CN114773558A - High-solid printing resin for flexible material and preparation method thereof - Google Patents

High-solid printing resin for flexible material and preparation method thereof Download PDF

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Publication number
CN114773558A
CN114773558A CN202210462586.8A CN202210462586A CN114773558A CN 114773558 A CN114773558 A CN 114773558A CN 202210462586 A CN202210462586 A CN 202210462586A CN 114773558 A CN114773558 A CN 114773558A
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parts
resin
solid printing
printing resin
flexible material
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关仲翔
梅子能
姚文佩
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Qingyuan Meijiale Environmental Protection New Material Co ltd
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Qingyuan Meijiale Environmental Protection New Material Co ltd
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Abstract

The invention provides a high-solid printing resin for a flexible material, which comprises the following components in parts by weight: 15-40 parts of polyol, 15-40 parts of diisocyanate, 0-20 parts of dihydric alcohol, 0-15 parts of diamine, 20-60 parts of solvent, 10-50 parts of enclosed curing agent and 0.01-3 parts of heat-sensitive catalyst. The high-solid printing resin for the flexible material utilizes polyurethane to provide elongation and soft hand feeling, and the closed curing agent can increase solid content and dry and comfortable surface, and is favorable for the characteristics of printing and processing; the high-solid printing resin meeting the performance is prepared by synthesizing polyurethane resin, mixing the polyurethane resin with a closed curing agent, printing, and heating to perform deblocking reaction on the curing agent. The high-solid printing resin for the flexible material is a mixture of polyurethane and an enclosed curing agent, has proper printing viscosity, is soft but not sticky, has high solid content, is suitable for surface printing of the flexible material, and has strong stereoscopic impression, soft hand feeling and stretchability.

Description

High-solid printing resin for flexible material and preparation method thereof
Technical Field
The invention relates to the technical field of high polymer materials, in particular to a high-solid printing resin for a flexible material and a preparation method thereof.
Background
A high-solid printing resin for gravure printing ink is used to impart a concave-convex feeling to the surface of a material to be processed. For this purpose, the resin materials used are firstly high in solids content and secondly low in processing viscosity. At present, most of the materials are single-component or multi-component reaction type resins, which have long reaction time, high crosslinking density after curing and low elongation, so that the materials cannot adapt to flexible materials, and especially cannot be applied to flexible materials needing stretching or folding.
Since most of the high-solid printing resins are of a two-component reaction type, such as a moisture curing reaction type or a light curing reaction type, patents and documents of a one-component reaction type are rarely reported, and a soft one-component high-solid printing resin is less common.
In chinese patent publication No. CN100572509C, lubulizol, ohio, usa, a high solids dispersion is disclosed, wherein a dispersion composition comprises (a) a metal base selected from the group consisting of (i) a metal hydroxide having a solids content greater than about 51% by weight of the composition, (ii) a metal base other than a metal hydroxide having a solids content greater than about 15% by weight of the composition, and (iii) mixtures thereof; (b) a surfactant; and (c) an organic medium having a water content of less than about 2 wt%. The method for preparing the composition and the method for applying the composition are also provided, wherein the solid content is increased by inorganic substances, and the film formation cannot be supposed to be realized and a certain elongation is realized.
Passion coatings, Inc. also discloses high solids coatings and methods of application, and in particular, a high solids coating composition having excellent rheological properties and appearance, comprising (a) a thermosetting binder, (b) from about 0.1 to 10 wt%, based on binder solids, of solid polyurea particles, prepared by reacting a polyisocyanate with a mixture of amino reactants comprising a primary or secondary monoamine which optionally has a hydroxyl or ether group or both, and (c) about 5 to 20 wt% cellulose mixed ester based on binder solids, having a number average molecular weight of about 1000-, therefore, the method discloses a multi-component reaction type thermosetting material which has complex ingredients during processing, low stretching length of a thermosetting product and can not apply flexibility and materials.
Polyurethane is a resin which can be designed to have high softness, and can be applied to surface printing of flexible materials, but the application of high-solid printing (gravure printing) has some problems: firstly, a film can be formed and the surface is not sticky until a certain molecular weight is reached, but the viscosity is increased along with the increase of the molecular weight, and the too high viscosity cannot be applied to gravure printing; if the viscosity is reduced by adding a solvent for dilution, the solid content is reduced, and the original surface of a high-solid product cannot be provided with concave-convex feeling; if a polyurethane resin with high solid content and low viscosity is directly synthesized, the molecular weight is too low, and film formation and surface stickiness are affected due to the low molecular weight.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides a high-solid printing resin for a flexible material, which is a single-component non-reactive high-solid printing resin (gravure printing ink), has the characteristics of high solid content, proper viscosity, high elongation and soft hand feeling, can be applied to the surface of the flexible material, does not shrink or diffuse after high-solid printing (gravure printing), can keep clear patterns and strong stereoscopic impression, and has the performances of stretching, soft and non-stick surface and the like.
In order to achieve the purpose, the invention provides the following technical scheme:
the high-solid printing resin for the flexible material comprises the following components in parts by weight:
15-40 parts of a polyhydric alcohol,
15-40 parts of diisocyanate, namely,
0-20 parts of dihydric alcohol,
0-15 parts of diamine, namely, urea,
20-60 parts of a solvent, namely,
10-50 parts of a closed curing agent,
0.01-3 parts of heat-sensitive catalyst.
The high-solid printing resin for the flexible material utilizes polyurethane to provide elongation and soft hand feeling, and the closed curing agent can increase solid content, ensure dryness and is beneficial to the characteristics of printing and processing; the high-solid printing resin meeting the performance is prepared by synthesizing polyurethane resin, mixing the polyurethane resin with a closed curing agent, printing, and heating to perform deblocking reaction on the curing agent.
The high-solid printing resin for the flexible material is a mixture of polyurethane and an enclosed curing agent, has proper printing viscosity, is soft but not sticky, has high solid content, is suitable for surface printing of the flexible material, and has strong stereoscopic impression, soft handfeel and stretchability.
As a further description of the technical solution of the present invention, the polyol is at least one of polyester polyol, polyether polyol, polycaprolactone polyol or polycarbonate polyol.
As a further description of the technical scheme of the invention, the polyol is difunctional and has a molecular weight of 1000-3000.
As a further description of the technical solution of the present invention, the diisocyanate comprises at least one of TDI, MDI, H12MDI, IPDI or XDI.
As a further description of the technical scheme of the invention, the dihydric alcohol is at least one of EGO, BDO or HDO.
As further description of the technical scheme of the invention, the diamine is one or two of EDA or IPDA.
As further description of the technical scheme of the invention, the solvent is DMF, ketones, esters, aromatic hydrocarbons, alcohols or alcohol ethers.
As further description of the technical scheme of the invention, the deblocking temperature of the blocked curing agent is 80-160 ℃; the heat-sensitive catalyst is a heat-sensitive delayed catalyst of Deyin company and is DY-5508.
The invention also provides a preparation method of the high-solid printing resin for the flexible material, which comprises the following steps:
s1, synthesizing polyurethane resin; according to the weight portion, taking polyol, diisocyanate and a part of solvent, and enabling the polyol and the diisocyanate to react to form a prepolymer;
s2, adding dihydric alcohol or diamine for chain extension to synthesize polyurethane resin, so that the polyurethane resin reaches the target molecular weight and has basic film forming conditions;
s3, cooling, and adding a closed curing agent;
and S4, adding the residual solvent and the thermosensitive catalyst to prepare a high-solid printing resin finished product.
In the preparation method, the prepolymer is prepared first, and then the polyurethane resin is synthesized by chain expansion, so that the polyurethane resin reaches a certain molecular weight and basic film forming conditions. Because the polyurethane resin with good film-forming property has higher viscosity or lower solid content, the viscosity and the solid content need to be strictly controlled in the synthesis process.
Then, adding a closed curing agent at the later reaction stage of the polyurethane resin, wherein the addition of the closed curing agent has little improvement on viscosity, but effectively improves the solid content; meanwhile, the blocked curing agent is deblocked when being heated, and the released NCO group reacts with the residual hydroxyl of the polyurethane resin, so that the anti-sticking performance of the product is improved; the addition of the thermosensitive catalyst can accelerate the reaction speed and ensure the stability of the product at normal temperature.
While many inorganic or organic fillers increase solids, the simultaneous effect is either a decrease in elongation or an increase in viscosity, or both, which are detrimental to high solids printing processes and maintain softness. Through screening, the blocked curing agent used by the invention has little influence on viscosity when the solid content of the polyurethane resin is improved, and the blocked NCO group is contained, so that the blocked curing agent can be deblocked when being heated, and the released NCO group reacts with residual hydroxyl of the polyurethane resin, thereby improving the anti-sticking performance of the product.
Further, the solid content of the high-solid printing resin finished product is more than or equal to 40%, the viscosity range is 3000-10000 mPa.S/25 ℃, and the elongation is more than or equal to 200%.
The surface of the high-solid printing resin finished product is not sticky, and the surface opposite sticking test shows that: pressing 2Kg of weight on the surface of 5cm × 5cm, and facing the surface of the paste to be non-sticky and easy to separate after 50 ℃ for 4 hours without affecting the surface effect.
The finished product of the high-solid printing resin is a single-component product and is dried at the temperature of 100-150 ℃.
Based on the technical scheme, compared with the prior art, the invention has the following advantages and beneficial effects:
(1) the high-solid printing resin for the flexible material has the characteristic of high solid content, and the surface of a processed product has strong stereoscopic impression; has proper low viscosity, can meet the requirement of a gravure printing process, has high elongation and meets the requirement of flexible material performance.
(2) The high-solid printing resin is single-component high-solid printing resin (gravure processing printing ink), is simple in ingredients, free of reaction and short in processing time; the pattern is fine without deformation, keeps clear patterns and strong stereoscopic impression, and can be applied to micro-carving anti-counterfeiting printing of paper and films. The solvent is adjustable, and can be converted into an environment-friendly solvent or even an aqueous product from the traditional solvent containing non-environment-friendly aromatic hydrocarbons.
Detailed Description
In order that the invention may be more fully understood, reference will now be made to the specific embodiments illustrated. The invention provides a preferred embodiment. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
The high-solid printing resin for the flexible material comprises the following components in parts by weight:
15-40 parts of a polyhydric alcohol,
15-40 parts of diisocyanate, namely, sodium diisocyanate,
0-20 parts of dihydric alcohol,
0-15 parts of diamine, namely, urea,
20-60 parts of a solvent, namely,
10-50 parts of a closed curing agent,
0.01-3 parts of heat-sensitive catalyst.
Wherein the polyol is at least one of polyester polyol, polyether polyol, polycaprolactone polyol or polycarbonate polyol.
Wherein the polyhydric alcohol is difunctional and has a molecular weight of 1000-3000.
Wherein the diisocyanate comprises TDI, MDI and H12At least one of MDI, IPDI or XDI.
TDI: toluene diisocyanate, which has two isomers of 2, 4-toluene diisocyanate and 2, 6-toluene diisocyanate;
MDI: diphenylmethane diisocyanate;
H12MDI: dicyclohexylmethane diisocyanate;
IPDI: isophorone diisocyanate;
XDI: xylylene diisocyanate;
wherein the dihydric alcohol is at least one of EGO, BDO or HDO.
EGO: ethylene glycol;
BDO: 1, 4-butanediol;
HDO: 1, 6-hexanediol.
Wherein, the diamine is one or two of EDA or IPDA.
EDA: ethylene diamine;
IPDA: isophorone diamine;
wherein the solvent is DMF, ketone, ester, aromatic hydrocarbon, alcohol or alcohol ether solvent.
Wherein the deblocking temperature of the blocked curing agent is 80-160 ℃; the heat-sensitive catalyst is a heat-sensitive delayed catalyst of Deyin company and is in a model number DY-5508.
The high-solid printing resin for the flexible material is prepared by the following preparation method, and specifically comprises the following steps:
s1, synthesizing polyurethane resin; according to the weight portion, taking polyol, diisocyanate and a part of solvent, and enabling the polyol and the diisocyanate to react to form a prepolymer;
s2, adding dihydric alcohol or diamine for chain extension to synthesize polyurethane resin, so that the polyurethane resin reaches the target molecular weight and has basic film forming conditions;
s3, cooling, and adding a closed curing agent;
and S4, adding the residual solvent and the thermosensitive catalyst to prepare a high-solid printing resin finished product.
When synthesizing polyurethane resin, certain molecular weight and basic film forming conditions need to be achieved; because the polyurethane resin with good film-forming property has higher viscosity or lower solid content, the viscosity and solid content need to be strictly controlled in the synthesis process.
Adding the closed curing agent at the later reaction stage of the polyurethane resin, wherein the addition of the closed curing agent does not greatly improve the viscosity, but effectively improves the solid content; and the polyurethane resin contains blocked NCO groups, can be deblocked when heated, and the released NCO groups react with residual hydroxyl of the polyurethane resin, so that the anti-sticking performance of the product is improved.
While many inorganic or organic fillers can increase solids content, they can also have the effect of either decreasing elongation or increasing viscosity, or both, which can be detrimental to high solids printing processes and maintain softness.
Through screening, the blocked curing agent contains blocked NCO groups while improving the solid content, can be unblocked when heated, and has the characteristics of reaction of the released NCO groups and residual hydroxyl groups of polyurethane resin, improvement of the anti-sticking performance of products and the like.
The solid content of the high-solid printing resin finished product prepared by the method is more than or equal to 40 percent, the viscosity range is 3000-10000 mPa.S/25 ℃, and the elongation is more than or equal to 200 percent.
Example 1
TOL250g, PEBA 2000200 g and TDI 175.8g are taken to react for 2 hours at 80 ℃ to obtain NCO prepolymer; to this prepolymer, 45g of BDO was slowly added until the viscosity rose to 30000mpa.s/75 ℃ which consumed about 50-80% of the BDO; after the viscosity reached the standard, 1.5 times of the remaining BDO amount is added in one time to ensure that NCO is consumed.
And (3) cooling to below 50 ℃, adding a blocked TDI curing agent BL 1100100 g to completely disperse, and then heating 5g of a photosensitive catalyst and a terminal solvent MEK150g to obtain a high-solid printing resin finished product, wherein NV: 57 percent; and (5) VIS: 8000mpa.s/25 ℃. The resin has low cost, does not absorb water, can be used for screen printing besides gravure printing, and has the processing temperature of 140 ℃.
Example 2
Taking 250g of PMA, 2000100 g g of PPG, 100050 g g of PTMG and 100g of IPDI, reacting for 3 hours at 90 ℃ to obtain a prepolymer with NCO content of 1.4mmol/g, cooling to 50 ℃, slowly dropping 59.6g of IPDA to extend the chain until the viscosity reaches 30000mpa.s/50 ℃, stopping with excessive IPDA, adding 80X 100g of blocked curing agent TPA-B, adding 8g of thermal sensitive catalyst, and uniformly mixing to obtain a high-solid printing resin finished product, wherein NV: 60 percent; VIS: 5000mpa.s/25 ℃. The resin product is yellowing-resistant environment-friendly high-solid printing resin, and has proper viscosity, good processability and processing temperature of 110-.
Example 3
Taking 350g of DMF, 1000200 g g of PBA and 31g of EG, adding 175g of MDI step by step, polymerizing until the viscosity rises to 30000pa.s/75 ℃, cooling to below 50 ℃, adding a closed curing agent BL 1100150 g, dispersing uniformly, and adding 5g of a thermal catalyst and MEK150g to obtain a high-solid printing resin finished product, wherein NV: 53 percent; VIS: 9000mpa.s/25 ℃. The resin product is MDI type, has good film forming property and stable pattern, can be applied to micro-engraving high-solid printing, and has the processing temperature of 140 ℃.
Example 4
Taking 350g of DMF, 1000200 g of polycaprolactone and 31g of EG, and adding H step by step12182g MDI is polymerized until the viscosity is increased to 20000pa.s/75 ℃, the temperature is reduced below 50 ℃, a closed curing agent TPA-B80X 200g is added, the mixture is stirred evenly, and 8g of thermal catalyst and MEK150g are added to obtain a finished product of the high-solid printing resin, wherein, NV: 52 percent; and (5) VIS: the product has good film forming property, yellowing resistance and weather resistance, and is suitable for outdoor and other occasions with high requirements at 8000mpa.s/25 ℃.
Comparative example 5
The resin product was prepared as in example 1 except that the prepolymer was prepared at a viscosity of 5500mpa.s/75 ℃ to give a final resin product having a VIS: 2500mpa.s/25 ℃.
Comparative example 6
The procedure for the preparation of the resin product was the same as in example 1 except that the prepolymer was prepared while controlling the viscosity at 30000mpa.s/75 ℃ to obtain a resin product whose VIS: 9500mpa.s/25 ℃.
Comparative example 7
The resin product was prepared as in example 1 except that the prepolymer was prepared while controlling the viscosity to 55000mpa.s/75 ℃ to obtain a resin product whose VIS: 33000mpa.s/25 ℃.
The resin products of examples 1 to 4, and comparative examples 5 to 7 were tested, and the test results are shown in tables 1 and 2.
TABLE 1 results of the resin product Performance test of examples 1 to 4
Figure BDA0003622586980000071
Figure BDA0003622586980000081
TABLE 2 results of the property test of the resin products of comparative examples 5 to 7
Figure BDA0003622586980000082
Surface to surface adhesion test: a2 Kg weight was pressed on a 5cm X5 cm surface, and the plates were faced to each other at 50 ℃ for 4 hours.
Comparative example 1
TOL250g, PEBA 2000200 g and TDI 175.8g are taken to react for 2 hours at 80 ℃ to obtain NCO prepolymer; to this prepolymer, 45g of BDO was slowly added until the viscosity rose to 10000mpa.s/75 ℃ consuming about 50-80% of BDO; after the viscosity reached the standard, 1.5 times of the remaining BDO amount is added in one time to ensure that NCO is consumed.
The temperature is reduced to below 50 ℃, 100g of chlorinated polypropylene is added to be completely dispersed, and then 5g of a thermosensitive catalyst and a terminal solvent MEK150g are heated to obtain a resin finished product of comparative example 1.
Comparative example 2
TOL250g, PEBA 2000200 g and TDI 175.8g are taken to react for 2 hours at 80 ℃ to obtain NCO prepolymer; to this prepolymer, 45g of BDO was slowly added until the viscosity rose to 10000mpa.s/75 ℃ consuming about 50-80% of BDO; after the viscosity reached the standard, 1.5 times of the remaining BDO amount was added in one time to consume the NCO.
The temperature is reduced to below 50 ℃, 100g of silicon dioxide is added to be completely dispersed, and then 5g of a sensitizing catalyst and a terminal solvent MEK150g are heated to obtain a resin finished product of comparative example 2.
Comparative example 3
TOL250g, PEBA 2000200 g and TDI 175.8g are taken to react for 2 hours at 80 ℃ to obtain NCO prepolymer; to this prepolymer, 45g of BDO was slowly added until the viscosity rose to 10000mpa.s/75 ℃ consuming about 50-80% of BDO; after the viscosity reached the standard, 1.5 times of the remaining BDO amount is added in one time to ensure that NCO is consumed.
The temperature is reduced to below 50 ℃, 100g of calcium carbonate is added to be completely dispersed, and then 5g of a sensitizing catalyst and a terminal solvent MEK150g are heated to obtain a resin finished product of comparative example 3.
The finished resin products of example 1 and comparative examples 1 to 3 were tested, and the test results are shown in Table 3.
TABLE 3 results of performance test of the resin products of example 1, comparative example 1 to comparative example 3
Figure BDA0003622586980000091
In the above comparative examples, different organic or inorganic fillers were added to increase the solid content, and it is obvious that either filler added could not be compared with the product added with the blocking curing agent, so the product added with the blocking curing agent was the most excellent product in combination.
The foregoing is illustrative and explanatory only, and is not to be construed as limiting the scope of the invention, which is defined by the appended claims. It should be noted that, for a person skilled in the art, several variations and modifications are possible without departing from the inventive concept, and such obvious alternatives fall within the scope of the invention.

Claims (10)

1. The high-solid printing resin for the flexible material is characterized by comprising the following components in parts by weight:
15-40 parts of a polyhydric alcohol,
15-40 parts of diisocyanate, namely,
0-20 parts of dihydric alcohol,
0-15 parts of diamine, namely,
20-60 parts of a solvent, namely,
10-50 parts of a closed curing agent,
0.01-3 parts of a thermosensitive catalyst.
2. The high-solid printing resin for flexible material as claimed in claim 1, wherein said polyol is at least one of polyester polyol, polyether polyol, polycaprolactone polyol and polycarbonate polyol.
3. The high-solid printing resin for flexible material as claimed in claim 2, wherein the polyol has a difunctional group and has a molecular weight of 1000-3000.
4. The high solids printing resin for flexible materials of claim 1 wherein the diisocyanate comprises TDI, MDI, H12At least one of MDI, IPDI or XDI.
5. The high-solid printing resin for flexible materials as claimed in claim 1, wherein the diol is at least one of EGO, BDO or HDO.
6. The high-solid printing resin for flexible materials as claimed in claim 1, wherein the diamine is one or both of EDA and IPDA.
7. The high-solid printing resin for flexible materials as claimed in claim 1, wherein the solvent is DMF, ketones, esters, aromatic hydrocarbons, alcohols or alcohol ethers.
8. The high-solid printing resin for flexible materials as claimed in claim 1, wherein the deblocking temperature of the blocked curing agent is 80-160 ℃; the thermosensitive catalyst is a thermosensitive delayed catalyst of Debo company and is DY-5508.
9. A method for preparing the high-solid printing resin for the flexible material according to any one of claims 1 to 8, comprising the steps of:
s1, synthesizing polyurethane resin; taking polyol, diisocyanate and part of solvent according to parts by weight, and enabling the polyol and the diisocyanate to react to form a prepolymer;
s2, adding dihydric alcohol or diamine for chain extension to synthesize polyurethane resin, so that the polyurethane resin reaches the target molecular weight and has basic film forming conditions;
s3, cooling, and adding a closed curing agent;
and S4, adding the residual solvent and the thermosensitive catalyst to prepare a high-solid printing resin finished product.
10. The method for preparing high-solid printing resin for flexible material as claimed in claim 9, wherein the solid content of the final high-solid printing resin is not less than 40%, the viscosity is 3000-10000 mPa-S/25 ℃, and the elongation is not less than 200%.
CN202210462586.8A 2022-04-28 2022-04-28 High-solid printing resin for flexible material and preparation method thereof Pending CN114773558A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101781453A (en) * 2010-02-22 2010-07-21 北京高盟化工有限公司 Method for preparing resin for latently-curable polyurethane ink
CN106554476A (en) * 2016-07-15 2017-04-05 新东方油墨有限公司 A kind of preparation method of the polyurethane resin for flexible package intaglio plate table printing ink
CN107383331A (en) * 2017-08-21 2017-11-24 合肥安利聚氨酯新材料有限公司 A kind of grease proofness isolation-type wet method polyurethane resin and preparation method thereof
WO2021110087A1 (en) * 2019-12-05 2021-06-10 广东盈通新材料有限公司 Latent mono-component polyurethane hot melt glue, preparation method therefor and glue film

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101781453A (en) * 2010-02-22 2010-07-21 北京高盟化工有限公司 Method for preparing resin for latently-curable polyurethane ink
CN106554476A (en) * 2016-07-15 2017-04-05 新东方油墨有限公司 A kind of preparation method of the polyurethane resin for flexible package intaglio plate table printing ink
CN107383331A (en) * 2017-08-21 2017-11-24 合肥安利聚氨酯新材料有限公司 A kind of grease proofness isolation-type wet method polyurethane resin and preparation method thereof
WO2021110087A1 (en) * 2019-12-05 2021-06-10 广东盈通新材料有限公司 Latent mono-component polyurethane hot melt glue, preparation method therefor and glue film

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