CN114772975A - High-strength easily-compatible concrete strong agent - Google Patents
High-strength easily-compatible concrete strong agent Download PDFInfo
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- CN114772975A CN114772975A CN202210490728.1A CN202210490728A CN114772975A CN 114772975 A CN114772975 A CN 114772975A CN 202210490728 A CN202210490728 A CN 202210490728A CN 114772975 A CN114772975 A CN 114772975A
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- emulsifier
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- 239000004567 concrete Substances 0.000 title claims abstract description 74
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 38
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 22
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 20
- 229920000881 Modified starch Polymers 0.000 claims abstract description 17
- 239000004368 Modified starch Substances 0.000 claims abstract description 17
- 239000003995 emulsifying agent Substances 0.000 claims abstract description 17
- 235000019426 modified starch Nutrition 0.000 claims abstract description 17
- 239000002253 acid Substances 0.000 claims abstract description 15
- 239000006185 dispersion Substances 0.000 claims abstract description 14
- 229920005552 sodium lignosulfonate Polymers 0.000 claims abstract description 14
- 229940051841 polyoxyethylene ether Drugs 0.000 claims abstract description 13
- 229920000056 polyoxyethylene ether Polymers 0.000 claims abstract description 13
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 12
- 229910021389 graphene Inorganic materials 0.000 claims abstract description 12
- 239000007788 liquid Substances 0.000 claims abstract description 12
- 150000001252 acrylic acid derivatives Chemical class 0.000 claims description 13
- 239000002202 Polyethylene glycol Substances 0.000 claims description 12
- 229920001223 polyethylene glycol Polymers 0.000 claims description 12
- 239000002994 raw material Substances 0.000 claims description 11
- 239000004593 Epoxy Substances 0.000 claims description 10
- 239000000945 filler Substances 0.000 claims description 10
- SLINHMUFWFWBMU-UHFFFAOYSA-N Triisopropanolamine Chemical compound CC(O)CN(CC(C)O)CC(C)O SLINHMUFWFWBMU-UHFFFAOYSA-N 0.000 claims description 9
- WOWHHFRSBJGXCM-UHFFFAOYSA-M cetyltrimethylammonium chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCC[N+](C)(C)C WOWHHFRSBJGXCM-UHFFFAOYSA-M 0.000 claims description 8
- ASUAYTHWZCLXAN-UHFFFAOYSA-N prenol Chemical compound CC(C)=CCO ASUAYTHWZCLXAN-UHFFFAOYSA-N 0.000 claims description 7
- 229920002472 Starch Polymers 0.000 claims description 6
- 239000008107 starch Substances 0.000 claims description 6
- 235000019698 starch Nutrition 0.000 claims description 6
- 229910052602 gypsum Inorganic materials 0.000 claims description 5
- 239000010440 gypsum Substances 0.000 claims description 5
- 239000010881 fly ash Substances 0.000 claims description 4
- 125000001844 prenyl group Chemical group [H]C([*])([H])C([H])=C(C([H])([H])[H])C([H])([H])[H] 0.000 claims description 3
- HVUMOYIDDBPOLL-XWVZOOPGSA-N Sorbitan monostearate Chemical group CCCCCCCCCCCCCCCCCC(=O)OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O HVUMOYIDDBPOLL-XWVZOOPGSA-N 0.000 claims description 2
- 239000012190 activator Substances 0.000 claims description 2
- 230000000740 bleeding effect Effects 0.000 abstract description 4
- 238000003763 carbonization Methods 0.000 abstract description 3
- 238000005204 segregation Methods 0.000 abstract description 3
- 239000003513 alkali Substances 0.000 abstract description 2
- -1 chlorine ions Chemical class 0.000 abstract description 2
- QVDTXNVYSHVCGW-ONEGZZNKSA-N isopentenol Chemical compound CC(C)\C=C\O QVDTXNVYSHVCGW-ONEGZZNKSA-N 0.000 abstract description 2
- 239000000460 chlorine Substances 0.000 abstract 1
- 229910052801 chlorine Inorganic materials 0.000 abstract 1
- 231100000956 nontoxicity Toxicity 0.000 abstract 1
- 238000005086 pumping Methods 0.000 abstract 1
- 239000004568 cement Substances 0.000 description 12
- 239000003381 stabilizer Substances 0.000 description 11
- 239000000463 material Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 238000002156 mixing Methods 0.000 description 6
- 239000002245 particle Substances 0.000 description 5
- 239000012744 reinforcing agent Substances 0.000 description 5
- 239000012496 blank sample Substances 0.000 description 4
- 239000004575 stone Substances 0.000 description 4
- HVUMOYIDDBPOLL-XGKPLOKHSA-N [2-[(2r,3r,4s)-3,4-dihydroxyoxolan-2-yl]-2-hydroxyethyl] octadecanoate Chemical group CCCCCCCCCCCCCCCCCC(=O)OCC(O)[C@H]1OC[C@H](O)[C@H]1O HVUMOYIDDBPOLL-XGKPLOKHSA-N 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000654 additive Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 239000000523 sample Substances 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 239000002440 industrial waste Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000010907 mechanical stirring Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B40/00—Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
- C04B40/0028—Aspects relating to the mixing step of the mortar preparation
- C04B40/0039—Premixtures of ingredients
Abstract
The invention discloses a high-strength easily-compatible concrete synergist which comprises, by weight, 12-16 parts of isopentenol polyoxyethylene ether, 22-26 parts of sodium lignosulfonate, 2-4 parts of graphene dispersion liquid, 1-3 parts of modified starch, 1-3 parts of a polycarboxylic acid water reducing agent, 1-3 parts of an early strength agent, 2-4 parts of an emulsifier and the like. The invention can increase the strength of concrete by 8-20%, can effectively improve the workability, bleeding resistance, segregation resistance and pumping easiness of the concrete, greatly improves the frost resistance and carbonization resistance, and has no toxicity, harm, pollution and radioactivity, no chlorine ions, no alkali and the like.
Description
Technical Field
The invention belongs to the technical field of concrete admixtures, and particularly relates to a high-strength easily-compatible concrete synergist.
Background
Concrete is the most used building material in the world at present, and has the main advantages of low price, strong bearing capacity, high durability and the like. However, the early strength of concrete develops slowly, and the concrete is usually cured by extra manpower and material resources. At present, industrial wastes are used as basic raw materials to be applied to concrete more and more widely, especially mineral admixtures such as mineral powder and fly ash are used in large-scale prefabricated part production, the early strength of concrete develops more slowly, and the process progress such as mold turnover and prestress loading is influenced.
In order to further improve the performance of concrete, a reinforcing agent is usually added into the concrete in the prior art, and the reinforcing agent has two main functions, namely, the dispersibility of the concrete material is increased, so that particles of the concrete material can be fully dispersed, the particles are prevented from being agglomerated together, the hydration process of cement is further accelerated, the using amount of the cement in the concrete is reduced, and the adsorption capacity of other concrete additives such as a water reducing agent on the concrete material is increased, so that the using effect of the concrete material is enhanced.
The existing reinforcing admixture in the concrete material has single function, mainly improves early strength and hardly contributes to later strength, and after the reinforcing admixture is added into the concrete, the bonding capacity with water is poor, so that the problems of workability reduction during concrete mixing, uneven distribution of a strong agent, concrete strength reduction and the like are caused. Therefore, it is necessary to develop a concrete reinforcing agent with high strength and easy compatibility.
Disclosure of Invention
The invention aims to provide a concrete synergist which has high strength and is easy to be compatible.
In order to achieve the purpose, the invention adopts the following technical scheme:
a high-strength easily-compatible concrete synergist comprises the following raw materials in parts by weight: 12-16 parts of isoamylene alcohol polyoxyethylene ether, 22-26 parts of sodium lignosulfonate, 2-4 parts of graphene dispersion liquid, 1-3 parts of modified starch, 1-3 parts of polycarboxylic acid water reducing agent, 1-3 parts of early strength agent, 2-4 parts of emulsifier, 2-4 parts of co-stabilizer, 1-3 parts of excitant, 3-5 parts of epoxy modified acrylate, 3-5 parts of polyethylene glycol, 6-10 parts of fly ash and 35-45 parts of water.
Preferably, the high-strength easily-compatible concrete synergist comprises, by weight, 12 parts of prenyl alcohol polyoxyethylene ether, 22 parts of sodium lignosulfonate, 2 parts of graphene dispersion liquid, 1 part of modified starch, 1 part of polycarboxylic acid water reducer, 1 part of early strength agent, 2 parts of emulsifier, 2 parts of co-stabilizer, 1 part of excitant, 3 parts of epoxy-modified acrylate, 3 parts of polyethylene glycol, 6 parts of filler and 35 parts of water.
Preferably, the high-strength easily-compatible concrete synergist comprises, by parts, 14 parts of prenyl polyoxyethylene ether, 24 parts of sodium lignosulfonate, 3 parts of graphene dispersion liquid, 2 parts of modified starch, 2 parts of polycarboxylic acid water reducing agent, 2 parts of early strength agent, 3 parts of emulsifier, 3 parts of co-stabilizer, 2 parts of excitant, 4 parts of epoxy-modified acrylate, 4 parts of polyethylene glycol, 8 parts of filler and 40 parts of water.
Preferably, the high-strength easily-compatible concrete synergist comprises, by weight, 16 parts of prenyl alcohol polyoxyethylene ether, 26 parts of sodium lignosulfonate, 4 parts of graphene dispersion liquid, 3 parts of modified starch, 3 parts of polycarboxylic acid water reducing agent, 3 parts of early strength agent, 4 parts of emulsifier, 4 parts of co-stabilizer, 3 parts of excitant, 5 parts of epoxy-modified acrylate, 5 parts of polyethylene glycol, 10 parts of filler and 45 parts of water.
Preferably, in the high-strength easily-compatible concrete synergist, the modified starch is etherified starch.
Preferably, in the high-strength easily compatible concrete strength agent, the early strength agent is triisopropanolamine.
Preferably, in the high-strength easily-compatible concrete synergist, the emulsifier is Span 60.
Preferably, in the high-strength easily-compatible concrete synergist, the co-stabilizer is cetyltrimethylammonium chloride.
Preferably, in the high-strength easily compatible concrete reinforcing agent, the activator is gypsum.
The invention provides a high-strength easily-compatible concrete synergist, which has the following beneficial effects compared with the prior art:
(1) improving the dispersibility of concrete: the strength of the concrete can be increased by 8-20%; under the condition of keeping the strength unchanged, the use amount of the cement can be reduced by 10 to 20 percent;
(2) improving the performance of concrete: the concrete synergist can effectively improve the workability of concrete, resists bleeding, is not separated and is easy to pump, and the frost resistance and the carbonization resistance are greatly improved;
(3) the adaptability is strong: the polycarboxylic acid water reducing agent not only can be suitable for various types of concrete and has strong compatibility with various additives, but also can improve the adaptability of the polycarboxylic acid water reducing agent to raw materials (such as low-quality fly ash, sand with large mud content and stones with large stone powder content), and reduce the sensitivity of the polycarboxylic acid water reducing agent to the mixing amount change. The negative phenomena (segregation and poor wrapping property) of the water reducing agent with high mixing amount can be effectively controlled;
(4) green and environment-friendly: the strong effect agent is non-toxic, harmless, pollution-free and radioactivity-free, and does not contain chloride ions and alkali.
(5) By adding the prenyl polyoxyethylene ether and the etherified starch, the invention can effectively play the water reducing dispersion performance and the consistency performance of concrete, prevent the phenomena of segregation, bleeding and hardening caused by the super-doping of the concrete water reducing agent after the cement consumption is reduced, and improve the strength and the durability of the concrete;
the viscosity of concrete can be effectively reduced by taking polyethylene glycol as a viscosity reducing component, so that mutual dispersion of the components is accelerated, and the compatibility is improved;
by adding triisopropanolamine, sodium lignosulfonate and a filler, the dispersibility of cement particles can be increased, the agglomeration of the cement particles is reduced, the adsorption capacity of a water reducing agent on the cement particles is increased, the use effect of the water reducing agent is improved, and the cement can be promoted to be completely hydrated further, so that the early-stage strength and the later-stage strength of the concrete can be improved;
by taking the epoxy modified acrylate as the energy absorption component, when the powerful agent is mixed with cement and water and poured, the epoxy modified acrylate is dispersed in concrete and is rapidly cured together with the concrete under the illumination, so that the stress released inside the concrete or external acting force can be absorbed, the anti-seismic effect is achieved, and the durability of the concrete is improved;
by adding sodium lignosulfonate, not only the enhancement function can be ensured, but also part of uniform and stable small bubbles can be introduced into the concrete, and the durability of the concrete can be obviously improved.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
Example 1
A high-strength easily-compatible concrete synergist comprises the following raw materials in parts by weight: 12 parts of prenyl alcohol polyoxyethylene ether, 22 parts of sodium lignosulfonate, 2 parts of graphene dispersion liquid, 1 part of modified starch, 1 part of polycarboxylic acid water reducing agent, 1 part of early strength agent, 2 parts of emulsifier, 2 parts of co-stabilizer, 1 part of excitant, 3 parts of epoxy modified acrylate, 3 parts of polyethylene glycol, 6 parts of filler and 35 parts of water.
The modified starch is etherified starch, the early strength agent is triisopropanolamine, the emulsifier is Span60, the co-stabilizer is hexadecyltrimethylammonium chloride, and the excitant is gypsum.
Example 2
A high-strength easily-compatible concrete synergist comprises the following raw materials in parts by weight: 14 parts of isopentenol polyoxyethylene ether, 24 parts of sodium lignosulfonate, 3 parts of graphene dispersion liquid, 2 parts of modified starch, 2 parts of polycarboxylic acid water reducing agent, 2 parts of early strength agent, 3 parts of emulsifier, 3 parts of assistant stabilizer, 2 parts of excitant, 4 parts of epoxy modified acrylate, 4 parts of polyethylene glycol, 8 parts of filler and 40 parts of water.
The modified starch is etherified starch, the early strength agent is triisopropanolamine, the emulsifier is Span60, the co-stabilizer is hexadecyltrimethylammonium chloride, and the excitant is gypsum.
Example 3
A high-strength easily-compatible concrete synergist comprises the following raw materials in parts by weight: 16 parts of prenyl alcohol polyoxyethylene ether, 26 parts of sodium lignosulfonate, 4 parts of graphene dispersion liquid, 3 parts of modified starch, 3 parts of polycarboxylic acid water reducing agent, 3 parts of early strength agent, 4 parts of emulsifier, 4 parts of co-stabilizer, 3 parts of excitant, 5 parts of epoxy modified acrylate, 5 parts of polyethylene glycol, 10 parts of filler and 45 parts of water.
The modified starch is etherified starch, the early strength agent is triisopropanolamine, the emulsifier is Span60, the co-stabilizer is hexadecyltrimethylammonium chloride, and the excitant is gypsum.
Test standards of the invention
1 index of homogeneity
2. Net pulp fluidity ratio
3. Index of concrete performance
4. Contrast method for simulating stability comprehensive effect of actual production
The representative actual production mix proportion and raw materials of a client side are used as inspection basic conditions, and product standard samples (strong effect agent seal samples left during signing) are compared with each batch of goods arriving samples. The following indicators were observed for consistency:
comparing the intensities: the strength of the concrete can be increased by 8-20%; under the condition of keeping the strength unchanged, the use amount of the cement can be reduced by 10 to 20 percent.
And secondly, comparing working performance: the concrete synergist can effectively improve the workability of concrete, is bleeding-resistant, non-segregating and easy to pump, and greatly improves the performances of frost resistance, carbonization resistance and the like.
Wherein, the test steps are as follows:
the first step is as follows: preparing a reference blank sample:
(1) according to the mix proportion of concrete produced by customers in normal times, a reference blank sample test is carried out under the condition of not adding a concrete synergist; (2) recording the slump of the reference blank sample;
the second step is that: preparing a concrete strong agent added comparison sample:
(1) on the basis of the conventional concrete mixing proportion of a customer, the using amount of cement is reduced by 10-12%, and on the basis of maintaining the slump and a reference blank sample, the using amounts of water consumption, sand, stone and a water reducing agent are properly adjusted; (2) adding a reinforcing agent according to the proportion of 0.6 percent according to the using amount of the cementing material;
(3) recording the slump and the expansion of the sample and the change of the slump and the expansion with time, and observing the compressive strength data after 3 days, 7 days and 28 days;
the third step is that the operation key points are as follows:
(1) in order to ensure the accuracy of the experiment, the concrete trial amount is preferably more than 30L; (2) mixing the concrete synergist, the water reducer and the mixing water together, stirring uniformly, and adding; (3) in order to ensure that the concrete is uniformly stirred, mechanical stirring is adopted, and the stirring time is more than 3 minutes; (4) after the use of the booster, the reduced cement dosage can be replaced by stones.
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other. For the scheme disclosed in the embodiment, the method corresponds to the method disclosed in the embodiment, so the description is simple, and the relevant points can be referred to the description of the method part.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (7)
1. The high-strength easily-compatible concrete synergist is characterized by comprising the following raw materials in parts by weight: 12-16 parts of prenyl polyoxyethylene ether, 22-26 parts of sodium lignosulfonate, 2-4 parts of graphene dispersion liquid, 1-3 parts of modified starch, 1-3 parts of polycarboxylic acid water reducing agent, 1-3 parts of triisopropanolamine, 2-4 parts of emulsifier, 2-4 parts of hexadecyl trimethyl ammonium chloride, 1-3 parts of excitant, 3-5 parts of epoxy modified acrylate, 3-5 parts of polyethylene glycol, 6-10 parts of fly ash and 35-45 parts of water.
2. The high-strength easily-compatible concrete synergist according to claim 1, characterized by comprising the following raw materials in parts by weight: 12 parts of prenyl alcohol polyoxyethylene ether, 22 parts of sodium lignosulfonate, 2 parts of graphene dispersion liquid, 1 part of modified starch, 1 part of polycarboxylic acid water reducing agent, 1 part of triisopropanolamine, 2 parts of emulsifier, 2 parts of hexadecyl trimethyl ammonium chloride, 1 part of excitant, 3 parts of epoxy modified acrylate, 3 parts of polyethylene glycol, 6 parts of filler and 35 parts of water.
3. The high-strength easily-compatible concrete synergist according to claim 1, characterized by comprising the following raw materials in parts by weight: 14 parts of prenyl alcohol polyoxyethylene ether, 24 parts of sodium lignosulfonate, 3 parts of graphene dispersion liquid, 2 parts of modified starch, 2 parts of polycarboxylic acid water reducing agent, 2 parts of triisopropanolamine, 3 parts of emulsifier, 3 parts of hexadecyl trimethyl ammonium chloride, 2 parts of excitant, 4 parts of epoxy modified acrylate, 4 parts of polyethylene glycol, 8 parts of filler and 40 parts of water.
4. The high-strength easily-compatible concrete synergist according to claim 1 is characterized by comprising the following raw materials in parts by weight: 16 parts of prenyl alcohol polyoxyethylene ether, 26 parts of sodium lignosulfonate, 4 parts of graphene dispersion liquid, 3 parts of modified starch, 3 parts of polycarboxylic acid water reducing agent, 3 parts of triisopropanolamine, 4 parts of emulsifier, 4 parts of hexadecyl trimethyl ammonium chloride, 3 parts of excitant, 5 parts of epoxy modified acrylate, 5 parts of polyethylene glycol, 10 parts of filler and 45 parts of water.
5. The high-strength easily-compatible concrete synergist according to claim 1, wherein said modified starch is etherified starch.
6. A high strength, easily compatible concrete strength agent according to claim 1, wherein said emulsifier is Span 60.
7. A high strength, easily compatible concrete strength agent according to claim 1, wherein said activator is gypsum.
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CN202210490728.1A CN114772975A (en) | 2019-11-20 | 2019-11-20 | High-strength easily-compatible concrete strong agent |
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CN202210490728.1A CN114772975A (en) | 2019-11-20 | 2019-11-20 | High-strength easily-compatible concrete strong agent |
CN201911143626.7A CN112299744A (en) | 2019-11-20 | 2019-11-20 | High-strength easily-compatible concrete synergist |
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2019
- 2019-11-20 CN CN202210490728.1A patent/CN114772975A/en active Pending
- 2019-11-20 CN CN201911143626.7A patent/CN112299744A/en active Pending
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