CN114772975A - High-strength easily-compatible concrete strong agent - Google Patents

High-strength easily-compatible concrete strong agent Download PDF

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Publication number
CN114772975A
CN114772975A CN202210490728.1A CN202210490728A CN114772975A CN 114772975 A CN114772975 A CN 114772975A CN 202210490728 A CN202210490728 A CN 202210490728A CN 114772975 A CN114772975 A CN 114772975A
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parts
strength
concrete
emulsifier
compatible
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陈新
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Zhuzhou Zhongjian New Material Co ltd
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Zhuzhou Zhongjian New Material Co ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/0028Aspects relating to the mixing step of the mortar preparation
    • C04B40/0039Premixtures of ingredients

Abstract

The invention discloses a high-strength easily-compatible concrete synergist which comprises, by weight, 12-16 parts of isopentenol polyoxyethylene ether, 22-26 parts of sodium lignosulfonate, 2-4 parts of graphene dispersion liquid, 1-3 parts of modified starch, 1-3 parts of a polycarboxylic acid water reducing agent, 1-3 parts of an early strength agent, 2-4 parts of an emulsifier and the like. The invention can increase the strength of concrete by 8-20%, can effectively improve the workability, bleeding resistance, segregation resistance and pumping easiness of the concrete, greatly improves the frost resistance and carbonization resistance, and has no toxicity, harm, pollution and radioactivity, no chlorine ions, no alkali and the like.

Description

High-strength easily-compatible concrete synergist
Technical Field
The invention belongs to the technical field of concrete admixtures, and particularly relates to a high-strength easily-compatible concrete synergist.
Background
Concrete is the most used building material in the world at present, and has the main advantages of low price, strong bearing capacity, high durability and the like. However, the early strength of concrete develops slowly, and the concrete is usually cured by extra manpower and material resources. At present, industrial wastes are used as basic raw materials to be applied to concrete more and more widely, especially mineral admixtures such as mineral powder and fly ash are used in large-scale prefabricated part production, the early strength of concrete develops more slowly, and the process progress such as mold turnover and prestress loading is influenced.
In order to further improve the performance of concrete, a reinforcing agent is usually added into the concrete in the prior art, and the reinforcing agent has two main functions, namely, the dispersibility of the concrete material is increased, so that particles of the concrete material can be fully dispersed, the particles are prevented from being agglomerated together, the hydration process of cement is further accelerated, the using amount of the cement in the concrete is reduced, and the adsorption capacity of other concrete additives such as a water reducing agent on the concrete material is increased, so that the using effect of the concrete material is enhanced.
The existing reinforcing admixture in the concrete material has single function, mainly improves early strength and hardly contributes to later strength, and after the reinforcing admixture is added into the concrete, the bonding capacity with water is poor, so that the problems of workability reduction during concrete mixing, uneven distribution of a strong agent, concrete strength reduction and the like are caused. Therefore, it is necessary to develop a concrete reinforcing agent with high strength and easy compatibility.
Disclosure of Invention
The invention aims to provide a concrete synergist which has high strength and is easy to be compatible.
In order to achieve the purpose, the invention adopts the following technical scheme:
a high-strength easily-compatible concrete synergist comprises the following raw materials in parts by weight: 12-16 parts of isoamylene alcohol polyoxyethylene ether, 22-26 parts of sodium lignosulfonate, 2-4 parts of graphene dispersion liquid, 1-3 parts of modified starch, 1-3 parts of polycarboxylic acid water reducing agent, 1-3 parts of early strength agent, 2-4 parts of emulsifier, 2-4 parts of co-stabilizer, 1-3 parts of excitant, 3-5 parts of epoxy modified acrylate, 3-5 parts of polyethylene glycol, 6-10 parts of fly ash and 35-45 parts of water.
Preferably, the high-strength easily-compatible concrete synergist comprises, by weight, 12 parts of prenyl alcohol polyoxyethylene ether, 22 parts of sodium lignosulfonate, 2 parts of graphene dispersion liquid, 1 part of modified starch, 1 part of polycarboxylic acid water reducer, 1 part of early strength agent, 2 parts of emulsifier, 2 parts of co-stabilizer, 1 part of excitant, 3 parts of epoxy-modified acrylate, 3 parts of polyethylene glycol, 6 parts of filler and 35 parts of water.
Preferably, the high-strength easily-compatible concrete synergist comprises, by parts, 14 parts of prenyl polyoxyethylene ether, 24 parts of sodium lignosulfonate, 3 parts of graphene dispersion liquid, 2 parts of modified starch, 2 parts of polycarboxylic acid water reducing agent, 2 parts of early strength agent, 3 parts of emulsifier, 3 parts of co-stabilizer, 2 parts of excitant, 4 parts of epoxy-modified acrylate, 4 parts of polyethylene glycol, 8 parts of filler and 40 parts of water.
Preferably, the high-strength easily-compatible concrete synergist comprises, by weight, 16 parts of prenyl alcohol polyoxyethylene ether, 26 parts of sodium lignosulfonate, 4 parts of graphene dispersion liquid, 3 parts of modified starch, 3 parts of polycarboxylic acid water reducing agent, 3 parts of early strength agent, 4 parts of emulsifier, 4 parts of co-stabilizer, 3 parts of excitant, 5 parts of epoxy-modified acrylate, 5 parts of polyethylene glycol, 10 parts of filler and 45 parts of water.
Preferably, in the high-strength easily-compatible concrete synergist, the modified starch is etherified starch.
Preferably, in the high-strength easily compatible concrete strength agent, the early strength agent is triisopropanolamine.
Preferably, in the high-strength easily-compatible concrete synergist, the emulsifier is Span 60.
Preferably, in the high-strength easily-compatible concrete synergist, the co-stabilizer is cetyltrimethylammonium chloride.
Preferably, in the high-strength easily compatible concrete reinforcing agent, the activator is gypsum.
The invention provides a high-strength easily-compatible concrete synergist, which has the following beneficial effects compared with the prior art:
(1) improving the dispersibility of concrete: the strength of the concrete can be increased by 8-20%; under the condition of keeping the strength unchanged, the use amount of the cement can be reduced by 10 to 20 percent;
(2) improving the performance of concrete: the concrete synergist can effectively improve the workability of concrete, resists bleeding, is not separated and is easy to pump, and the frost resistance and the carbonization resistance are greatly improved;
(3) the adaptability is strong: the polycarboxylic acid water reducing agent not only can be suitable for various types of concrete and has strong compatibility with various additives, but also can improve the adaptability of the polycarboxylic acid water reducing agent to raw materials (such as low-quality fly ash, sand with large mud content and stones with large stone powder content), and reduce the sensitivity of the polycarboxylic acid water reducing agent to the mixing amount change. The negative phenomena (segregation and poor wrapping property) of the water reducing agent with high mixing amount can be effectively controlled;
(4) green and environment-friendly: the strong effect agent is non-toxic, harmless, pollution-free and radioactivity-free, and does not contain chloride ions and alkali.
(5) By adding the prenyl polyoxyethylene ether and the etherified starch, the invention can effectively play the water reducing dispersion performance and the consistency performance of concrete, prevent the phenomena of segregation, bleeding and hardening caused by the super-doping of the concrete water reducing agent after the cement consumption is reduced, and improve the strength and the durability of the concrete;
the viscosity of concrete can be effectively reduced by taking polyethylene glycol as a viscosity reducing component, so that mutual dispersion of the components is accelerated, and the compatibility is improved;
by adding triisopropanolamine, sodium lignosulfonate and a filler, the dispersibility of cement particles can be increased, the agglomeration of the cement particles is reduced, the adsorption capacity of a water reducing agent on the cement particles is increased, the use effect of the water reducing agent is improved, and the cement can be promoted to be completely hydrated further, so that the early-stage strength and the later-stage strength of the concrete can be improved;
by taking the epoxy modified acrylate as the energy absorption component, when the powerful agent is mixed with cement and water and poured, the epoxy modified acrylate is dispersed in concrete and is rapidly cured together with the concrete under the illumination, so that the stress released inside the concrete or external acting force can be absorbed, the anti-seismic effect is achieved, and the durability of the concrete is improved;
by adding sodium lignosulfonate, not only the enhancement function can be ensured, but also part of uniform and stable small bubbles can be introduced into the concrete, and the durability of the concrete can be obviously improved.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
Example 1
A high-strength easily-compatible concrete synergist comprises the following raw materials in parts by weight: 12 parts of prenyl alcohol polyoxyethylene ether, 22 parts of sodium lignosulfonate, 2 parts of graphene dispersion liquid, 1 part of modified starch, 1 part of polycarboxylic acid water reducing agent, 1 part of early strength agent, 2 parts of emulsifier, 2 parts of co-stabilizer, 1 part of excitant, 3 parts of epoxy modified acrylate, 3 parts of polyethylene glycol, 6 parts of filler and 35 parts of water.
The modified starch is etherified starch, the early strength agent is triisopropanolamine, the emulsifier is Span60, the co-stabilizer is hexadecyltrimethylammonium chloride, and the excitant is gypsum.
Example 2
A high-strength easily-compatible concrete synergist comprises the following raw materials in parts by weight: 14 parts of isopentenol polyoxyethylene ether, 24 parts of sodium lignosulfonate, 3 parts of graphene dispersion liquid, 2 parts of modified starch, 2 parts of polycarboxylic acid water reducing agent, 2 parts of early strength agent, 3 parts of emulsifier, 3 parts of assistant stabilizer, 2 parts of excitant, 4 parts of epoxy modified acrylate, 4 parts of polyethylene glycol, 8 parts of filler and 40 parts of water.
The modified starch is etherified starch, the early strength agent is triisopropanolamine, the emulsifier is Span60, the co-stabilizer is hexadecyltrimethylammonium chloride, and the excitant is gypsum.
Example 3
A high-strength easily-compatible concrete synergist comprises the following raw materials in parts by weight: 16 parts of prenyl alcohol polyoxyethylene ether, 26 parts of sodium lignosulfonate, 4 parts of graphene dispersion liquid, 3 parts of modified starch, 3 parts of polycarboxylic acid water reducing agent, 3 parts of early strength agent, 4 parts of emulsifier, 4 parts of co-stabilizer, 3 parts of excitant, 5 parts of epoxy modified acrylate, 5 parts of polyethylene glycol, 10 parts of filler and 45 parts of water.
The modified starch is etherified starch, the early strength agent is triisopropanolamine, the emulsifier is Span60, the co-stabilizer is hexadecyltrimethylammonium chloride, and the excitant is gypsum.
Test standards of the invention
1 index of homogeneity
Figure BDA0003630860480000051
2. Net pulp fluidity ratio
Figure BDA0003630860480000061
3. Index of concrete performance
Figure BDA0003630860480000062
4. Contrast method for simulating stability comprehensive effect of actual production
The representative actual production mix proportion and raw materials of a client side are used as inspection basic conditions, and product standard samples (strong effect agent seal samples left during signing) are compared with each batch of goods arriving samples. The following indicators were observed for consistency:
comparing the intensities: the strength of the concrete can be increased by 8-20%; under the condition of keeping the strength unchanged, the use amount of the cement can be reduced by 10 to 20 percent.
And secondly, comparing working performance: the concrete synergist can effectively improve the workability of concrete, is bleeding-resistant, non-segregating and easy to pump, and greatly improves the performances of frost resistance, carbonization resistance and the like.
Wherein, the test steps are as follows:
the first step is as follows: preparing a reference blank sample:
(1) according to the mix proportion of concrete produced by customers in normal times, a reference blank sample test is carried out under the condition of not adding a concrete synergist; (2) recording the slump of the reference blank sample;
the second step is that: preparing a concrete strong agent added comparison sample:
(1) on the basis of the conventional concrete mixing proportion of a customer, the using amount of cement is reduced by 10-12%, and on the basis of maintaining the slump and a reference blank sample, the using amounts of water consumption, sand, stone and a water reducing agent are properly adjusted; (2) adding a reinforcing agent according to the proportion of 0.6 percent according to the using amount of the cementing material;
(3) recording the slump and the expansion of the sample and the change of the slump and the expansion with time, and observing the compressive strength data after 3 days, 7 days and 28 days;
the third step is that the operation key points are as follows:
(1) in order to ensure the accuracy of the experiment, the concrete trial amount is preferably more than 30L; (2) mixing the concrete synergist, the water reducer and the mixing water together, stirring uniformly, and adding; (3) in order to ensure that the concrete is uniformly stirred, mechanical stirring is adopted, and the stirring time is more than 3 minutes; (4) after the use of the booster, the reduced cement dosage can be replaced by stones.
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other. For the scheme disclosed in the embodiment, the method corresponds to the method disclosed in the embodiment, so the description is simple, and the relevant points can be referred to the description of the method part.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (7)

1. The high-strength easily-compatible concrete synergist is characterized by comprising the following raw materials in parts by weight: 12-16 parts of prenyl polyoxyethylene ether, 22-26 parts of sodium lignosulfonate, 2-4 parts of graphene dispersion liquid, 1-3 parts of modified starch, 1-3 parts of polycarboxylic acid water reducing agent, 1-3 parts of triisopropanolamine, 2-4 parts of emulsifier, 2-4 parts of hexadecyl trimethyl ammonium chloride, 1-3 parts of excitant, 3-5 parts of epoxy modified acrylate, 3-5 parts of polyethylene glycol, 6-10 parts of fly ash and 35-45 parts of water.
2. The high-strength easily-compatible concrete synergist according to claim 1, characterized by comprising the following raw materials in parts by weight: 12 parts of prenyl alcohol polyoxyethylene ether, 22 parts of sodium lignosulfonate, 2 parts of graphene dispersion liquid, 1 part of modified starch, 1 part of polycarboxylic acid water reducing agent, 1 part of triisopropanolamine, 2 parts of emulsifier, 2 parts of hexadecyl trimethyl ammonium chloride, 1 part of excitant, 3 parts of epoxy modified acrylate, 3 parts of polyethylene glycol, 6 parts of filler and 35 parts of water.
3. The high-strength easily-compatible concrete synergist according to claim 1, characterized by comprising the following raw materials in parts by weight: 14 parts of prenyl alcohol polyoxyethylene ether, 24 parts of sodium lignosulfonate, 3 parts of graphene dispersion liquid, 2 parts of modified starch, 2 parts of polycarboxylic acid water reducing agent, 2 parts of triisopropanolamine, 3 parts of emulsifier, 3 parts of hexadecyl trimethyl ammonium chloride, 2 parts of excitant, 4 parts of epoxy modified acrylate, 4 parts of polyethylene glycol, 8 parts of filler and 40 parts of water.
4. The high-strength easily-compatible concrete synergist according to claim 1 is characterized by comprising the following raw materials in parts by weight: 16 parts of prenyl alcohol polyoxyethylene ether, 26 parts of sodium lignosulfonate, 4 parts of graphene dispersion liquid, 3 parts of modified starch, 3 parts of polycarboxylic acid water reducing agent, 3 parts of triisopropanolamine, 4 parts of emulsifier, 4 parts of hexadecyl trimethyl ammonium chloride, 3 parts of excitant, 5 parts of epoxy modified acrylate, 5 parts of polyethylene glycol, 10 parts of filler and 45 parts of water.
5. The high-strength easily-compatible concrete synergist according to claim 1, wherein said modified starch is etherified starch.
6. A high strength, easily compatible concrete strength agent according to claim 1, wherein said emulsifier is Span 60.
7. A high strength, easily compatible concrete strength agent according to claim 1, wherein said activator is gypsum.
CN202210490728.1A 2019-11-20 2019-11-20 High-strength easily-compatible concrete strong agent Pending CN114772975A (en)

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