CN114774115B - LED fluorescent powder and preparation method and application thereof - Google Patents
LED fluorescent powder and preparation method and application thereof Download PDFInfo
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Abstract
本发明公开了一种LED荧光粉及其制备方法与应用,属于材料合成技术领域;本发明提供的一种LED荧光粉的结构式为A2(MF6):Mn4+,其D50=3.5‑21.5μm,D10≥1.0μm,D90≤31.65μm,粒度分布系数P=(D90‑D10)/D50≤1.0;其中,A包括Li、Na、K、Rb、Cs、NH4中的任意一种,M包括Ge、Si、Sn、Ti、Zr、Sc中的任意一种;其制备方法为:将氟硅酸盐的氢氟酸溶液和六氟合锰酸盐的氢氟酸溶液超声搅拌,并滴加氟氢化盐的氢氟酸溶液,滴加完毕后,超声搅拌结晶、淬灭、老化、洗涤、干燥,得LED荧光粉;本发明通过化学液相超声合成荧光粉,在制备的过程中引入超声波,并在后续采取老化步骤,从而得到小粒度分布均匀的荧光粉;本发明的制备方法收率高、操作简单,且荧光粉能应用于LED产品上,提高光效和光品质,并节省封装用量。
The invention discloses an LED phosphor, its preparation method and application, and belongs to the technical field of material synthesis; the structural formula of the LED phosphor provided by the invention is A 2 (MF 6 ):Mn 4+ , and its D 50 =3.5 ‑21.5μm, D 10 ≥1.0μm, D 90 ≤31.65μm, particle size distribution coefficient P=(D 90 ‑D 10 )/D 50 ≤1.0; where, A includes Li, Na, K, Rb, Cs, NH 4 Any one of them, M includes any one of Ge, Si, Sn, Ti, Zr, Sc; its preparation method is: the hydrofluoric acid solution of fluorosilicate and the hydrofluoric acid of hexafluoromanganate The acid solution is ultrasonically stirred, and the hydrofluoric acid solution of hydrogen fluoride salt is added dropwise. After the dropwise addition, ultrasonically stirred for crystallization, quenching, aging, washing, and drying to obtain LED fluorescent powder; the invention synthesizes fluorescent powder through chemical liquid phase ultrasonic , ultrasonic waves are introduced in the preparation process, and aging steps are taken in the follow-up, so as to obtain phosphor powder with uniform small particle size distribution; the preparation method of the present invention has high yield and simple operation, and the phosphor powder can be applied to LED products to improve light emission. Efficiency and light quality, and save package usage.
Description
技术领域Technical Field
本发明属于材料合成技术领域,尤其涉及一种LED荧光粉及其制备方法与应用。The invention belongs to the technical field of material synthesis, and in particular relates to an LED phosphor and a preparation method and application thereof.
背景技术Background Art
LED荧光粉能够提升LED产品的光品质以及显色性,因此,通过LED荧光粉技术创新来提高LED封装器件光效、改善光色品质、以及降低封装成本是LED荧光粉技术发展的永恒主题。LED phosphors can improve the light quality and color rendering of LED products. Therefore, improving the luminous efficiency of LED packaging devices, improving light color quality, and reducing packaging costs through LED phosphor technology innovation is the eternal theme of LED phosphor technology development.
目前市面上实现量产的或相关报道的氟化物LED红色荧光粉的产品粒度一般在18-45μm之间,没有更小粒径的荧光粉;同时目前市面上商用的氟化物LED红色荧光粉都是使用化学沉淀法合成,而由于氟化物LED红色荧光粉晶体具有极易长大的特性,所以按照目前的制备方法很难将粉体粒径控制在20μm以下;目前的工业生产中,都是使用液相合成工艺进行氟化物LED红色荧光粉的合成,但采用此种方法合成出来的粉体的粒度一般会在4-8μm之间波动,从而导致粒度的集中性不够,若进一步通过筛分进行处理,则会牺牲部分收率。At present, the particle size of the fluoride LED red phosphors that are mass-produced or reported on the market is generally between 18-45μm, and there is no phosphor with a smaller particle size; at the same time, the fluoride LED red phosphors currently commercially available on the market are all synthesized using a chemical precipitation method, and because the fluoride LED red phosphor crystals are extremely easy to grow, it is difficult to control the powder particle size below 20μm using the current preparation method; in current industrial production, a liquid phase synthesis process is used to synthesize fluoride LED red phosphors, but the particle size of the powder synthesized by this method generally fluctuates between 4-8μm, resulting in insufficient particle size concentration. If further processed by screening, part of the yield will be sacrificed.
发明内容Summary of the invention
本发明的目的在于克服上述现有技术的不足之处而提供一种小粒度且粒度集中度高的LED荧光粉及其制备方法与应用。The purpose of the present invention is to overcome the shortcomings of the above-mentioned prior art and provide an LED phosphor with small particle size and high particle size concentration, and a preparation method and application thereof.
为实现上述目的,本发明采取的技术方案为:一种LED荧光粉,所述LED荧光粉的结构式为A2(MF6):Mn4+,其D50=3.5-21.5μm,D10≥1.0μm,D90≤31.65μm,粒度分布系数P=(D90-D10)/D50≤1.0;其中,A包括Li、Na、K、Rb、Cs、NH4中的任意一种,M包括Ge、Si、Sn、Ti、Zr、Sc中的任意一种。To achieve the above object, the technical solution adopted by the present invention is: an LED phosphor, the structural formula of the LED phosphor is A2 ( MF6 ):Mn4 + , its D50 =3.5-21.5μm, D10≥1.0μm , D90≤31.65μm , and particle size distribution coefficient P=( D90 - D10 ) /D50≤1.0 ; wherein A includes any one of Li, Na, K, Rb, Cs, and NH4 , and M includes any one of Ge, Si, Sn, Ti, Zr, and Sc.
本发明的技术方案提供的一种LED荧光粉,其粒度小,且粒度分布集中,能够很好应用于LED产品上,并对LED产品的光效、光品质起到优异的改善效果。The technical solution of the present invention provides an LED phosphor with small particle size and concentrated particle size distribution, which can be well applied to LED products and has excellent improvement effect on the light efficiency and light quality of LED products.
作为本发明所述LED荧光粉的优选实施方式,所述LED荧光粉的结构式为K2Si(1-x)F6:Mnx,其中,x=0.045-0.070。As a preferred embodiment of the LED phosphor of the present invention, the structural formula of the LED phosphor is K 2 Si (1-x) F 6 :Mn x , wherein x=0.045-0.070.
另外,本发明还提供了LED荧光粉的制备方法,包括以下步骤:In addition, the present invention also provides a method for preparing LED phosphor, comprising the following steps:
(1)将氟硅酸盐的氢氟酸溶液加入到六氟合锰酸盐的氢氟酸溶液中,搅拌混合,得混合溶液;(1) adding a hydrofluoric acid solution of fluorosilicate to a hydrofluoric acid solution of hexafluoromanganate, stirring and mixing, to obtain a mixed solution;
(2)将混合溶液置于2-10℃下超声搅拌,并滴加氟氢化盐的氢氟酸溶液;(2) placing the mixed solution under ultrasonic stirring at 2-10° C. and adding dropwise a hydrofluoric acid solution of a hydrofluoride salt;
(3)滴加完毕后,超声搅拌结晶、淬灭反应、老化、洗涤、干燥,得LED荧光粉。(3) After the dropwise addition is completed, ultrasonic stirring is performed for crystallization, reaction is quenched, aging is performed, washing is performed, and drying is performed to obtain LED phosphor.
本发明通过化学液相超声搅拌合成方法制备LED荧光粉,在制备的过程中引入特定频率的超声波,能够有效的抑制荧光粉的晶体容易长大的特性,从而制备得到小粒度的荧光粉;在化学液相超声搅拌合成的过程中,LED荧光粉的晶体形成一般包括两个阶段,一个是晶核的形成,一个是晶核的生长,只有当这个阶段的速率较为平衡的时候,制备得到的荧光粉的晶体才会有较小的粒度和较好的分布均匀性;而本发明通过选择在特定的温度下结合超声以及滴加的方式,能够很好的实现晶核的形成和晶体的生长的平衡性,从而达到小粒度且均匀性高的LED荧光粉合成的目的,其中合成得到的LED荧光粉的D50=3.5-21.5μm,P=(D90-D10)/D50≤1.0。The invention prepares LED fluorescent powder by a chemical liquid phase ultrasonic stirring synthesis method. In the preparation process, ultrasonic waves of a specific frequency are introduced to effectively inhibit the characteristic that crystals of the fluorescent powder are easy to grow, thereby preparing fluorescent powder with small particle size. In the chemical liquid phase ultrasonic stirring synthesis process, the crystal formation of the LED fluorescent powder generally includes two stages, one is the formation of crystal nuclei, and the other is the growth of crystal nuclei. Only when the rates of these stages are relatively balanced, the crystals of the prepared fluorescent powder will have smaller particle size and better distribution uniformity. The invention combines ultrasonic waves and dripping at a specific temperature to achieve a good balance between the formation of crystal nuclei and the growth of crystals, thereby achieving the purpose of synthesizing LED fluorescent powder with small particle size and high uniformity, wherein D50 of the synthesized LED fluorescent powder is 3.5-21.5μm, and P is ( D90 - D10 ) /D50≤1.0 .
作为本发明所述制备方法的优选实施方式,所述步骤(1)中,氟硅酸盐的氢氟酸溶液和六氟合锰酸盐的氢氟酸溶液的温度为0-6℃。As a preferred embodiment of the preparation method of the present invention, in the step (1), the temperature of the hydrofluoric acid solution of fluorosilicate and the hydrofluoric acid solution of hexafluoromanganate is 0-6°C.
作为本发明所述制备方法的优选实施方式,所述步骤(1)中,六氟合锰酸盐与氢氟酸溶液的质量体积比为(6-9)g:2.5L。As a preferred embodiment of the preparation method of the present invention, in the step (1), the mass volume ratio of hexafluoromanganate to hydrofluoric acid solution is (6-9) g:2.5L.
六氟合锰酸盐与氢氟酸溶液的质量体积比能够用来调整荧光粉成品的发光中心四价锰离子的浓度,从而调整荧光粉的色坐标、发光强度和荧光粉的LED产品封装用粉量,当两者的质量体积比在上述范围内时,制备得到的LED荧光粉有合适的色坐标和发光强度,从而能够降低后续应用的封装成本。The mass-to-volume ratio of hexafluoromanganate to hydrofluoric acid solution can be used to adjust the concentration of tetravalent manganese ions in the luminescent center of the finished phosphor product, thereby adjusting the color coordinates, luminous intensity and the amount of powder used for packaging LED products of the phosphor. When the mass-to-volume ratio of the two is within the above range, the prepared LED phosphor has suitable color coordinates and luminous intensity, thereby reducing the packaging cost of subsequent applications.
作为本发明所述制备方法的优选实施方式,所述步骤(1)中,氟硅酸盐包括氟硅酸钾、氟硅酸钠、氟硅酸铵;所述六氟合锰酸盐包括六氟合锰酸钾。As a preferred embodiment of the preparation method of the present invention, in the step (1), the fluorosilicate includes potassium fluorosilicate, sodium fluorosilicate, and ammonium fluorosilicate; and the hexafluoromanganate includes potassium hexafluoromanganate.
作为本发明所述制备方法的优选实施方式,所述步骤(1)中,所述氢氟酸的质量浓度为41-45%。As a preferred embodiment of the preparation method of the present invention, in the step (1), the mass concentration of the hydrofluoric acid is 41-45%.
作为本发明所述制备方法的优选实施方式,所述步骤(1)中,所述氟硅酸盐的氢氟酸溶液中溶质的摩尔浓度为1.3-1.8mol/L。As a preferred embodiment of the preparation method of the present invention, in the step (1), the molar concentration of the solute in the hydrofluoric acid solution of the fluorosilicate is 1.3-1.8 mol/L.
作为本发明所述制备方法的优选实施方式,所述步骤(1)中,所述搅拌的时间为1-4min。As a preferred embodiment of the preparation method of the present invention, in the step (1), the stirring time is 1-4 minutes.
作为本发明所述制备方法的优选实施方式,所述步骤(2)中,滴加的速度为2-10mL/s。As a preferred embodiment of the preparation method of the present invention, in the step (2), the dropping speed is 2-10 mL/s.
作为本发明所述制备方法的优选实施方式,所述步骤(2)中,滴加的速度为4-8mL/s。As a preferred embodiment of the preparation method of the present invention, in the step (2), the dropping speed is 4-8 mL/s.
当滴加的速度在2-10mL/s尤其是在4-8mL/s时,能够保证晶核的形成点较为分散,避免晶核扎堆形成导致后期的晶体粒度偏大或者是晶体的分散均匀性下降;同时能够减少在粉体形成过程中的杂相,从而保证制备得到的粉体的光效。When the dropping speed is 2-10mL/s, especially 4-8mL/s, it can ensure that the formation points of the crystal nuclei are relatively dispersed, avoiding the formation of crystal nuclei clustering, resulting in larger crystal particle size in the later stage or decreased crystal dispersion uniformity; at the same time, it can reduce the impurities in the powder formation process, thereby ensuring the light efficiency of the prepared powder.
作为本发明所述制备方法的优选实施方式,所述步骤(2)中,超声的频率为5-50kHz。As a preferred embodiment of the preparation method of the present invention, in the step (2), the frequency of ultrasound is 5-50 kHz.
在超声搅拌的过程中,上述超声频率的超声波的引入能够抑制荧光粉晶核的过分长大,从而保证制备得到的荧光粉的小粒度;若超声的频率不足,会导致合成的粒径过大,若超声的频率过大,会导致形成的晶核的破坏,从而无法形成具有一定形状的荧光粉体而降低后续应用的效果。During the ultrasonic stirring process, the introduction of ultrasonic waves of the above-mentioned ultrasonic frequency can inhibit the excessive growth of the phosphor crystal nuclei, thereby ensuring the small particle size of the prepared phosphor; if the ultrasonic frequency is insufficient, the synthesized particle size will be too large; if the ultrasonic frequency is too high, the formed crystal nuclei will be destroyed, thereby failing to form a phosphor body with a certain shape and reducing the effect of subsequent applications.
作为本发明所述制备方法的优选实施方式,所述步骤(2)中,氟氢化盐的氢氟酸溶液中氟氢化盐的摩尔浓度为1.8-2.2mol/L。As a preferred embodiment of the preparation method of the present invention, in the step (2), the molar concentration of the hydrofluoride salt in the hydrofluoric acid solution of the hydrofluoride salt is 1.8-2.2 mol/L.
作为本发明所述制备方法的优选实施方式,所述步骤(2)中,氟氢化盐的氢氟酸溶液中氟氢化盐的摩尔浓度为2mol/L。As a preferred embodiment of the preparation method of the present invention, in the step (2), the molar concentration of the hydrofluoride salt in the hydrofluoric acid solution of the hydrofluoride salt is 2 mol/L.
选择上述范围的摩尔浓度进行滴加,能够和滴加速度配合,从而保证晶核的形成相对较为分散,不会过于集中导致后期晶核重叠导致的晶体粒度过大或分布均匀性下降的问题,也能够避免添加的氟氢化盐的浓度过高带来的杂相增加、光效下降的问题。Selecting the molar concentration within the above range for dropwise addition can be coordinated with the dropwise addition speed to ensure that the formation of crystal nuclei is relatively dispersed, and will not be too concentrated to cause the problem of excessively large crystal particles or decreased distribution uniformity due to the overlap of crystal nuclei in the later stage. It can also avoid the problem of increased impurities and decreased light efficiency caused by excessively high concentration of the added hydrogen fluoride salt.
作为本发明所述制备方法的优选实施方式,所述氟氢化盐与氟锰酸盐的质量比为(6-9):1。As a preferred embodiment of the preparation method of the present invention, the mass ratio of the hydrogen fluoride salt to the fluoromanganate salt is (6-9):1.
作为本发明所述制备方法的优选实施方式,所述步骤(3)中,超声的频率为5-50kHz;结晶的温度为2-10℃,结晶的时间为8-12min。As a preferred embodiment of the preparation method of the present invention, in the step (3), the frequency of ultrasound is 5-50 kHz; the temperature of crystallization is 2-10° C., and the time of crystallization is 8-12 min.
在结晶的阶段保持上述超声频率、结晶温度和结晶时间能够控制在步骤(2)中形成的晶核的长大的速率,避免形成较大的晶体或者形成的晶体的粒径分布不均匀。Maintaining the above-mentioned ultrasonic frequency, crystallization temperature and crystallization time during the crystallization stage can control the growth rate of the crystal nuclei formed in step (2), avoiding the formation of larger crystals or uneven particle size distribution of the formed crystals.
作为本发明所述制备方法的优选实施方式,所述步骤(3)中,老化的温度为2-10℃,老化的时间为2-8min。As a preferred embodiment of the preparation method of the present invention, in the step (3), the aging temperature is 2-10°C, and the aging time is 2-8 minutes.
在淬灭反应后、洗涤前给晶体提供一个合适的老化条件,能够进一步提高粒子的结晶度,进一步使粒度分布更集中,同时也能够保证结晶收率。Providing a suitable aging condition for the crystals after the quenching reaction and before washing can further improve the crystallinity of the particles, further concentrate the particle size distribution, and also ensure the crystallization yield.
作为本发明所述制备方法的优选实施方式,所述步骤(3)中,淬灭反应是在反应体系中加入双氧水进行淬灭;所述双氧水的质量浓度为25-40%;双氧水的加入量为加至体系变色即可。As a preferred embodiment of the preparation method of the present invention, in the step (3), the quenching reaction is performed by adding hydrogen peroxide to the reaction system for quenching; the mass concentration of the hydrogen peroxide is 25-40%; and the amount of hydrogen peroxide added is sufficient to cause the system to change color.
作为本发明所述制备方法的优选实施方式,所述步骤(3)中,洗涤采用的溶剂为丙酮,洗涤结束的标志是体系的pH值为6.8-7.2。As a preferred embodiment of the preparation method of the present invention, in the step (3), the solvent used for washing is acetone, and the end of washing is marked by the pH value of the system being 6.8-7.2.
作为本发明所述制备方法的优选实施方式,所述步骤(3)中,干燥采用的方式是真空干燥,真空干燥的温度为70-90℃。As a preferred embodiment of the preparation method of the present invention, in the step (3), the drying method is vacuum drying, and the vacuum drying temperature is 70-90°C.
另外,本发明还提供了所述LED荧光粉在LED产品上的应用。In addition, the present invention also provides application of the LED fluorescent powder in LED products.
与现有技术相比,本发明的有益效果为:Compared with the prior art, the present invention has the following beneficial effects:
第一:本发明的技术方案提供了一种LED荧光粉,其D50=3.5-21.5μm,粒度分布系数P=(D90-D10)/D50≤1.0,由于本发明提供的LED荧光粉粒度分布窄、均匀性高,因此,能为LED产品提供优异的光效和光品质,同时,能够提高LED产品的封装效率、减少封装成本;First: The technical solution of the present invention provides an LED phosphor, whose D 50 =3.5-21.5 μm, and particle size distribution coefficient P=(D 90 -D 10 )/D 50 ≤1.0. Since the LED phosphor provided by the present invention has a narrow particle size distribution and high uniformity, it can provide excellent light efficiency and light quality for LED products, and at the same time, it can improve the packaging efficiency of LED products and reduce packaging costs;
第二:本发明提供的LED荧光粉的制备过程中,采用化学液相超声搅拌合成法,同时配合反应原料的滴加混合、特定的混合和结晶温度以及适宜的结晶时间和后续的老化时间,从而使得荧光粉在形成晶体的过程中晶核的形成和晶体的生长的速率相对平衡,且后续老化能够进一步稳固晶体、缩小粒度分布范围,从而达到粒度分布集中性高的优点;Second: In the preparation process of the LED phosphor provided by the present invention, a chemical liquid phase ultrasonic stirring synthesis method is adopted, and at the same time, the dropwise mixing of the reaction raw materials, a specific mixing and crystallization temperature, and an appropriate crystallization time and subsequent aging time are coordinated, so that the rate of crystal nucleus formation and crystal growth in the process of crystal formation of the phosphor is relatively balanced, and the subsequent aging can further stabilize the crystal and narrow the particle size distribution range, thereby achieving the advantage of high particle size distribution concentration;
第三:本发明提供的LED荧光粉制备过程中,引入了超声波,通过控制超声波的功率以及在制备体系中的能量溢出口位置和数目来实现对晶体生长的不同程度的抑制,从而实现特定小粒径范围的荧光粉的制备的目的;Third: In the preparation process of the LED phosphor provided by the present invention, ultrasound is introduced, and the power of ultrasound and the position and number of energy overflow ports in the preparation system are controlled to achieve different degrees of inhibition of crystal growth, thereby achieving the purpose of preparing phosphors in a specific small particle size range;
第四:本发明提供的LED荧光粉的制备过程简单、操作简便,适用于实际生产。Fourth: The preparation process of the LED phosphor provided by the present invention is simple, easy to operate, and suitable for actual production.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明实施例1制备得到的荧光粉的SEM图;FIG1 is a SEM image of the phosphor prepared in Example 1 of the present invention;
图2为本发明对比例1制备得到的荧光粉的SEM图;FIG2 is a SEM image of the phosphor prepared in Comparative Example 1 of the present invention;
图3为本发明实施例使用的超声波水浴控温设备;FIG3 is an ultrasonic water bath temperature control device used in an embodiment of the present invention;
1-控温循环水出口,2-控温循环水出口,3-变频超声波发生器,4-搅拌桨,5-料液进料口,6-下料口,7-阀门,8-变频电机,9-冷却水夹层。1-temperature-controlled circulating water outlet, 2-temperature-controlled circulating water outlet, 3-frequency-converting ultrasonic generator, 4-stirring paddle, 5-liquid feed inlet, 6-discharging port, 7-valve, 8-frequency-converting motor, 9-cooling water interlayer.
具体实施方式DETAILED DESCRIPTION
为更好的说明本发明的目的、技术方案和优点,下面将结合具体实施例对本发明作进一步说明。In order to better illustrate the purpose, technical solutions and advantages of the present invention, the present invention will be further described below in conjunction with specific embodiments.
实施例1Example 1
本发明实施例的LED荧光粉的制备方法如下:The preparation method of the LED phosphor of the embodiment of the present invention is as follows:
(1)氟氢化钾的氢氟酸溶液的配制:在质量浓度为41%的氢氟酸中加入氟氢化钾配成氟氢化钾的氢氟酸溶液,其中,氟氢化钾的摩尔浓度为2mol/L;(1) Preparation of potassium bifluoride hydrofluoric acid solution: Potassium bifluoride is added to hydrofluoric acid having a mass concentration of 41% to prepare a potassium bifluoride hydrofluoric acid solution, wherein the molar concentration of potassium bifluoride is 2 mol/L;
(2)氟硅酸钾的氢氟酸溶液的配制:在质量浓度为41%的氢氟酸中加入氟硅酸钾配成氟硅酸钾的氢氟酸溶液,其中,氟硅酸钾的摩尔浓度为1.5mol/L;(2) Preparation of a potassium fluorosilicate hydrofluoric acid solution: Potassium fluorosilicate is added to hydrofluoric acid having a mass concentration of 41% to prepare a potassium fluorosilicate hydrofluoric acid solution, wherein the molar concentration of the potassium fluorosilicate is 1.5 mol/L;
(3)量取2.5L质量浓度为41%的氢氟酸,在3℃下加入6g氟锰酸钾,搅拌2-4min至固体完全溶解,再将其加入温度为3℃的200mL的氟硅酸钾的氢氟酸溶液中,搅拌2-4min,得混合溶液;(3) 2.5 L of hydrofluoric acid with a mass concentration of 41% was measured, 6 g of potassium fluoromanganate was added at 3° C., and the mixture was stirred for 2-4 min until the solid was completely dissolved, and then the mixture was added to 200 mL of potassium fluorosilicate hydrofluoric acid solution at 3° C., and stirred for 2-4 min to obtain a mixed solution;
(4)将步骤(3)中的混合溶液置于超声波水浴控温设备(如图3所示)中,水浴控温6℃,同时开启搅拌和超声波发生器,超声波的频率调整为5kHz,待设备温度稳定后,开始滴加温度为3℃氟氢化钾的氢氟酸溶液,滴加的速度为6.5mL/s,滴加的体积为400mL,滴加完毕后,继续在此超声频率下搅拌超声结晶10min;(4) placing the mixed solution in step (3) in an ultrasonic water bath temperature control device (as shown in FIG. 3 ), controlling the water bath temperature at 6° C., turning on the stirring and ultrasonic generator at the same time, adjusting the ultrasonic frequency to 5 kHz, and after the temperature of the device stabilizes, starting to drop a hydrofluoric acid solution of potassium bifluoride at a temperature of 3° C., at a rate of 6.5 mL/s, and a drop volume of 400 mL. After the drop addition is completed, continue stirring the ultrasonic crystallization at this ultrasonic frequency for 10 min;
(5)结晶结束后,滴加质量浓度为25%的双氧水至体系变色,接着关闭超声波发生器,水浴温度控制为6℃,搅拌老化10min;(5) After the crystallization is completed, add hydrogen peroxide with a mass concentration of 25% until the system changes color, then turn off the ultrasonic generator, control the water bath temperature to 6°C, and stir for 10 minutes;
(6)老化结束后,使用丙酮洗涤至体系成中性,过滤,收集固体,在80℃的温度下烘干固体粉末,接着过筛,得LED荧光粉;其结构式为K2Si0.95F6:Mn0.05,得到的LED荧光粉的SEM图如图1所示。(6) After aging, the mixture was washed with acetone until the system became neutral, filtered, and the solid was collected. The solid powder was dried at 80°C and then sieved to obtain LED phosphor. The structural formula of the LED phosphor is K 2 Si 0.95 F 6 :Mn 0.05 . The SEM image of the obtained LED phosphor is shown in FIG1 .
实施例2Example 2
本发明实施例探究步骤(4)中超声频率的影响,在本实施例中设置5个试验例,除步骤(4)中超声波频率不一致外,其余的操作都和实施例1中的操作相同;试验例的超声波频率如表1所示;The embodiment of the present invention explores the influence of the ultrasonic frequency in step (4). In this embodiment, 5 test cases are set. Except that the ultrasonic frequency in step (4) is inconsistent, the remaining operations are the same as those in Example 1. The ultrasonic frequencies of the test cases are shown in Table 1.
表1:试验例1-5的超声波频率表Table 1: Ultrasonic frequency table of test examples 1-5
实施例3Example 3
本发明实施例探究氟锰酸钾的加入量的影响,在本实施例中设置3个试验例,除氟锰酸钾加入量不一致外,其余的操作都和实施例1中的操作相同;试验例的氟锰酸钾如表2所示;The embodiment of the present invention explores the influence of the addition amount of potassium fluoromanganate. In this embodiment, 3 test examples are set. Except for the different addition amounts of potassium fluoromanganate, the remaining operations are the same as those in Example 1. The potassium fluoromanganate of the test examples is shown in Table 2.
表2:试验例6-8的氟锰酸钾加入量表Table 2: Potassium Fluoromandate Addition Table of Test Examples 6-8
实施例4Example 4
本发明实施例探究滴加速度的影响,在本实施例中设置4个试验例,除滴加速度不一致外,其余的操作都和实施例1中的操作相同;试验例的氟锰酸钾如表3所示;The embodiment of the present invention explores the influence of the dropping speed. In this embodiment, 4 test examples are set. Except for the different dropping speeds, the rest of the operations are the same as those in Example 1. The potassium fluoromanganate of the test examples is shown in Table 3.
表3:试验例9-12的滴加速度表Table 3: Dropping rate table of test examples 9-12
对比例1Comparative Example 1
本发明对比例的LED荧光粉的制备方法如下:The preparation method of the LED phosphor of the comparative example of the present invention is as follows:
(1)氟氢化钾的氢氟酸溶液的配制:在质量浓度为41%的氢氟酸中加入氟氢化钾配成氟氢化钾的氢氟酸溶液,其中,氟氢化钾的摩尔浓度为2mol/L;(1) Preparation of potassium bifluoride hydrofluoric acid solution: Potassium bifluoride is added to hydrofluoric acid having a mass concentration of 41% to prepare a potassium bifluoride hydrofluoric acid solution, wherein the molar concentration of potassium bifluoride is 2 mol/L;
(2)氟硅酸钾的氢氟酸溶液的配制:在质量浓度为41%的氢氟酸中加入氟硅酸钾配成氟硅酸钾的氢氟酸溶液,其中,氟硅酸钾的摩尔浓度为1.5mol/L;(2) Preparation of a potassium fluorosilicate hydrofluoric acid solution: Potassium fluorosilicate is added to hydrofluoric acid having a mass concentration of 41% to prepare a potassium fluorosilicate hydrofluoric acid solution, wherein the molar concentration of the potassium fluorosilicate is 1.5 mol/L;
(3)量取2.5L质量浓度为41%的氢氟酸,在3℃下加入6g氟锰酸钾,搅拌2-4min至固体完全溶解,再将其加入温度为3℃的200mL的氟硅酸钾的氢氟酸溶液中,搅拌2-4min,得混合溶液;(3) 2.5 L of hydrofluoric acid with a mass concentration of 41% was measured, 6 g of potassium fluoromanganate was added at 3° C., and the mixture was stirred for 2-4 min until the solid was completely dissolved, and then the mixture was added to 200 mL of potassium fluorosilicate hydrofluoric acid solution at 3° C., and stirred for 2-4 min to obtain a mixed solution;
(4)将步骤(3)中的混合溶液置于水浴控温设备中,水浴控温6℃,开启搅拌,待设备温度稳定后,开始滴加温度为3℃氟氢化钾的氢氟酸溶液,滴加的速度为6.5mL/s,滴加的体积为400mL,滴加完毕后,继续搅拌结晶10min;(4) placing the mixed solution in step (3) in a water bath temperature control device, the water bath temperature is controlled at 6°C, stirring is turned on, and after the temperature of the device stabilizes, potassium bifluoride hydrofluoric acid solution at a temperature of 3°C is added dropwise at a rate of 6.5 mL/s, and the volume added is 400 mL. After the addition is completed, stirring and crystallization is continued for 10 min;
(5)结晶结束后,滴加质量浓度为25%的双氧水至体系变色,保持水浴温度控制为6℃,搅拌老化10min;(5) After the crystallization is completed, add hydrogen peroxide with a mass concentration of 25% until the system changes color, keep the water bath temperature at 6°C, and stir for 10 minutes;
(6)老化结束后,使用丙酮洗涤至体系成中性,过滤,收集固体,在80℃的温度下烘干固体粉末,接着过筛,得LED荧光粉;得到的LED荧光粉的SEM图如图2所示。(6) After aging, the mixture was washed with acetone until the system became neutral, filtered, and the solid was collected. The solid powder was dried at 80° C. and then sieved to obtain LED phosphor. The SEM image of the obtained LED phosphor is shown in FIG2 .
对比例2Comparative Example 2
本发明对比例的LED荧光粉的制备方法如下:The preparation method of the LED phosphor of the comparative example of the present invention is as follows:
(1)氟氢化钾的氢氟酸溶液的配制:在质量浓度为41%的氢氟酸中加入氟氢化钾配成氟氢化钾的氢氟酸溶液,其中,氟氢化钾的摩尔浓度为2mol/L;(1) Preparation of potassium bifluoride hydrofluoric acid solution: Potassium bifluoride is added to hydrofluoric acid having a mass concentration of 41% to prepare a potassium bifluoride hydrofluoric acid solution, wherein the molar concentration of potassium bifluoride is 2 mol/L;
(2)氟硅酸钾的氢氟酸溶液的配制:在质量浓度为41%的氢氟酸中加入氟硅酸钾配成氟硅酸钾的氢氟酸溶液,其中,氟硅酸钾的摩尔浓度为1.5mol/L;(2) Preparation of a potassium fluorosilicate hydrofluoric acid solution: Potassium fluorosilicate is added to hydrofluoric acid having a mass concentration of 41% to prepare a potassium fluorosilicate hydrofluoric acid solution, wherein the molar concentration of the potassium fluorosilicate is 1.5 mol/L;
(3)量取2.5L的质量浓度为41%的氢氟酸溶液,在3℃下加入6g氟锰酸钾,搅拌2-4min至固体完全溶解,再将其加入温度为3℃的200mL的氟硅酸钾的氢氟酸溶液中,搅拌2-4min,得混合溶液;(3) Measure 2.5 L of a 41% hydrofluoric acid solution, add 6 g of potassium fluoromanganate at 3° C., stir for 2-4 min until the solid is completely dissolved, then add the mixture to 200 mL of a 3° C. potassium fluorosilicate hydrofluoric acid solution, stir for 2-4 min, and obtain a mixed solution;
(4)将步骤(3)中的混合溶液置于超声波水浴控温设备中,水浴控温6℃,同时开启搅拌和超声波发生器,超声波的频率调整为5kHz,待设备温度稳定后,开始滴加温度为3℃氟氢化钾的氢氟酸溶液,滴加的速度为6.5mL/s,滴加的体积为400mL,滴加完毕后,继续在此超声频率下搅拌超声结晶10min;(4) placing the mixed solution in step (3) in an ultrasonic water bath temperature control device, the water bath temperature is controlled at 6°C, stirring and ultrasonic generator are turned on at the same time, the frequency of the ultrasonic wave is adjusted to 5kHz, after the temperature of the device is stable, potassium bifluoride hydrofluoric acid solution at a temperature of 3°C is added dropwise, the addition rate is 6.5mL/s, the drop volume is 400mL, after the addition is completed, stirring and ultrasonic crystallization are continued at this ultrasonic frequency for 10min;
(5)结晶结束后,滴加质量浓度为25%的双氧水至体系变色,接着使用丙酮洗涤至体系成中性,过滤,收集固体,在80℃的温度下烘干固体粉末,接着过筛,得LED荧光粉。(5) After the crystallization is completed, hydrogen peroxide with a mass concentration of 25% is added dropwise until the system changes color, and then acetone is used to wash until the system becomes neutral, and the solid is collected by filtration. The solid powder is dried at a temperature of 80° C. and then sieved to obtain LED phosphor.
对比例3Comparative Example 3
本发明对比例的LED荧光粉的制备过程与实施例1的唯一差别在于控制超声的频率为80kHz。The only difference between the preparation process of the LED phosphor of the comparative example of the present invention and that of Example 1 is that the frequency of ultrasound is controlled to be 80 kHz.
对比例4Comparative Example 4
本发明对比例的LED荧光粉的制备过程与实施例1的唯一差别在于步骤(4)中,水浴控温为18℃。The only difference between the preparation process of the LED phosphor of the comparative example of the present invention and that of Example 1 is that in step (4), the water bath temperature is controlled at 18°C.
对比例5Comparative Example 5
本发明对比例的LED荧光粉的制备过程与实施例1的唯一差别在于步骤(2)中,氟硅酸钾的氢氟酸溶液中氟硅酸钾的摩尔浓度为3mol/L。The only difference between the preparation process of the LED phosphor of the comparative example of the present invention and that of Example 1 is that in step (2), the molar concentration of potassium fluorosilicate in the hydrofluoric acid solution of potassium fluorosilicate is 3 mol/L.
对比例6Comparative Example 6
本发明对比例的LED荧光粉的制备过程与实施例1的唯一差别在于加入的氟锰酸钾的量为12g。The only difference between the preparation process of the LED phosphor of the comparative example of the present invention and that of Example 1 is that the amount of potassium fluoromanganate added is 12 g.
效果例Effect example
将实施例1-4和对比例1-6制备得到的LED荧光粉在扫描电子显微镜下观察并记录,同时检测其粒径分布,同时测试得到的LED荧光粉的发光强度和用于LED灯珠封装用粉量,测试的结构统计如表4所示;The LED phosphors prepared in Examples 1-4 and Comparative Examples 1-6 were observed and recorded under a scanning electron microscope, and their particle size distribution was detected. The luminous intensity of the LED phosphors and the amount of powder used for LED lamp bead encapsulation were also tested. The structural statistics of the tests are shown in Table 4.
封装用粉量:使用2835的450-457nm波长蓝光芯片,使用峰值波长为534nm的LED铝酸盐黄粉,LED氟化物红色荧光粉与AB胶配成荧光胶,使用封装设备封装成2700K贴片灯珠。LED氟化物红色荧光粉在荧光胶中的使用配比即为本专利的各个实施例的封装用粉量,其中标定实施例1的LED氟化物红色荧光粉封装用粉量为100%。Powder quantity for packaging: Use 2835 450-457nm wavelength blue light chip, use LED aluminate yellow powder with a peak wavelength of 534nm, LED fluoride red phosphor and AB glue to make fluorescent glue, and use packaging equipment to package into 2700K SMD lamp beads. The ratio of LED fluoride red phosphor in fluorescent glue is the powder quantity for packaging of each embodiment of this patent, among which the powder quantity for packaging of LED fluoride red phosphor in embodiment 1 is 100%.
相对光效:以实施例1中合成的LED氟化物红色荧光粉封装成2700K贴片灯珠,在远方光电LED光色电综合测试量系统HASS-2000光谱仪测试出的光效值设定为100%,对比其他实施例的光效相对值。Relative luminous efficacy: The LED fluoride red phosphor synthesized in Example 1 is encapsulated into a 2700K SMD lamp bead, and the luminous efficacy value tested by the HASS-2000 spectrometer of the Yuanfang Optoelectronics LED light, color and electricity comprehensive test system is set to 100%, and compared with the relative luminous efficacy values of other embodiments.
表4:实施例1-4和对比例1-6制备得到的LED荧光粉的测试数据表Table 4: Test data of LED phosphors prepared in Examples 1-4 and Comparative Examples 1-6
从表4中可以看出,实施例1-4中采用本发明的技术方案时制备得到的LED荧光粉的D50在3.72-21.4μm,P值为0.86-0.98,两者说明了本发明制备得到的LED荧光粉具有较小的粒度且有良好的分布集中性;另外,从表4中可以看到,本发明提供的技术方案得到的荧光粉体的收率高,收率都在88.4%以上,且得到的产品相对亮度高,封装用粉量较少;It can be seen from Table 4 that the D 50 of the LED phosphor prepared by the technical solution of the present invention in Examples 1-4 is 3.72-21.4 μm, and the P value is 0.86-0.98, both of which indicate that the LED phosphor prepared by the present invention has a smaller particle size and good distribution concentration; in addition, it can be seen from Table 4 that the yield of the phosphor obtained by the technical solution provided by the present invention is high, the yield is above 88.4%, and the obtained product has high relative brightness and less powder is used for packaging;
另外,从本发明的实施例1和实施例2、对比例1中可以看出,是否使用超声、以及超声的频率都会对产品的收率和粒度大小及分布均匀性带来影响,当不采用超声时,制备得到的粉体的粒径显著增加,且分布均匀性显著下降;当超声的频率过高时,产物粒径过小导致结构不稳定,十分容易在合成过程中被氧化导致合成失败;In addition, it can be seen from Examples 1 and 2 of the present invention and Comparative Example 1 that whether ultrasound is used and the frequency of ultrasound will affect the yield, particle size and distribution uniformity of the product. When ultrasound is not used, the particle size of the prepared powder increases significantly, and the distribution uniformity decreases significantly; when the frequency of ultrasound is too high, the product particle size is too small, resulting in an unstable structure, and it is very easy to be oxidized during the synthesis process, resulting in synthesis failure;
从本发明的实施例1、实施例3和对比例6中可以看出,改变氟锰酸钾的加入量,会对产品用粉量大大降低,同时也会导致激发中心浓度猝灭,导致产物发光性能严重下降;It can be seen from Example 1, Example 3 and Comparative Example 6 of the present invention that changing the amount of potassium fluoromanganate added will greatly reduce the amount of powder used in the product, and will also lead to quenching of the excitation center concentration, resulting in a serious decrease in the luminescence performance of the product;
从本发明的实施例1和对比例2可以看出,当在结晶淬灭反应后没有老化时,产品得率会显著下降,同时会导致产物发光性能严重下降;It can be seen from Example 1 of the present invention and Comparative Example 2 that when there is no aging after the crystallization quenching reaction, the product yield will decrease significantly, and the luminescence performance of the product will be seriously reduced;
从本发明的实施例1和对比例4中可以看出,当结晶过程中水浴控温的温度设置过高时,产品的粒径会显著增大,粉体集中度会显著变差,同时也会增加产品用粉量;It can be seen from Example 1 of the present invention and Comparative Example 4 that when the temperature of the water bath temperature control is set too high during the crystallization process, the particle size of the product will increase significantly, the powder concentration will deteriorate significantly, and the amount of powder used in the product will also increase;
从本发明实施例1和对比例5中可以看出,当氟硅酸钾的氢氟酸溶液中氟硅酸钾的摩尔浓度过高时,产品粒度呈现出下降现象,但是会在合成过程中产生大量杂相,引起产物发光性能严重下降,同时增加成品的用粉量。It can be seen from Example 1 of the present invention and Comparative Example 5 that when the molar concentration of potassium fluorosilicate in the hydrofluoric acid solution of potassium fluorosilicate is too high, the particle size of the product decreases, but a large amount of impurities are generated during the synthesis process, causing the luminescent properties of the product to be seriously reduced, while increasing the amount of powder used in the finished product.
最后应当说明的是,以上实施例以说明本发明的技术方案而非对本发明保护范围的限制,尽管参照较佳实施例对本发明作了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的实质和范围。Finally, it should be noted that the above embodiments are intended to illustrate the technical solution of the present invention rather than to limit the scope of protection of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention may be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the present invention.
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