CN114773610A - Preparation method of polyurethane toughened epoxy resin - Google Patents
Preparation method of polyurethane toughened epoxy resin Download PDFInfo
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- CN114773610A CN114773610A CN202210571137.7A CN202210571137A CN114773610A CN 114773610 A CN114773610 A CN 114773610A CN 202210571137 A CN202210571137 A CN 202210571137A CN 114773610 A CN114773610 A CN 114773610A
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- 239000003822 epoxy resin Substances 0.000 title claims abstract description 83
- 229920000647 polyepoxide Polymers 0.000 title claims abstract description 83
- 238000002360 preparation method Methods 0.000 title claims abstract description 35
- 229920002635 polyurethane Polymers 0.000 title claims abstract description 25
- 239000004814 polyurethane Substances 0.000 title claims abstract description 25
- GLUUGHFHXGJENI-UHFFFAOYSA-N Piperazine Chemical compound C1CNCCN1 GLUUGHFHXGJENI-UHFFFAOYSA-N 0.000 claims abstract description 86
- 238000006243 chemical reaction Methods 0.000 claims abstract description 41
- 229920001730 Moisture cure polyurethane Polymers 0.000 claims abstract description 25
- 229920001228 polyisocyanate Polymers 0.000 claims abstract description 22
- 239000005056 polyisocyanate Substances 0.000 claims abstract description 22
- 238000000034 method Methods 0.000 claims abstract description 18
- 238000003756 stirring Methods 0.000 claims description 38
- 238000010438 heat treatment Methods 0.000 claims description 29
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 24
- 239000003054 catalyst Substances 0.000 claims description 24
- 239000003795 chemical substances by application Substances 0.000 claims description 20
- -1 phenolic aldehyde amine Chemical class 0.000 claims description 19
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 claims description 18
- 239000000203 mixture Substances 0.000 claims description 14
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 13
- 238000001816 cooling Methods 0.000 claims description 13
- 229920000570 polyether Polymers 0.000 claims description 13
- 239000004743 Polypropylene Substances 0.000 claims description 12
- 229910052757 nitrogen Inorganic materials 0.000 claims description 12
- 239000003960 organic solvent Substances 0.000 claims description 12
- 229920005862 polyol Polymers 0.000 claims description 12
- 150000003077 polyols Chemical class 0.000 claims description 12
- 229920001155 polypropylene Polymers 0.000 claims description 12
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical group CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 claims description 10
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 claims description 7
- 239000004593 Epoxy Substances 0.000 claims description 7
- IMUDHTPIFIBORV-UHFFFAOYSA-N aminoethylpiperazine Chemical compound NCCN1CCNCC1 IMUDHTPIFIBORV-UHFFFAOYSA-N 0.000 claims description 7
- 125000005442 diisocyanate group Chemical group 0.000 claims description 7
- 238000002156 mixing Methods 0.000 claims description 7
- 239000012975 dibutyltin dilaurate Substances 0.000 claims description 6
- 238000001704 evaporation Methods 0.000 claims description 6
- 239000000376 reactant Substances 0.000 claims description 6
- 238000002390 rotary evaporation Methods 0.000 claims description 6
- 238000009849 vacuum degassing Methods 0.000 claims description 6
- BIQQPSAQWNMDEK-UHFFFAOYSA-N (3-hydroxy-2,2-dimethylpropoxy)boronic acid Chemical compound OCC(C)(C)COB(O)O BIQQPSAQWNMDEK-UHFFFAOYSA-N 0.000 claims description 5
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 claims description 5
- KSBAEPSJVUENNK-UHFFFAOYSA-L tin(ii) 2-ethylhexanoate Chemical compound [Sn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O KSBAEPSJVUENNK-UHFFFAOYSA-L 0.000 claims description 5
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical group CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 claims description 4
- AJFDBNQQDYLMJN-UHFFFAOYSA-N n,n-diethylacetamide Chemical compound CCN(CC)C(C)=O AJFDBNQQDYLMJN-UHFFFAOYSA-N 0.000 claims description 4
- 229940049964 oleate Drugs 0.000 claims description 4
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 claims description 4
- WSGCRAOTEDLMFQ-UHFFFAOYSA-N nonan-5-one Chemical compound CCCCC(=O)CCCC WSGCRAOTEDLMFQ-UHFFFAOYSA-N 0.000 claims description 3
- 238000012986 modification Methods 0.000 abstract description 6
- 230000004048 modification Effects 0.000 abstract description 6
- 239000000126 substance Substances 0.000 abstract description 3
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 abstract description 2
- KTWOOEGAPBSYNW-UHFFFAOYSA-N ferrocene Chemical compound [Fe+2].C=1C=C[CH-]C=1.C=1C=C[CH-]C=1 KTWOOEGAPBSYNW-UHFFFAOYSA-N 0.000 abstract description 2
- 229920001451 polypropylene glycol Polymers 0.000 abstract description 2
- 239000004332 silver Substances 0.000 abstract description 2
- 229910052709 silver Inorganic materials 0.000 abstract description 2
- 230000002194 synthesizing effect Effects 0.000 abstract 1
- VEORPZCZECFIRK-UHFFFAOYSA-N 3,3',5,5'-tetrabromobisphenol A Chemical compound C=1C(Br)=C(O)C(Br)=CC=1C(C)(C)C1=CC(Br)=C(O)C(Br)=C1 VEORPZCZECFIRK-UHFFFAOYSA-N 0.000 description 9
- 239000000463 material Substances 0.000 description 4
- JOLVYUIAMRUBRK-UHFFFAOYSA-N 11',12',14',15'-Tetradehydro(Z,Z-)-3-(8-Pentadecenyl)phenol Natural products OC1=CC=CC(CCCCCCCC=CCC=CCC=C)=C1 JOLVYUIAMRUBRK-UHFFFAOYSA-N 0.000 description 3
- YLKVIMNNMLKUGJ-UHFFFAOYSA-N 3-Delta8-pentadecenylphenol Natural products CCCCCCC=CCCCCCCCC1=CC=CC(O)=C1 YLKVIMNNMLKUGJ-UHFFFAOYSA-N 0.000 description 3
- JOLVYUIAMRUBRK-UTOQUPLUSA-N Cardanol Chemical compound OC1=CC=CC(CCCCCCC\C=C/C\C=C/CC=C)=C1 JOLVYUIAMRUBRK-UTOQUPLUSA-N 0.000 description 3
- FAYVLNWNMNHXGA-UHFFFAOYSA-N Cardanoldiene Natural products CCCC=CCC=CCCCCCCCC1=CC=CC(O)=C1 FAYVLNWNMNHXGA-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 238000005452 bending Methods 0.000 description 3
- PTFIPECGHSYQNR-UHFFFAOYSA-N cardanol Natural products CCCCCCCCCCCCCCCC1=CC=CC(O)=C1 PTFIPECGHSYQNR-UHFFFAOYSA-N 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 239000000460 chlorine Substances 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 239000013067 intermediate product Substances 0.000 description 2
- 239000005060 rubber Substances 0.000 description 2
- 229920005992 thermoplastic resin Polymers 0.000 description 2
- 229920001187 thermosetting polymer Polymers 0.000 description 2
- UZHWNBWYJIIGMJ-UHFFFAOYSA-N 2,2-dimethylpropane-1,3-diol pyridin-3-ylboronic acid Chemical compound OCC(C)(C)CO.OB(O)C1=CC=CN=C1 UZHWNBWYJIIGMJ-UHFFFAOYSA-N 0.000 description 1
- ZJRAAAWYHORFHN-UHFFFAOYSA-N 2-[[2,6-dibromo-4-[2-[3,5-dibromo-4-(oxiran-2-ylmethoxy)phenyl]propan-2-yl]phenoxy]methyl]oxirane Chemical compound C=1C(Br)=C(OCC2OC2)C(Br)=CC=1C(C)(C)C(C=C1Br)=CC(Br)=C1OCC1CO1 ZJRAAAWYHORFHN-UHFFFAOYSA-N 0.000 description 1
- LRWZZZWJMFNZIK-UHFFFAOYSA-N 2-chloro-3-methyloxirane Chemical compound CC1OC1Cl LRWZZZWJMFNZIK-UHFFFAOYSA-N 0.000 description 1
- 238000012935 Averaging Methods 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 1
- HEVRWDOGKYKUMR-UHFFFAOYSA-N S(O)(O)(=O)=O.S(=O)(=O)(OCC)OCC Chemical compound S(O)(O)(=O)=O.S(=O)(=O)(OCC)OCC HEVRWDOGKYKUMR-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 238000007259 addition reaction Methods 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000002313 adhesive film Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 239000002041 carbon nanotube Substances 0.000 description 1
- 229910021393 carbon nanotube Inorganic materials 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical class C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- 239000005543 nano-size silicon particle Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- XTUSEBKMEQERQV-UHFFFAOYSA-N propan-2-ol;hydrate Chemical compound O.CC(C)O XTUSEBKMEQERQV-UHFFFAOYSA-N 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 238000001878 scanning electron micrograph Methods 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- HWCKGOZZJDHMNC-UHFFFAOYSA-M tetraethylammonium bromide Chemical compound [Br-].CC[N+](CC)(CC)CC HWCKGOZZJDHMNC-UHFFFAOYSA-M 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004634 thermosetting polymer Substances 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
Images
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G81/00—Macromolecular compounds obtained by interreacting polymers in the absence of monomers, e.g. block polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/10—Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
- C08G18/12—Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step using two or more compounds having active hydrogen in the first polymerisation step
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/32—Polyhydroxy compounds; Polyamines; Hydroxyamines
- C08G18/3203—Polyhydroxy compounds
- C08G18/3206—Polyhydroxy compounds aliphatic
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/38—Low-molecular-weight compounds having heteroatoms other than oxygen
- C08G18/3897—Low-molecular-weight compounds having heteroatoms other than oxygen containing heteroatoms other than oxygen, halogens, nitrogen, sulfur, phosphorus or silicon
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/48—Polyethers
- C08G18/4833—Polyethers containing oxyethylene units
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/65—Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
- C08G18/66—Compounds of groups C08G18/42, C08G18/48, or C08G18/52
- C08G18/6666—Compounds of group C08G18/48 or C08G18/52
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/77—Polyisocyanates or polyisothiocyanates having heteroatoms in addition to the isocyanate or isothiocyanate nitrogen and oxygen or sulfur
- C08G18/78—Nitrogen
- C08G18/7875—Nitrogen containing heterocyclic rings having at least one nitrogen atom in the ring
- C08G18/7887—Nitrogen containing heterocyclic rings having at least one nitrogen atom in the ring having two nitrogen atoms in the ring
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Polyurethanes Or Polyureas (AREA)
Abstract
The invention relates to the field of chemical industry, in particular to a preparation method of polyurethane toughened epoxy resin; the method provides a method for synthesizing piperazine modified polyurethane prepolymer by utilizing ferrocene modified polyisocyanate and polypropylene glycol, and then the piperazine modified polyurethane prepolymer and epoxy resin are subjected to graft reaction to prepare toughened epoxy resin; the prepared piperazine modified polyurethane prepolymer can obviously improve the toughness and strength of epoxy resin, the maximum elongation at break of the modified epoxy resin is 84.70%, and the tensile strength of the modified epoxy resin is 27.1MPa which is 30.47 times and 3.04 times of that of the epoxy resin before modification; before modification, the epoxy resin is subjected to brittle fracture, and when the epoxy resin subjected to polyurethane modification is subjected to fracture, the silver lines are obviously increased, so that the epoxy resin is subjected to ductile fracture.
Description
Technical Field
The invention relates to the field of chemical industry, in particular to a preparation method of polyurethane toughened epoxy resin.
Background
Epoxy resin is a typical cross-linked thermosetting polymer material, has various excellent properties such as good mechanical properties, excellent stability, strong bonding capability and low shrinkage rate, is widely used in the related fields of coatings, adhesives, civil engineering materials and the like, and plays an important role in thermosetting resin. However, the epoxy resin is brittle after being cured and has poor impact resistance, so that the wide development of the epoxy resin is limited.
CN 202110118129.2: the invention relates to a preparation method of special epoxy resin with high mechanical strength, which comprises the steps of preparation of an epoxy resin main agent, preparation of a carbon nano tube containing titanium dioxide and nano silicon dioxide, preparation of a reinforcing and toughening solution, preparation of a curing agent and preparation of the epoxy resin. The special epoxy resin with good mechanical property prepared by the method has the advantages of corrosion resistance, higher bending strength, average bending strength equal to or more than 160MPa, bending strength improved by 28 percent and Tg temperature of 160-180 ℃.
CN 202011170041.7: the invention discloses a preparation method of a novel cardanol modified epoxy resin, belonging to the technical field of preparation of epoxy resin, and the preparation method comprises the following steps: putting the mixture of cardanol and azobisisobutyronitrile or azobisisoheptonitrile into a reactor, heating for reaction, then adding a diethyl sulfate-phosphoric acid system (DES-H3PO4) or a diethyl sulfate-sulfuric acid system (DES-H2SO4), heating again for reaction to obtain a cardanol oligomer of an intermediate product, cooling the temperature of the intermediate product to room temperature, adding epichlorohydrin and tetraethylammonium bromide, uniformly mixing, heating for reaction, slowly dropwise adding a 48% NaOH solution, carrying out reduced pressure distillation, and filtering to obtain a final product. The novel epoxy resin prepared by the method has the advantages of good toughness, low viscosity, good chemical resistance and heat resistance, and better performance than common epoxy resin products.
CN 201710506136.3: the invention belongs to the field of high polymer materials, and particularly relates to a preparation method of tetrabromobisphenol A type epoxy resin. The invention provides a preparation method of tetrabromobisphenol A type epoxy resin, which takes tetrabromobisphenol A and epoxy chloropropane as reaction raw materials, and the tetrabromobisphenol A type epoxy resin is prepared by adopting a three-step alkali adding method to react in an isopropanol water solution with a specific proportion. The tetrabromobisphenol A type epoxy resin prepared by the invention has the advantages of low chroma, high transparency, moderate epoxy value, low tetrabromobisphenol A residual quantity, low hydrolysable chlorine content, low inorganic chlorine content and high tetrabromobisphenol A diglycidyl ether content in the tetrabromobisphenol A type epoxy resin. Meanwhile, the tetrabromobisphenol A type epoxy resin prepared by the invention also has the advantages of high dielectric constant and high voltage resistance value, and is an ideal tetrabromobisphenol A type epoxy resin.
The above patents and prior art basically use rubber and thermoplastic modified epoxy resins: the rubber is used as the blend to modify the epoxy resin, so that the epoxy resin can be effectively toughened, and the hardness and the heat resistance of the modified material are obviously reduced; when the epoxy resin is modified by using materials such as thermoplastic resin, the toughening effect and the heat resistance of the epoxy resin are very excellent, and the thermoplastic resin has high molecular weight and high viscosity, so that the processing technology and the bonding capacity of the epoxy resin are greatly influenced after the epoxy resin is added.
Disclosure of Invention
In order to solve the problems, the invention provides a preparation method of polyurethane toughened epoxy resin.
A preparation method of polyurethane toughened epoxy resin comprises the following operation steps:
s1: adding 16-22 parts of epoxy resin and 28-34 parts of piperazine modified polyurethane prepolymer into a reaction kettle under the protection of nitrogen according to the parts by weight, heating to 70-90 ℃, stirring, adding 0.05-0.1 part of catalyst, reacting for 1-3h, and vacuum degassing for 0.2-1 h;
s2: and cooling the reacted mixture to 60-90 ℃, and then adding 6-9 parts of curing agent for curing to obtain the toughened epoxy resin.
The epoxy resin is dehydrated in vacuum for 2-4h at the temperature of 100-120 ℃ before use.
The catalyst is dibutyltin dilaurate.
The curing agent is phenolic aldehyde amine epoxy curing agent.
The preparation method of the piperazine modified polyurethane prepolymer comprises the following steps:
adding 10-20 parts of polyether polyol into a reaction kettle according to the mass parts, heating to 40-60 ℃, stirring for 5-10min, then carrying out nitrogen protection, then adding 20-40 parts of piperazine modified polyisocyanate and 0.02-0.06 part of catalyst, heating to 65-80 ℃, carrying out stirring reaction for 120-180min, then cooling to 25-35 ℃, adding 60-100 parts of organic solvent, stirring and mixing uniformly, controlling the temperature to 60-80 ℃, then adding 0.1-3 parts of 3-pyridine neopentyl glycol borate, continuing stirring reaction for 30-60min, pouring the reactant into a mold, tiling to form a film, and thus obtaining the piperazine modified polyurethane prepolymer.
The preparation method of the piperazine modified polyisocyanate comprises the following steps:
s1: adding 10-20 parts of diisocyanate and 20-40 parts of hydroxyethyl acrylate into a closed reaction kettle, heating to 40-60 ℃, reacting for 2-4h, and then performing rotary evaporation at 50-60 ℃ for 1-3h to obtain an intermediate;
s2: adding 40-60 parts of N-butyl ketone into a closed high-pressure reaction kettle, adding 10-20 parts of intermediate, 1.5-3.5 parts of N-aminoethyl piperazine and 3-6 parts of triethylamine, heating and stirring to 50-60 ℃, reacting for 2-4h, and evaporating N-butanone at 80-100 ℃ to obtain the piperazine modified polyisocyanate.
The polyether polyol is polypropylene glycol-400, polypropylene glycol-1000, polypropylene glycol-2000 or polypropylene glycol-4000.
The catalyst is dibutyltin laurate, stannous octoate or stannous oleate.
The organic solvent is N, N-dimethylacetamide or N, N-diethylacetamide.
The stirring speed is 600-900 r/min.
The reaction mechanism is as follows:
diisocyanate and 20-40 parts of hydroxyethyl acrylate to generate acrylic-based isocyanate,
carrying out addition reaction with N-aminoethyl piperazine to obtain piperazine modified polyisocyanate
The technical effects are as follows:
the invention relates to a preparation method of polyurethane toughened epoxy resin, which provides a method that ferrocene modified polyisocyanate and polypropylene glycol are utilized to synthesize piperazine modified polyurethane prepolymer, and then the piperazine modified polyurethane prepolymer and epoxy resin are subjected to grafting reaction to prepare toughened epoxy resin; the prepared piperazine modified polyurethane prepolymer can obviously improve the toughness and strength of epoxy resin, the maximum elongation at break of the modified epoxy resin is 84.70%, and the tensile strength of the modified epoxy resin is 27.1MPa which is 30.47 times and 3.04 times of that of the epoxy resin before modification; before modification, the epoxy resin is subjected to brittle fracture, and when the epoxy resin subjected to polyurethane modification is subjected to fracture, the silver lines are obviously increased, so that the epoxy resin is subjected to ductile fracture.
Drawings
FIG. 1 is an SEM image of a typical impact section of a cured polyurethane toughened epoxy resin prepared in example 2.
As can be seen from FIG. 1, the surface of the impact cross section of the cured polyurethane toughened epoxy resin is rough, obviously toughness fracture occurs, and polymer particles are separated out on the substrate, namely, a 'sea-island' structure occurs.
Detailed Description
The invention is further illustrated by the following specific examples:
measuring the tensile strength and the elongation at break of the adhesive film on a universal mechanical testing machine by adopting a standard plastic tensile property experimental method; measuring three points of the width and the thickness of each sample, and averaging; the samples were held at not less than 5 per group and the results are expressed as arithmetic means.
Example 1
A preparation method of polyurethane toughened epoxy resin comprises the following operation steps:
s1: under the protection of nitrogen, 16g of epoxy resin and 28g of piperazine modified polyurethane prepolymer are added into a reaction kettle, the temperature is raised to 70 ℃, the mixture is stirred, then 0.05-0.1g of catalyst is added, the reaction lasts for 1 hour, and the vacuum degassing lasts for 0.2 hour;
s2: and cooling the reacted mixture to 60 ℃, and then adding 6g of curing agent for curing to obtain the toughened epoxy resin.
The epoxy resin is dewatered in vacuum at 100 ℃ for 2h before use.
The catalyst is dibutyltin dilaurate.
The curing agent is phenolic aldehyde amine epoxy curing agent.
The preparation method of the piperazine modified polyurethane prepolymer comprises the following steps:
adding 10g of polyether polyol into a reaction kettle, heating to 40 ℃, stirring for 5min, then carrying out nitrogen protection, then adding 20g of piperazine modified polyisocyanate and 0.02g of catalyst, heating to 65 ℃, carrying out stirring reaction for 120min, then cooling to 25 ℃, adding 60g of organic solvent, stirring and mixing uniformly, controlling the temperature to 60 ℃, then adding 0.1g of 3-pyridineboronic acid neopentyl glycol, continuing stirring and reacting for 30min, pouring the reactant into a mold, and spreading to form a film, thus obtaining the piperazine modified polyurethane prepolymer.
The preparation method of the piperazine modified polyisocyanate comprises the following steps:
s1: adding 10g of diisocyanate and 20g of hydroxyethyl acrylate into a closed reaction kettle, heating to 40 ℃, reacting for 2 hours, and then carrying out rotary evaporation at 50 ℃ for 1 hour to obtain an intermediate;
s2: adding 40g of N-butyl ketone into a closed high-pressure reaction kettle, adding 10g of intermediate, 1.5g of N-aminoethyl piperazine and 3g of triethylamine, heating and stirring to 50 ℃, reacting for 2h, and evaporating N-butanone at 80 ℃ to obtain the piperazine modified polyisocyanate.
The polyether polyol is polypropylene glycol-400.
The catalyst is dibutyltin laurate.
The organic solvent is N, N-dimethylacetamide.
The stirring speed is 600 r/min.
Example 2
A preparation method of polyurethane toughened epoxy resin comprises the following operation steps:
s1: under the protection of nitrogen, 18g of epoxy resin and 30g of piperazine modified polyurethane prepolymer are added into a reaction kettle, the temperature is raised to 75 ℃, the mixture is stirred, 0.06g of catalyst is added, the reaction lasts for 1.5h, and the vacuum degassing lasts for 0.6 h;
s2: and cooling the reacted mixture to 70 ℃, and then adding 7g of curing agent for curing to obtain the toughened epoxy resin.
The epoxy resin is dewatered in vacuum at 105 ℃ for 2.5h before use.
The catalyst is dibutyltin dilaurate.
The curing agent is phenolic aldehyde amine epoxy curing agent.
The preparation method of the piperazine modified polyurethane prepolymer comprises the following steps:
adding 14g of polyether polyol into a reaction kettle, heating to 45 ℃, stirring for 7min, then carrying out nitrogen protection, then adding 25g of piperazine modified polyisocyanate and 0.03g of catalyst, heating to 70 ℃, carrying out stirring reaction for 140min, then cooling to 28 ℃, adding 70g of organic solvent, stirring and mixing uniformly, controlling the temperature to 65 ℃, then adding 1g of 3-pyridine neopentyl glycol borate, continuing stirring and reacting for 40min, pouring the reactant into a mold, and spreading to form a film, thus obtaining the piperazine modified polyurethane prepolymer.
The preparation method of the piperazine modified polyisocyanate comprises the following steps:
s1: adding 14g of diisocyanate and 25g of hydroxyethyl acrylate into a closed reaction kettle, heating to 45 ℃, reacting for 2.5h, and then carrying out rotary evaporation at 54 ℃ for 1.5h to obtain an intermediate;
s2: adding 45g of N-butanone, 14g of intermediate, 2g of N-aminoethyl piperazine and 4g of triethylamine into a closed high-pressure reaction kettle, heating and stirring to 54 ℃, reacting for 2.5 hours, and evaporating N-butanone at 85 ℃ to obtain the piperazine modified polyisocyanate.
The polyether polyol is polypropylene glycol-1000.
The catalyst is dibutyltin laurate or stannous octoate.
The organic solvent is N, N-dimethylacetamide.
The stirring speed is 700 r/min.
Example 3
A preparation method of polyurethane toughened epoxy resin comprises the following operation steps:
s1: under the protection of nitrogen, 20g of epoxy resin 32g of piperazine modified polyurethane prepolymer is added into a reaction kettle, the temperature is raised to 85 ℃, the mixture is stirred, 0.09g of catalyst is added, the mixture is reacted for 2.5 hours, and vacuum degassing is carried out for 0.8 hour;
s2: and cooling the reacted mixture to 80 ℃, and then adding 8g of curing agent for curing to obtain the toughened epoxy resin.
The epoxy resin was vacuum dewatered at 115 deg.C for 3.5h before use.
The catalyst is dibutyltin dilaurate.
The curing agent is phenolic aldehyde amine epoxy curing agent.
The preparation method of the piperazine modified polyurethane prepolymer comprises the following steps:
adding 18g of polyether polyol into a reaction kettle, heating to 55 ℃, stirring for 8min, then carrying out nitrogen protection, then adding 35g of piperazine modified polyisocyanate and 0.05g of catalyst, heating to 75 ℃, carrying out stirring reaction for 160min, then cooling to 32 ℃, adding 90g of organic solvent, stirring and mixing uniformly, controlling the temperature to 75 ℃, then adding 2g of 3-pyridine neopentyl glycol borate, continuing stirring and reacting for 50min, pouring the reactant into a mold, and spreading to form a film, thus obtaining the piperazine modified polyurethane prepolymer.
The preparation method of the piperazine modified polyisocyanate comprises the following steps:
s1: adding 18g of diisocyanate and 35g of hydroxyethyl acrylate into a closed reaction kettle, heating to 55 ℃, reacting for 3.5h, and then carrying out rotary evaporation at 58 ℃ for 2.5h to obtain an intermediate;
s2: adding 55g of N-butanone, 18g of intermediate, 3g of N-aminoethyl piperazine and 5g of triethylamine into a closed high-pressure reaction kettle, heating and stirring to 58 ℃, reacting for 3.5h, and evaporating N-butanone at 95 ℃ to obtain the piperazine modified polyisocyanate.
The polyether polyol is polypropylene glycol-2000.
The catalyst is stannous octoate or stannous oleate.
The organic solvent is N, N-diethyl acetamide.
The stirring speed is 800 r/min.
Example 4
A preparation method of polyurethane toughened epoxy resin comprises the following operation steps:
s1: under the protection of nitrogen, 22g of epoxy resin and 34g of piperazine modified polyurethane prepolymer are added into a reaction kettle, the temperature is raised to 90 ℃, the mixture is stirred, 0.1g of catalyst is added, the mixture is reacted for 3 hours, and the vacuum degassing is carried out for 1 hour;
s2: and cooling the reacted mixture to 90 ℃, and then adding 9g of curing agent for curing to obtain the toughened epoxy resin.
The epoxy resin is dewatered in vacuum at 120 ℃ for 4h before use.
The catalyst is dibutyltin dilaurate.
The curing agent is phenolic aldehyde amine epoxy curing agent.
The preparation method of the piperazine modified polyurethane prepolymer comprises the following steps:
adding 20g of polyether polyol into a reaction kettle, heating to 60 ℃, stirring for 10min, then carrying out nitrogen protection, then adding 40g of piperazine modified polyisocyanate and 0.06g of catalyst, heating to 80 ℃, carrying out stirring reaction for 180min, then cooling to 35 ℃, adding 100g of organic solvent, stirring and mixing uniformly, controlling the temperature to 80 ℃, then adding 3g of 3-pyridine neopentyl glycol borate, continuing stirring and reacting for 60min, pouring reactants into a mold, and spreading to form a film, thus obtaining the piperazine modified polyurethane prepolymer.
The preparation method of the piperazine modified polyisocyanate comprises the following steps:
s1: adding 20g of diisocyanate and 40g of hydroxyethyl acrylate into a closed reaction kettle, heating to 60 ℃, reacting for 4 hours, and then carrying out rotary evaporation at 60 ℃ for 3 hours to obtain an intermediate;
s2: adding 60g of N-butanone, 20g of intermediate, 3.5g of N-aminoethyl piperazine and 6g of triethylamine into a closed high-pressure reaction kettle, heating and stirring to 60 ℃, reacting for 4 hours, and evaporating N-butanone at 100 ℃ to obtain the piperazine modified polyisocyanate.
The polyether glycol is polypropylene glycol-4000.
The catalyst is stannous octoate or stannous oleate.
The organic solvent is N, N-diethyl acetamide.
The stirring speed is 900 r/min.
Comparative example 1
The same procedure as in example 3 was repeated except that no piperazine-modified polyurethane prepolymer was added;
comparative example 2
The same procedure as in example 3 was repeated except that piperazine-modified polyisocyanate was not added;
comparative example 3
The procedure is as in example 3 except that no polyether polyol is added;
Claims (10)
1. a preparation method of polyurethane toughened epoxy resin comprises the following operation steps:
s1: adding 16-22 parts of epoxy resin and 28-34 parts of piperazine modified polyurethane prepolymer into a reaction kettle under the protection of nitrogen according to the parts by weight, heating to 70-90 ℃, stirring, adding 0.05-0.1 part of catalyst, reacting for 1-3h, and vacuum degassing for 0.2-1 h;
s2: and cooling the reacted mixture to 60-90 ℃, and then adding 6-9 parts of curing agent for curing to obtain the toughened epoxy resin.
2. The method for preparing the polyurethane toughened epoxy resin according to claim 1, wherein: the epoxy resin is dehydrated for 2-4h under vacuum at the temperature of 100-120 ℃ before use.
3. The method for preparing the polyurethane toughened epoxy resin according to claim 1, wherein: the catalyst is dibutyltin dilaurate.
4. The method for preparing the polyurethane toughened epoxy resin as claimed in claim 1, wherein: the curing agent is phenolic aldehyde amine epoxy curing agent.
5. The method for preparing the polyurethane toughened epoxy resin according to claim 1, wherein: the preparation method of the piperazine modified polyurethane prepolymer comprises the following steps:
adding 10-20 parts of polyether polyol into a reaction kettle according to the mass parts, heating to 40-60 ℃, stirring for 5-10min, then carrying out nitrogen protection, then adding 20-40 parts of piperazine modified polyisocyanate and 0.02-0.06 part of catalyst, heating to 65-80 ℃, carrying out stirring reaction for 120-180min, then cooling to 25-35 ℃, adding 60-100 parts of organic solvent, stirring and mixing uniformly, controlling the temperature to 60-80 ℃, then adding 0.1-3 parts of 3-pyridine neopentyl glycol borate, continuing stirring reaction for 30-60min, pouring the reactant into a mold, tiling to form a film, and thus obtaining the piperazine modified polyurethane prepolymer.
6. The method for preparing the polyurethane toughened epoxy resin according to claim 5, wherein: the preparation method of the piperazine modified polyisocyanate comprises the following steps:
s1: adding 10-20 parts of diisocyanate and 20-40 parts of hydroxyethyl acrylate into a closed reaction kettle, heating to 40-60 ℃, reacting for 2-4h, and then carrying out rotary evaporation for 1-3h at 50-60 ℃ to obtain an intermediate;
s2: adding 40-60 parts of N-butyl ketone into a closed high-pressure reaction kettle, adding 10-20 parts of intermediate, 1.5-3.5 parts of N-aminoethyl piperazine and 3-6 parts of triethylamine, heating and stirring to 50-60 ℃, reacting for 2-4h, and evaporating N-butanone at 80-100 ℃ to obtain the piperazine modified polyisocyanate.
7. The method for preparing the polyurethane toughened epoxy resin according to claim 5, wherein: the polyether polyol is polypropylene glycol-400, polypropylene glycol-1000, polypropylene glycol-2000 or polypropylene glycol-4000.
8. The method for preparing the polyurethane toughened epoxy resin according to claim 5, wherein: the catalyst is dibutyltin laurate, stannous octoate or stannous oleate.
9. The method for preparing the polyurethane toughened epoxy resin according to claim 5, wherein: the organic solvent is N, N-dimethylacetamide or N, N-diethylacetamide.
10. The method for preparing the polyurethane toughened epoxy resin according to claim 5, wherein: the stirring speed is 600-900 r/min.
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