CN114773956A - A kind of organic/inorganic hybrid modified graphene water-based epoxy micaceous iron intermediate paint and preparation method and application thereof - Google Patents
A kind of organic/inorganic hybrid modified graphene water-based epoxy micaceous iron intermediate paint and preparation method and application thereof Download PDFInfo
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical class [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 104
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 101
- 239000004593 Epoxy Substances 0.000 title claims abstract description 58
- 239000003973 paint Substances 0.000 title claims abstract description 48
- 238000002360 preparation method Methods 0.000 title claims abstract description 28
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title abstract description 46
- 229910052742 iron Inorganic materials 0.000 title abstract description 23
- 229910021389 graphene Inorganic materials 0.000 claims abstract description 65
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims abstract description 58
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 39
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 claims abstract description 33
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 claims abstract description 24
- 239000008367 deionised water Substances 0.000 claims abstract description 23
- 229910021641 deionized water Inorganic materials 0.000 claims abstract description 23
- 239000000945 filler Substances 0.000 claims abstract description 18
- 239000000049 pigment Substances 0.000 claims abstract description 18
- 239000010445 mica Substances 0.000 claims abstract description 15
- 229910052618 mica group Inorganic materials 0.000 claims abstract description 15
- 239000002562 thickening agent Substances 0.000 claims abstract description 13
- NQBXSWAWVZHKBZ-UHFFFAOYSA-N 2-butoxyethyl acetate Chemical compound CCCCOCCOC(C)=O NQBXSWAWVZHKBZ-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000002270 dispersing agent Substances 0.000 claims abstract description 11
- 239000000839 emulsion Substances 0.000 claims abstract description 9
- 239000002518 antifoaming agent Substances 0.000 claims abstract 4
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 50
- 238000003756 stirring Methods 0.000 claims description 31
- 238000000576 coating method Methods 0.000 claims description 29
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 claims description 25
- 239000002994 raw material Substances 0.000 claims description 20
- 239000006185 dispersion Substances 0.000 claims description 17
- 239000006087 Silane Coupling Agent Substances 0.000 claims description 12
- 239000011248 coating agent Substances 0.000 claims description 12
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 12
- 239000000203 mixture Substances 0.000 claims description 11
- 238000001914 filtration Methods 0.000 claims description 9
- 239000011259 mixed solution Substances 0.000 claims description 8
- 238000002156 mixing Methods 0.000 claims description 7
- 229910000077 silane Inorganic materials 0.000 claims description 7
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 6
- -1 silane modified graphene Chemical class 0.000 claims description 6
- 238000005303 weighing Methods 0.000 claims description 6
- 238000003760 magnetic stirring Methods 0.000 claims description 5
- 239000002245 particle Substances 0.000 claims description 5
- 238000006068 polycondensation reaction Methods 0.000 claims description 5
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 4
- 239000004408 titanium dioxide Substances 0.000 claims description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 2
- 239000000440 bentonite Substances 0.000 claims description 2
- 229910000278 bentonite Inorganic materials 0.000 claims description 2
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 claims description 2
- 229910021485 fumed silica Inorganic materials 0.000 claims description 2
- 238000009210 therapy by ultrasound Methods 0.000 claims description 2
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 claims 1
- 230000007062 hydrolysis Effects 0.000 claims 1
- 238000006460 hydrolysis reaction Methods 0.000 claims 1
- 239000003822 epoxy resin Substances 0.000 abstract description 14
- 229920000647 polyepoxide Polymers 0.000 abstract description 14
- 238000005260 corrosion Methods 0.000 abstract description 12
- 230000007797 corrosion Effects 0.000 abstract description 6
- 230000015572 biosynthetic process Effects 0.000 abstract description 3
- 229910000831 Steel Inorganic materials 0.000 abstract description 2
- 238000012986 modification Methods 0.000 abstract description 2
- 230000004048 modification Effects 0.000 abstract description 2
- 239000010959 steel Substances 0.000 abstract description 2
- 239000000853 adhesive Substances 0.000 abstract 1
- 230000001070 adhesive effect Effects 0.000 abstract 1
- 238000005536 corrosion prevention Methods 0.000 abstract 1
- 238000005406 washing Methods 0.000 abstract 1
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- 239000013530 defoamer Substances 0.000 description 9
- 239000000243 solution Substances 0.000 description 9
- 239000007921 spray Substances 0.000 description 7
- 238000001179 sorption measurement Methods 0.000 description 6
- 238000007796 conventional method Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 230000004888 barrier function Effects 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 125000004122 cyclic group Chemical group 0.000 description 3
- 229920006334 epoxy coating Polymers 0.000 description 3
- 230000007935 neutral effect Effects 0.000 description 3
- 230000035515 penetration Effects 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 238000001132 ultrasonic dispersion Methods 0.000 description 3
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 238000011056 performance test Methods 0.000 description 2
- 239000012266 salt solution Substances 0.000 description 2
- 238000004062 sedimentation Methods 0.000 description 2
- 229910001037 White iron Inorganic materials 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 238000004873 anchoring Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 230000009881 electrostatic interaction Effects 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000002086 nanomaterial Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D163/00—Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/08—Anti-corrosive paints
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/45—Anti-settling agents
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2265—Oxides; Hydroxides of metals of iron
- C08K2003/2272—Ferric oxide (Fe2O3)
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Abstract
Description
技术领域technical field
本发明属于钢结构防腐技术领域,具体涉及一种有机/无机杂化改性的石墨烯水性环氧云铁中间漆及其制备方法和应用。The invention belongs to the technical field of anti-corrosion of steel structures, and in particular relates to an organic/inorganic hybrid modified graphene water-based epoxy micaceous iron intermediate paint and a preparation method and application thereof.
背景技术Background technique
溶剂型双组份环氧涂料具有良好的耐蚀性,然而传统环氧树脂涂料多以溶剂型为主,有机溶剂添加量较多,甚至达到了80%(体积分数)。挥发性的有机溶剂(VOC)不参与成膜,在涂层干燥后会从漆膜中逸出,不仅对大气造成污染也会对人体产生严重危害。由于环保要求日趋严格,水性环氧涂料取代溶剂型环氧涂料已是发展的必然趋势。由于成膜机理的不同,与溶剂型涂料相比,水性防腐涂料难以形成组成高度均一、结构高度完整的高质量涂层,其成膜性、耐磨蚀性能不好;水性防腐涂料中残留的水性基团使其对水、氧气等腐蚀介质的屏蔽能力差;因水的表面张力大,水性涂层难以达到对颜填料的高度浸润和分散,因此改善水性涂料的防腐性已成为环保涂料发展中的重点。Solvent-based two-component epoxy coatings have good corrosion resistance, but traditional epoxy resin coatings are mostly solvent-based, and the amount of organic solvent added is large, even reaching 80% (volume fraction). Volatile organic solvents (VOCs) do not participate in film formation, and will escape from the paint film after the coating dries, which not only pollutes the atmosphere but also causes serious harm to the human body. Due to the increasingly stringent environmental protection requirements, it is an inevitable trend of development for water-based epoxy coatings to replace solvent-based epoxy coatings. Due to the different film-forming mechanism, compared with solvent-based coatings, water-based anti-corrosion coatings are difficult to form high-quality coatings with highly uniform composition and highly complete structure, and their film-forming properties and corrosion resistance are not good; residual in water-based anti-corrosion coatings The water-based group has poor shielding ability against corrosive media such as water and oxygen; due to the large surface tension of water, it is difficult for water-based coatings to achieve high infiltration and dispersion of pigments and fillers. Therefore, improving the corrosion resistance of water-based coatings has become the development of environmentally friendly coatings. focus in.
目前的水性涂料体系主要有底漆、中间漆和面漆组成。底漆主要起电化学保护作用,当涂层破坏后与电解质接触形成原电池,可有效地阻止破坏部位迅速腐蚀导致涂层失效。中间漆的主要作用是阻隔作用,面漆的主要作用增加涂层耐候性。中间漆一般为环氧云铁中间漆。云母氧化铁是二维片层结构,在涂层中可有效增加水汽和氧离子渗透距离。因此中间漆的厚度越厚,其防腐性能越好,但是过厚的膜厚会造成成本的增加和资源浪费,因此亟需提升中间漆的阻隔渗透性能,减少其用量。The current water-based paint system mainly consists of primer, intermediate paint and topcoat. The primer mainly plays the role of electrochemical protection. When the coating is damaged, it contacts with the electrolyte to form a galvanic cell, which can effectively prevent the damaged part from rapidly corroding and causing the coating to fail. The main function of the intermediate paint is to block, and the main function of the top coat is to increase the weather resistance of the coating. The intermediate paint is generally epoxy micaceous iron intermediate paint. Mica iron oxide is a two-dimensional sheet structure, which can effectively increase the penetration distance of water vapor and oxygen ions in the coating. Therefore, the thicker the thickness of the intermediate paint, the better its anti-corrosion performance. However, an excessively thick film thickness will increase the cost and waste resources. Therefore, it is urgent to improve the barrier and penetration performance of the intermediate paint and reduce its dosage.
石墨烯作为二维的纳米材料,具有极大的比表面积、导电性等,石墨烯的片层结构层层叠加、上下交错排列,在涂层中能够形成几十到上百的致密的物理阻隔层,大大提高涂层的抗渗透性。同时石墨烯的自身的静电吸附作用可与颜填料离子吸附牢固提高水性涂料的防沉降性能,为改善水性涂料的致密性、阻隔性、机械性能以及防腐性能带来新的改进途径。As a two-dimensional nanomaterial, graphene has a large specific surface area, electrical conductivity, etc. The lamellar structure of graphene is superimposed layer by layer and staggered up and down, which can form dozens to hundreds of dense physical barriers in the coating. layer, greatly improving the penetration resistance of the coating. At the same time, graphene's own electrostatic adsorption can firmly improve the anti-settling performance of water-based coatings with ionic adsorption of pigments and fillers, which brings new ways to improve the compactness, barrier properties, mechanical properties and anti-corrosion properties of water-based coatings.
虽然近年来有一些专利和文献公开了石墨烯改性水性环氧树脂及其制备工艺,但为了提高石墨烯的分散性,目前的制备工艺较为复杂,采用了大量的酸、碱或有毒试剂。目前常用的方法是通过加入石墨烯分散液的方法制备水性防腐蚀涂层,但石墨烯容易团聚,均匀的分散在水性涂料中难以实现。Although some patents and documents in recent years have disclosed graphene-modified water-based epoxy resin and its preparation process, in order to improve the dispersibility of graphene, the current preparation process is relatively complicated, and a large number of acids, alkalis or toxic reagents are used. At present, the commonly used method is to prepare water-based anti-corrosion coatings by adding graphene dispersion, but graphene is easy to agglomerate, and it is difficult to achieve uniform dispersion in water-based coatings.
发明内容SUMMARY OF THE INVENTION
针对上述现有技术中存在的缺陷,本发明目的在于设计提供一种有机/无机杂化改性的石墨烯水性环氧云铁中间漆及其制备方法和应用。本发明将石墨烯与硅溶胶结合制备石墨烯硅溶胶,并使其与水性环氧树脂均匀混合,解决了石墨烯在水性环氧树脂中分散难的问题。本发明一种有机/无机杂化改性的石墨烯水性环氧云铁中间漆将有机/无机杂化石墨烯硅溶胶应用于环氧树脂基涂料的改性,石墨烯的自身的静电吸附作用可与颜填料离子吸附牢固提高水性涂料的防沉降性能;另一方面石墨烯硅溶胶在水性涂料中分散性好,提高了成膜的均匀性,石墨烯的大片层结构大幅度提高了环氧云铁中间漆的附着力及耐蚀性,具有良好的应用前景。In view of the defects existing in the above-mentioned prior art, the purpose of the present invention is to design and provide an organic/inorganic hybrid modified graphene water-based epoxy micaceous iron intermediate paint and its preparation method and application. In the invention, graphene and silica sol are combined to prepare graphene silica sol, and the silica sol is uniformly mixed with the water-based epoxy resin, thereby solving the problem that graphene is difficult to disperse in the water-based epoxy resin. The organic/inorganic hybrid modified graphene water-based epoxy micaceous iron intermediate paint of the present invention applies organic/inorganic hybrid graphene silica sol to the modification of epoxy resin-based paint, and the electrostatic adsorption of graphene itself It can be strongly adsorbed with pigments and fillers to improve the anti-settling performance of water-based coatings; on the other hand, graphene silica sol has good dispersibility in water-based coatings, improving the uniformity of film formation, and the large lamellar structure of graphene greatly improves epoxy resin. The adhesion and corrosion resistance of the micaceous iron intermediate paint have good application prospects.
为了实现上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种有机/无机杂化改性的石墨烯水性环氧云铁中间漆,其特征在于所述石墨烯水性环氧云铁中间漆包括A组分和B组分;An organic/inorganic hybrid modified graphene water-based epoxy micaceous iron intermediate paint, characterized in that the graphene water-based epoxy micaceous iron intermediate paint comprises A component and B component;
所述A组分包括以下质量百分比原料:水性环氧乳液60~80%,乙二醇单丁醚4%,余量有机/无机杂化石墨烯硅溶胶;The A component includes the following raw materials by mass percentage: 60-80% of water-based epoxy emulsion, 4% of ethylene glycol monobutyl ether, and the balance of organic/inorganic hybrid graphene silica sol;
所述B组分包括以下质量百分比原料:环氧固化剂25~27%,防锈颜填料30~32%,灰色云母氧化铁15~20%,分散剂1~2%,消泡剂0.5-1.0%,防沉剂0.8~1.2%,增稠剂3~3.5%,流平剂0.4%,乙二醇丁醚乙酸酯2%,乙二醇单丁醚2%,余量为去离子水。The B component includes the following raw materials by mass percentage: 25-27% of epoxy curing agent, 30-32% of anti-rust pigment and filler, 15-20% of gray mica iron oxide, 1-2% of dispersant, and 0.5-2% of defoamer. 1.0%, anti-settling agent 0.8-1.2%, thickener 3-3.5%, leveling agent 0.4%, ethylene glycol butyl ether acetate 2%, ethylene glycol monobutyl ether 2%, the balance is deionized water.
所述的一种有机/无机杂化改性的石墨烯水性环氧云铁中间漆,其特征在于所述A组分与B组分的质量比为1:0.4~0.5,所述水性环氧乳液包括Beckopox EP 384w/53WAMP。The organic/inorganic hybrid modified graphene water-based epoxy micaceous iron intermediate paint is characterized in that the mass ratio of the A component to the B component is 1:0.4~0.5, and the water-based epoxy The emulsion includes Beckopox EP 384w/53WAMP.
所述的一种有机/无机杂化改性的石墨烯水性环氧云铁中间漆,其特征在于所述有机/无机杂化石墨烯硅溶胶包括X组分和Y组分;Described a kind of organic/inorganic hybrid modified graphene water-based epoxy micaceous iron intermediate paint is characterized in that described organic/inorganic hybrid graphene silica sol comprises X component and Y component;
所述X组分包括:异丙醇,正硅酸乙酯,硅烷偶联剂,氧化石墨烯,所述异丙醇:正硅酸乙酯TEOS:硅烷偶联剂:氧化石墨烯的添加比例为2~10mL:2~20mL:3~30mL:0.1~1mg,优选添加比例为8mL:10mL:10mL:0.5mg;The X component includes: isopropanol, ethyl orthosilicate, silane coupling agent, graphene oxide, the addition ratio of the isopropanol: ethyl orthosilicate TEOS: silane coupling agent: graphene oxide It is 2~10mL:2~20mL:3~30mL:0.1~1mg, and the preferred addition ratio is 8mL:10mL:10mL:0.5mg;
所述Y组分包括:去离子水,异丙醇,所述去离子水和异丙醇的体积比为1:7。The Y component includes: deionized water, isopropanol, and the volume ratio of the deionized water and isopropanol is 1:7.
所述的一种有机/无机杂化改性的石墨烯水性环氧云铁中间漆,其特征在于所述环氧固化剂包括Beckopox EH 616w/67WA;Described a kind of organic/inorganic hybrid modified graphene water-based epoxy micaceous iron intermediate paint is characterized in that described epoxy curing agent comprises Beckopox EH 616w/67WA;
所述防锈颜填料包括钛白粉,滑石粉,沉淀硫酸钡中的一种或多种的混合物;The anti-rust pigments and fillers include one or more mixtures of titanium dioxide, talc, and precipitated barium sulfate;
所述灰色云母氧化铁的目数为300~500目;The mesh number of the gray mica iron oxide is 300-500 mesh;
所述分散剂包括Zetasperse 3800;The dispersant includes Zetasperse 3800;
所述消泡剂包括Tego aierx901w、Tego foamex 845中的一种或多种的混合物;The defoamer comprises a mixture of one or more of Tego aierx901w and Tego foamex 845;
所述防沉剂包括气相二氧化硅、有机膨润土中的一种或多种的混合物;The anti-settling agent comprises a mixture of one or more of fumed silica and organic bentonite;
所述增稠剂为3060与水体积比1:1的混合液;Described thickener is the mixed solution of 3060 and water volume ratio 1:1;
所述流平剂包括AF3251、AF3588中的一种或多种的混合物。The leveling agent includes a mixture of one or more of AF3251 and AF3588.
所述的一种有机/无机杂化改性的石墨烯水性环氧云铁中间漆,其特征在于所述石墨烯水性环氧云铁中间漆的成膜厚度为100~160μm。The organic/inorganic hybrid modified graphene water-based epoxy micaceous iron intermediate paint is characterized in that the film-forming thickness of the graphene water-based epoxy micaceous iron intermediate paint is 100-160 μm.
任一所述的一种有机/无机杂化改性的石墨烯水性环氧云铁中间漆的制备方法,其特征在于包括以下步骤:制备A组分和B组分,并按照A组分和B组分质量比1:0.4~0.5混合均匀,获得有机/无机杂化改性的石墨烯水性环氧云铁中间漆;The preparation method of any described organic/inorganic hybrid modified graphene water-based epoxy micaceous iron intermediate paint, is characterized in that comprising the following steps: preparing A component and B component, and according to A component and B component The mass ratio of component B is 1:0.4~0.5 and evenly mixed to obtain an organic/inorganic hybrid modified graphene water-based epoxy micaceous iron intermediate paint;
所述A组分中含有有机/无机杂化石墨烯硅溶胶。The A component contains organic/inorganic hybrid graphene silica sol.
所述的一种有机/无机杂化改性的石墨烯水性环氧云铁中间漆的制备方法,其特征在于所述A组分的制备方法包括以下步骤:The preparation method of described a kind of organic/inorganic hybrid modified graphene water-based epoxy micaceous iron intermediate paint is characterized in that the preparation method of described A component comprises the following steps:
(1)称取水性环氧乳液,在400~600转/分钟的转速下搅拌的同时加入乙二醇单丁醚,继续搅拌15~25min;(1) Weigh the water-based epoxy emulsion, add ethylene glycol monobutyl ether while stirring at a rotating speed of 400~600 rpm, and continue stirring for 15~25min;
(1)加入有机/无机杂化石墨烯硅溶胶在400~600转/分钟的转速下搅拌15~25min后,过滤,获得A组分;(1) adding organic/inorganic hybrid graphene-silica sol and stirring for 15-25min at a rotating speed of 400-600 r/min, then filtering to obtain component A;
所述A组分中原料的质量百分比为:水性环氧乳液60~80%,乙二醇单丁醚4%,余量有机/无机杂化石墨烯硅溶胶。The mass percentage of the raw materials in the A component is: 60-80% of the water-based epoxy emulsion, 4% of ethylene glycol monobutyl ether, and the balance of organic/inorganic hybrid graphene silica sol.
所述的一种有机/无机杂化改性的石墨烯水性环氧云铁中间漆的制备方法,其特征在于所述有机/无机杂化石墨烯硅溶胶的制备方法包括:Described a kind of preparation method of organic/inorganic hybrid modified graphene water-based epoxy micaceous iron intermediate paint, it is characterized in that the preparation method of described organic/inorganic hybrid graphene silica sol comprises:
(a)称取氧化石墨烯加入到硅烷偶联剂中,进行超声处理,以5000rpm~10000rpm的转速分散20~120分钟,获得硅烷改性氧化石墨烯分散液;(a) weigh graphene oxide and add it to the silane coupling agent, carry out ultrasonic treatment, and disperse for 20 to 120 minutes at a rotating speed of 5000rpm to 10000rpm to obtain a silane-modified graphene oxide dispersion;
所述氧化石墨烯的比表面积为100~200m2/g,含-OH的比例小于5%,粒径0.5~5μm;The specific surface area of the graphene oxide is 100-200 m 2 /g, the proportion of -OH is less than 5%, and the particle size is 0.5-5 μm;
(b)称取异丙醇和正硅酸乙酯(TEOS),加入上述步骤(a)获得的硅烷改性氧化石墨烯分散液中,搅拌3~5min混合均匀,调节pH至9~10,得到X组分;(b) Weigh isopropanol and tetraethyl orthosilicate (TEOS), add them into the silane-modified graphene oxide dispersion obtained in the above step (a), stir for 3 to 5 minutes and mix well, adjust the pH to 9 to 10, to obtain X component;
(c)称取去离子水与异丙醇均匀混合,获得Y组分,将Y组分以0.3~0.7mL/h的滴加速率加入X组分中获得混合液;(c) Weighing deionized water and isopropanol and mixing uniformly to obtain Y component, adding Y component to X component at a dropping rate of 0.3-0.7 mL/h to obtain a mixed solution;
(d)将上述步骤(c)获得的混合液置于带磁力搅拌的25~35℃恒温水浴锅中低速搅拌2h充分水解,升温至65~75℃后正硅酸乙酯(TEOS)与硅烷改性石墨烯分散液发生缩聚反应5~7h,生成有机/无机杂化石墨烯硅溶胶。(d) The mixed solution obtained in the above step (c) is placed in a 25-35 ℃ constant temperature water bath with magnetic stirring at a low speed and stirred for 2 hours to fully hydrolyze, and the temperature is raised to 65-75 ℃. After ethyl orthosilicate (TEOS) and silane The modified graphene dispersion undergoes a polycondensation reaction for 5-7 hours to generate organic/inorganic hybrid graphene silica sol.
所述的一种有机/无机杂化改性的石墨烯水性环氧云铁中间漆的制备方法,其特征在于所述B组分的制备方法包括以下步骤:The preparation method of the described a kind of organic/inorganic hybrid modified graphene water-based epoxy micaceous iron intermediate paint, is characterized in that the preparation method of described B component comprises the following steps:
(ⅰ)称取环氧固化剂,在400~600转/分钟的转速下依次加入去离子水、防锈颜填料、云母氧化铁、增稠剂、消泡剂、流平剂、防沉剂,继续搅拌15~25min;(i) Weigh the epoxy curing agent, add deionized water, anti-rust pigments and fillers, mica iron oxide, thickener, defoamer, leveling agent, anti-settling agent in turn at a rotating speed of 400 to 600 rpm , continue to stir for 15-25min;
(ⅱ)加入乙二醇单丁醚及乙二醇丁醚乙酸酯,并以400~600转/分钟的转速搅拌均匀后,过滤,获得B组分。(ii) Add ethylene glycol monobutyl ether and ethylene glycol butyl ether acetate, stir evenly at a rotational speed of 400-600 rpm, and filter to obtain component B.
任一所述的一种有机/无机杂化改性的石墨烯水性环氧云铁中间漆与底漆和面漆搭配,在作为环保涂料中的应用。Any of the described organic/inorganic hybrid modified graphene water-based epoxy micaceous iron intermediate paints are matched with primers and topcoats, and are used as environmental protection coatings.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1.本发明创新性的将石墨烯制备成石墨烯硅溶胶,实现石墨烯在环氧树脂中的良好分散性,大幅度提高涂层的屏蔽性能,实现涂层的长效耐蚀性,涂层的附着力≥5MPa、耐中性盐雾性能达到1000小时以上、耐5%H2SO4溶液浸泡达到168小时。石墨烯的自身的静电吸附作用可与颜填料离子吸附牢固提高水性涂料的防沉降性能。1. The present invention innovatively prepares graphene into graphene silica sol, realizes good dispersibility of graphene in epoxy resin, greatly improves the shielding performance of the coating, realizes the long-term corrosion resistance of the coating, and coats the coating. The adhesion of the layer is greater than or equal to 5MPa, the resistance to neutral salt spray can reach more than 1000 hours, and the resistance to immersion in 5% H 2 SO 4 solution can reach 168 hours. The electrostatic adsorption of graphene itself can firmly improve the anti-settling performance of water-based coatings with ion adsorption of pigments and fillers.
2.本发明将石墨烯进行硅烷改性后,与TEOS聚合制成石墨烯硅溶胶,其聚合物链中具有丰富的锚固基团,可通过与颜填料如云母氧化铁,钛白粉等的静电作用吸附牢固,提高水性涂料的防沉降性能。2. In the present invention, after graphene is modified by silane, it is polymerized with TEOS to make graphene silica sol, and its polymer chain has abundant anchoring groups, which can be passed through electrostatic interaction with pigments and fillers such as mica iron oxide, titanium dioxide, etc. It has firm adsorption and improves the anti-settling performance of water-based coatings.
附图说明Description of drawings
图1为本发明方法制备流程图。Fig. 1 is the preparation flow chart of the method of the present invention.
具体实施方式Detailed ways
以下将结合实施例和附图对本发明作进一步说明。The present invention will be further described below with reference to the embodiments and accompanying drawings.
实施例1:制备有机无机杂化改性石墨烯水性环氧云铁中间漆Example 1: Preparation of organic-inorganic hybrid modified graphene water-based epoxy micaceous iron intermediate paint
第一步:制备有机无机杂化石墨烯硅溶胶The first step: preparation of organic-inorganic hybrid graphene silica sol
X组分包括:异丙醇(8mL)+正硅酸乙酯TEOS(10mL)+硅烷偶联剂KH-560(10mL)+氧化石墨烯(0.5mg);X component includes: isopropanol (8mL) + tetraethyl orthosilicate TEOS (10mL) + silane coupling agent KH-560 (10mL) + graphene oxide (0.5mg);
Y组分包括:去离子水(1mL)+异丙醇(7mL)。Y component included: deionized water (1 mL) + isopropanol (7 mL).
(1)将比表面积为100~200m2/g,含-OH的比例小于5%,粒径0.5~5μm的氧化石墨烯0.5mg加入10ml硅烷偶联剂KH560中,循环超声分散30分钟制备硅烷改性石墨烯分散液;(1) Add 0.5 mg of graphene oxide with a specific surface area of 100 to 200 m 2 /g, a proportion of -OH less than 5%, and a particle size of 0.5 to 5 μm into 10 ml of silane coupling agent KH560, and cyclic ultrasonic dispersion for 30 minutes to prepare silane Modified graphene dispersion;
(2)将8mL异丙醇及10mLTEOS加入硅烷改性石墨烯分散液中,室温搅拌3~5min,使其混合均匀,加入NaOH调节溶液PH值至PH9~10,得到X组分;(2) 8mL of isopropanol and 10mL of LTEOS were added to the silane-modified graphene dispersion, stirred at room temperature for 3-5min to make it evenly mixed, and NaOH was added to adjust the pH of the solution to pH9-10 to obtain component X;
(3)将1mL去离子水与7mL异丙醇均匀混合制备Y组分;随后将Y组分以0.5mL/h的滴加速率加入X组分;(3) 1 mL of deionized water and 7 mL of isopropanol are uniformly mixed to prepare component Y; then component Y is added to component X at a drop rate of 0.5 mL/h;
(4)将混合溶液置于带磁力搅拌的水浴锅中低速搅拌2h,水浴温度为30℃,使TEOS及KH-560充分水解;随后将溶液加热至70℃,进行加热反应6h,加热时,TEOS与硅烷改性石墨烯分散液发生缩聚反应,生成有机无机杂化石墨烯硅溶胶。(4) The mixed solution was placed in a water bath with magnetic stirring and stirred at low speed for 2 hours, and the temperature of the water bath was 30 °C to fully hydrolyze TEOS and KH-560; then the solution was heated to 70 °C, and the heating reaction was carried out for 6 hours. The polycondensation reaction of TEOS and silane-modified graphene dispersion liquid occurs to generate organic-inorganic hybrid graphene-silica sol.
第二步:制备A组元Step 2: Prepare the A component
按照质量份数准备下述原材料:水性环氧树脂80%,乙二醇单丁醚4%,16%有机无机杂化石墨烯硅溶胶,将准备好的原材料按照下述步骤加入反应釜制备:Prepare the following raw materials according to the parts by mass: 80% water-based epoxy resin, 4% ethylene glycol monobutyl ether, 16% organic-inorganic hybrid graphene silica sol, and the prepared raw materials are added to the reactor according to the following steps to prepare:
(1)加入水性环氧树脂;(1) Add water-based epoxy resin;
(2)在400转/分钟搅拌状态下依次加入有机无机杂化石墨烯硅溶胶及乙二醇单丁醚,继续搅拌15分钟;(2) adding organic-inorganic hybrid graphene silica sol and ethylene glycol monobutyl ether successively under 400 rev/min stirring state, and continued stirring for 15 minutes;
(3)过滤。(3) Filtration.
第三步:制备B组元Step 3: Prepare the B component
按照质量份数准备下述原材料:环氧固化剂26%,防锈颜填料30%,灰色云母氧化铁17.5%,分散剂2%,消泡剂1.0%,防沉剂1.2%,增稠剂3%,流平剂0.4%,乙二醇丁醚乙酸酯2%,乙二醇单丁醚2%,去离子水14.9%。将准备好的原材料按照下述步骤加入反应釜制备:Prepare the following raw materials according to the parts by mass: epoxy curing agent 26%, anti-rust pigment and filler 30%, gray mica iron oxide 17.5%, dispersant 2%, defoamer 1.0%, anti-settling agent 1.2%, thickener 3%, leveling agent 0.4%, ethylene glycol butyl ether acetate 2%, ethylene glycol monobutyl ether 2%, deionized water 14.9%. The prepared raw materials are added to the reactor according to the following steps to prepare:
(1)加入水性环氧固化剂;(1) Add water-based epoxy curing agent;
(2)在400转/分钟搅拌状态下依次加入去离子水、分散剂、消泡剂、防沉剂、增稠剂、流平剂,搅拌均匀后转速升至1500转/分钟,分散20分钟;(2) Add deionized water, dispersant, defoamer, anti-settling agent, thickener and leveling agent in turn under stirring at 400 r/min. After stirring evenly, the rotational speed rises to 1,500 r/min and disperses for 20 minutes. ;
(3)将转速降至300转/分钟,加入防锈颜填料及325目灰色云母氧化铁,转速升至1000转/分钟分散20分钟;(3) reduce the rotating speed to 300 rpm, add anti-rust pigments and fillers and 325 mesh gray mica iron oxide, and increase the rotating speed to 1000 rpm and disperse for 20 minutes;
(4)将转速降至500转/分钟,加入乙二醇丁醚乙酸酯及乙二醇单丁醚搅拌10分钟;(4) rotating speed is reduced to 500 rev/min, adds ethylene glycol butyl ether acetate and ethylene glycol monobutyl ether and stirs for 10 minutes;
(5)过滤。(5) Filtration.
第四步:混合与喷涂Step 4: Mixing and Spraying
将A组分和B组分按照质量比1:0.46混合,搅拌15分钟,按常规方法喷涂。本发明方法制备流程图如图1所示。Mix the A component and the B component according to the mass ratio of 1:0.46, stir for 15 minutes, and spray according to the conventional method. The preparation flow chart of the method of the present invention is shown in FIG. 1 .
实施例2:制备有机无机杂化改性石墨烯水性环氧云铁中间漆Example 2: Preparation of organic-inorganic hybrid modified graphene water-based epoxy micaceous iron intermediate paint
第一步:制备有机无机杂化石墨烯硅溶胶The first step: preparation of organic-inorganic hybrid graphene silica sol
X组分包括:异丙醇(8mL)+正硅酸乙酯TEOS(10mL)+硅烷偶联剂KH-560(10mL)+氧化石墨烯(0.5mg);X component includes: isopropanol (8mL) + tetraethyl orthosilicate TEOS (10mL) + silane coupling agent KH-560 (10mL) + graphene oxide (0.5mg);
Y组分包括:去离子水(1mL)+异丙醇(7mL)Y component includes: deionized water (1mL) + isopropanol (7mL)
(1)将比表面积为100~200m2/g,含-OH的比例小于5%,粒径0.5~5μm的氧化石墨烯0.5mg加入10ml硅烷偶联剂KH560中,循环超声分散30分钟制备硅烷改性石墨烯分散液;(1) Add 0.5 mg of graphene oxide with a specific surface area of 100 to 200 m 2 /g, a proportion of -OH less than 5%, and a particle size of 0.5 to 5 μm into 10 ml of silane coupling agent KH560, and cyclic ultrasonic dispersion for 30 minutes to prepare silane Modified graphene dispersion;
(2)将8mL异丙醇及10mL TEOS加入硅烷改性石墨烯分散液中,室温搅拌3~5min,使其混合均匀,加入NaOH调节溶液PH值至PH9~10,得到X组分;(2) 8mL of isopropanol and 10mL of TEOS are added to the silane-modified graphene dispersion, stirred at room temperature for 3-5min to make it evenly mixed, and NaOH is added to adjust the pH of the solution to pH9-10 to obtain component X;
(3)将1mL去离子水与7mL异丙醇均匀混合制备Y组分;随后将Y组分以0.5mL/h的滴加速率加入X组分;(3) 1 mL of deionized water and 7 mL of isopropanol are uniformly mixed to prepare component Y; then component Y is added to component X at a drop rate of 0.5 mL/h;
(4)将混合溶液置于带磁力搅拌的水浴锅中低速搅拌2h,水浴温度为30℃,使TEOS及KH-560充分水解;(4) The mixed solution was placed in a water bath with magnetic stirring and stirred at low speed for 2h, and the temperature of the water bath was 30°C to fully hydrolyze TEOS and KH-560;
随后将溶液加热至70℃,进行加热反应6h,加热时,TEOS与硅烷改性石墨烯分散液发生缩聚反应,生成有机无机杂化石墨烯硅溶胶。The solution was then heated to 70 °C for 6 h. During heating, TEOS and the silane-modified graphene dispersion underwent a polycondensation reaction to generate organic-inorganic hybrid graphene-silica sol.
第二步:制备A组元Step 2: Prepare the A component
按照质量份数准备下述原材料:水性环氧树脂60%,乙二醇单丁醚4%,36%有机无机杂化石墨烯硅溶胶,将准备好的原材料按照下述步骤加入反应釜制备:Prepare the following raw materials according to parts by mass: 60% of water-based epoxy resin, 4% of ethylene glycol monobutyl ether, 36% of organic-inorganic hybrid graphene silica sol, and the prepared raw materials are added to the reactor according to the following steps to prepare:
(1)加入水性环氧树脂;(1) Add water-based epoxy resin;
(2)在400转/分钟搅拌状态下依次加入有机无机杂化石墨烯硅溶胶及乙二醇单丁醚,继续搅拌15分钟;(2) adding organic-inorganic hybrid graphene silica sol and ethylene glycol monobutyl ether successively under 400 rev/min stirring state, and continued stirring for 15 minutes;
(3)过滤。(3) Filtration.
第三步:制备B组元Step 3: Prepare the B component
按照质量份数准备下述原材料:环氧固化剂26%,防锈颜填料30%,灰色云母氧化铁17.5%,分散剂2%,消泡剂1.0%,防沉剂1.2%,增稠剂3%,流平剂0.4%,乙二醇丁醚乙酸酯2%,乙二醇单丁醚2%,去离子水14.9%。将准备好的原材料按照下述步骤加入反应釜制备:Prepare the following raw materials according to the parts by mass: epoxy curing agent 26%, anti-rust pigment and filler 30%, gray mica iron oxide 17.5%, dispersant 2%, defoamer 1.0%, anti-settling agent 1.2%, thickener 3%, leveling agent 0.4%, ethylene glycol butyl ether acetate 2%, ethylene glycol monobutyl ether 2%, deionized water 14.9%. The prepared raw materials are added to the reactor according to the following steps to prepare:
(1)加入水性环氧固化剂;(1) Add water-based epoxy curing agent;
(2)在400转/分钟搅拌状态下依次加入去离子水、分散剂、消泡剂、防沉剂、增稠剂、流平剂,搅拌均匀后转速升至1500转/分钟,分散20分钟;(2) Add deionized water, dispersant, defoamer, anti-settling agent, thickener and leveling agent in turn under stirring at 400 r/min. After stirring evenly, the rotational speed rises to 1,500 r/min and disperses for 20 minutes. ;
(3)将转速降至300转/分钟,加入防锈颜填料及325目灰色云母氧化铁,转速升至1000转/分钟分散20分钟;(3) reduce the rotating speed to 300 rpm, add anti-rust pigments and fillers and 325 mesh gray mica iron oxide, and increase the rotating speed to 1000 rpm and disperse for 20 minutes;
(4)将转速降至500转/分钟,加入乙二醇丁醚乙酸酯及乙二醇单丁醚搅拌10分钟;(4) rotating speed is reduced to 500 rev/min, adds ethylene glycol butyl ether acetate and ethylene glycol monobutyl ether and stirs for 10 minutes;
(5)过滤。(5) Filtration.
第四步:混合与喷涂Step 4: Mixing and Spraying
将A组分和B组分按照质量比1:0.4混合,搅拌15分钟,按常规方法喷涂。Mix the A component and the B component according to the mass ratio of 1:0.4, stir for 15 minutes, and spray according to the conventional method.
实施例3:制备有机无机杂化改性石墨烯水性环氧云铁中间漆Example 3: Preparation of organic-inorganic hybrid modified graphene water-based epoxy micaceous iron intermediate paint
第一步:制备有机无机杂化石墨烯硅溶胶The first step: preparation of organic-inorganic hybrid graphene silica sol
X组分包括:异丙醇(8mL)+正硅酸乙酯TEOS(10mL)+硅烷偶联剂KH-560(10mL)+氧化石墨烯(0.5mg);X component includes: isopropanol (8mL) + tetraethyl orthosilicate TEOS (10mL) + silane coupling agent KH-560 (10mL) + graphene oxide (0.5mg);
Y组分包括:去离子水(1mL)+异丙醇(7mL)Y component includes: deionized water (1mL) + isopropanol (7mL)
(1)将比表面积为100~200m2/g,含-OH的比例小于5%,粒径0.5~5μm的氧化石墨烯0.5mg加入10ml硅烷偶联剂KH560中,循环超声分散30分钟制备硅烷改性石墨烯分散液;(1) Add 0.5 mg of graphene oxide with a specific surface area of 100 to 200 m 2 /g, a proportion of -OH less than 5%, and a particle size of 0.5 to 5 μm into 10 ml of silane coupling agent KH560, and cyclic ultrasonic dispersion for 30 minutes to prepare silane Modified graphene dispersion;
(2)将8mL异丙醇及10mLTEOS加入硅烷改性石墨烯分散液中,室温搅拌3~5min,使其混合均匀,加入NaOH调节溶液PH值至PH9~10,得到X组分;(2) 8mL of isopropanol and 10mL of LTEOS were added to the silane-modified graphene dispersion, stirred at room temperature for 3-5min to make it evenly mixed, and NaOH was added to adjust the pH of the solution to pH9-10 to obtain component X;
(3)将1mL去离子水与7mL异丙醇均匀混合制备Y组分;随后将Y组分以0.5mL/h的滴加速率加入X组分;(3) 1 mL of deionized water and 7 mL of isopropanol are uniformly mixed to prepare component Y; then component Y is added to component X at a drop rate of 0.5 mL/h;
(4)将混合溶液置于带磁力搅拌的水浴锅中低速搅拌2h,水浴温度为30℃,使TEOS及KH-560充分水解;(4) The mixed solution was placed in a water bath with magnetic stirring and stirred at low speed for 2h, and the temperature of the water bath was 30°C, so that TEOS and KH-560 were fully hydrolyzed;
随后将溶液加热至70℃,进行加热反应6h,加热时,TEOS与硅烷改性石墨烯分散液发生缩聚反应,生成有机无机杂化石墨烯硅溶胶。The solution was then heated to 70 °C for 6 h. During heating, TEOS and the silane-modified graphene dispersion underwent a polycondensation reaction to generate organic-inorganic hybrid graphene-silica sol.
第二步:制备A组元Step 2: Prepare the A component
按照质量份数准备下述原材料:水性环氧树脂80%,乙二醇单丁醚4%,16%有机无机杂化石墨烯硅溶胶,将准备好的原材料按照下述步骤加入反应釜制备:Prepare the following raw materials according to parts by mass: 80% water-based epoxy resin, 4% ethylene glycol monobutyl ether, 16% organic-inorganic hybrid graphene silica sol, and the prepared raw materials are added to the reactor according to the following steps to prepare:
(1)加入水性环氧树脂;(1) Add water-based epoxy resin;
(2)在400转/分钟搅拌状态下依次加入有机无机杂化石墨烯硅溶胶及乙二醇单丁醚,继续搅拌15分钟;(2) adding organic-inorganic hybrid graphene silica sol and ethylene glycol monobutyl ether successively under 400 rev/min stirring state, and continued stirring for 15 minutes;
(3)过滤。(3) Filtration.
第三步:制备B组元Step 3: Prepare the B component
按照质量份数准备下述原材料:环氧固化剂26%,防锈颜填料30%,灰色云母氧化铁17.5%,分散剂2%,消泡剂1.0%,防沉剂1.2%,增稠剂3%,流平剂0.4%,乙二醇丁醚乙酸酯2%,乙二醇单丁醚2%,去离子水14.9%。将准备好的原材料按照下述步骤加入反应釜制备:Prepare the following raw materials in parts by mass: epoxy curing agent 26%, anti-rust pigments and fillers 30%, gray mica iron oxide 17.5%, dispersant 2%, defoamer 1.0%, anti-settling agent 1.2%, thickener 3%, leveling agent 0.4%, ethylene glycol butyl ether acetate 2%, ethylene glycol monobutyl ether 2%, deionized water 14.9%. The prepared raw materials are added to the reactor according to the following steps to prepare:
(1)加入水性环氧固化剂;(1) Add water-based epoxy curing agent;
(2)在400转/分钟搅拌状态下依次加入去离子水、分散剂、消泡剂、防沉剂、增稠剂、流平剂,搅拌均匀后转速升至1500转/分钟,分散20分钟;(2) Add deionized water, dispersant, defoamer, anti-settling agent, thickener and leveling agent in turn under stirring at 400 r/min. After stirring evenly, the rotational speed rises to 1,500 r/min and disperses for 20 minutes. ;
(3)将转速降至300转/分钟,加入防锈颜填料及325目灰色云母氧化铁,转速升至1000转/分钟分散20分钟;(3) reduce the rotating speed to 300 rpm, add anti-rust pigments and fillers and 325 mesh gray mica iron oxide, and increase the rotating speed to 1000 rpm for 20 minutes;
(4)将转速降至500转/分钟,加入乙二醇丁醚乙酸酯及乙二醇单丁醚搅拌10分钟;(4) rotating speed is reduced to 500 rev/min, adds ethylene glycol butyl ether acetate and ethylene glycol monobutyl ether and stirs for 10 minutes;
(5)过滤。(5) Filtration.
第四步:混合与喷涂Step 4: Mixing and Spraying
将A组分和B组分按照质量比1:0.5混合,搅拌15分钟,按常规方法喷涂。Mix the A component and the B component according to the mass ratio of 1:0.5, stir for 15 minutes, and spray according to the conventional method.
对比例1:Comparative Example 1:
与实施例1不同的是,以纯净水代替机无机杂化石墨烯硅溶胶。The difference from Example 1 is that pure water is used instead of organic-inorganic hybrid graphene-silica sol.
对比例2:Comparative Example 2:
与实施例1不同的是,以纯净水代替机无机杂化石墨烯硅溶胶,将A组分和B组分按照质量比1:1混合,搅拌15分钟,按常规方法喷涂。The difference from Example 1 is that pure water is used instead of organic-inorganic hybrid graphene silica sol, A component and B component are mixed according to a mass ratio of 1:1, stirred for 15 minutes, and sprayed by conventional methods.
本发明的实施例中主要的原材料的厂家和技术参数见表1。The manufacturers and technical parameters of the main raw materials in the examples of the present invention are shown in Table 1.
表1本发明实施例中主要原材料厂家及技术参数Table 1 Main raw material manufacturers and technical parameters in the embodiment of the present invention
性能检测:Performance check:
对上述实施例1-3和对比例1-2制备的底漆按照75~100微米喷涂在白口铁板上,干燥之后放置14天之后,进行涂层附着力、耐5%H2SO4溶液浸泡和耐中性盐雾性能的检测,其中中性盐雾性能的试验条件如下:The primers prepared in the above Examples 1-3 and Comparative Examples 1-2 were sprayed on a white iron plate according to 75 to 100 microns, dried and placed for 14 days, and then the coating adhesion, resistance to 5% H 2 SO 4 were tested. Test for solution immersion and neutral salt spray resistance. The test conditions for neutral salt spray performance are as follows:
沉降盐溶液浓度:(50±10)g/LNaClSedimentation salt solution concentration: (50±10)g/LNaCl
试验箱温度:(35+2)℃Test chamber temperature: (35+2)℃
盐雾升降率:(1.0~2.0)ml/(80cm2 h)Salt spray lift rate: (1.0~2.0)ml/(80cm 2 h)
沉降盐溶液pH值(25℃):6.5~7.2pH value of sedimentation salt solution (25℃): 6.5~7.2
性能检测结果如下表2所示:The performance test results are shown in Table 2 below:
表2性能检测结果Table 2 Performance test results
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