Manufacturing equipment and manufacturing process of clutch stay wire of new energy automobile
Technical Field
The invention relates to the technical field of clutch stay wire manufacturing, in particular to manufacturing equipment and a manufacturing process of a clutch stay wire of a new energy automobile.
Background
At present, an automobile clutch stay wire is formed by combining a stay wire sheath and a stay wire, one end of the stay wire is connected with an adjusting screw, and the other end of the stay wire is connected with a clutch rocker arm. Because the working environment of the stay wire is poor, the manufacturing quality of the clutch stay wire is particularly important. In the manufacturing of clutch stay wires of new energy automobiles, the following problems exist: 1. the clutch stay wire produced by the existing clutch stay wire manufacturing equipment is a single-wire clutch stay wire, the single-wire clutch stay wire is easy to break when in use, the service life is short, meanwhile, the driving safety is easy to be influenced, and the personal safety of people nearby a vehicle is endangered; 2. in the production and manufacture of the clutch stay wire, the connection parts of the clutch stay wire and the adjusting screw are mostly fixedly installed together, so that the clutch stay wire is easy to fall off from the adjusting screw when in use, the clutch fault is caused to influence the use of the vehicle, and the maintenance cost of the vehicle is increased; 3. in the clutch stay wire manufacturing, only one layer of rubber protection layer is sleeved outside the clutch stay wire, after friction and other conditions, the protection layer is damaged, so that the clutch stay wire is not beneficial to use, and the service life of the clutch stay wire is shortened.
Disclosure of Invention
(one) solving the technical problems
Aiming at the defects of the prior art, the invention provides manufacturing equipment for the clutch stay wire of the new energy automobile, which has the advantages of increasing the strength of the clutch stay wire, improving the connection strength of the clutch stay wire and an adjusting screw, attaching a layer of alloy protection layer outside the stay wire to reduce friction and the like, and solves the problems that the single-wire clutch stay wire is easy to break, the clutch stay wire is unstable in fixing with the adjusting screw and the friction between the clutch stay wire and the rubber protection layer is larger.
(II) technical scheme
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a manufacturing equipment that new energy automobile separation and reunion was acted as go-between, includes the organism, the top in the organism is equipped with rotatory structure of screwing for carry out rotatory processing of screwing up to many separation and reunion guys, rotatory below of screwing up the structure is equipped with the cutting structure for carry out the cutting to the separation and reunion guys one end after screwing up and handle, cutting structure's below and lie in the bottom of organism still is equipped with extrusion attached structure, is used for attaching alloy protection soft strip on the separation and reunion guys through the extrusion.
Preferably, the machine body is of a hollow L-shaped structure, an operation window is formed in the outer wall of one side of the top of the machine body, the operation window is a rectangular through hole, and the rotary screwing structure and the cutting structure correspond to the operation window.
Preferably, the rotary screwing structure comprises a motor, the motor is fixedly arranged on the inner wall of one side of the top of the machine body, a fixed cylinder is fixedly arranged on a rotating shaft of the motor, the fixed cylinder is a hollow cylinder, one end of the fixed cylinder is open, a rotary container is fixedly arranged on the inner wall of the fixed cylinder, the rotary container is of a hollow annular structure, the volume of the rotary container is the same as the inner volume of the fixed cylinder, a plurality of fixing ports are formed in the outer wall of an inner ring of the rotary container, and the fixing ports are arc-shaped through holes.
Preferably, a plurality of micro-cylinders are fixedly mounted on the inner side wall of the outer ring of the rotary container, the micro-cylinders correspond to the fixing openings respectively, a retaining plate is fixedly mounted on a push rod of each micro-cylinder, the retaining plate is of a rectangular structure, the cross section area of the retaining plate is smaller than that of the fixing opening, the center of the retaining plate corresponds to the center of the fixing opening, a placing block is fixedly mounted on the inner wall of one side, close to the top of the machine body, the placing block is of a rectangular structure, a placing groove is formed in the middle of the top surface of the placing block, the placing groove is a triangular groove, and the placing groove corresponds to the rotary container.
Preferably, a chute is formed in one end of one side inner wall, close to each other, of the top of the machine body, the chute is a rectangular groove, a sliding block is movably mounted in the chute, the sliding block is of a rectangular structure, a supporting rod is fixedly mounted on one side wall of the sliding block, the supporting rod is a cylinder, a fixing piece is fixedly mounted at one end of the supporting rod, the fixing piece is of a circular structure, and the center of the fixing piece corresponds to the placing groove.
Preferably, the holding hole has been seted up at the one end center of stationary blade, the holding hole is the through-hole, the holding hole is the structure shape that three circles are put together, and isosceles triangle is constituteed at the centre of a circle, fixed mounting has the mouth cutting device on the inner wall of one side that the top of organism is close to each other, the mouth cutting device is hollow cylinder, the mouth cutting device is located place the below of piece, cut out the groove has been seted up at mouth cutting device one end center, cut out the groove and be circular recess, cut out and offered a plurality of holes on the groove inside wall, the strip hole is the rectangle through-hole.
Preferably, the back inner wall at organism top and be located rotatory below of twisting the structure still is equipped with the cutting structure, the cutting structure includes the guillootine, one end inner wall fixed mounting of guillootine has a plurality of hydraulic stems one, respectively fixed mounting have hydraulic stem two on the push rod of hydraulic stem one, hydraulic stem two with the strip hole corresponds, hydraulic stem one with hydraulic stem two constitutes push-pull structure, respectively fixed mounting has the arc to cut out the cutter on the push rod of hydraulic stem two, the arc cuts out the cutter and is the arc structure, one side inner wall one end and the other end that the organism lower part is close to each other are fixed mounting respectively has the dead lever, the dead lever is the cylinder.
Preferably, fixed mounting has on the dead lever extrusion structure, extrusion structure includes extrusion base, extrusion base is semi-annular structure, extrusion base's inner ring arc groove orientation is above, there are a plurality of protruding pieces in extrusion base's the inner ring arc recess, still be equipped with heating device in the extrusion base, the change groove has been seted up to extrusion base top surface one end, the change groove is rectangular groove, the axle groove has been seted up respectively to change inslot portion lateral wall and another lateral wall, the axle groove is circular groove, movable mounting has the axostylus axostyle in the axle groove, the axostylus axostyle is the cylinder, fixed mounting has the extension piece on the axostylus axostyle lateral wall, the extension piece is rectangular structure, the extension piece extends to the outside of axle groove.
Preferably, the top surface fixed mounting of extension piece has rotatory extrusion footstock, rotatory extrusion footstock is semi-annular structure, the size of the inner ring arc recess of rotatory extrusion footstock with the size of the inner ring arc recess of extrusion base is the same, the inner ring arc recess of rotatory extrusion footstock after rotatory with the inner ring arc recess of extrusion base corresponds, there are a plurality of protruding pieces in the inner ring arc recess of rotatory extrusion footstock, fixed mounting has the electrohydraulic push rod in the middle of the one side inner wall that the organism lower part is close to each other, fixed mounting has connecting block one on the push rod of electrohydraulic push rod, connecting block one is the cylinder, the one end fixed mounting of connecting block one has the cross universal joint shaft coupling, the one end fixed mounting of cross universal joint shaft coupling has the connecting block two, connecting block two is the cylinder, the one end of connecting block two with the outer ring lateral wall fixed mounting of rotatory extrusion footstock together.
Preferably, the cable extrusion mouth has been seted up to the outside top surface one end of organism lower part, cable extrusion mouth is the rectangle through-hole, cable extrusion mouth's size is greater than extrusion base's cross-sectional area, cable extrusion mouth with extrusion base corresponds, the outside top surface other end corner fixed mounting of organism lower part has the operation box, the operation box is rectangular structure, install the button on the operation box, alloy protection soft strip storage tank has been seted up on the outer wall bottom of one side of organism lower part, alloy protection soft strip storage tank is rectangular groove, cable storage tank has been seted up on the outer wall bottom of one side of organism lower part, cable storage tank is rectangular groove, alloy protection soft strip storage tank with cable storage tank inside bottom surface one end fixed mounting has the dog, organism outside bottom surface corner fixed mounting has the supporting legs, the supporting legs is the cylinder.
A manufacturing process of a clutch stay wire of a new energy automobile is needed to be completed by matching manufacturing equipment of the clutch stay wire of the new energy automobile.
(III) beneficial effects
Compared with the prior art, the invention provides the manufacturing equipment of the clutch stay wire of the new energy automobile, which has the following beneficial effects:
1. according to the manufacturing equipment of the clutch stay wire of the new energy automobile, the motor is started through the button on the operation box, the motor drives the fixed cylinder to rotate, the fixed cylinder drives the rotary container to rotate, and then the fixed cylinder is fixed by the containing hole, so that three clutch stay wires are screwed together to form the clutch stay wire, the strength of the clutch stay wire is improved, the clutch stay wire is prevented from being easily broken when in use, and the service life of the clutch stay wire is prolonged;
2. according to the manufacturing equipment of the clutch stay wire of the new energy automobile, one end of the clutch stay wire is placed into the notch cutter, the first hydraulic rod is started through the button on the operation box, the second hydraulic rod drives the second hydraulic rod to move, the second hydraulic rod drives the arc-shaped cutting knife to move, the arc-shaped cutting knife is enabled to move and fit on the clutch stay wire at one end of the cutting slot outlet, a notch is cut on the side wall of one end of the clutch stay wire, and the notch is further clamped at the fixed connection position of the clutch stay wire and the adjusting screw, so that the connection of the clutch stay wire and the adjusting screw is stabilized, the clutch stay wire is prevented from falling off from the adjusting screw, and the maintenance cost of the automobile is reduced;
3. according to the manufacturing equipment of the clutch stay wire of the new energy automobile, the electrohydraulic push rod is started through the button on the operation box, the electrohydraulic push rod drives the first connecting block to move, the first connecting block drives the second connecting block to move, the second connecting block drives the second rotating extrusion top seat to rotate, so that the alloy protection soft strip is extruded and attached to the clutch stay wire, a smooth alloy soft layer is added outside the clutch stay wire, friction between the clutch stay wire and the rubber protection layer is avoided, breakage of the rubber protection layer is prevented, and the service life of the clutch stay wire is prolonged;
4. according to the manufacturing equipment of the clutch stay wire of the new energy automobile, through the arrangement of the cross universal joint coupling, when the rotary extrusion top seat is closed, the movement track of rotary motion is met through the adjustment of the cross universal joint coupling, the situation that the rotary extrusion top seat cannot be closed due to the fact that a straight rod cannot be bent is avoided, the practicability of the device is improved, and the manufacturing quality of the clutch stay wire is improved;
5. according to the manufacturing equipment of the clutch stay wire of the new energy automobile, through the arrangement of the alloy protection soft strip storage groove and the stay wire storage groove, an operator is prevented from moving to other places to take materials, the moving times of the operator are reduced, and the production efficiency is increased;
6. this manufacturing equipment of new energy automobile separation and reunion acting as go-between through the setting of placing the piece, when separation and reunion cable is unset, avoids operating personnel not to take and stabilize the separation and reunion cable, leads to the cable to drop, has prevented that the separation and reunion cable that drops from causing the damage to the device of bottom in the organism, has reduced the maintenance cost of equipment.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic diagram of the split structure of the machine body of the present invention;
FIG. 3 is a schematic view of the split structure inside the machine body of the present invention;
FIG. 4 is an enlarged schematic view of the structure of FIG. 3A;
FIG. 5 is a schematic cross-sectional plan view of a rotary container of the present invention;
FIG. 6 is a schematic cross-sectional plan view of the instant invention;
FIG. 7 is a schematic plan view of the power structure of the extrusion device of the present invention.
In the figure: 1. a body; 2. an operation window; 3. a motor; 4. a fixed cylinder; 5. rotating the container; 6. a fixed port; 7. a micro cylinder; 8. a retaining plate; 9. placing a block; 10. a placement groove; 11. a chute; 12. a slide block; 13. a support rod; 14. a fixing piece; 15. an accommodation hole; 16. a cutter; 17. cutting grooves; 18. a strip hole; 19. a first hydraulic rod; 20. a second hydraulic rod; 21. an arc-shaped cutting knife; 22. a fixed rod; 23. extruding a base; 24. a rotary groove; 25. a shaft groove; 26. a shaft lever; 27. an extension block; 28. rotating and extruding the top seat; 29. an electro-hydraulic push rod; 30. a first connecting block; 31. cross universal joint coupling; 32. a second connecting block; 33. a inhaul cable extrusion port; 34. an operation box; 35. alloy protection soft strip storage tank; 36. a guy cable storage tank; 37. a stop block; 38. and supporting the feet.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As described in the background art, the manufacturing equipment of the clutch stay wire of the new energy automobile is provided in order to solve the technical problems.
In a typical implementation mode of the application, as shown in fig. 1-7, a manufacturing equipment of new energy automobile separation and reunion acting as go-between, including the organism, the organism is cavity L shape structure, operating window has been seted up to organism top one side outer wall, operating window is the rectangle through-hole, organism top one side inner wall fixed mounting has the motor, the motor is current structure, do not repeat here, be used for driving fixed knot structure and carry out rotary motion, fixed barrel is fixed to fixed in the pivot of motor, fixed barrel is hollow cylinder, fixed barrel's one end is uncovered, fixed barrel's inner wall fixed mounting has rotatory container, rotatory container is hollow annular structure, rotatory container's volume is the same with fixed barrel's internal volume, a plurality of fixed mouths have been seted up on rotatory container's the inner ring outer wall, the fixed mouth is the arc through-hole, be used for carrying out fixed processing to the separation and reunion acting as go-between.
Further, fixedly mounted on the outer ring inside wall of the rotary container is provided with a plurality of micro-air cylinders, the micro-air cylinders are of an existing structure, the micro-air cylinders are not repeated, the micro-air cylinders correspond to the fixed ports respectively, a retaining plate is fixedly mounted on a push rod of the micro-air cylinders, the retaining plate is of a rectangular structure, the cross section area of the retaining plate is smaller than that of the fixed ports, the center of the retaining plate corresponds to the center of the fixed ports and is used for driving the retaining plate to fix a guy rope placed in the rotary container, a placing block is fixedly mounted on the inner wall of one side, close to the top of the machine body, of the rotary container, the placing block is of a rectangular structure, a placing groove is formed in the middle of the top surface of the placing block, is a triangular groove and corresponds to the rotary container and is used for placing clutch guy ropes, and one end of the clutch guy ropes can be placed in the inner ring of the rotary container.
Further, the spout has been seted up to one side inner wall one end that organism top is close to each other, and the spout is the rectangle recess, movable mounting has the slider in the spout, and the slider is the rectangle structure, makes the slider slide in the spout for drive fixed knot structure side-to-side slip, fixed mounting has the bracing piece on a lateral wall of slider, the bracing piece is the cylinder, bracing piece one end fixed mounting has the stationary blade, the stationary blade is circular structure, the center and the standing groove of stationary blade correspond, are used for fixing the other end of separation and reunion cable.
Further, the holding hole has been seted up at the one end center of stationary blade, the holding hole is the through-hole, the holding hole is the structure shape that three circle was put together, isosceles triangle is constituteed at the centre of a circle, be used for laminating clutch cable together fixed, fixed mounting has the guillootine on the one side inner wall that the top of organism is close to each other, the guillootine is hollow cylinder, the guillootine is located the below of placing the piece, cutting groove has been seted up at guillootine one end center, cutting groove is circular recess, be used for cutting the one end of the clutch cable that the spiral was twisted together to handle, a plurality of holes have been seted up on the cutting groove inside wall, the strip hole is the rectangle through-hole, be used for the cutting device to cut off the clutch cable in the cutting groove to cut groove and handle.
Further, a plurality of hydraulic rods I are fixedly installed on the inner wall of one end of the notch device, the hydraulic rods I are of an existing structure, the hydraulic rods II are of an existing structure and are not repeatedly installed on push rods of the hydraulic rods I, the hydraulic rods II correspond to strip holes, the hydraulic rods I and the hydraulic rods II form a push-pull structure and are used for controlling operation of the notch device, arc cutting knives are fixedly installed on the push rods of the hydraulic rods II respectively and are of arc structures and used for cutting clutch cables screwed together, fixing rods are fixedly installed on one end of one side inner wall and the other end of one side inner wall, which are close to each other, of the lower part of the machine body respectively and are of a cylinder and used for supporting and fixing the extrusion device.
Further, dead lever one end fixed mounting has the extrusion base, the extrusion base is semi-annular structure, the inner ring arc groove of extrusion base is upwards, there are a plurality of protruding pieces in the inner ring arc recess of extrusion base, be equipped with heating device in the extrusion base, make alloy protection soft strip attach on the separation and reunion cable better, the change groove has been seted up to extrusion base top surface one end, the change groove is rectangular groove for the holding rotation axis, the axle groove has been seted up respectively to change inslot portion lateral wall and another lateral wall, the axle groove is circular recess, movable mounting has the axostylus axostyle in the axle groove, the axostylus axostyle is the cylinder, be used for driving extrusion device rotation in order to extrude the processing, fixed mounting has the extension piece on the axostylus axostyle lateral wall, the extension piece is rectangular structure, the extension piece extends to the outside in axle groove.
Further, the top surface fixed mounting of extension piece has rotatory extrusion footstock, rotatory extrusion footstock is semi-annular structure, the size of the inner ring arc recess of rotatory extrusion footstock is the same with the size of the inner ring arc recess of extrusion base, the inner ring arc recess of rotatory extrusion footstock corresponds with the inner ring arc recess of extrusion base after rotatory, there are a plurality of protruding pieces in the inner ring arc recess of rotatory extrusion footstock, make the soft strip of alloy protection attached on the separation and reunion cable better, fixed mounting has the electrohydraulic push rod in the middle of the one side inner wall that the organism lower part is close to each other, the electrohydraulic push rod is current structure, do not do in this and give a time, fixed mounting has connecting block one on the push rod of electrohydraulic push rod, connecting block one is the cylinder, the one end fixed mounting of connecting block one is cross universal joint shaft, cross universal joint shaft is current structure, do not give a time here, the one end fixed mounting of cross universal joint shaft is the cylinder, the one end of connecting block two is in the same place to and outer ring lateral wall fixed mounting of rotatory extrusion footstock, make rotatory extrusion footstock receive the control of electrohydraulic push rod, in order to carry out the soft strip of alloy protection of extrusion in the extrusion footstock attached to the extrusion cable.
Further, the cable extrusion mouth has been seted up to the outside top surface one end of organism lower part, the cable extrusion mouth is the rectangle through-hole, the size of cable extrusion mouth is greater than the cross-sectional area of extrusion base, cable extrusion mouth corresponds with extrusion base, outside top surface other end corner fixed mounting of organism lower part has the operation box, the operation box is rectangular structure, install the button on the operation box, be used for controlling the start-up of each device respectively, alloy protection soft strip storage tank has been seted up on the one side outer wall bottom of organism lower part, alloy protection soft strip storage tank is rectangular groove, be used for depositing alloy protection soft strip, cable storage tank has been seted up on the one side outer wall bottom of organism lower part, the cable storage tank is rectangular groove, be used for depositing the separation and reunion cable, alloy protection soft strip storage tank and the inside bottom surface one end fixed mounting of cable storage tank have the spike, outside bottom surface punishment fixed mounting has the supporting legs for preventing alloy protection soft strip storage tank and cable storage tank, the supporting legs, be the cylinder, be used for supporting equipment.
The working principle of the invention is as follows: when the clutch stay wire is manufactured, three single stay wires are taken out of the stay wire storage groove 36, are put into the storage groove 10 through the operation window 2, one ends of the three single stay wires are put into the rotary container 5, the micro cylinder 7 is started through a button on the operation box 34, the micro cylinder 7 drives the retaining plate 8 to move, the retaining plate 8 fixes the clutch stay wires in the rotary container 5 through the fixing opening 6, and then the fixing piece 14 is manually slid through the sliding block 12, so that the other ends of the three clutch stay wires penetrate through the containing hole 15 to fix the clutch stay wires. Then the motor 3 is started through a button on the operation box 34, the motor 3 drives the fixed cylinder 4 to rotate, the fixed cylinder 4 drives the rotary container 5 to rotate, then the rotary container is fixed by the accommodating hole 15, three clutch stay wires are screwed together to form a clutch stay wire, then the motor 3 and the micro cylinder 7 are stopped, the clutch stay wire is taken down by the sliding fixing piece 14, then one end of the clutch stay wire is placed into the cutter 16, the first hydraulic rod 19 is started through the button on the operation box 34, the second hydraulic rod 19 drives the second hydraulic rod 20 to move, the second hydraulic rod 20 drives the arc-shaped cutting knife 21 to move, the arc-shaped cutting knife 21 is made to move and fit on one end of the clutch stay wire at the outlet of the cutting groove 17, the clutch stay wire is rotated, a notch is cut on the side wall of one end of the clutch stay wire through the arc-shaped cutting knife 21, and the fixed connection part of the clutch stay wire and the adjusting screw is further provided with a notch, so that the connection of the clutch stay wire and the adjusting screw is stabilized. Then the clutch stay wire is taken down, one alloy protection soft strip is taken out from the alloy protection soft strip storage groove 35, the alloy protection soft strip is placed into the inner ring arc-shaped groove of the extrusion base 23 through the inhaul cable extrusion port 33, then the clutch stay wire is placed on the alloy protection soft strip, the electro-hydraulic push rod 29 is started through a button on the operation box 34, the electro-hydraulic push rod 29 drives the first connecting block 30 to move, the first connecting block 30 drives the cross universal joint shaft joint 31 to move, the cross universal joint shaft joint 31 drives the second connecting block 32 to move, the second connecting block 32 drives the rotary extrusion top seat 28 to perform rotary motion, the alloy protection soft strip is extruded and attached on the clutch stay wire, and then the clutch stay wire is taken out to finish manufacturing of the clutch stay wire.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.