CN114775379A - Linkage type pavement repairing equipment and method for realizing pavement surveying and repairing by using same - Google Patents

Linkage type pavement repairing equipment and method for realizing pavement surveying and repairing by using same Download PDF

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Publication number
CN114775379A
CN114775379A CN202210377542.5A CN202210377542A CN114775379A CN 114775379 A CN114775379 A CN 114775379A CN 202210377542 A CN202210377542 A CN 202210377542A CN 114775379 A CN114775379 A CN 114775379A
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China
Prior art keywords
pavement
asphalt
repair
road
repairing
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CN202210377542.5A
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CN114775379B (en
Inventor
曹俊岭
孙峰
贾鑫磊
聂海丽
肖安俊
孟祥瑞
张亚婷
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Zhumadian Huazhong Road Design Co ltd
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Zhumadian Huazhong Road Design Co ltd
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C23/00Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
    • E01C23/01Devices or auxiliary means for setting-out or checking the configuration of new surfacing, e.g. templates, screed or reference line supports; Applications of apparatus for measuring, indicating, or recording the surface configuration of existing surfacing, e.g. profilographs
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C23/00Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
    • E01C23/06Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road
    • E01C23/09Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for forming cuts, grooves, or recesses, e.g. for making joints or channels for markings, for cutting-out sections to be removed; for cleaning, treating, or filling cuts, grooves, recesses, or fissures; for trimming paving edges
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C23/00Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
    • E01C23/06Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road
    • E01C23/09Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for forming cuts, grooves, or recesses, e.g. for making joints or channels for markings, for cutting-out sections to be removed; for cleaning, treating, or filling cuts, grooves, recesses, or fissures; for trimming paving edges
    • E01C23/096Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for forming cuts, grooves, or recesses, e.g. for making joints or channels for markings, for cutting-out sections to be removed; for cleaning, treating, or filling cuts, grooves, recesses, or fissures; for trimming paving edges for forming, opening-out, cleaning, drying or heating and filling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/60Planning or developing urban green infrastructure

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Road Paving Structures (AREA)

Abstract

The invention relates to the technical field of pavement repair treatment, in particular to a linkage type pavement repair device and a method for realizing pavement exploration repair by using the same, which comprise the following steps: surveying the sizes of damaged parts such as cracks, depressions and the like of the damaged parts of the asphalt pavement and positioning and marking; extending the positioning mark part to the road edges on the two sides of the asphalt road along the width direction of the road to form a rectangular area to be repaired and marking; carrying out restoration construction operation on the construction restoration foundation pit area formed after the second-stage broken objects are collected; and after the repair is finished, filling the end part exploration pits at the two sides, and finally finishing the repair of the damaged pavement. The method for realizing the pavement surveying and repairing is utilized to cut off and separate the road section of the damaged part from the existing asphalt pavement in a whole-section cutting and separating mode, so that the integral strength of the repaired road section can be effectively improved, meanwhile, the smoothness of the connection of the newly repaired road section and the original road section is ensured, and the repairing effect and the repairing quality are improved.

Description

Linkage type pavement repairing equipment and method for realizing pavement surveying and repairing by using same
Technical Field
The invention relates to the technical field of pavement repair treatment, in particular to linkage type pavement repair equipment and a method for realizing pavement surveying and repair by using the same.
Background
The asphalt pavement has high flatness and low noise, and the integral driving comfort degree is higher than that of a pure concrete pavement, so that the asphalt pavement is widely applied to highway engineering construction. However, after the engineering traffic is operated for a period of time, due to the comprehensive influence of the vehicle load, the natural environment and other factors, the road surface damage phenomenon can occur on the flat asphalt pavement, especially, the damage degree is more serious for the road surface with large throughput of some heavy-duty trucks, and the main reason is that the road surface bears heavy-duty damage for a long time due to frequent pressurization of heavy-duty load, so that the service life of the whole asphalt pavement can be seriously shortened.
The reasons for the pavement damage of the asphalt pavement are various, and the main reasons include: one is as follows: the foundation treatment is not in place, and the soil filling is not uniform; the step position of the widened roadbed is not processed in place, and the control of the thickness and the compaction degree of layered filling is neglected; cracks appear under the action of vehicle load and rain, and longitudinal cracks are generally formed in the condition; the second is that: the temperature stress effect is generated, the temperature stress effect appears on the surface with the largest temperature change rate and continues to extend downwards, if the temperature stress effect is not processed in time, the number of cracks is increased continuously, the width is further deepened, the attractiveness and the quality of the asphalt pavement are affected, and transverse cracks are generally formed under the condition; the third step is that: under the action of wheel load, the road surface can also cause large concave deformation on the surface, and both sides of the concave deformation are accompanied with bulges to cause subsidence; in addition, other causes may result in rutting, shifting, crowding, cold cracking, and other forms of failure that can affect the proper use of the pavement.
When the road surface condition is deteriorated and the service capability is reduced, effective technical measures must be taken to repair the road surface in order to ensure the normal and efficient use of the road surface.
At present, the traditional pavement restoration is generally divided into structural restoration and functional restoration and is used for restoring the structural bearing capacity and the service performance of the pavement, and the traditional pavement restoration is also characterized in that the surface performance and the bearing capacity of the pavement are continuously reduced along with the increase of the service life of the pavement, so that when the structural condition or the surface function of the pavement cannot meet the service requirement, the pavement is repaired in a mode of restoring or improving the service performance and additionally laying a reinforcing layer on the old pavement; the existing repairing mode is generally only simple repairing or repairing, and simple repairing and connecting of a damaged area are realized by using a simple grooving and bottom cleaning mode, the using standard can be reached in a short period after repairing and connecting, but the overall performance of the repairing mode is still very different from the strength of an integrally formed pavement, and the problems of upwrapping and secondary cracking easily occur on the connecting part of the repaired pavement.
Therefore, the company serving as a highway construction unit provides a method for realizing rapid survey and repair of the asphalt pavement and corresponding linkage type pavement repair equipment aiming at the existing repair of the damaged asphalt pavement after utilizing construction experience for many years and road maintenance professional knowledge, and is used for better solving the problems in the prior art.
Disclosure of Invention
In order to solve one of the technical problems, the invention adopts the technical scheme that: the method for realizing the pavement surveying and repairing comprises the following steps:
s1: surveying the sizes of damaged parts such as cracks, depressions and the like of the damaged parts of the asphalt pavement and positioning and marking;
s2: extending the positioning mark part to the road edges on two sides of the asphalt road along the width direction of the road to form a rectangular area to be repaired and marking;
s3: cleaning rock steps on two side road edges of the area marked by the marking line according to the area part marked by the marking line, so that the two side road edge parts are exposed out of the area of the soil layer to be excavated on the road edges;
s4: excavating soil layers aiming at the regions of the soil layer to be excavated on the two sides of the road edge and forming end part exploration pits lower than the soil base layer of the asphalt pavement;
s5: surveying and surveying the whole layout of the current asphalt pavement structure layer, the thickness of each layer and the connection mode through the end survey pits on the two sides;
s6: performing first-stage pavement cutting on marking edges at two sides of a rectangular area to be repaired at the exploration pit parts at the end parts of two ends by using linkage type pavement repairing equipment;
s7: performing primary drilling and crushing on the pavement in the area cut out from the primary pavement by using linkage type pavement repair equipment, wherein the drilling and crushing depth is not more than the cutting depth of the primary pavement;
s8: collecting the first-stage broken objects of the asphalt and the concrete which are broken by the first-stage drill hole, and placing the collected first-stage broken objects into linkage type pavement repairing equipment for classification treatment;
s9: after the first-stage crushed objects in the crushing area are cleaned, continuously performing a second-stage pavement cutting step on the edges of the two sides of the area subjected to the first-stage pavement cutting by using linkage type pavement repairing equipment;
s10: performing secondary excavation and crushing on the pavement of the area cut by the secondary pavement by using linkage type pavement repairing equipment, wherein the crushing depth extends into a soil foundation below a cushion of the asphalt pavement;
s11: collecting secondary crushed objects consisting of the subbase layer of the secondary excavated and crushed asphalt pavement, the concrete of the cushion layer, the stone particles and a part of soil layer of the soil base, screening materials to remove soil, and crushing the concrete and the stone particles;
s12: carrying out restoration construction operation on the construction restoration foundation pit area formed after the second-stage broken objects are collected;
s13: and after the repair is finished, filling the end part exploration pits at the two sides, and finally finishing the repair of the damaged pavement.
In any of the above aspects, it is preferable that the primary pavement cutting step cuts the asphalt pavement to a depth flush with the bottom of the base layer of the asphalt pavement.
In any of the above embodiments, it is preferable that the surface layer and the base layer on the top of the asphalt pavement are crushed by multi-point matrix drilling in the area between the two cutting seams when the drilling is performed in step S7.
In any of the above aspects, preferably, the rectangular area includes a current damaged area and has a width of 800mm or more in a road extending direction.
In any of the above schemes, preferably, the repair construction operation includes the steps of:
t1: respectively carrying out multi-point horizontal drilling on the sections of the asphalt pavements on the two sides of the construction and repair foundation pit area and forming matrix reinforcing steel bar holes;
t2: sequentially filling horizontal steel bar connecting pieces into matrix steel bar holes on two sides of the soil foundation, the cushion layer and the base layer section of the asphalt pavement by using linkage type pavement repair equipment;
t3: aiming at each horizontal steel bar connecting piece filled in the construction and repair foundation pit area, firstly, positioning and locking are carried out, and then, pouring and positioning are carried out in situ, so that the positioning of each horizontal steel bar connecting piece is realized;
t4: spreading broken stones in the construction repair foundation pit area to form a new cushion layer;
t5: introducing poured concrete above the cushion layer to form a new subbase layer and a base layer, and carrying out heavy pressing, flattening and solidification on the new subbase layer and the base layer;
t6: and (4) performing multi-stage asphalt coating on the top of the new base layer to form a new surface layer which is level to the original asphalt pavements on two sides.
T7: and finishing the repair of the damaged pavement.
In any of the above schemes, preferably, the repair construction operation includes the steps of: the depth of each reinforcing steel bar hole is 150-200 mm;
when the primary pavement cutting step is carried out, dust collection treatment is carried out while cutting;
the marking lines on both sides of the rectangular area in contact with the original asphalt pavement are cut at a distance of 50mm in a double-line cutting manner.
The invention also provides linkage type pavement repair equipment, which is the linkage type pavement repair equipment as claimed in claims 1-6, and comprises a chassis assembly, wheel assemblies and a cab assembly, wherein the chassis assembly is provided with a power assembly, the wheel assemblies are arranged below the chassis assembly, and the cab assembly is arranged at the front part of the chassis assembly, and the linkage type pavement repair equipment is characterized in that: the device is characterized by further comprising an asphalt separation and recovery system and a repair bar-planting pouring system, wherein the asphalt separation and recovery system and the repair bar-planting pouring system are installed at the top of the chassis assembly, the asphalt separation and recovery system is used for achieving separation and classification collection of asphalt and concrete stones in the primary crushed object, and the repair bar-planting pouring system is used for achieving installation of corresponding horizontal steel bar connecting pieces and corresponding steel bar holes.
In any of the above schemes, preferably, the asphalt separation and recovery system includes an asphalt storage hot-melting distribution mechanism and an asphalt collection diversion mechanism which are fixed on the chassis assembly through a mounting frame, the asphalt storage hot-melting distribution mechanism is used for implementing hot-melting treatment of the mixture crushed material of the asphalt block and the concrete entering the asphalt storage hot-melting distribution mechanism and enabling the molten asphalt block to flow to the asphalt collection diversion mechanism, and the asphalt collection diversion mechanism is used for further heating the entering semi-molten asphalt into a fluid and conveying the fluid to an external asphalt collection device for standby application.
In any of the above schemes, preferably, the asphalt collecting and flow-switching mechanism includes a heating cylinder fixedly mounted on a fixing frame at the top of the chassis assembly, the bottom of the heating cylinder is arranged in a necking manner, and the bottom of the heating cylinder is connected with a discharge pipeline with a pump, the discharge pipeline is used for being connected with a feed inlet of external asphalt collecting equipment, and the asphalt storing hot-melting material distributing mechanism is mounted above the asphalt collecting and flow-switching mechanism;
it is preferable in any of the above schemes that the asphalt storage hot melting material distributing mechanism comprises a heating bin, the bottom of the heating bin is arranged above a heating cylinder of the asphalt collecting and flow transferring mechanism and coaxially arranged with the heating cylinder, the lower part of one side of the heating bin is movably hinged on an upper connecting lug seat welded and fixed on one side of the upper part of the heating cylinder through the lower end of a vertical section of T-shaped steel fixedly connected with the lower part of the one side of the heating bin, the bottom of the other side of the heating bin is abutted against the top of the corresponding heating cylinder, a hot melting filter screen is detachably and fixedly arranged at the bottom of a through cavity of the heating bin, the hot melting filter screen is used for allowing the asphalt after hot melting to flow down into the heating cylinder, a multi-stage telescopic unloading cylinder group is arranged at the front side of the heating bin at a hinged position, the top of a piston rod of the multi-stage telescopic unloading cylinder group is movably hinged on the T-shaped steel fixed on the outer side wall corresponding to the heating bin through a short connecting rod, the bottom of a cylinder body of the multi-stage telescopic discharge cylinder group is movably hinged to a lower lug seat fixed to the top of the fixing frame, and the multi-stage telescopic discharge cylinder group is used for driving the heating bin and residual concrete materials inside the heating bin to be poured outwards into external concrete crushing equipment at a corresponding position;
in any of the above schemes, preferably, the multi-stage telescopic discharging cylinder group includes two multi-stage telescopic discharging cylinders respectively symmetrically arranged along the width direction of the outer side wall of the heating chamber at intervals, the two multi-stage telescopic discharging cylinders adopt synchronous equidirectional motion, and the upper and lower ends of the two multi-stage telescopic discharging cylinders are movably hinged on the short connecting rods on the outer side of the middle part of the outer side wall corresponding to the heating chamber at the corresponding positions and on the top of the fixing frame.
In any of the above schemes, preferably, an in-place limiting structure is arranged on the outer side of the heating bin on the opposite side of the multi-stage telescopic discharge cylinder group, the bottom of the in-place limiting structure is fixed at the top of the fixing frame, and the top of the in-place limiting structure is used for realizing the tight support of the outer side wall of the heating bin at the corresponding position.
In any of the above schemes, preferably, the outer side wall of the heating cylinder and the outer side wall of the heating chamber are both provided with an electric heating ring with a temperature controller.
In any of the above schemes, preferably, the repair bar-planting pouring system includes a screw slider structure fixedly mounted on a fixing frame at the rear end of the chassis assembly, an extending and shifting mechanism is fixedly mounted on a sliding block of the screw slider, a lifting mechanism is fixedly mounted at a front working end of the extending and shifting mechanism, a bar-planting mechanism for grabbing horizontal bar connectors and inserting and filling horizontal bars into corresponding bar holes at two sides in the construction repair foundation pit area is fixedly mounted at a lower end of the lifting mechanism, a storage station for storing each horizontal bar connector is mounted at a top of the rear side of the fixing frame on the chassis assembly, and each storage station is used for placing a corresponding horizontal bar connector and limiting the same.
In any of the above schemes, preferably, the screw slider structure includes a square frame fixedly mounted at the top of the fixing frame, an adjusting screw is mounted in an inner frame of the square frame and arranged along the front-back direction of the road width, two ends of the adjusting screw respectively penetrate through a through hole at the end of the square frame at the corresponding position through a stepped shaft section integrally formed at the end of the adjusting screw, a driving motor is fixedly mounted at the outside of one end of the square frame, an output end of the driving motor is used for being connected with the adjusting screw and driving the adjusting screw, a sliding block is matched on the outer side wall of the adjusting screw, two ends of the sliding block respectively abut against the side wall of the inner frame of the square frame, and the extending and shifting mechanism is mounted at the top of the sliding block.
In any of the above schemes, preferably, a supporting slide rail is arranged at the rear side of the screw rod slide block structure, the bottom of the supporting slide rail is fixed on the chassis assembly through each upright post, and the supporting slide rail is used for realizing sliding limitation and supporting of a sliding seat fixed at the bottom of the extension and displacement mechanism.
In any of the above schemes, preferably, the extending and displacing mechanism includes two extending cylinders which are arranged at intervals and have cylinder bodies fixed on the tops of the two ends of the sliding block, the two extending cylinders move synchronously in the same direction, and the rear ends of the piston rods of the two extending cylinders are fixedly mounted on the lifting mechanism.
Preferably, in any of the above schemes, the lifting mechanism includes a fixed horizontal mounting base, one side of the horizontal mounting base is fixedly connected with the rear ends of the piston rods of the two extension cylinders, a homodromous lifting cylinder is fixedly mounted at the bottom of the horizontal mounting base, and the bar planting mechanism is fixedly mounted at the bottom of the two piston rods of the homodromous lifting cylinder.
In any of the above schemes, preferably, the bar planting mechanism includes a horizontal connecting base fixedly installed at the bottom of two piston rods of a same-direction lifting cylinder of the lifting mechanism, two vertically arranged multi-stage telescopic same-direction clamping cylinders are symmetrically fixed at intervals on two sides of the bottom of the horizontal connecting base, an electric clamping jaw is fixedly installed at the bottom of each piston rod of the two multi-stage telescopic same-direction clamping cylinders, the two electric clamping jaws move synchronously and cooperate to clamp the middle part of the horizontal reinforcing bar connecting piece, a multi-stage telescopic double-rod same-direction positioning cylinder is fixedly installed at the bottom of the horizontal connecting base at the middle part of the two multi-stage telescopic same-direction clamping cylinders, a horizontally arranged double-rod different-direction propelling cylinder is fixed at the bottom of each piston rod of the multi-stage telescopic double-rod same-direction positioning cylinder, the piston rods at two ends of the double-rod different-direction propelling cylinder move synchronously and differently, the tip of the piston rod at the both ends of two pole incorgruous propulsion cylinders has welded one respectively and has impeld the integrative side pipe of notes material, impel to annotate the notes material chamber of the integrative side pipe of notes material and link up the setting from top to bottom, impel the top in the notes material chamber of the integrative side pipe of notes material and pass through the defeated material equipment of concrete pouring union coupling outside concrete placement, impel the lower extreme exit end of the integrative side pipe of notes material be used for to pour concrete in the inside cavity of horizontal reinforcement connecting piece, impel the integrative side pipe of notes material lateral wall of the integrative side pipe of notes material and be used for realizing right the lapse of the fender steel sheet that pushes away of the middle part of horizontal reinforcement connecting piece shifts.
In any of the above aspects, preferably, the horizontal reinforcing bar coupler includes a horizontally disposed middle connection pipe, the outer side wall of the upper part of the middle connecting pipe is provided with a guide elongated slot communicated with the inner cavity of the middle connecting pipe, the left end and the right end of the middle connecting pipe are respectively welded with an end cover, two inserted steel bars are respectively and symmetrically arranged in the inner cavity of the middle connecting pipe, the outer ends of the two inserted steel bars movably penetrate through the central holes on the end covers at the corresponding positions, a pushing steel plate is respectively welded and fixed at the inner end of each inserted steel bar, the upper end of each pushing steel plate movably penetrates through the long guide groove at the corresponding position, the inner end face of the top of the pushing and blocking steel plate is used for realizing abutting fit with a pushing and injecting integrated square pipe on the bar planting mechanism at the corresponding position, the top opening of the long guide groove is used for receiving quick-setting concrete fluid materials discharged from the outlet end at the lower end of the pushing and injecting integrated square pipe; each inserted steel bar is inserted into the steel bar hole at the corresponding position.
Compared with the prior art, the invention has the following beneficial effects:
1. the method for realizing the pavement surveying and repairing is utilized to cut off and separate the road section of the damaged part from the existing asphalt pavement in a whole-section cutting and separating mode, so that a whole-block area can be provided for repairing again, the integral strength of the repaired road section can be effectively improved, meanwhile, the smoothness of the connection between the newly repaired road section and the original road section is ensured, and the repairing effect and quality are improved.
2. The method adopts a two-stage crushing mode to realize the crushing and collection of the surface layer and the base layer of the upper part of the asphalt road before the pavement is repaired, reduces the content of impurities caused by the fact that more fine particles are carried in the lower layer of the road during the separation of the asphalt, and improves the separation quality of the asphalt.
3. The method can conveniently observe the level distribution and thickness of each layer of roadbed of the current road by digging the end reconnaissance pits at two ends, and is convenient for controlling the primary and secondary drilling and crushing depth.
4. According to the method, when the construction and repair of the foundation pit area are carried out, the original pavement at two ends is bridged by using the plurality of horizontal steel bar connecting pieces, and rigid connection and reinforcement can be realized, so that the connection stability between the newly repaired pavement and the original pavement after construction is ensured, the load-resisting strength of the newly repaired pavement can be improved, and the probability of crack cracking of the connection part after repair is reduced.
5. The linkage type pavement repairing equipment adopted in the invention can quickly realize the quick separation of the concrete stones and the asphalt in the first-stage crushed objects, thereby achieving the purposes of reusing materials and saving resources.
6. The invention can also realize the displacement of each horizontal steel bar connecting piece and the bridging of the original asphalt road sections at two sides by utilizing the repair bar-planting pouring system, thereby effectively improving the construction efficiency, ensuring the connection strength of the newly repaired road surface and the original road surface, effectively ensuring the smoothness during construction by mechanical construction of flexible displacement and lifting, and simultaneously ensuring the accuracy of operation by matching with simple manual operation.
Drawings
In order to more clearly illustrate the detailed description of the invention or the technical solutions in the prior art, the drawings used in the detailed description or the prior art description will be briefly described below. Throughout the drawings, like elements or components are generally identified by like reference numerals. In the drawings, elements or components are not necessarily drawn to scale.
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a structural view illustrating an operating state when the horizontal reinforcing bar coupler of the present invention is installed.
FIG. 3 is a schematic view of the structure of the asphalt separating and recovering system of the present invention.
Fig. 4 is a schematic structural view of a heating bin in an asphalt separation and recovery system according to the present invention in a dumping state.
Fig. 5 is a schematic front view of the repair bar-planting pouring system of the present invention.
FIG. 6 is a schematic diagram of the three-dimensional structure of FIG. 5 according to the present invention.
Fig. 7 is a schematic view of a construction cross-sectional structure in which the horizontal reinforcing bar coupler of the present invention is installed in a construction repair pit area.
Fig. 8 is an enlarged schematic structural view of the horizontal reinforcing bar coupler of the present invention after concrete grout is filled therein.
Fig. 9 is an enlarged view illustrating the inside structure of the horizontal reinforcing bar coupler according to the present invention.
In the figure, 1, a chassis assembly; 2. the wheel assembly; 3. a cab assembly; 4. an asphalt separation and recovery system; 5. repairing the bar planting pouring system; 6. a horizontal rebar connector; 601. a middle connecting pipe; 602. a guide long groove; 603. an end cap;
604. inserting reinforcing steel bars; 605. pushing a steel plate; 7. a heating cylinder; 8. a discharge line; 9. a heating chamber; 10. hot melting the filter screen;
11. a multi-stage telescopic discharge cylinder group; 12. an upper connecting ear seat; 13. a lower ear seat; 14. a stirring member; 15. positioning an upper seat;
16. a homodromous double-rod support cylinder; 17. a stirring motor; 18. a rigid stirring shaft; 19. rigid stirring teeth; 20. an in-place limiting structure; 21. a screw slider structure; 2101. a square frame; 2102. adjusting the lead screw; 2103. a drive motor; 2104. a slider; 22. an extension displacement mechanism; 2201. an extension cylinder; 23. a lifting mechanism; 2301. a horizontal mounting base; 2302. a homodromous lifting cylinder; 24. constructing and repairing a foundation pit area; 25. a bar planting mechanism; 2501. a horizontal connecting seat; 2502. a multi-stage telescopic equidirectional clamping cylinder; 2503. an electric claw; 2504. a multi-stage telescopic double-rod same-direction positioning cylinder; 2505. a double-rod incongruous propelling cylinder; 2506. pushing and injecting the material into an integrated square tube; 2507. a material injection cavity; 26. storing stations; 27. supporting the slide rail; 28. a sliding seat; 29. t-shaped steel; 2901. a vertical section; 30. reinforcing steel bar holes; 31. a short connecting rod; 32. and (4) the ground.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and therefore are only examples, and the protection scope of the present invention is not limited thereby. The specific structure of the present invention is shown in fig. 1-9.
In order to solve one of the technical problems, the invention adopts the technical scheme that: the method for realizing the pavement surveying and repairing comprises the following steps:
s1: surveying the sizes of damaged parts such as cracks and depressions of the damaged parts of the asphalt pavement and carrying out positioning marking;
s2: extending the positioning mark part to the road edges on the two sides of the asphalt road along the width direction of the road to form a rectangular area to be repaired and marking;
the size of the repair construction part can be effectively enlarged by marking the rectangular area around the whole damaged part on the damaged pavement, the downward excavation and the re-repair of the depth are facilitated, and the problems of poor repair effect, poor reinforcement effect of the repaired part, short service life and easiness in secondary damage after the traditional point alignment repair are solved; meanwhile, the contact length between the repair area and the original pavement connection position can be increased, the contact stability is improved, and the occurrence probability of connection position bulging and hugging is reduced.
S3: cleaning rock steps on two side road edges of the marking area according to the marking area, and exposing the road edge parts on the two sides out of the area of the road edge to be excavated;
s4: excavating soil layers aiming at the regions of the soil layer to be excavated on the two sides of the road edge and forming end part exploration pits lower than the soil base layer of the asphalt pavement;
s5: surveying and surveying the whole layout of the current asphalt pavement structure layer, the thickness of each layer and the connection mode through the end survey pits on the two sides;
the layout and the thickness of each structural layer of the existing asphalt pavement during construction can be observed from the edge part by utilizing the mode of excavating end part reconnaissance pits at two sides, so that the drilling and the damaged depth of subsequent successive layers during damage are convenient to determine, and the condition that the lower layer is dragged due to insufficient damaged depth or too deep depth is prevented from occurring.
S6: performing first-stage pavement cutting on marking edges at two sides of a rectangular area to be repaired at the exploration pit parts at the end parts of two ends by using linkage type pavement repairing equipment;
s7: performing primary drilling and crushing on the pavement of the area cut out from the primary pavement by using linkage type pavement repairing equipment, wherein the drilling and crushing depth is not more than the cutting depth of the primary pavement;
s8: collecting the first-stage broken objects of the asphalt and the concrete which are broken by the first-stage drill hole, and placing the collected first-stage broken objects into linkage type pavement repairing equipment for classification treatment;
s9: after the first-stage crushed objects in the crushing area are cleaned, a second-stage pavement cutting step is carried out on the edges of the two sides of the area subjected to the first-stage pavement cutting by using linkage type pavement repairing equipment;
the second grade road surface cutting is carried out after the first grade road surface cutting, and the main objective of this step is in order to realize carrying out abundant excavation to subbase, the bed course of basic unit below and getting rid of to the construction space is provided for the construction of subsequent new road surface.
S10: performing secondary excavation and crushing on the pavement of the area cut out from the secondary pavement by using linkage type pavement repairing equipment, wherein the crushing depth is required to extend into a soil foundation below a cushion layer of the asphalt pavement;
the secondary excavation is broken and extends into the soil foundation mainly in order to clean the original asphalt pavement.
S11: collecting secondary crushed objects consisting of the subbase layer of the secondary excavated and crushed asphalt pavement, the concrete of the cushion layer, the stone particles and a part of soil layer of the soil base, screening materials to remove soil, and crushing the concrete and the stone particles;
the concrete and stone particles are crushed and crushed mainly to ensure that the concrete and stone particles can be recycled subsequently, so that the recycling rate of materials is improved, and the aim of saving material resources is fulfilled; meanwhile, the production amount of construction waste is reduced, and the cleanliness of construction is ensured.
S12: carrying out repairing construction operation on the construction repairing foundation pit area 24 formed after the second-stage broken objects are collected;
s13: and after the repair is finished, filling the end part exploration pits at the two sides, and finally finishing the repair of the damaged pavement.
Firstly excavating a damaged area and recovering the generated broken garbage, and then utilizing linkage type pavement repair equipment to realize the rapid repair of the excavated area, thereby ensuring the effective repair of the whole damaged pavement.
In any of the above schemes, preferably, the repair construction operation includes the steps of:
t1: respectively carrying out multi-point horizontal drilling on the sections of the asphalt pavements on the two sides of the construction repair foundation pit area 24 and forming matrix reinforcing steel bar holes 30;
t2: sequentially filling horizontal steel bar connectors 6 into matrix-type steel bar holes 30 on the two sides of the soil foundation, the cushion layer and the base layer section of the asphalt pavement by using linkage type pavement repair equipment;
the matrix type reinforcing steel bar holes are mainly used for reducing pushing difficulty for subsequent installation of each horizontal reinforcing steel bar connecting piece 6, and certainly, pre-drilling of the reinforcing steel bar holes can be omitted, each horizontal reinforcing steel bar connecting piece 6 can be sequentially inserted and positioned to a road section position only by means of linkage type pavement repairing equipment, mechanical pushing is adopted in the overall operation, groove operating efficiency can be improved, and operation difficulty is reduced.
T3: aiming at each horizontal steel bar connecting piece 6 filled in the construction repair foundation pit area 24, positioning and locking are firstly carried out, and then, pouring and positioning are carried out, so that the positioning of each horizontal steel bar connecting piece 6 is realized;
after the horizontal reinforcement cartridge at horizontal reinforcement connecting piece 6's both ends targetting in place, can realize solidifying the location through filling the rapid hardening concrete of pouring to the inner chamber intussuseption of the middle part connecting pipe 601 of the middle part of pouring horizontal reinforcement connecting piece 6 in proper order, the integrative location that the inside concrete of two horizontal reinforcement cooperation middle part connecting pipes 601 in location back realized, thereby cooperate a plurality of horizontal reinforcement connecting pieces 6 to realize carrying out the cartridge bridging with the section position of original pavement, guarantee the stability that newly-repaiied road surface and original road surface are connected.
T4: spreading broken stones in the construction repair foundation pit area 24 to form a new cushion layer;
t5: introducing poured concrete above the cushion layer to form a new subbase layer and a base layer, and carrying out heavy pressing, flattening and solidification on the new subbase layer and the base layer;
t6: and (4) performing multi-stage asphalt coating on the top of the new base layer to form a new surface layer which is level to the original asphalt pavements on two sides.
T7: and finishing the repair of the damaged pavement.
After the horizontal steel bar connecting piece 6 is installed, the construction of a cushion layer, a subbase layer, a base layer and a surface layer of the newly repaired road surface is sequentially carried out, and finally, the new asphalt repaired road is formed.
In any of the above schemes, preferably, the repair construction operation includes the steps of: the depth of each reinforcing steel bar hole is 150-200 mm.
Deepening certain degree of depth with horizontal steel bar connection 6 can prevent the condition that slippage from appearing in horizontal steel bar connection 6, guarantees the stability of bridging simultaneously.
In any of the above aspects, it is preferable that the cutting depth in the primary pavement cutting step is flush with the bottom of the base course of the asphalt pavement.
The mode that the primary pavement cutting and the secondary pavement cutting are carried out step by step is adopted, the fact that the primary pavement cutting is mainly carried out on a surface layer and a base layer of a green pavement is considered, the surface layer mainly comprises an asphalt layer, and the base layer mainly comprises a load-bearing concrete stone layer, and the surface layer and the base layer do not have more sand grains and fine stones, so that the filtering asphalt can be guaranteed to contain less sand and stone impurities as far as possible by controlling the aperture of the hot melting filter screen 10 when asphalt is melted and separated in the asphalt separating and recycling system 4 of the linkage type pavement repairing equipment after being crushed, and the melted asphalt is required to be finally filtered and sieved to remove smaller impurity grains when entering a feeding port of external asphalt collecting equipment, so that the asphalt recycling quality is guaranteed.
In any of the above embodiments, it is preferable that the surface layer and the base layer on the top of the asphalt pavement are crushed in the area between the two cutting joints by the multipoint matrix drilling crushing method when the drilling crushing is performed in step S7.
Adopt the broken mode of multiple spot matrix drilling can improve broken efficiency and effect effectively, guarantee that surface course, the basic unit at bituminous paving top can realize the breakage with independent cubic mode, are convenient for carry on subsequent collection clearance.
In any of the above solutions, preferably, the rectangular area includes a current damaged area and has a width in a road extending direction of not less than 800 mm.
The cutting of suitable width can provide comparatively sufficient construction space effectively, guarantees the smoothness nature of construction equipment construction.
During the primary pavement cutting step, dust collection treatment needs to be carried out while cutting, and smaller garbage can be crushed without being removed by adopting a dust collection mode, so that the probability and the quantity of the garbage entering the asphalt separation and recovery system 4 are reduced.
The marking lines on both sides of the rectangular area in contact with the original asphalt pavement are cut at a distance of 50mm in a double-line cutting manner.
Mode of mark line double-line cutting sets up less interval size, can guarantee effectively that the in-process of realizing the cutting on the road surface between two cutting joints when the cutting realizes damaged, thereby can guarantee to accomplish between back rectangle region and the original road surface just to form one with the same narrow groove of double-line interval size width at the cutting, this kind of narrow groove can avoid treating the direct contact between damaged region and the original bituminous paving effectively, thereby guarantee to carry out the one-level excavation breakage, can avoid damaged piece directly to strike original intact pitch section when the second grade excavation is broken, guarantee original sectional regularity.
The invention also provides linkage type pavement repair equipment, which is the linkage type pavement repair equipment as claimed in claims 1-6, and comprises a chassis assembly 1, a wheel assembly 2 and a cab assembly 3, wherein the chassis assembly is provided with a power assembly, the wheel assembly 2 is arranged below the chassis assembly 1, and the cab assembly 3 is arranged at the front part of the chassis assembly 1, and the linkage type pavement repair equipment is characterized in that: the asphalt separation and recovery system 4 and the repair bar-planting pouring system 5 are arranged at the top of the chassis assembly 1, the asphalt separation and recovery system 4 is used for separating, classifying and collecting asphalt and concrete stones in the primary crushed material, and the repair bar-planting pouring system 5 is used for installing each corresponding horizontal steel bar connecting piece 6 in each corresponding steel bar hole 30.
In addition, the chassis assembly of the device is provided with a hydraulic system, and an external hydraulic system can be connected during construction, the whole hydraulic system provides oil pressure for each cylinder part on the device, and the hydraulic oil supply part belongs to the prior art and is not described herein again.
The linkage type pavement repairing equipment can perform construction operation in a matching way in the whole repairing method process, and the function of rapidly classifying and recovering asphalt and concrete stones by using the asphalt separating and recovering system 4 is realized; meanwhile, asphalt and concrete stones are classified and led out; meanwhile, the repairing construction can be carried out by utilizing the repairing bar-planting pouring system 5 to repair the foundation pit area 24, the horizontal steel bar connecting pieces 6 are sequentially installed, the two ends of each horizontal steel bar connecting piece are respectively inserted and positioned at the soil foundation, the cushion layer, the subbase soil foundation, the cushion layer and the subbase section of the section part of the original intact pavement on the corresponding side, and the stability of bridging of the horizontal steel bar connecting pieces 6 is ensured.
In any of the above schemes, preferably, the asphalt separation and recovery system 4 includes an asphalt storage hot-melting distribution mechanism and an asphalt collection diversion mechanism which are fixed on the chassis assembly 1 through a mounting rack, the asphalt storage hot-melting distribution mechanism is used for implementing hot-melting treatment on the mixture crushed material of the asphalt block and the concrete entering the asphalt storage hot-melting distribution mechanism and enabling the melted mixture crushed material to flow to the asphalt collection diversion mechanism, and the asphalt collection diversion mechanism is used for further heating the entering semi-molten asphalt into a fluid and conveying the fluid to an external asphalt collection device for standby.
When the asphalt separation and recovery system 4 works, the blocky primary crushed materials are mainly received and are heated and melted through the asphalt storage hot melting distribution mechanism, so that the internal asphalt is hot melted, finally, the melted asphalt flows to the asphalt collection and diversion mechanism from the meshes on the hot melting filter screen 10 at the bottom for secondary hot melting, and the effective receiving and quick separation of the asphalt can be better ensured by adopting a mode of melting and separating the asphalt firstly and then deeply melting the asphalt; the concrete stones entering the asphalt are separated firstly and then crushed and collected for standby application, so that the generation of construction waste can be reduced, and the resource utilization rate can be improved.
It is preferred in any preceding scheme, the mechanism that changes is collected to pitch includes heating cylinder 7 of fixed mounting on the mount at chassis assembly 1 top, the bottom of heating cylinder 7 is the throat setting and is in the bottom of heating cylinder 7 is connected with the row's of taking the pump material pipeline 8, it is used for being connected with the feed inlet of outside pitch collecting device to arrange material pipeline 8, pitch storage hot melt feed mechanism installs the top that the mechanism was changed is collected to pitch.
The main effect that the mechanism was flowed in turn is collected to pitch realizes receiving the pitch that comes from the upper portion and continues to heat it to guarantee that pitch presents complete melting state, the subsequent transfer of being convenient for is carried, sieves the screen out with the indissolvable thing of inside when can be convenient for the follow-up screening material that filters simultaneously, utilizes the row's of taking the pump material pipeline 8 can provide sufficient conveying power when shifting.
It is preferable in any of the above schemes that the asphalt storage hot melting material distributing mechanism includes a heating bin 9, the bottom of the heating bin 9 is arranged above the heating cylinder 7 of the asphalt collecting flow-transferring mechanism and coaxially arranged with the heating cylinder, the lower end of one side of the heating bin 9 is movably hinged on the upper connecting lug seat 30 fixed by welding on one side of the upper part of the heating cylinder 7 through the lower end of the vertical section 2901 of the T-shaped steel 29 fixedly connected with the heating bin, the bottom of the other side of the heating bin 9 is abutted on the top of the corresponding heating cylinder 7, a hot melting filter screen 10 is detachably and fixedly arranged at the bottom of the through cavity of the heating bin 9, the hot melting filter screen 10 is used for allowing asphalt after hot melting to flow into the heating cylinder 7, and stones such as concrete are left inside the heating bin 9 to wait for pouring out, a multi-stage telescopic discharge cylinder group 11 is arranged at the front side of the heating bin 9 at the hinged position, the top of the piston rod of the multistage telescopic discharge cylinder group is movably hinged on the T-shaped steel 29 fixed on the outer side wall corresponding to the heating bin 9 through a short connecting rod 31, the bottom of the cylinder body of the multistage telescopic discharge cylinder group 11 is movably hinged on the lower lug seat 13 fixed at the top of the fixing frame, and the multistage telescopic discharge cylinder group 11 is used for driving the heating bin 9 and the residual concrete materials inside the heating bin to be poured outwards into the concrete crushing equipment outside the corresponding position.
When the asphalt storage hot melting material distribution mechanism works, blocky first-stage crushed materials entering the asphalt storage hot melting material distribution mechanism are heated by mainly utilizing the heating of the heating bin 9, so that asphalt bonded on concrete stones is melted and falls to the heating cylinder 7 of the asphalt collecting and flow-converting mechanism through the hot melting filter screen 10 to be collected, and after the asphalt on the surfaces of the concrete stones is basically melted, the asphalt is retracted and returned through the multi-stage telescopic discharge cylinder group 11 in a controlled extension state, so that the whole heating bin 9 is driven to incline rightwards to enable the outlet end of the heating bin to face downwards, and the internal concrete stones are discharged to concrete crushing equipment to be crushed and recovered; after the operation is finished, the multistage telescopic discharge cylinder group 11 is controlled to extend, and at the moment, the heating chamber 9 is driven to be in a vertical state, so that the molten material is continuously separated from the asphalt.
In any of the above schemes, preferably, the stirring device further includes a stirring component 14, the stirring component 14 includes a positioning upper seat 15 fixedly disposed above the heating chamber 9, a two-rod supporting cylinder 16 in the same direction is fixedly mounted at the bottom of the positioning upper seat 15, a stirring motor 17 is fixedly mounted at the bottom of a piston rod of the two-rod supporting cylinder 16 in the same direction, a rigid stirring shaft 18 is fixedly mounted at an end of a motor shaft of the stirring motor 17, a plurality of rigid stirring teeth 19 are fixedly mounted on an outer side wall of the rigid stirring shaft 18, and each rigid stirring tooth 19 is used for mixing the blocky one-level crushed objects inside the heating chamber 9.
The lifting of the whole stirring motor 17 can be effectively controlled by the lifting of the homodromous double-rod supporting cylinder 16 on the stirring component 14, so that an idle station or a working station on the upper part of the stirring motor can be controlled, and different stirring effects can be achieved.
In any of the above schemes, preferably, the multistage telescopic discharge cylinder group 11 includes two multistage telescopic discharge cylinders 1101 respectively symmetrically arranged along the width direction of the outer side wall of the heating chamber 9 at intervals, the two multistage telescopic discharge cylinders 1101 adopt synchronous equidirectional motion, and the upper and lower ends of the two multistage telescopic discharge cylinders 1101 are movably hinged to the short connecting rod 31 on the outer side of the middle portion of the outer side wall corresponding to the heating chamber 9 at the corresponding position and the top of the fixing frame.
The multi-stage telescopic discharge cylinder group 11 is normally in an extension state, can be controlled to be in a retraction state when needing to discharge, and then drives the heating bin 9 to realize overturning discharge.
In any of the above schemes, preferably, an in-place limiting structure 20 is arranged on the outer side of the heating chamber 9 on the opposite side of the multi-stage telescopic discharge cylinder group 11, the bottom of the in-place limiting structure 20 is fixed on the top of the fixing frame, and the top of the in-place limiting structure 20 is used for achieving the abutment of the outer side wall of the heating chamber 9 at the corresponding position.
The positioning limiting structure 20 is mainly used for ensuring the stability of the heating chamber 9 in the vertical state.
In any of the above schemes, it is preferable that the outer side wall of the heating cylinder 7 and the outer side wall of the heating chamber 9 are both provided with an electric heating ring with a temperature controller, and the electric heating ring here belongs to the prior art and is not described again.
In any of the above schemes, preferably, the repairing and rebar planting pouring system 5 includes a lead screw slider structure 21 fixedly installed on a fixed frame at the rear end of the chassis assembly 1, an extending and shifting mechanism 22 is fixedly installed on a sliding block 2104 of the lead screw slider, a lifting mechanism 23 is fixedly installed at a front working end of the extending and shifting mechanism 22, a rebar planting mechanism 25 for grabbing the horizontal rebar connecting pieces 6 and inserting and filling the horizontal rebar into corresponding rebar holes at two sides in the construction and repair foundation pit area 24 is fixedly installed at a lower end of the lifting mechanism 23, a storage station 26 for storing each horizontal rebar connecting piece 6 is installed at the top of the rear side of the fixed frame on the chassis assembly 1, and each storage station 26 is used for placing and limiting the corresponding horizontal rebar connecting piece 6.
The repairing and bar-planting pouring system 5 mainly has the functions of driving the horizontal steel bar connecting piece 6 to realize displacement adjustment along the length direction of the construction repairing foundation pit area 24, and can drive the sliding block 2104 and components thereon to integrally displace through the action of the screw rod sliding block structure 21; then, the displacement along the width direction of the construction repair foundation pit area 24 is realized by controlling the displacement of the extension displacement mechanism 22, so that the displacement of the bar planting mechanism 25 for adjusting the lifting mechanism 23 and the bottom of the lifting mechanism 23 is realized, then the lifting of the lifting mechanism 23 can be controlled after the horizontal displacement is in place to control the bar planting mechanism 25 for grabbing materials to lift to the corresponding height of the corresponding construction repair foundation pit area 24, and then the bar planting mechanism 25 is controlled to work to insert a steel bar connecting piece into the sections at the two sides of the construction repair foundation pit area 24 so as to realize the rapid bridging of the original intact asphalt pavements at the two sides.
In any of the above schemes, preferably, the lead screw slider structure 21 includes a square frame 2101 fixedly installed on the top of the fixed frame, an adjusting lead screw 2102 arranged along the front-back direction of the road width is installed in the inner frame of the square frame 2101, two ends of the adjusting lead screw 2102 movably penetrate through a through hole at the end of the square frame 2101 at the corresponding position through a stepped shaft section integrally formed at the end of the adjusting lead screw, a driving motor 2104 is fixedly installed outside one end of the square frame 2101, an output end of the driving motor 2103 is used for being connected with the adjusting lead screw 2102 and driving the adjusting lead screw, a slider 2104 is fitted on an outer side wall of the adjusting lead screw 2102, two ends of the slider respectively abut against side walls of the inner frame 2101, and the extension and displacement mechanism 22 is installed on the top of the slider 2104.
When the screw slider structure 21 moves, the adjusting screw 2102 is driven to rotate mainly by the rotation of the driving motor 2103, so that the purpose of driving the extending and shifting mechanism 22 on the sliding block 2104 to shift is achieved.
In any of the above schemes, preferably, a supporting slide rail 27 is disposed at the rear side of the screw slider structure 21, the bottom of the supporting slide rail 27 is fixed on the chassis assembly 1 through each upright, and the supporting slide rail 27 is used to realize the sliding limit and support of a sliding seat 28 fixed at the bottom of the extension and displacement mechanism 22.
The main purpose of the supporting slide rails 27 provided here is to ensure the supporting stability of the entire extension and displacement mechanism 22 during displacement.
In any of the above solutions, preferably, the stretching and displacing mechanism 22 includes two stretching cylinders 2201 which are arranged at intervals and have cylinder bodies fixed to the tops of the two ends of the sliding block 2104, the two stretching cylinders 2201 move synchronously and in the same direction, and the lifting mechanism 23 is fixedly mounted to the rear ends of the piston rods of the two stretching cylinders 2201.
The stretching and displacing mechanism 22 can drive the whole lifting mechanism 23 to horizontally displace by controlling the stretching and displacing of the stretching cylinder 2201 during working, so that the position of the bar planting mechanism 25 below the lifting mechanism 23 in the width direction of the construction and repair foundation pit area 24 can be adjusted.
In any of the above schemes, preferably, the lifting mechanism 23 includes a fixed horizontal installation base 2301, one side of the horizontal installation base 2301 is fixedly connected with the rear ends of the piston rods of the two stretching cylinders 2201, a homodromous lifting cylinder 2302 is fixedly installed at the bottom of the horizontal installation base 2301, and the bar planting mechanism 25 is fixedly installed at the bottom of the two piston rods of the homodromous lifting cylinder 2302.
The lifting mechanism 23 mainly functions to drive the bar planting mechanism 25 to lift, so that the horizontal bar connecting pieces 6 can be bridged on the sections of the different heights of the foundation pit area 24 for construction and restoration.
In any of the above schemes, preferably, the tendon-planting mechanism 25 includes a horizontal connecting base 2501 fixedly installed at the bottom of two piston rods of the equidirectional lifting cylinder 2302 of the lifting mechanism 23, two vertically arranged multi-stage telescopic equidirectional clamping cylinders 2502 are symmetrically fixed at intervals on two sides of the bottom of the horizontal connecting base 2501, an electric claw 2503 is fixedly installed at the bottom of each piston rod of the two multi-stage telescopic equidirectional clamping cylinders 2502, the two electric claws 2503 move synchronously and cooperate to clamp the middle of the horizontal steel bar connecting piece 6, a multi-stage telescopic double-rod equidirectional positioning cylinder 2504 is fixedly installed at the bottom of the horizontal connecting base 2501 at the middle of the two multi-stage telescopic equidirectional clamping cylinders 2502, a horizontally arranged double-rod equidirectional propulsion cylinder 2505 is fixed at the bottom of each piston rod of the multi-stage telescopic double-rod equidirectional positioning cylinder 2504, and the piston rods at two ends of the double-rod equidirectional propulsion cylinder 2505 move synchronously and equidirectional, the end parts of the piston rods at the two ends of the double-rod anisotropic pushing cylinder 2505 are respectively welded with a pushing and injecting integrated square pipe 2506, an injecting cavity 2507 of the pushing and injecting integrated square pipe 2506 is arranged in a vertically through mode, the top of the injecting cavity 2507 of the pushing and injecting integrated square pipe 2506 is connected with external concrete pouring and conveying equipment through a concrete injecting pipe, the outlet end of the lower end of the pushing and injecting integrated square pipe 2506 is used for pouring concrete into a cavity inside the horizontal steel bar connecting piece 6, and the outer side wall of the pushing and injecting integrated square pipe 2506 is used for achieving pushing and shifting of the pushing and blocking steel plate 605 in the middle of the horizontal steel bar connecting piece 6.
When the bar planting mechanism 25 works, the fine adjustment lifting is realized mainly by two synchronously moving multistage telescopic equidirectional clamping cylinders 2502, then the outer side walls at two ends of the middle connecting pipe 601 of the horizontal steel bar connecting piece 6 are clamped and grabbed through the electric claws 2503, then the horizontal steel bar connecting piece 6 is adjusted in place by matching with the control of a screw rod sliding block structure 21, an extension and displacement mechanism 22 and a lifting mechanism 23, then the multi-stage telescopic double-rod same-direction positioning cylinder 2504 is controlled to extend downwards to drive the double-rod different-direction pushing cylinder 2505 to be in place, two piston rods of the double-rod different-direction pushing cylinder 2505 are controlled to synchronously extend towards two sides, thereby achieving the purpose of controlling the pushing and injecting integrated square pipe 2506 at the two ends to continuously push the pushing and blocking steel plate 605 on the horizontal steel bar connecting piece 6 outwards, therefore, the inserted steel bars 604 connected with the pushing and blocking steel plates 605 are inserted into the corresponding steel bar holes, and bridging is finally completed; and then concrete is poured into the cavity inside the horizontal steel bar connecting piece 6 through external concrete pouring and conveying equipment to realize pouring quick setting, and then a positioning effect is realized, so that the fixing stability of the whole horizontal steel bar connecting piece 6 is ensured.
In any of the above schemes, preferably, the horizontal steel bar connecting member 6 includes a horizontally arranged middle connecting pipe 601, a guiding long slot 602 communicating an inner cavity of the middle connecting pipe 601 is arranged on an outer side wall of an upper portion of the middle connecting pipe 601, end caps 603 are welded to left and right ends of the middle connecting pipe 601, two inserting steel bars 604 are symmetrically arranged in the inner cavity of the middle connecting pipe 601, outer ends of the two inserting steel bars 604 respectively penetrate through central holes of the end caps 603 at corresponding positions, a pushing and blocking steel plate 605 is welded to an inner end of each inserting steel bar 604, an upper end of each pushing and blocking steel plate 605 movably penetrates through the guiding long slot 602 at corresponding positions, an inner end surface of a top of the pushing and blocking steel plate 605 is used for abutting and tightly matching with a pushing and injecting integrated square pipe 2506 on the steel bar embedding mechanism 25 at corresponding positions, and an opening of the top of the guiding long slot 602 is used for receiving a lower end outlet row of the pushing and injecting integrated square pipe 2506 from the pushing and injecting integrated pipe 2506 The quick-setting concrete fluid material is discharged; each inserted steel bar 604 is used for being inserted into the steel bar hole at the corresponding position.
The middle connecting pipe 601 plays a role of middle connection, the pushing and blocking steel plates 605 correspondingly push the two sides to drive the inserted steel bars 604 to extend outwards along the central hole in the end cover 603, so that the inserted steel bars are inserted into the steel bar holes under the action of pushing force, then the inner cavity of the middle connecting pipe 601 below the guide elongated slot 602 is filled with concrete by utilizing the quick-setting concrete fluid material discharged from the outlet end at the lower end of the pushing and injecting integrated square pipe 2506, the positioning effect is realized after solidification is achieved, then the installation of all the other horizontal steel bar connecting pieces 6 is sequentially carried out according to the steps, the effect of the cross section of the road surface on the two sides bridged by the plurality of horizontal steel bar connecting pieces 6 is finally achieved, and finally the construction of a cushion layer, an underlayer, a base layer and a surface layer of a newly-repaired road surface is carried out, and a new asphalt repair road is finally formed.
The specific working principle is as follows:
the linkage type pavement repairing equipment can perform the matched construction operation in the whole repairing method process, and the function of rapidly classifying and recovering asphalt and concrete stones by using the asphalt separating and recovering system 4 is realized; meanwhile, asphalt and concrete stones are classified and led out; meanwhile, the repairing construction can be carried out by utilizing the repairing bar-planting pouring system 5 to repair the foundation pit region 24, so that each horizontal steel bar connecting piece 6 is sequentially installed, and the two ends of each horizontal steel bar connecting piece are respectively inserted and positioned at the soil foundation, the cushion layer, the subbase soil foundation, the cushion layer and the subbase section of the section part of the original intact pavement on the corresponding side, and the stability of bridging of each horizontal steel bar connecting piece 6 is ensured. When the asphalt separation and recovery system 4 works, the blocky primary crushed objects can be received, and the heating and melting are carried out through the asphalt storage hot melting distribution mechanism, so that the hot melting of the internal asphalt is realized, the molten asphalt finally flows to the asphalt collection diversion mechanism from the meshes on the hot melting filter screen 10 at the bottom for secondary hot melting, and the effective receiving and quick separation of the asphalt can be better ensured by adopting a mode of firstly melting and separating and then deeply melting the asphalt; the concrete stones entering the asphalt are separated firstly and then crushed and collected for standby application, so that the generation of construction waste can be reduced, and the resource utilization rate can be improved. When the repair bar-planting pouring system 5 works, the horizontal steel bar connecting piece 6 can be driven to realize the displacement adjustment effect along the length direction of the construction repair foundation pit area 24, and the sliding block 2104 and the components thereon can be driven to integrally displace through the action of the screw rod sliding block structure 21; then, the displacement along the width direction of the construction repair foundation pit area 24 is realized by controlling the displacement of the extension displacement mechanism 22, so that the displacement of the lifting mechanism 23 and the bar planting mechanism 25 at the bottom of the lifting mechanism is adjusted, then the lifting of the lifting mechanism 23 is controlled after the horizontal displacement is in place, the bar planting mechanism 25 for controlling the grabbing materials is lifted to the corresponding height of the corresponding construction repair foundation pit area 24, and then the bar planting mechanism 25 is controlled to work to insert the steel bar connecting piece into the sections at the two sides of the construction repair foundation pit area 24 so as to realize the rapid bridging of the original intact asphalt pavements at the two sides.
When the horizontal steel bar connecting piece 6 is inserted and installed, fine adjustment lifting is realized by two synchronously moving multistage telescopic equidirectional clamping cylinders 2502, then the outer side walls of two ends of a middle connecting pipe 601 of the horizontal steel bar connecting piece 6 are clamped and grabbed by electric clamping claws 2503, then the horizontal steel bar connecting piece 6 is adjusted in place by cooperating with an operation screw rod sliding block structure 21, an extension shifting mechanism 22 and a lifting mechanism 23, then the multistage telescopic double-rod equidirectional positioning cylinder 2504 is controlled to extend downwards to drive a double-rod incongruous pushing cylinder 2505 to achieve in place, two piston rods of the double-rod incongruous pushing cylinder 2505 are controlled to synchronously extend towards two sides, so that the purpose that the pushing and injecting integrated square pipes 2506 at two ends are controlled to continuously push the pushing and blocking steel plates 605 on the horizontal steel bar connecting piece 6 outwards is achieved, and the steel bars connected with the pushing and blocking steel plates 605 are inserted and installed in corresponding steel bar inserting holes 604, finally, bridging is completed; and then concrete is poured into the cavity inside the horizontal steel bar connecting piece 6 through external concrete pouring and conveying equipment to realize pouring quick setting, and then a positioning effect is realized, so that the fixing stability of the whole horizontal steel bar connecting piece 6 is ensured.
The method for realizing the pavement surveying and repairing is utilized to cut off and separate the road section of the damaged part from the existing asphalt pavement in a whole-section cutting and separating mode, so that a whole-block area can be provided for repairing again, the integral strength of the repaired road section can be effectively improved, meanwhile, the smoothness of the connection between the newly repaired road section and the original road section is ensured, and the repairing effect and quality are improved; the method adopts a two-stage crushing mode to realize the crushing and collection of the surface layer and the base layer of the upper part of the asphalt road before the pavement is repaired, reduces the content of impurities caused by the fact that more fine particles are carried in the lower layer of the road during the separation of the asphalt, and improves the separation quality of the asphalt.
The method is characterized in that end reconnaissance pits are dug at two ends, so that the hierarchical distribution and thickness of each layer of roadbed of the current road can be observed conveniently, and the primary and secondary drilling and crushing depths can be controlled conveniently; according to the method, when the foundation pit area 24 is constructed and repaired, the original road surfaces at two ends are bridged by the horizontal steel bar connecting pieces 6, and rigid connection and reinforcement can be realized, so that the connection stability between the newly repaired road surface and the original road surfaces after construction is ensured, the load-resisting strength of the newly repaired road surface can be improved, and the probability of crack cracking of the connection part after repair is reduced.
The linkage type pavement repairing equipment adopted in the invention can quickly realize quick separation of concrete stones and asphalt in the first-stage crushed objects, thereby achieving the purposes of recycling materials and saving resources; can also utilize restoration bar planting pouring system 5 to realize shifting and bridging the original bituminous paving section of both sides with each horizontal reinforcement connecting piece 6 to improve the efficiency of construction effectively, guarantee the joint strength of newly-repaired road surface and original road surface, smoothness nature when the mechanical construction of nimble aversion lift can guarantee the construction effectively, cooperates simple manual operation to guarantee the accuracy of operation simultaneously.
The above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; the modifications or the substitutions do not cause the essence of the corresponding technical solutions to depart from the scope of the technical solutions of the embodiments of the present invention, and the technical solutions are all covered in the scope of the claims and the specification of the present invention; it will be apparent to those skilled in the art that any alternative modifications or variations to the embodiments of the present invention may be made without departing from the scope of the invention.
The present invention is not described in detail, but is known to those skilled in the art.

Claims (10)

1. The method for realizing the pavement surveying and repairing is characterized by comprising the following steps: the method comprises the following steps:
s1: surveying the sizes of damaged parts such as cracks, depressions and the like of the damaged parts of the asphalt pavement and positioning and marking;
s2: extending the positioning mark part to the road edges on the two sides of the asphalt road along the width direction of the road to form a rectangular area to be repaired and marking;
s3: cleaning rock steps on two side road edges of the marking area according to the marking area, and exposing the road edge parts on the two sides out of the area of the road edge to be excavated;
s4: excavating soil layers aiming at the regions of the soil layer to be excavated on the two sides of the road edge and forming end part exploration pits lower than the soil base layer of the asphalt pavement;
s5: surveying and surveying the whole layout of the current asphalt pavement structure layer, the thickness of each layer and the connection mode through the end survey pits on the two sides;
s6: performing first-stage pavement cutting on marking edges at two sides of a rectangular area to be repaired at the exploration pit parts at the end parts of two ends by using linkage type pavement repairing equipment;
s7: performing primary drilling and crushing on the pavement of the area cut out from the primary pavement by using linkage type pavement repairing equipment, wherein the drilling and crushing depth is not more than the cutting depth of the primary pavement;
s8: collecting the primary crushed asphalt and concrete of the primary drilled hole, and placing the primary crushed asphalt and concrete in linkage type pavement repair equipment for classification treatment;
s9: after the first-stage crushed objects in the crushing area are cleaned, a second-stage pavement cutting step is carried out on the edges of the two sides of the area subjected to the first-stage pavement cutting by using linkage type pavement repairing equipment;
s10: performing secondary excavation and crushing on the pavement of the area cut by the secondary pavement by using linkage type pavement repairing equipment, wherein the crushing depth extends into a soil foundation below a cushion of the asphalt pavement;
s11: collecting secondary crushed objects consisting of the subbase layer of the secondary excavated and crushed asphalt pavement, the concrete of the cushion layer, the stone particles and a part of soil layer of the soil base, screening materials to remove soil, and crushing the concrete and the stone particles;
s12: carrying out restoration construction operation on the construction restoration foundation pit area formed after the second-stage broken objects are collected;
s13: and after the repair is finished, filling the end part exploration pits at the two sides, and finally finishing the repair of the damaged pavement.
2. A method of effecting a pavement surveying repair as claimed in claim 1, characterized in that: and the cutting depth in the primary pavement cutting step is equal to the bottom of the base layer of the asphalt pavement.
3. A method of effecting a pavement survey restoration according to claim 2, wherein: and in the step S7, when the holes are drilled and crushed, crushing the surface layer and the base layer on the top of the asphalt pavement in a multipoint matrix type hole drilling and crushing mode in the area between the two cutting seams.
4. A method of effecting a pavement survey restoration according to claim 3, wherein: the rectangular area comprises the current damaged area and the width along the extending direction of the road is more than or equal to 800 mm.
5. A method of effecting pavement survey restoration according to claim 4, wherein: the repair construction operation comprises the following steps:
t1: respectively carrying out multi-point horizontal drilling on the sections of the asphalt pavements on the two sides of the construction and repair foundation pit area and forming matrix reinforcing steel bar holes;
t2: sequentially filling horizontal steel bar connecting pieces into matrix steel bar holes on two sides of the soil foundation, the cushion layer and the base layer section of the asphalt pavement by using linkage type pavement repairing equipment;
t3: aiming at each horizontal steel bar connecting piece filled in the construction and repair foundation pit area, firstly, positioning and locking are carried out, and then, pouring and positioning are carried out in sequence, so that the positioning of each horizontal steel bar connecting piece is realized;
t4: spreading broken stones in the construction repair foundation pit area to form a new cushion layer;
t5: introducing poured concrete above the cushion layer to form a new subbase layer and a base layer, and carrying out heavy pressing, flattening and solidification on the new subbase layer and the base layer;
t6: and (4) performing multi-stage asphalt coating on the top of the new base layer to form a new surface layer which is level to the original asphalt pavements on two sides.
T7: and finishing the repair of the damaged pavement.
6. A method of effecting pavement survey restoration according to claim 4, wherein: the repair construction operation comprises the following steps: the depth of each reinforcing steel bar hole is 150-200 mm.
7. The linkage type pavement repairing equipment is the linkage type pavement repairing equipment as claimed in claims 1-6, and comprises a chassis assembly, a wheel assembly and a cab assembly, wherein the chassis assembly is provided with a power assembly, the wheel assembly is arranged below the chassis assembly, and the cab assembly is arranged at the front part of the chassis assembly, and the linkage type pavement repairing equipment is characterized in that: the system is characterized by further comprising an asphalt separation and recovery system and a repair bar-planting pouring system, wherein the asphalt separation and recovery system and the repair bar-planting pouring system are installed at the top of the chassis assembly, the asphalt separation and recovery system is used for separating and classifying and collecting asphalt and concrete stones in the primary crushed material, and the repair bar-planting pouring system is used for inserting two ends of each corresponding horizontal steel bar connecting piece into the road sections on two sides of the construction repair foundation pit area.
8. The coordinated type road surface repair device according to claim 7, characterized in that: asphalt separation recovery system includes that it changes a class mechanism to collect with pitch to fix asphalt storage hot melt feed mechanism on the chassis assembly through the mounting bracket, asphalt storage hot melt feed mechanism is used for realizing carrying out the hot melt with the mixture broken thing that gets into its inside pitch piece and concrete and handles and make its flow to pitch collection commentaries on classics class mechanism after melting of pitch piece, pitch collection changes a class mechanism and is used for further heating the semi-molten pitch that gets into the fluid and carry to outside pitch collection equipment in for use.
9. The coordinated type road surface restoration device according to claim 8, characterized in that: the asphalt collecting and flow-changing mechanism comprises a heating cylinder fixedly mounted on a fixing frame at the top of the chassis assembly, the bottom of the heating cylinder is arranged in a necking manner, the bottom of the heating cylinder is connected with a discharge pipeline with a pump, the discharge pipeline is used for being connected with a feeding hole of external asphalt collecting equipment, and the asphalt storing hot-melting distribution mechanism is mounted above the asphalt collecting and flow-changing mechanism;
the asphalt storage hot melting material distribution mechanism comprises a heating bin, the bottom of the heating bin is arranged above a heating cylinder of the asphalt collection flow-transferring mechanism and is coaxially arranged with the heating cylinder, the lower part of one side of the heating bin 9 is movably hinged on an upper connecting lug seat welded and fixed on one side of the upper part of the heating cylinder through the lower end of a vertical section of T-shaped steel fixedly connected with the heating bin, the bottom of the other side of the heating bin is butted on the top of the corresponding heating cylinder, a hot melting filter screen is fixedly arranged at the bottom of a through cavity of the heating bin in a detachable manner, the hot melting filter screen is used for allowing asphalt after hot melting to flow down into the heating cylinder, a multi-stage telescopic unloading cylinder group is arranged on the front side of the heating bin at a hinged position, the top of a piston rod of the multi-stage telescopic unloading cylinder group is movably hinged on the T-shaped steel fixed on the outer side wall corresponding to the heating bin through a short connecting rod, the bottom of the cylinder body of the multistage telescopic discharge cylinder group is movably hinged to a lower lug seat fixed to the top of the fixing frame, and the multistage telescopic discharge cylinder group is used for driving the heating bin and the residual concrete materials inside the heating bin to be poured outwards into the external concrete crushing equipment at the corresponding position.
10. The coordinated type road surface restoration device according to claim 9, characterized in that: the repairing and bar-planting pouring system comprises a screw rod sliding block structure fixedly arranged on a fixed frame at the rear end of the chassis assembly, an extending and shifting mechanism is fixedly arranged on a sliding block of the screw rod sliding block, a lifting mechanism is fixedly arranged at the front working end of the extending and shifting mechanism, a bar planting mechanism used for realizing grabbing of horizontal bar connectors and insertion of filling horizontal bars into corresponding bar holes on two sides in a construction repairing foundation pit area is fixedly arranged at the lower end of the lifting mechanism, a storage station used for storing each horizontal bar connector is arranged at the top of the rear side of the fixed frame on the chassis assembly, and each storage station is used for placing the corresponding horizontal bar connector and limiting the horizontal bar connector;
the horizontal steel bar connecting piece comprises a horizontally arranged middle connecting pipe, a guide elongated slot communicated with the inner cavity of the middle connecting pipe is arranged on the outer side wall of the upper part of the middle connecting pipe, end covers are respectively welded at the left end and the right end of the middle connecting pipe, two inserted reinforcing steel bars are respectively and symmetrically arranged in the inner cavity of the middle connecting pipe, the outer ends of the two inserted reinforcing steel bars movably penetrate through the central holes in the end covers at the corresponding positions, a pushing and blocking steel plate is respectively welded and fixed at the inner end of each inserted steel bar, the upper end of each pushing and blocking steel plate movably penetrates through the long guide groove at the corresponding position, the inner end face of the top of the pushing and blocking steel plate is used for realizing abutting fit with a pushing and injecting integrated square pipe on the bar planting mechanism at the corresponding position, the top opening of the long guide groove is used for receiving quick-setting concrete fluid materials discharged from the outlet end at the lower end of the pushing and injecting integrated square tube; each inserted steel bar is inserted into the steel bar hole at the corresponding position.
CN202210377542.5A 2022-04-12 2022-04-12 Linkage type pavement repair equipment and pavement investigation and repair method by using linkage type pavement repair equipment Active CN114775379B (en)

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