CN114776313A - A kind of anti-sludge cake steel plate for shield cutter head and a simulation test bench for testing its characteristics - Google Patents
A kind of anti-sludge cake steel plate for shield cutter head and a simulation test bench for testing its characteristics Download PDFInfo
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- CN114776313A CN114776313A CN202210396477.0A CN202210396477A CN114776313A CN 114776313 A CN114776313 A CN 114776313A CN 202210396477 A CN202210396477 A CN 202210396477A CN 114776313 A CN114776313 A CN 114776313A
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/06—Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
- E21D9/08—Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining with additional boring or cutting means other than the conventional cutting edge of the shield
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Abstract
Description
技术领域technical field
本发明涉及盾构施工设备的测试装置,具体的涉及一种盾构刀盘用防结泥饼钢板及其特性测试的模拟实验台。The invention relates to a testing device for shield construction equipment, in particular to an anti-mud cake steel plate for shield cutter head and a simulation test bench for testing its characteristics.
背景技术Background technique
在盾构掘进作业中,隧道顶部地层主要为粉质黏土、粉细砂、黏土、角砾土、卵石土。隧道穿越地层有:粉质黏土占16%、粉细砂占11%、黏土占8%、角砾土占15%、卵石土占5%、强风化泥岩占25%、中风化泥岩占14%、中等风化含砾泥质砂岩占2%。局部位置还存在岩溶。In the shield excavation operation, the strata at the top of the tunnel are mainly silty clay, silty sand, clay, breccia, and pebble soil. The strata that the tunnel passes through are: silty clay 16%,
粘土、强~中风化泥岩含有大量粘性矿物,土体附着力强。粘性颗粒具有一定的吸水膨胀和吸附能力,刀具切削下的黏土极易附着于刀盘面板、刀盘开口位置,不易环流出仓,易出现滞排,在仓底形成堆积底仓的情况,附着在刀盘上的粘性土在挤压作用下在刀盘面板形成泥饼,结泥糊死刀盘开口,造成仓内循环不畅,导致掘进功效降低,盾构含粘土、泥岩地层中掘进长度超过2400米,该工程盾构掘进过程中刀盘结泥饼防控是重难点。Clay and strong to moderately weathered mudstone contain a large amount of viscous minerals and have strong soil adhesion. The viscous particles have a certain water-absorbing expansion and adsorption capacity. The clay under the cutting tool is easily attached to the cutter head panel and the opening position of the cutter head. The cohesive soil on the cutter head forms a mud cake on the cutter head panel under the action of extrusion, and the mud sticks to the opening of the cutter head, resulting in poor circulation in the warehouse, resulting in a decrease in the driving efficiency, and the shield tunneling length in the stratum containing clay and mudstone. More than 2400 meters, the prevention and control of mud cakes on the cutter head during the shield excavation process of this project is a major difficulty.
而现阶段中,对刀盘结泥饼数据的分析和预判主要集中在通过对现场工况的模拟,比如已公开的中国专利文件中,申请号为CN201810116195.4的名为一种用于土压平衡盾构刀头结泥饼模拟的试验装置及方法的专利,通过模拟特定土体中盾构的掘进,调整刀具布置和施工参数,观察泥饼的分布和形态情况,从而为研究泥饼现象产生机理和泥饼预防及处置方法提供依据。又比如申请号为CN 202110140730.1,名为一种用于调控盾构刀头结泥饼的模拟系统,也是通过对刀盘的模拟,为泥饼预防及处置方法提供依据。At this stage, the analysis and prediction of the mud cake data of the cutter head mainly focus on the simulation of on-site working conditions. The patent of the test device and method for the simulation of mud cake on the cutter head of the pressure-balanced shield. By simulating the excavation of the shield in a specific soil, adjusting the cutter arrangement and construction parameters, and observing the distribution and shape of the mud cake, so as to study the mud cake. The mechanism of the phenomenon and the prevention and disposal methods of the mud cake provide the basis. Another example is the application number CN 202110140730.1, which is called a simulation system for regulating the formation of mud cakes on shield cutter heads, which also provides a basis for mud cake prevention and disposal methods by simulating the cutter head.
然而申请人认为,现阶段的技术主要在于模拟刀盘系统,测量刀盘上实时的温度,压力,然后结合样本情况对刀盘进行改进,然而实际操作中都知道,刀盘上切削角,和切削温度,可调节空间其实很低,在大多数时候并不能完全做出合适的调整。However, the applicant believes that the current technology mainly lies in simulating the cutter head system, measuring the real-time temperature and pressure on the cutter head, and then improving the cutter head according to the sample situation. However, it is known in practice that the cutting angle on the cutter head, and Cutting temperature, the adjustable space is actually very low, and it is not completely suitable for adjustment most of the time.
发明内容SUMMARY OF THE INVENTION
本发明的目的就是为了解决现有技术中盾构刀头上结泥饼影响泥浆流出,进而影响整体工作状态的问题。The purpose of the present invention is to solve the problem in the prior art that the mud cake formed on the shield cutter head affects the outflow of mud, thereby affecting the overall working state.
本发明的具体方案是:The specific scheme of the present invention is:
设计一种盾构刀头用钢板,安装于盾构刀头上,具体的卡装于刀盘上刀头的前刀面,与刀盘上刀头的前刀面形位尺寸一致,与所述前刀面间经由螺栓相连接,所述钢板由钼钒合金、Q235/Q245之一制成,上表面光洁度小于0.1。Design a steel plate for shield cutter head, which is installed on the shield cutter head. The specific card is mounted on the rake face of the cutter head on the cutter head. The rake surfaces are connected by bolts, the steel plate is made of molybdenum vanadium alloy and one of Q235/Q245, and the upper surface smoothness is less than 0.1.
一种钢板特性测试的模拟实验台,包括试验台架,所述试验台架包括下部存储支撑区和上部设备倾角区,所述下部存储支撑区和上部设备倾角区间设有合页结构部件连接的铰支连接,所述上部设备倾角区内安装有双向电机带动的实验板支撑台,所述实验板支撑台安装在门型支架上,包括底部转动轴、安装于底部转动轴上的卡爪,所述卡爪夹装长40到60cm,宽40到60cm的实验板;A simulation test bench for testing the characteristics of steel plates, including a test bench, the test bench includes a lower storage support area and an upper equipment inclination angle area, and the lower storage support area and the upper equipment inclination angle area are provided with hinge structure components connected. Hinged connection, a bidirectional motor-driven test board support table is installed in the inclination area of the upper equipment, the test board support table is installed on the portal bracket, and includes a bottom rotating shaft and a claw installed on the bottom rotating shaft. The claws clamp an experimental board with a length of 40 to 60 cm and a width of 40 to 60 cm;
所述转动轴经由轴承安装在所述门型支架的顶端,其输入端连接所述双向电机的输出轴,所述实验板与所述钢板材质相对应,对应的由钼钒合金、Q235/Q245之一制成,上表面光洁度小于0.1,所述下部存储支撑区内安置搅拌桶,样品盒和若干待试验的实验板,所述样品盒为空心圆柱桶状,内径小于8cm。The rotating shaft is installed on the top of the portal bracket via a bearing, and its input end is connected to the output shaft of the bidirectional motor. One is made, the upper surface finish is less than 0.1, and the lower storage support area is equipped with a stirring barrel, a sample box and several experimental boards to be tested. The sample box is a hollow cylindrical barrel with an inner diameter of less than 8cm.
具体实施中,所述待试验的实验板竖直卡装于所述下部存储支撑区内。In a specific implementation, the experimental board to be tested is vertically clamped in the lower storage support area.
具体实施中,所述下部存储支撑区和上部设备倾角区设有角度支撑测量机构,所述角度支撑测量机构包括滑槽杆和锁紧螺栓,所述滑槽杆的顶端经由转轴连接安装在所述上部设备倾角区的底部边缘,滑槽杆上设置有滑槽,所述锁紧螺栓穿经所述滑槽和水平槽固定在所述下部存储支撑区的上部边缘上,所述滑槽上设有刻度线以指引所述下部存储支撑区和上部设备倾角区间的安装角度。In the specific implementation, the lower storage support area and the upper equipment inclination area are provided with an angle support measurement mechanism, and the angle support measurement mechanism includes a chute rod and a locking bolt, and the top end of the chute rod is connected and installed on the On the bottom edge of the inclination area of the upper equipment, the chute rod is provided with a chute, and the locking bolt passes through the chute and the horizontal slot and is fixed on the upper edge of the lower storage support area, on the chute Tick marks are provided to guide the installation angle of the lower storage support area and the upper equipment inclination range.
具体实施中,所述双向电机还连接有控制机构,所述控制机构设有显示屏和按键,以控制所述双向电机的启闭、转向和转速。In a specific implementation, the bidirectional motor is further connected with a control mechanism, and the control mechanism is provided with a display screen and buttons to control the opening and closing, steering and rotation speed of the bidirectional motor.
具体实施中,所述实验板的下表面光洁度小于0.16。In a specific implementation, the lower surface roughness of the experimental board is less than 0.16.
具体实施中,所述实验板边缘卡装有拉力计定位夹,拉力计头部挂装于所述拉力计定位夹上,尾端嵌装于所述样品盒内,拉力计定位夹包括【型夹体和夹体内滑装在实验板边缘的滚轮。In the specific implementation, the edge of the experimental board is clamped with a tension meter positioning clip, the tension meter head is hung on the tension meter positioning clip, and the tail end is embedded in the sample box, and the tension meter positioning clip includes a [type]. The clip body and the roller inside the clip body are slidably mounted on the edge of the experimental board.
具体实施中,所述实验板的表面区划有记号笔画成的标记线或光学机构投射成的标记线,所述光学机构包括发射网格状光学线的横向光柱,和所述横向光柱两侧的支撑柱,所述支撑柱卡装于所述卡爪上。In a specific implementation, the surface area of the experimental board is marked with a marking line drawn by a marker or a marking line projected by an optical mechanism, and the optical mechanism includes a transverse light beam emitting grid-shaped optical lines, and a support column, the support column is clamped on the clamping claw.
本发明的有益效果在于:The beneficial effects of the present invention are:
不同于现有技术,首次提出研究泥饼,然后根据泥饼的数据找到最适合当年泥饼的钢片,进一步的钢片相当于在刀头上增加了一层利于泥浆滑动的钢化膜,同时钢化膜本身拥有一套检测平台,得以在不同的工况下实时的调节和更换,大大提高了改变刀头性质的改变空间;Different from the existing technology, it is the first time to study the mud cake, and then find the most suitable steel sheet for the mud cake of the current year according to the data of the mud cake. The tempered film itself has a set of detection platform, which can be adjusted and replaced in real time under different working conditions, which greatly improves the change space for changing the nature of the cutter head;
具体的,在刀头的前刀面,也就是主工作面上安装的刀片,由于其有着优越的表面摩擦度低的特性,可以大大减少泥浆在主切削面的附着,同时刀片材质不同,可以适合不同要求不同挖掘土层的要求,在保证成本的同时,最大化的避免泥浆在钢片上由于往复跳动导致的堵塞;Specifically, the blade installed on the rake face of the cutter head, that is, the main working surface, can greatly reduce the adhesion of mud on the main cutting surface due to its excellent characteristics of low surface friction. It is suitable for different requirements of different excavation soil layers, and at the same time ensuring the cost, it can avoid the blockage caused by the reciprocating beating of the mud on the steel sheet to the greatest extent;
实验板双面的设计便于提高试验效率,减少实验板的张数;The double-sided design of the experimental board is convenient to improve the test efficiency and reduce the number of experimental boards;
模拟的试验平台结构简单,占地小,连接电路就可以实现操作,对试验场地要求低,试验基本可以当场出结果,试验时间短;The simulated test platform is simple in structure and occupies a small area. The operation can be realized by connecting the circuit. It has low requirements on the test site, and the test can basically produce the results on the spot, and the test time is short;
可以多角度的模拟盾构刀头切削面,保证试验结果的精准。The cutting surface of the shield cutter head can be simulated from multiple angles to ensure the accuracy of the test results.
操作台可以同时测量多组数据,功能多样。The operation console can measure multiple sets of data at the same time, and has various functions.
附图说明Description of drawings
图1是本发明结构的主视图;Fig. 1 is the front view of the structure of the present invention;
图2是本发明结构的俯视图;Fig. 2 is the top view of the structure of the present invention;
图3是本发明结构的左视图;Fig. 3 is the left side view of the structure of the present invention;
图4是本发明结构的右视图;Fig. 4 is the right side view of the structure of the present invention;
图5是本发明结构的后视图;Fig. 5 is the rear view of the structure of the present invention;
图6是本发明中另一状态的后视图;Fig. 6 is the rear view of another state in the present invention;
图7是本发明中立体图;Fig. 7 is a perspective view of the present invention;
图8是本发明中另一角度的立体图;Fig. 8 is the perspective view of another angle in the present invention;
图9是所涉及的刀片位置的刀头示意图;Figure 9 is a schematic diagram of the cutter head of the blade positions involved;
图10是本发明中另一测量状态的立体图Fig. 10 is a perspective view of another measurement state in the present invention
图11是倾角对黏土滑动启动倾角的影响关系曲线;Fig. 11 is the relationship curve of the influence of inclination angle on the inclination angle of clay sliding initiation;
图12是多材料倾角对黏土滑动启动倾角的影响关系曲线Fig. 12 is the relationship curve of the influence of multi-material dip angle on the clay sliding initiation dip
图13是K与钢板黏土滑落临界转速的拟合关系;Fig. 13 is the fitting relationship between K and the critical speed of slippage of steel plate clay;
图中各部件名称:1.前刀面;2. 下部存储支撑区;3. 上部设备倾角区;4. 合页结构部件;5. 控制机构;The name of each part in the figure: 1. Rake face; 2. Lower storage support area; 3. Upper equipment inclination area; 4. Hinge structural components; 5. Control mechanism;
21. 实验板支撑台;22. 双向电机;23. 门型支架;24. 底部转动轴;25. 卡爪;26. 实验板;27. 轴承;21. Experiment board support table; 22. Bidirectional motor; 23. Door bracket; 24. Bottom rotating shaft; 25. Claw; 26. Experiment board; 27. Bearing;
31. 锁紧螺栓;32. 滑槽;33. 水平槽;34. 实验板安装夹;35.搅拌桶;36.样品盒安装盘;31. Locking bolt; 32. Chute; 33. Horizontal groove; 34. Experiment board mounting clip; 35. Mixing bucket; 36. Sample box mounting plate;
6. 样品盒;7.拉力计;8. 拉力计定位夹;9. 光学机构;10.板材;11.泥痕6. Sample box; 7. Tensile gauge; 8. Tensile gauge positioning clip; 9. Optical mechanism; 10. Plate; 11. Mud trace
81.夹体;82.滚轮;81. Clip body; 82. Roller;
91. 支撑柱;92. 横向光柱。91. Support column; 92. Transverse beam.
具体实施方式Detailed ways
以下结合附图对本发明的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本发明,并不用于限定本发明。The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, but not to limit the present invention.
实施例1Example 1
一种盾构刀头用钢板,参见图1至图9,安装于盾构刀头上,具体的卡装于刀盘上刀头的前刀面1,与刀盘上刀头的前刀面形位尺寸一致,与所述前刀面间经由螺栓相连接,所述钢板由钼钒合金、Q235/Q245之一制成,上表面光洁度小于0.1。A kind of steel plate for shield cutter head, see Fig. 1 to Fig. 9, is installed on the shield cutter head, and is specifically mounted on the
还涉及一种钢板特性测试的模拟实验台,包括试验台架,所述试验台架包括下部存储支撑区2和上部设备倾角区3,所述下部存储支撑区和上部设备倾角区间设有合页结构部件4连接的铰支连接,所述上部设备倾角区内安装有双向电机22带动的实验板支撑台21,所述实验板支撑台21安装在门型支架23上,包括底部转动轴24、安装于底部转动轴24上的卡爪25,所述卡爪25夹装长40到60cm,宽40到60cm的实验板26;It also relates to a simulation test bench for testing the properties of steel plates, including a test bench, the test bench includes a lower
所述转动轴24经由轴承27安装在所述门型支架的顶端,其输入端连接所述双向电机的输出轴,所述实验板26与所述钢板材质相对应,对应的由钼钒合金、Q235/Q245之一制成,上表面光洁度小于0.1,所述下部存储支撑区内安置搅拌桶35,样品盒6和若干待试验的实验板,所述样品盒6为空心圆柱桶状,内径小于8cm。The rotating
所述待试验的实验板竖直卡装于所述下部存储支撑区内The experimental board to be tested is vertically clamped in the lower storage support area
所述下部存储支撑区和上部设备倾角区设有角度支撑测量机构,所述角度支撑测量机构包括滑槽杆和锁紧螺栓31,所述滑槽杆的顶端经由转轴连接安装在所述上部设备倾角区的底部边缘,滑槽杆上设置有滑槽32,上部设备倾角区的底部边框设有水平槽33,所述锁紧螺栓穿经所述滑槽和水平槽固定在所述下部存储支撑区的上部边缘上,所述滑槽32上设有刻度线以指引所述下部存储支撑区和上部设备倾角区间的安装角度。The lower storage support area and the upper equipment inclination area are provided with an angle support measurement mechanism, the angle support measurement mechanism includes a chute rod and a
所述双向电机22还连接有控制机构5,所述控制机构设有显示屏和按键,以控制所述双向电机的启闭、转向和转速。The
所述实验板的下表面光洁度小于0.16。The lower surface smoothness of the experimental board is less than 0.16.
所述实验板边缘卡装有拉力计定位夹,拉力计7头部挂装于所述拉力计定位夹8上,尾端嵌装于所述样品盒6内。拉力计定位夹包括【型夹体和夹体内滑装在实验板边缘的滚轮72。A tension meter positioning clip is clamped on the edge of the experimental board, the head of the
所述实验板的表面区划有记号笔画成的标记线或光学机构9投射成的标记线,所述光学机构9包括发射网格状光学线的横向光柱,和所述横向光柱92两侧的支撑柱91,所述支撑柱91卡装于所述卡爪25上。卡装形式为面对面形式对向卡装。The surface area of the test board is marked with a marking line drawn by a marker or a marking line projected by an
本实施例还涉及测试钢板特性的模拟实验台工作时遵循如下的测试方法,包括如下步骤:The present embodiment also relates to the following test method when the simulated test bench for testing the properties of the steel plate works, including the following steps:
(1)黏土配制:(a)称取天然黏土或模拟盾构现场成本黏土300g,倒入搅拌桶中;(b)称取Ⅱ级膨润土20g,倒入上述搅拌桶中,并搅拌均匀;(c)用量筒量取自来水100ml,缓慢倒入上述搅拌桶中,并搅拌均匀;(5)将配置好的黏土盛入干燥的样品盒中,称取黏土和样品盒的总质量;(1) Clay preparation: (a) Weigh 300g of natural clay or simulated shield on-site cost clay, and pour it into a mixing bucket; (b) Weigh 20g of grade II bentonite, pour it into the above mixing bucket, and stir evenly; ( c) Measure 100ml of tap water with a measuring cylinder, slowly pour it into the above mixing bucket, and stir evenly; (5) Put the prepared clay into a dry sample box, and weigh the total mass of the clay and the sample box;
(2)黏土滑动启动角测试:(a)调节多功能钢板夹持装置,使实验板的安装倾角首先调整到0°,然后将盛有黏土的样品盒放置于钢板面的上部;(b)通过多功能钢板夹持装置的控制系统,逐渐调整钢板的旋转倾角,直到黏土在钢板表面开始转动,记录滑动启动角,并同时测出拉力计的拉力,通过计算转化为钢板对黏土的摩擦力;(c)使用相同的步骤,使钢板的安装倾角分别调整到5°和10°,做重复试验,并记录数据,得出黏土启动角及启动拉力试验数据;(2) Clay sliding start angle test: (a) Adjust the multifunctional steel plate clamping device so that the installation inclination of the experimental plate is first adjusted to 0°, and then place the sample box containing the clay on the upper part of the steel plate surface; (b) Through the control system of the multi-functional steel plate clamping device, the rotation angle of the steel plate is gradually adjusted until the clay starts to rotate on the surface of the steel plate, the sliding start angle is recorded, and the pulling force of the tension meter is measured at the same time, which is converted into the friction force between the steel plate and the clay through calculation. ; (c) Use the same steps to adjust the installation inclination of the steel plate to 5° and 10° respectively, repeat the test, and record the data to obtain the clay start angle and start tensile test data;
(3)数据分析,得出安装倾角对启动角的影响,选取合适现场工况的钢板材质作为刀(3) Data analysis, the influence of the installation inclination angle on the starting angle is obtained, and the steel plate material suitable for the on-site working conditions is selected as the tool.
移动副连接保证滚轴组可以在基板上实现直线移动,从而调整滚轴组中滚轴的间距,适应不同尺寸的电机定转子的测量。The moving pair connection ensures that the roller group can move linearly on the base plate, so as to adjust the distance between the rollers in the roller group and adapt to the measurement of the stator and rotor of different sizes of the motor.
工作过程中,使用两种类型不同的镜面钢板,分别为Q345钢板和钼钒合金,每块钢板均有正反两种不同的光洁度,用多功能钢板夹持装置分别使钢板调节到不同的角度固定,记录黏土在钢板表面滑动的启动角、滑动的快慢程度以及留泥量,同时用拉力计测试黏土滑动时的拉力,并换算成钢板的滑动摩擦力。首先制作黏土,或对施工图层的排出的泥浆土进行取样,之后在不同的实验板上测量,测量其滑动角度,尤其是静摩擦角,滑动拉力。之后确定最合适的实验板材料后,选用相同材质的钢板安装在刀片上,可以完成从实验到实战的转换,实现掘进过程中泥浆的平稳输出,防止跳动带来的堵料。During the working process, two different types of mirror steel plates are used, namely Q345 steel plate and molybdenum vanadium alloy. Each steel plate has two different finishes, positive and negative. The multi-functional steel plate clamping device is used to adjust the steel plate to different angles. Fix, record the starting angle of the clay sliding on the surface of the steel plate, the speed of sliding and the amount of mud retained. At the same time, the tensile force of the clay sliding when the clay is sliding is tested with a tension meter, and it is converted into the sliding friction force of the steel plate. First make clay, or sample the discharged muddy soil of the construction layer, and then measure it on different experimental boards to measure its sliding angle, especially the static friction angle and sliding tension. After the most suitable experimental plate material is determined, the steel plate of the same material is selected to be installed on the blade, which can complete the conversion from experiment to actual combat, realize the smooth output of mud during the excavation process, and prevent material blockage caused by jumping.
下面以单次的工作过程举例:The following is an example of a single working process:
首先进行黏土配制:(1)称取天然黏土300g,倒入搅拌桶中;(2)称取Ⅱ级膨润土20g,倒入上述搅拌桶中,并搅拌均匀;First, prepare the clay: (1) Weigh 300g of natural clay and pour it into the mixing bucket; (2) Weigh 20g of grade II bentonite, pour it into the above mixing bucket, and stir evenly;
3)用量筒量取自来水100ml,缓慢倒入上述搅拌桶中,并搅拌均匀;4)将配置好的黏土盛入干燥的样品盒中,称取黏土和样品盒的总质量。3) Measure 100ml of tap water with a graduated cylinder, slowly pour it into the above mixing bucket, and stir evenly; 4) Put the prepared clay into a dry sample box, and weigh the total mass of the clay and the sample box.
其次,进行黏土滑动启动角测试。Second, the clay sliding start angle test is performed.
工作时,调节上部设备倾角区,使经过特殊加工的实验板的安装倾角首先调整到0°,然后将盛有黏土的样品盒放置于钢板面的上部;(2)通过控制系统,逐渐调整钢板的旋转倾角,直到黏土在钢板表面开始转动,记录滑动启动角,并同时测出拉力计的拉力,通过计算转化为钢板对黏土的摩擦力;(3)使用相同的步骤,使钢板的安装倾角分别调整到5°和10°,做重复试验,并记录数据,具体数据如表1。When working, adjust the inclination area of the upper equipment, so that the installation inclination of the specially processed experimental plate is first adjusted to 0°, and then the sample box containing the clay is placed on the upper part of the steel plate surface; (2) Through the control system, gradually adjust the steel plate until the clay starts to rotate on the surface of the steel plate, record the sliding start angle, and at the same time measure the tension of the dynamometer, and convert it into the friction force between the steel plate and the clay through calculation; (3) Use the same steps to make the installation inclination angle of the steel plate Adjust to 5° and 10° respectively, repeat the test, and record the data. The specific data are shown in Table 1.
表1 黏土启动角及启动拉力试验数据Table 1 Clay starting angle and starting tensile test data
之后进行数据分析:After data analysis:
基于实验数据,分析了安装倾角对黏土滑动启动角的影响,研究发现,在该实验条件下,随着安装倾角的增大,黏土滑动启动倾角逐渐减小,即随着安装倾角的增大,越来越有利于黏土从钢板表面滑落,具体如图11所示,以Q345钢板,Ra0.012为代表,画出安装倾角对黏土滑动启动倾角的影响关系曲线。Based on the experimental data, the influence of the installation inclination angle on the clay sliding initiation angle was analyzed. It was found that under the experimental conditions, with the increase of the installation inclination angle, the clay sliding initiation inclination angle gradually decreased, that is, with the increase of the installation inclination angle, the It is more and more favorable for the clay to slip off the surface of the steel plate. As shown in Figure 11, with Q345 steel plate, Ra0.012 as the representative, the relationship between the installation inclination angle and the inclination angle of the clay sliding start is drawn.
再进一步的,可以分析钢材特性对启动角的影响:Further, the influence of steel properties on the starting angle can be analyzed:
本次研究钢材的特性主要包括钢材的种类和光洁度的影响,根据数据分析,如图4所示,通过曲线Q345(Ra0.012)与曲线Q345(Ra0.2)对比,钼钒合金曲线(Ra0.012)与曲线(Ra0.2)对比,可以得出针对同一种钢材,当光洁度不同时,对黏土的滑动的启动倾角有较大影响,即光洁度越好,同等条件下,其启动角越小,即相同的滑移长度下,能为黏土在钢板的滑动争取更多的时间;通过曲线Q345(Ra0.012)与钼钒合金曲线(Ra0.012)对比,曲线Q345(Ra0.2)与钼钒合金曲线(Ra0.2)对比,可以得出对于同一光洁度的不同钢材,钼钒合金钢板较Q345钢板具有更好的防结泥饼效果。钼钒合金具体的可以是Cr12、Cr16、Cr20,Q235也可以替换为Q225,Q245。The characteristics of the steel studied in this study mainly include the influence of the type of the steel and the finish. According to the data analysis, as shown in Figure 4, by comparing the curve Q345 (Ra0.012) with the curve Q345 (Ra0.2), the molybdenum vanadium alloy curve (Ra0 .012) Compared with the curve (Ra0.2), it can be concluded that for the same steel, when the smoothness is different, the starting inclination of the clay sliding has a greater impact, that is, the better the smoothness, the more the starting angle is under the same conditions. Small, that is, under the same sliding length, it can buy more time for the clay to slide on the steel plate; by comparing the curve Q345 (Ra0.012) with the molybdenum vanadium alloy curve (Ra0.012), the curve Q345 (Ra0.2) Compared with the molybdenum-vanadium alloy curve (Ra0.2), it can be concluded that the molybdenum-vanadium alloy steel plate has better anti-mud cake effect than the Q345 steel plate for different steels with the same finish. The molybdenum vanadium alloy can be specifically Cr12, Cr16, Cr20, and Q235 can also be replaced by Q225 and Q245.
更进一步的,实施钢材特性对黏土滑动摩擦力的影响分析。Furthermore, an analysis of the influence of steel properties on the clay sliding friction is carried out.
鉴于室内试验钢板对黏土的滑动摩擦力不容易直接获得,采用直接测定黏土滑动时测定其拉力的方式,依据F下滑力=F拉力+F摩擦力,换算得到黏土下滑时的摩擦力。即当下滑力一定的情况下,测得的拉力越大,黏土下滑收到的摩擦力越小,越不容易结泥饼。本次分析为便于计算,均采用安装倾角为0°的情况进行分析,黏土盒样品盒的总质量为286g,具体拉力测试数据及计算的摩擦力见表4,通过Q345(Ra0.012)与Q345(Ra0.2)摩擦力数据对比,以及钼钒合金(Ra0.012)与钼钒合金(Ra0.2)摩擦力数据对比可知,同一种钢板,光洁度越高,摩擦力越小;通过Q345(Ra0.012)与钼钒合金(Ra0.012)摩擦力数据对比,以及Q345(Ra0.2)与钼钒合金(Ra0.2)摩擦力数据对比可知,当光洁度相同时,钼钒合金钢板上黏土所受的摩擦力小于Q345钢板上的摩擦力。试验过程如图5所示。In view of the fact that the sliding friction force of the indoor test steel plate against the clay is not easy to obtain directly, the method of directly measuring the sliding force of the clay is adopted, and the friction force when the clay slides is converted according to F sliding force = F pulling force + F friction force. That is, when the sliding force is constant, the greater the measured tensile force, the smaller the friction force received by the clay sliding down, and the less likely it is to form a mud cake. In order to facilitate the calculation, this analysis is carried out with the installation inclination angle of 0°. The total mass of the clay box sample box is 286g. The specific tensile test data and calculated friction force are shown in Table 4. Through Q345 (Ra0.012) and Q345 (Ra0.2) friction data comparison, and molybdenum-vanadium alloy (Ra0.012) and molybdenum-vanadium alloy (Ra0.2) friction data comparison shows that the same steel plate, the higher the finish, the smaller the friction; through Q345 (Ra0.012) and molybdenum-vanadium alloy (Ra0.012) friction data comparison, and Q345 (Ra0.2) and molybdenum-vanadium alloy (Ra0.2) friction data comparison shows that when the finish is the same, molybdenum-vanadium alloy steel plate The friction force on the upper clay is less than that on the Q345 steel plate. The test process is shown in Figure 5.
表2 安装倾角0°下不同材料和光洁面的摩擦力统计表Table 2 Friction statistics of different materials and smooth surfaces at an installation inclination of 0°
更进一步的,实施刀盘转速对泥饼的影响测试分析。Further, a test and analysis of the influence of the cutter head rotation speed on the mud cake was carried out.
5.2.1 试验步骤5.2.1 Test procedure
(1)称取配置好的黏土,固定好黏土和钢板的接触面积,确保每次试验接触面积保持一致,然后用相同的力压黏土上面,使黏土与钢板粘和;(1) Weigh the prepared clay, fix the contact area between the clay and the steel plate, make sure that the contact area is the same for each test, and then press the clay with the same force to make the clay and the steel plate stick together;
(2)调节多功能钢板夹持装置,使其以不同的速度旋转,记录黏土在钢板的滑动情况;(2) Adjust the multi-function steel plate clamping device to rotate at different speeds to record the sliding of the clay on the steel plate;
(3)称取不同质量的黏土,重复上述试验。(3) Weigh clays of different masses and repeat the above test.
5.2.2 数据分析5.2.2 Data Analysis
通过上述试验,获得了针对同一种钢板,同一种光洁度的刀盘转速对不同质量黏土滑动影响的数据,并记录了试验现象。试验数据具体如表3所示。从表中数据分析可知,对于单位面积上的固定质量,钢板转速越快,越不利于黏土的滑落,越容易堆积,形成泥饼,试验中的具体现象为随着钢板转速的提高,黏土在0-360°转动的过程中会发生来回摆动而不脱落,当钢板的转速在临界转速以下时,泥土在0-180°转动的过程中即从钢板边缘滑下。Through the above tests, the data of the influence of the cutter head speed on the sliding of different qualities of clay for the same steel plate and the same finish were obtained, and the experimental phenomena were recorded. The test data are shown in Table 3. From the analysis of the data in the table, it can be seen that for a fixed mass per unit area, the faster the steel plate rotates, the less conducive it is to the slipping of clay, the easier it is to accumulate, and the formation of mud cakes. During the 0-360° rotation, it will swing back and forth without falling off. When the speed of the steel plate is below the critical speed, the soil will slide down from the edge of the steel plate during the 0-180° rotation.
表3 钢板转速对黏土滑动影响数据统计表Table 3 Statistical table of the influence of steel plate speed on clay sliding
由于不同质量的黏土和钢板的接触面积一样,可以用单位面积黏土质量与钢板转速形成对应关系,以便为现场盾构机掘进贯入度和刀盘转速设定提供参数依据。本方案固定黏土与钢板的接触面积为50cm2,设定单位面积质量黏土用符号K表示,基于表3中数据,形成K与钢板黏土滑落临界转速的一一对应关系,具体如表4所示。图13为 K与钢板黏土滑落临界转速的拟合关系。Since the contact area of different qualities of clay and steel plate is the same, the corresponding relationship between the clay mass per unit area and the speed of the steel plate can be formed, so as to provide a parameter basis for the setting of the tunnel penetration and the speed of the cutter head of the on-site shield machine. In this scheme, the contact area between the clay and the steel plate is fixed at 50cm 2 , and the mass of clay per unit area is set to be represented by the symbol K. Based on the data in Table 3, a one-to-one correspondence between K and the critical speed of clay slippage from the steel plate is formed, as shown in Table 4. . Figure 13 shows the fitting relationship between K and the critical speed of slippage of steel plate clay.
表4 K与钢板黏土滑落临界转速的对应关系Table 4 Corresponding relationship between K and the critical speed of slippage of steel plate clay
基于表4中的数据,对数据进行拟合处理,处理结果如图12所示,该曲线近似为直线。Based on the data in Table 4, the data is fitted, and the processing result is shown in Figure 12. The curve is approximately a straight line.
在具体的工作中,在下部存储支撑区上方搭装板材以承接掉落的泥饼。In specific work, a board is built over the lower storage support area to catch the falling mud cake.
最后,针对以黏土为材料的情况下,得出试验结论及建议。Finally, for the case of using clay as the material, the experimental conclusions and suggestions are drawn.
(1)针对同一块钢板的不同安装倾角,安装倾角越大,黏土滑动的启动角越小,越有利于黏土的排出。建议安装倾角在保证刀盘开口处强度的情况下,适当加大一下刀盘开口处钢材的坡角。(1) For different installation inclination angles of the same steel plate, the larger the installation inclination angle, the smaller the starting angle of clay sliding, which is more conducive to the discharge of clay. It is recommended to increase the slope angle of the steel at the opening of the cutter head appropriately under the condition of ensuring the strength of the opening of the cutter head.
(2)针对同一种钢板的不同光洁度,表面光洁度越高,同一安装倾角的条件下,黏土滑动启动角越小,越有利于黏土地层渣土的排出。建议现有盾构机刀盘开口处粗糙的钢板面加装高光洁度镜面钢板,开展现场试验。(2) For the different smoothness of the same steel plate, the higher the surface smoothness and the same installation inclination, the smaller the clay sliding start angle, the more conducive to the discharge of clay soil slag. It is recommended that the rough steel plate surface at the opening of the cutter head of the existing shield machine be equipped with a mirror steel plate with a high gloss finish, and field tests are carried out.
(3)通过Q345钢板与钼钒合金钢板试验的对比,在防结泥饼方面,钼钒合金钢板比Q345钢板具有更好的性能,但和传统的钢材粗糙面相比,两种钢材均能体现出明显的优势。建议在现场刀盘对撑的部位,分别加装两种钢板进行试验,以判断后期使用何种材料更为经济合理。(3) Through the comparison of the Q345 steel plate and the molybdenum-vanadium alloy steel plate test, the molybdenum-vanadium alloy steel plate has better performance than the Q345 steel plate in terms of anti-sludge cake, but compared with the traditional steel rough surface, both steels can reflect a clear advantage. It is recommended to install two kinds of steel plates for testing at the position where the cutter head is supported on site, so as to judge which material is more economical and reasonable to use later.
(4)刀盘转速对黏土在钢板上的滑落具有较大影响,针对一定单位面积质量的黏土,当刀盘转速在临界转速以下时,黏土可以顺利的从钢板边缘滑下,当刀盘转速在临界转速以上时,黏在表现为随着钢板的360°转动而左右摆动,不易从钢板表面滑落。建议现场掘进到易结泥饼地层时,根据渣量的大小,适时调整刀盘的转速。(4) The rotation speed of the cutter head has a great influence on the slippage of the clay on the steel plate. For a certain mass of clay per unit area, when the rotation speed of the cutter head is below the critical speed, the clay can smoothly slide down from the edge of the steel plate. Above the critical speed, the sticking is manifested as swinging left and right with the 360° rotation of the steel plate, and it is not easy to slip off the surface of the steel plate. It is recommended to adjust the speed of the cutter head in a timely manner according to the amount of slag when the site is excavated to the formation prone to mud cake.
在具体实施中,沿用上述方法,可以得出针对不同土质下的有针对性的结论,从而结合成本控制,选择最合适的材料作为钢片铺设在盾构切削的主切削面上,调节并改善泥留的通道情况。In the specific implementation, following the above method, targeted conclusions can be drawn for different soil conditions, so as to combine cost control, select the most suitable material as the steel sheet to lay on the main cutting surface of shield cutting, adjust and improve Mud left channel condition.
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the The technical solutions described in the foregoing embodiments may be modified, or some technical features thereof may be equivalently replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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