous mouth of play, the material of installation piece is the bearing steel material, and the surface phase of installation piece surface and export position.
Preferably, the part where the cleaning pull rope is combined with the side wall inside the mounting groove is provided with a telescopic rope, and the rope is made of elastic materials.
Preferably, the cleaning member is provided with blocking pieces on the side surfaces thereof, and the ends of the blocking pieces are bent in a direction away from the balls.
Preferably, a guide pipe is arranged in the cleaning pull rope, a guide groove is arranged in the cleaning piece, the guide pipe is communicated with the guide groove, the end part of the guide groove points to the ball, and an inlet of the guide pipe is positioned on the mounting block.
The end of the guide groove is inclined in a direction deviating from the central axis of the cleaning piece.
Preferably, the interval between the impurity outlet of the inner ring and the impurity outlet of the outer ring is larger than the inner diameter of the inner ring.
The embodiment of the application also provides a transmission device, which comprises the high-speed bearing of the new energy automobile, a power unit and a driving shaft, wherein the driving shaft is arranged on the power unit, and the high-speed bearing of the new energy automobile is arranged at the joint part of the driving shaft and the power unit.
The application provides a high-speed bearing of a new energy automobile and a transmission device using the same, wherein the high-speed bearing of the new energy automobile comprises an outer ring, an inner ring and balls, the outer ring is nested at the outer ring part of the inner ring, a ball channel is formed at the clearance part between the inner ring and the outer ring, the balls are uniformly arranged in the ball channel, a impurity collecting groove is arranged at the part, close to the balls, of the ball channel and is used for collecting abrasion fragments generated during the operation of the balls, the number of the impurity collecting grooves is two, and the impurity collecting grooves are respectively positioned at the opposite parts of the inner ring and the outer ring; the cross section of the impurity collection groove is conical, and the corresponding angle is an obtuse angle; the impurity collection groove is provided with an impurity removal module, and the impurity removal module is used for removing abrasion fragments accumulated in the impurity collection groove. Compared with the prior art, the cleaning rope is matched with the cleaning piece, so that the accumulated scraps in the bearing can be cleaned under the condition that the bearing is not required to be integrally decomposed, the difficulty and time for maintaining the bearing are reduced, and the working efficiency of the bearing is improved; and the cleaning piece positioned in the impurity collecting groove is contacted with the side wall and plays a role in supporting a framework in high-strength work, so that the load of a part of the bearing is born, and the integral strength of the bearing is improved. By using the rotating bearing provided by the application, when abrasion chips generated by the balls enter gaps between the cleaning pieces, the chips pass through the blocking blocks smoothly by approaching the inclined planes of the balls, and when the chips have a flowing trend due to vibration action, the chips can be blocked by the blocking blocks, so that the chips are further limited and then are stably left in the gaps between the cleaning pieces, and the friction resistance of the chips is increased by avoiding the contact between the chips and the balls.
Drawings
The application is further described below with reference to the accompanying drawings.
FIG. 1 is a perspective view of a high-speed bearing of a new energy automobile provided by the application;
FIG. 2 is a half cross-sectional view of the high-speed bearing of the new energy automobile provided by the application;
FIG. 3 is an enlarged view of a portion of FIG. 2 at A;
FIG. 4 is a half cross-sectional view of another angle of the new energy automobile high-speed bearing provided by the application;
FIG. 5 is a perspective view of a cleaning member provided by the present application;
in the figure: outer ring 1, inner ring 2, ball 3, ball channel 4, chip storage groove 5, edulcoration module 6, miscellaneous mouth 61, clean stay 62, telescopic rope 621, honeycomb duct 622, cleaning element 63, block 631, guiding gutter 632, mounting groove 64, mounting block 65.
Detailed Description
The application is further described in connection with the following detailed description in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the application easy to understand.
The high-speed bearing for the new energy automobile and a transmission device using the same as shown in fig. 1 to 5 comprise an outer ring 1, an inner ring 2 and balls 3, wherein the outer ring 1 is nested at the outer ring 1 part of the inner ring 2, a ball channel 4 is formed at the clearance part between the inner ring 2 and the outer ring 1, the balls 3 are uniformly arranged in the ball channel 4, a chip storage groove 5 is arranged at the part, close to the balls 3, of the ball channel 4, the chip storage groove 5 is used for collecting abrasion chips generated during the operation of the balls 3, the number of the chip storage grooves 5 is two, and the chip storage grooves 5 are respectively positioned at the opposite parts of the inner ring 2 and the outer ring 1; the section of the chip storage groove 5 is conical, and the corresponding angle is an obtuse angle; the chip storage tank 5 is provided with a impurity removal module 6, and the impurity removal module 6 is used for removing abrasion chips accumulated in the chip storage tank 5.
The impurity removal module 6 includes: the impurity outlet 61 is positioned at the part of the side wall of the chip storage groove 5 far away from the ball 3 and is communicated with the chip storage groove 5; the cleaning pull rope 62 is arranged in the chip storage groove 5, and the cleaning pull rope 62 is an elastic steel rope; one end of the cleaning pull rope 62 is positioned in the impurity outlet 61, and the other end of the cleaning pull rope is arranged at the position with the largest distance between the inside of the chip storage tank 5 and the impurity outlet 61; the cleaning pieces 63 are uniformly embedded in the chip storage groove 5, the cross section of each cleaning piece 63 is triangular, and the part of each cleaning piece 63 close to the cleaning pull rope 62 is fixedly connected with the cleaning pull rope 62.
In the prior art, when the bearing is applied to a transmission device of a new energy automobile, for example, the bearing is in a high-speed running state for a long time, so that severe friction occurs between the inner walls of the ball grooves 4, which are contacted with the balls 3 in the bearing, abrasion fragments are generated in the process, after a certain period of accumulation, a large amount of accumulated abrasion fragments can increase the contact surface of the balls 3, and further the friction resistance of the balls 3 in the working process is increased, so that the normal working of the balls is affected. Therefore, in order to solve the above-described technical problems, the present embodiment is constructed by providing the chip groove 5 in a tapered shape in the ball groove 4, and designing the angle formed by the tapered end of the chip groove 5 to be an obtuse angle. Compared with the prior art, the arc-shaped contact surface of the conventional ball channel 4 is optimized, the direct contact area of the ball channel 4 and the ball 3 is reduced, and the friction resistance of the ball 3 during rotation is further reduced.
Furthermore, a triangular-like area is formed at the contact part of the conical chip storage groove 5 and the ball 3, so that abrasion chips generated by the ball 3 in the high-strength working process are collected in the area conveniently and are not in direct contact with the ball 3, the friction resistance of the ball 3 in the working process is further reduced, and the working efficiency of the bearing is improved;
further, the cleaning pieces 63 uniformly distributed in the chip storage grooves 5 divide the contact clearance area between the chip storage grooves 5 and the balls 3 into a plurality of small areas, and when the abrasion chips enter the clearance between the cleaning pieces 63, the abrasion chips are limited by the cleaning pieces 63, so that the accumulation of the abrasion chips in the cleaning pieces is avoided, and the contact with the balls 3 is concentrated to increase the friction resistance of the abrasion chips.
Further, the plurality of cleaning pieces 63 are connected in series through the cleaning pull ropes 62, two cleaning pull ropes 62 are arranged in the same chip storage tank 5, each cleaning pull rope 62 is distributed in a semi-annular shape in the chip storage tank 5, one end of each cleaning pull rope 62 is located at a position with the largest distance between the inside of the chip storage tank 5 and the impurity outlet 61, when the impurity outlet 61 pulls the two cleaning pull ropes 62, the two cleaning pull ropes 62 are pulled out to drive the cleaning pieces 63 to enter the outside through the impurity outlet 61, the inside of the chip storage tank 5 is scraped in the moving process of the cleaning pieces 63, worn chips located among the plurality of cleaning pieces 63 enter the chip storage tank to be cleaned, and then the cleaning piece 63 body is cleaned; after the cleaning is completed, the cleaning cord 62 is reset again, and the debris is stabilized again.
It should be noted that, the high-speed bearing of the new energy automobile provided by the scheme is mainly suitable for the new energy automobile which frequently runs on complex terrains, the load born by the bearing is large and the change is frequent under the condition of frequent speed change of the transmission device, the abrasion born by the ball 3 in the bearing is serious in severe vibration load, the generated fragments can cause the friction resistance of the ball 3 to be increased, the normal work of the bearing is directly influenced, and then the normal work of the whole transmission device is influenced, so that the output power of the new energy automobile is obviously reduced. Therefore, the new energy automobile needs to be maintained correspondingly at regular time, and the removal of internal scraps in the maintenance of the bearing is an important process, and the prior art often needs to disassemble the whole rotating device for removing impurities in the bearing, and then disassembles all parts of the bearing, cleans and removes impurities in the bearing, and even directly replaces the bearing, so that the process is more complex, and waste can be caused. Therefore, the application can clean and remove impurities from the bearing under the condition that the transmission device is not required to be integrally disassembled by arranging the impurity removing module, thereby effectively improving the maintenance efficiency of the transmission device, saving the energy of maintenance personnel, prolonging the service life of the bearing and saving resources.
In the working process, the inner ring 2 of the bearing rotates with the matched shaft part, so that the ball 3 rotates, and abrasion scraps are mainly concentrated in the scraps storage groove 5 positioned on the outer ring 1 under the centrifugal action, so that a impurity removing port positioned on the outer ring 1 is positioned on the outer side surface of the outer ring 1, and the bearing can be cleaned without disassembly; the impurity outlet 61 of the chip storage groove 5 on the inner ring 2 is positioned on the inner side surface of the inner ring 2 and is contacted with the matched shaft part, and the chip storage groove needs to be disassembled for cleaning, but the chip accumulation is relatively less, so that the cleaning period is longer; through the cooperation of the cleaning pull rope 62 and the cleaning piece 63, the accumulated chips in the bearing can be cleaned under the condition that the bearing is not required to be integrally decomposed, the difficulty and time for maintaining the bearing are reduced, and the working efficiency of the bearing is improved; and the cleaning piece 63 in the chip storage groove 5 is contacted with the side wall and plays a role of supporting a framework in high-strength work, so that the load of a part of the bearing is born, and the integral strength of the bearing is improved.
As a specific embodiment of the present application, the impurity removing module 6 further includes a mounting groove 64, and the mounting groove 64 is disposed at a middle portion of the chip storage groove 5; and the cleaning ropes 62 are embedded in the mounting grooves 64, and the opening parts of the mounting grooves 64 are smaller than the diameter of the cleaning ropes 62.
During operation, the cleaning pull rope 62 is positioned in the mounting groove 64 in the chip storage groove 5, and because the opening part of the mounting groove 64 is smaller than the diameter of the cleaning pull rope 62, the cleaning pull rope 62 can only slide along the annular mounting groove 64 when limited, so that the connected cleaning piece 63 is limited, and the phenomenon that the friction resistance of the ball 3 is increased because the cleaning piece 63 is contacted with the ball 3 due to vibration in the working process is avoided; and the mounting groove 64 is communicated with the impurity outlet 61, the cleaning pull rope 62 enters the outside through the joint of the impurity outlet 61 and the mounting groove 64, the same movement track can be reset, and the cleaning piece 63 is driven to always follow a stable movement track in the process, so that the cleaning pull rope can not contact with the ball 3.
As a specific embodiment of the present application, the cleaning cord 62 is provided with a mounting block 65 at a portion of the impurity outlet 61, the mounting block 65 is embedded into the impurity outlet 61, the mounting block 65 is made of bearing steel, and the outer surface of the mounting block 65 is matched with the surface of the outlet portion.
During operation, the mounting blocks 65 are embedded into the impurity outlet 61, so that the impurity outlet 61 is supported and stabilized, the problem that a dangerous part weak point is formed at the hollow part of the impurity outlet 61 formed on the bearing during bearing operation, and the damage to the impurity outlet 61 part is avoided; the mounting block 65 thus provides a stable support for this and improves the structural strength; the surfaces of the mounting blocks 65 on the inner ring 2 and the outer ring 1, which are close to the outer sides, are arc-shaped and have the same radian as the adjacent parts, and after the mounting, the mounting blocks are matched with the corresponding arc-shaped surfaces of the whole inner ring 2 and the whole outer ring 1, so that the mounting blocks cannot be protruded to cause the mounting obstruction, and the mounting of the corresponding driving shaft is prevented from being influenced; and a disassembly groove is arranged on the mounting block 65, so that a maintainer can conveniently disassemble the mounting block 65 from the impurity outlet 61 through tools such as a screwdriver.
In one embodiment of the present application, the cleaning cord 62 is provided with a flexible cord 621 at a portion where the cleaning cord is coupled to the inner side wall of the installation groove 64, and the flexible cord 621 is made of an elastic material.
In operation, to avoid deformation due to excessive elongation of the elastic cleaning cord 62, the diameter reduction is excessive and disengaged from the mounting groove 64; therefore, the telescopic rope 621 is arranged at the combined part of the cleaning pull rope 62 and the inner side wall of the mounting groove 64, the telescopic rope 621 is made of rubber elastic material, and the extension of the telescopic rope 621 is larger than that of the cleaning pull rope 62 in the stretching process, so that the cleaning pull rope 62 is prevented from being excessively extended.
As a specific embodiment of the present application, the cleaning member 63 is uniformly provided with the blocking blocks 631 on the side surface, and the ends of the blocking blocks 631 are bent in a direction away from the balls 3.
In operation, when the abrasion debris generated by the balls 3 enters the gap between the cleaning members 63, the debris passes through the obstruction blocks 631 smoothly by the inclined surfaces of the obstruction blocks 631 near the balls 3, and when the debris has a flowing trend due to vibration, the debris is obstructed by the obstruction blocks 631, so that the debris is further limited, stably remains in the gap between the cleaning members 63, and the friction resistance of the debris is increased by avoiding the contact between the debris and the balls 3.
As a specific embodiment of the present application, the cleaning pull cord 62 is internally provided with a guide pipe 622, the cleaning member 63 is internally provided with a guide groove 632, the guide pipe 622 is communicated with the guide groove 632, the end of the guide groove 632 points to the ball 3, and the inlet of the guide pipe 622 is positioned on the mounting block 65.
The end of the guide groove 632 is inclined in a direction deviating from the central axis of the cleaning member 63.
During operation, in order to facilitate lubrication of the inside of the bearing, when lubricating oil is required to be added, the mounting block 65 is detached, lubricating oil is injected into the mounting block through the inlet of the exposed guide pipe 622, the lubricating oil flows through the guide pipe 622 and enters the guide groove 632 in the cleaning piece 63, the lubricating oil flows out of the opening of the guide groove 632 positioned at the end part of the cleaning piece 63 and is uniformly smeared on the ball 3, the end part of the guide groove 632 is obliquely directed to the contact part between the ball 3 and the ball channel 4, the friction resistance of the ball 3 is further reduced, and the lubrication condition of the bearing is improved.
As a specific embodiment of the present application, the distance between the impurity outlet 61 located at the inner ring 2 and the impurity outlet 61 located at the outer ring 1 is larger than the inner diameter of the inner ring 2.
In operation, in order to avoid the concentration of weak points of the bearing caused by the approach of the impurity outlet 61 of the inner ring 2 and the impurity outlet 61 of the outer ring 1, the distance between the impurity outlet 61 of the inner ring 2 and the impurity outlet 61 of the outer ring 1 is increased.
As a specific embodiment of the present application, the inner ring 2 is of a split design.
During operation, because the inner ring 2 adopts split type design, when installing the inner ring 2, can be with the inner ring 2 position that divide into upper and lower two parts respectively install on outer lane 1, can reduce the damage to bearing inner ring 2 and ball 3 in the assembly process like this.
The transmission device comprises the high-speed bearing of the new energy automobile, a power unit and a driving shaft, wherein the driving shaft is arranged on the power unit, and the high-speed bearing of the new energy automobile is arranged at the joint part of the driving shaft and the power unit.
When the novel energy vehicle works, the transmission device is arranged in the novel energy vehicle, and the power unit adopts a power component in the novel energy vehicle in the prior art, such as a motor; the driving shaft one end links to each other with the motor, and the other end is used for driving the wheel, and the foretell new energy automobile high-speed bearing is installed to the joint portion of driving shaft and motor, through storing up the cooperation effect of bits groove 5 and edulcoration module 6, effectively collects the piece that the inside production of new energy automobile high-speed bearing of transmission during operation in the course of the work, guarantees the normal work of new energy automobile high-speed bearing, and then guarantees that whole transmission can be smooth with power transmission to driven wheel for the new energy automobile goes smoothly.
In summary, the specific working principle of the application is as follows:
according to the application, the conical chip storage groove 5 is arranged in the ball channel 4, so that the angle formed between the side walls of the chip storage groove 5 is an obtuse angle, the direct contact area with the ball 3 can be reduced, and the friction resistance of the ball 3 in the rotating process can be reduced.
Further, the conical chip storage groove 5 forms a triangular-like area on the contact part with the ball 3, so that abrasion chips generated in the high-strength working process of the ball 3 can be collected intensively in the area, direct contact with the ball 3 is avoided, friction resistance of the ball 3 in the working process is further reduced, and the purpose of improving the working efficiency of the bearing is achieved.
Further, the contact gap area between the chip storage groove 5 and the ball 3 is divided into a plurality of small areas by a plurality of cleaning pieces 63 uniformly distributed in the chip storage groove 5. When the wear debris enters the gap between the cleaning members 63, the wear debris is prevented from being concentrated and gathered in the gap and then contacting the balls 3 to increase the friction resistance thereof due to the limit action of the cleaning members 63.
Further, by utilizing the cleaning cords 62 in series between the plurality of cleaning members 63, wherein two cleaning cords 62 are provided in the same chip storage tank 5, each cleaning cord 62 is semi-annularly distributed in the chip storage tank 5. One end of the cleaning pull ropes is arranged at the impurity outlet 61, the other end of the cleaning pull ropes is arranged in the chip storage tank 5 and located at the position with the largest distance from the impurity outlet 61, and the design is such that when the two cleaning pull ropes 62 are pulled at the impurity outlet 61, the two cleaning pull ropes 62 are pulled out, and the cleaning piece 63 is driven to move through the impurity outlet 61 to enter the outside. During the movement of the cleaning members 63, the cleaning members 63 scrape the inside of the chip storage tank 5, so that the abrasion chips having gaps between the cleaning members 63 are cleaned, and the cleaning member 63 body is cleaned. After the cleaning is completed, the cleaning cord 62 is returned by the elastic resilience of the cleaning cord 62, and the function of stabilizing the chips is performed again.
Further, in the working process, the inner ring 2 of the bearing rotates with the matched shaft part, so that the ball 3 rotates, abrasion scraps are mainly concentrated in the scraps storage groove 5 of the outer ring 1 under the centrifugal action, and the impurity removing opening is positioned on the outer side surface of the outer ring 1, so that scraps can be cleaned without disassembling the bearing; the impurity outlet 61 of the chip storage groove 5 on the inner ring 2 is positioned on the inner side surface of the inner ring 2 and is contacted with the matched shaft part, and the chip storage groove needs to be disassembled for cleaning, but the chip accumulation is relatively less, so that the cleaning period is longer; through the effect of clean stay cord 62 cooperation cleaning member 63, can realize the clearance to the inside accumulated piece of bearing under the condition that need not wholly decompose the bearing, reduce the degree of difficulty and the time that the bearing was maintained, improved the work efficiency of bearing.
Further, the cleaning member 63 in the chip pocket 5 contacts with the side wall and plays a role of supporting the skeleton in high-strength work, bearing a part of the load of the bearing, and improving the strength of the bearing as a whole.
The front, rear, left, right, up and down are all based on fig. 1 in the drawings of the specification, the face of the device facing the observer is defined as front, the left side of the observer is defined as left, and so on, according to the viewing angle of the person.
In the description of the present application, it should be understood that the terms "center," "longitudinal," "lateral," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate describing the present application and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the scope of the present application.
The foregoing has shown and described the basic principles, principal features and advantages of the application. It will be understood by those skilled in the art that the present application is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present application, and various changes and modifications may be made without departing from the spirit and scope of the application, which is defined in the appended claims. The scope of the application is defined by the appended claims and equivalents thereof.
Claims (8)
1. The utility model provides a new energy automobile high-speed bearing, includes outer lane (1), inner circle (2) and ball (3), outer lane (1) nest be in outer lane (1) position of inner circle (2), just clearance position formation ball channel (4) of inner circle (2) and outer lane (1), ball (3) evenly install in ball channel (4), its characterized in that:
the ball groove (4) is provided with chip storage grooves (5) at positions close to the balls (3), the chip storage grooves (5) are used for collecting abrasion chips generated by the balls (3) during working, the number of the chip storage grooves (5) is two, and the chip storage grooves are respectively positioned at the relative positions of the inner ring (2) and the outer ring (1);
the section of the chip storage groove (5) is conical, and the corresponding angle is an obtuse angle;
the chip storage tank (5) is provided with a impurity removal module (6), and the impurity removal module (6) is used for removing abrasion chips accumulated in the chip storage tank (5);
the impurity removal module (6) comprises:
the impurity outlet (61) is positioned at the part of the side wall of the chip storage groove (5) far away from the ball (3) and is communicated with the chip storage groove (5);
the cleaning pull rope (62) is arranged in the chip storage groove (5), and the cleaning pull rope (62) is an elastic steel rope; one end of the cleaning pull rope (62) is positioned in the impurity outlet (61), and the other end of the cleaning pull rope is arranged at the position with the largest distance between the inside of the chip storage groove (5) and the impurity outlet (61);
the cleaning pieces (63) are uniformly embedded into the chip storage grooves (5), the cross sections of the cleaning pieces (63) are triangular, and the parts, close to the cleaning pull ropes (62), of the cleaning pieces (63) are fixedly connected with the cleaning pull ropes (62);
a mounting groove (64), wherein the mounting groove (64) is arranged at the middle part of the chip storage groove (5); and the cleaning pull rope (62) is embedded into the mounting groove (64), and the opening part of the mounting groove (64) is smaller than the diameter of the cleaning pull rope (62).
2. The high-speed bearing of a new energy automobile according to claim 1, wherein: the cleaning pull rope (62) is provided with a mounting block (65) at the position of the impurity outlet (61), the mounting block (65) is embedded into the impurity outlet (61), the mounting block (65) is made of bearing steel, and the outer surface of the mounting block (65) is matched with the surface of the outlet.
3. The high-speed bearing of a new energy automobile according to claim 2, wherein: the cleaning pull rope (62) and the inner side wall of the mounting groove (64) are combined, a telescopic rope (621) is arranged at the position, and the telescopic rope (621) is made of elastic materials.
4. A new energy automobile high speed bearing according to claim 3, wherein: the cleaning member (63) is provided with blocking blocks (631) on the side surface uniformly, and the ends of the blocking blocks (631) are bent in a direction away from the balls (3).
5. The high-speed bearing of the new energy automobile according to claim 4, wherein: the cleaning pull rope (62) is internally provided with a guide pipe (622), the cleaning piece (63) is internally provided with a guide groove (632), the guide pipe (622) is communicated with the guide groove (632), the end part of the guide groove (632) points to the ball (3), and the inlet of the guide pipe (622) is positioned on the mounting block (65).
6. The high-speed bearing of the new energy automobile according to claim 5, wherein: the end of the guide groove (632) is inclined to the direction deviating from the central axis of the cleaning piece (63).
7. The high-speed bearing of the new energy automobile as claimed in claim 6, wherein: the interval between the impurity outlet (61) of the inner ring (2) and the impurity outlet (61) of the outer ring (1) is larger than the inner diameter of the inner ring (2); the inner ring (2) is of a split type design.
8. A transmission, characterized in that: a new energy vehicle high speed bearing comprising the new energy vehicle of any one of claims 1-7, further comprising a power unit and a drive shaft, the drive shaft being mounted on the power unit, the new energy vehicle high speed bearing being mounted at a junction of the drive shaft and the power unit.
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CN117052795B (en) * | 2023-08-31 | 2024-01-26 | 福赛轴承(嘉兴)有限公司 | Bearing |
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CN211975667U (en) * | 2020-04-08 | 2020-11-20 | 福达轴承集团有限公司 | Fretting wear resistant bearing |
CN214661553U (en) * | 2021-04-16 | 2021-11-09 | 余姚市波特轴承有限公司 | Bearing |
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JP2004331393A (en) * | 2003-05-09 | 2004-11-25 | Chiharu Meguro | Belt cleaner |
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KR19990021568U (en) * | 1997-11-29 | 1999-06-25 | 정몽규 | Ball bearing |
KR20170046336A (en) * | 2015-10-21 | 2017-05-02 | 가천대학교 산학협력단 | A rolling bearing with the grooves for accumulating foreign substances |
CN106194990A (en) * | 2016-08-16 | 2016-12-07 | 浙江新昌皮尔机械配件有限公司 | A kind of anti-skidding automatically cleaning two-row ball bearing |
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CN214661553U (en) * | 2021-04-16 | 2021-11-09 | 余姚市波特轴承有限公司 | Bearing |
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