CN114772202B - Anti-scratching carrier roller set applied to belt conveyor - Google Patents
Anti-scratching carrier roller set applied to belt conveyor Download PDFInfo
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- CN114772202B CN114772202B CN202210415386.7A CN202210415386A CN114772202B CN 114772202 B CN114772202 B CN 114772202B CN 202210415386 A CN202210415386 A CN 202210415386A CN 114772202 B CN114772202 B CN 114772202B
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- carrier roller
- roller
- bearing roller
- mounting
- bearing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G39/00—Rollers, e.g. drive rollers, or arrangements thereof incorporated in roller-ways or other types of mechanical conveyors
- B65G39/10—Arrangements of rollers
- B65G39/12—Arrangements of rollers mounted on framework
- B65G39/125—Arrangements of rollers mounted on framework for selectively adjusting troughing of the conveying belt
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structure Of Belt Conveyors (AREA)
- Rollers For Roller Conveyors For Transfer (AREA)
Abstract
The invention relates to an anti-scratch belt carrier roller set applied to a belt conveyor, which comprises a mounting frame, wherein a plurality of carrier roller brackets are arranged at the top of the mounting frame, a middle carrier roller is arranged at one side of the middle part of each carrier roller bracket, a first side carrier roller and a second side carrier roller are respectively arranged at one side of each of two ends of each carrier roller bracket, a conveyor belt is arranged at the tops of each middle carrier roller, each first side carrier roller and each second side carrier roller, adjusting mechanisms are respectively arranged at two ends of each middle carrier roller, each first side carrier roller and each second side carrier roller, each middle carrier roller can support the bottom of the conveyor belt, and each first side carrier roller and each second side carrier roller can respectively support two sides of the conveyor belt; the structure of having solved current bearing roller group is very easy to cause the conveyer belt to tear the accident when the condition such as bearing roller damage, losing appears to the material that uses of current structure is heavier, causes extravagant scheduling problem.
Description
Technical Field
The invention relates to the technical field of belt conveyors, in particular to an anti-scratch belt carrier roller set applied to a belt conveyor.
Background
In recent years, along with the continuous expansion of the conveying field of the belt conveyor, long-distance and off-road conveying working conditions are more and more, and due to improper maintenance and management, carrier rollers are inevitably damaged and lost, so that the situation is not found in time. The structure of the existing carrier roller set is extremely easy to cause tearing accidents of the conveying belt when carrier rollers are damaged, lost and the like, and the used materials of the existing structure are heavier, so that waste is caused.
In order to solve the above-mentioned defect, a technical scheme is provided.
Disclosure of Invention
The invention aims to provide an anti-scratch belt carrier roller set applied to a belt conveyor.
The technical problems to be solved by the invention are as follows:
the structure of current bearing roller group is very easy to cause the conveyer belt to tear the accident when the condition such as bearing roller damage, loss appear to the material that uses of current structure is heavier, causes the waste.
The aim of the invention can be achieved by the following technical scheme:
the utility model provides a be applied to belt conveyor's anti-scratch area bearing roller group, includes the mounting bracket, the top of mounting bracket is equipped with a plurality of bearing roller supports, and middle part one side of bearing roller support is equipped with well bearing roller, and both ends one side of bearing roller support is equipped with first limit bearing roller and second limit bearing roller respectively, and the conveyer belt is installed at the top of well bearing roller, first limit bearing roller and second limit bearing roller, and the both ends of well bearing roller, first limit bearing roller and second limit bearing roller all are equipped with adjustment mechanism, and well bearing roller can carry out the bearing to the bottom of conveyer belt, and first limit bearing roller and second limit bearing roller can carry out the bearing to the both sides of conveyer belt respectively.
Further, the mounting frame comprises a mounting base, a plurality of uniformly distributed mounting side frames are fixed at the tops of two sides of the mounting base, and a plurality of carrier roller brackets are respectively arranged between a plurality of mounting side frames on two sides.
Further, the carrier roller support comprises a carrier roller beam, the carrier roller beam is fixed at the top of the installation base through supporting legs, two ends of the carrier roller beam are respectively provided with a first carrier roller inclined beam and a second carrier roller inclined beam, and a first side carrier roller and a second side carrier roller are respectively installed on the first carrier roller inclined beam and the second carrier roller inclined beam.
Further, the mounting plates are fixed at the ends, far away from each other, of the first carrier roller inclined beam and the second carrier roller inclined beam, and the mounting plates at the two ends are respectively and fixedly mounted on the mounting side frames at the two sides through bolts.
Further, a plurality of adjusting grooves are formed in the outer surfaces of the two ends of the carrier roller cross beam, the first carrier roller inclined beam and the second carrier roller inclined beam.
Further, adjustment mechanism is including cup jointing the solid fixed ring at the bearing roller support surface, and gu fixed ring's one end is fixed with the fixed plate, and a plurality of joint grooves have been seted up at the top of fixed plate, and the joint has the joint piece on the joint groove, and the both ends of well bearing roller, first limit bearing roller and second limit bearing roller are located respectively between the joint piece of both sides and rotate with the joint piece and be connected.
Further, the surface of the fixing ring is provided with a mounting groove in a penetrating mode, and the mounting groove is matched with the adjusting groove.
Further, the installation side frames on the two sides are respectively and rotatably connected with an adjusting cylinder, and the output ends of the adjusting cylinders on the two sides are respectively hinged with the bottoms of the first carrier roller inclined beam and the second carrier roller inclined beam.
The invention has the beneficial effects that:
the invention has compact structure and high material utilization rate, and by changing the carrier roller beam structure, the first carrier roller inclined beam and the second carrier roller inclined beam are arranged at the two ends, thereby avoiding the occurrence of the condition of scratching the conveyer belt in the existing design and improving the running stability and reliability of the equipment; the angle and the length that stretch out of adjustment mechanism can centering bearing roller, first limit bearing roller and second limit bearing roller, well bearing roller can carry out the bearing to the bottom of conveyer belt, first limit bearing roller and second limit bearing roller can carry out the bearing to the both sides of conveyer belt respectively, well bearing roller can go up and down under the cooperation of bearing roller support simultaneously, be convenient for adjust the height of conveyer belt, satisfy the transportation requirement of different environment, first limit bearing roller and second limit bearing roller can lift up under the effect of bearing roller support respectively, be convenient for adjust the parcel degree of conveyer belt, satisfy the user demand of different transport article.
The first side carrier roller and the second side carrier roller can rotate on the first carrier roller inclined beam and the second carrier roller inclined beam respectively, so that the inclination angles of the first side carrier roller and the second side carrier roller can be conveniently adjusted, and the conveyor belt is in a better wrapping state; through setting up a plurality of joint grooves for but the joint piece joint is in arbitrary joint inslot, the distance between bearing roller, first limit bearing roller and second limit bearing roller and the bearing roller support in the regulation of being convenient for can adjust the elasticity of conveyer belt on the one hand, on the other hand can adjust the height and the parcel degree of conveyer belt, improves the conveying range of conveyer belt.
Simultaneously set up a plurality of adjustment tank for the solid fixed ring can rotate to arbitrary angle on the bearing roller support, and pass through bolt fixed mounting with the solid fixed ring on the bearing roller support through the mounting groove, be convenient for centering bearing roller, first limit bearing roller and second limit bearing roller's turned angle adjusts, improves the practicality. Through setting up the adjusting cylinder for first bearing roller sloping and second bearing roller sloping can rotate at bearing roller crossbeam both ends respectively, control the degree of wrap up of conveyer belt and adjust.
Drawings
The invention is described in further detail below with reference to the drawings and the specific embodiments.
Fig. 1 is a schematic view of the overall structure of an anti-scratch belt idler set applied to a belt conveyor;
FIG. 2 is a schematic view of a portion of the structure of the present invention;
fig. 3 is a schematic view of the structure of the idler cradle of the present invention;
fig. 4 is a schematic structural view of the adjusting mechanism of the present invention.
In the figure: 1. a mounting frame; 2. a carrier roller bracket; 3. middle carrier roller; 4. a first side carrier roller; 5. a first side carrier roller; 6. a conveyor belt; 7. an adjusting mechanism; 101. a mounting base; 102. installing a side frame; 103. adjusting a cylinder; 201. a carrier roller beam; 202. a first idler oblique beam; 203. the second carrier roller inclined beam; 204. a mounting plate; 205. an adjustment tank; 701. a fixing ring; 702. a fixing plate; 703. a clamping groove; 704. a clamping block; 705. and a mounting groove.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-4, the present invention provides a technical solution:
the utility model provides a be applied to band conveyer's anti-scratch area bearing roller group, which comprises a mounting rack 1, the top of mounting bracket 1 is equipped with a plurality of bearing roller supports 2, middle bearing roller 3 is equipped with in bearing roller support 2's middle part one side, bearing roller support 2's both ends one side is equipped with first limit bearing roller 4 and second limit bearing roller 5 respectively, conveyer belt 6 is installed at the top of well bearing roller 3, first limit bearing roller 4 and second limit bearing roller 5, well bearing roller 3, the both ends of first limit bearing roller 4 and second limit bearing roller 5 all are equipped with adjustment mechanism 7, adjustment mechanism 7 can adjust the bearing roller 3, the angle and the extension length of first limit bearing roller 4 and second limit bearing roller 5, wherein mounting bracket 1 is used for carrying out the installation fixedly to bearing roller support 2, first limit bearing roller 4 that bearing roller support 2 is used for centering bearing roller 3 and both sides is installed in second limit bearing roller 5 simultaneously, wherein, well bearing roller 3 can carry out the bearing to conveyer belt 6's both sides respectively, simultaneously, well bearing roller 3 can go up down under the cooperation of bearing roller support 2, be convenient for adjust conveyer belt 6's height, satisfy different environment's conveying roller support 4 and second limit bearing roller support 5, the demand of carrying roller support 2 is convenient for use is lifted up with the demand of the second limit bearing roller support 5 respectively, the demand of carrying roller support 2 is convenient for not to be used for carrying down by the demand of carrying 5.
The mounting frame 1 comprises a mounting base 101, wherein a plurality of uniformly distributed mounting side frames 102 are fixed at the tops of two sides of the mounting base 101, and a plurality of carrier roller brackets 2 are respectively arranged between the plurality of mounting side frames 102 on two sides.
The carrier roller support 2 comprises a carrier roller cross beam 201, the carrier roller cross beam 201 is fixed at the top of the mounting base 101 through supporting legs, two ends of the carrier roller cross beam 201 are respectively provided with a first carrier roller inclined beam 202 and a second carrier roller inclined beam 203, a first side carrier roller 4 and a second side carrier roller 5 are respectively arranged on the first carrier roller inclined beam 202 and the second carrier roller inclined beam 203, the first side carrier roller 4 and the second side carrier roller 5 can respectively rotate on the first carrier roller inclined beam 202 and the second carrier roller inclined beam 203, and the inclination angles of the first side carrier roller 4 and the second side carrier roller 5 can be conveniently adjusted, so that the conveying belt 6 is in a better wrapping state.
Wherein, the one ends that first bearing roller sloping 202 and second bearing roller sloping 203 kept away from each other all are fixed with mounting panel 204, and the mounting panel 204 at both ends is respectively through bolt fixed mounting on the installation side bearer 102 of both sides, has seted up the arc spout on the mounting panel 204, and the mounting panel 204 of being convenient for cooperates the bolt to adjust the position of mounting panel 204.
A plurality of adjusting grooves 205 are formed in the outer surfaces of the two ends of the carrier roller cross beam 201, the first carrier roller inclined beam 202 and the second carrier roller inclined beam 203, and the adjusting mechanism 7 is convenient to install.
The adjustment mechanism 7 is including cup jointing the solid fixed ring 701 at the bearing roller support 2 surface, gu fixed plate 702 is fixed with to the one end of gu fixed ring 701, a plurality of joint grooves 703 have been seted up at the top of fixed plate 702, joint has joint piece 704 on the joint groove 703, well bearing roller 3, the both ends of first limit bearing roller 4 and second limit bearing roller 5 are located respectively between the joint piece 704 of both sides and with joint piece 704 rotation connection, through setting up a plurality of joint grooves 703 for but joint piece 704 joint is in arbitrary joint groove 703, the distance between the 5 and the bearing roller support 2 of well bearing roller 3 of being convenient for, first limit bearing roller 4 and second limit bearing roller can be adjusted the elasticity of conveyer belt 6 on the one hand, on the other hand can be adjusted the height and the parcel degree of conveyer belt 6, improve the conveying range of conveyer belt 6.
The surface of the fixed ring 701 is penetrated and provided with a mounting groove 705 which is matched with the adjusting groove 205, and a plurality of adjusting grooves 205 are arranged at the same time, so that the fixed ring 701 can rotate to any angle on the carrier roller support 2, and the fixed ring 701 is fixedly mounted on the carrier roller support 2 through the mounting groove 705 by bolts, thereby being convenient for adjusting the rotation angles of the centering carrier roller 3, the first side carrier roller 4 and the second side carrier roller 5 and improving the practicability.
The installation side frames 102 on two sides are respectively and rotatably connected with an adjusting cylinder 103, and the output ends of the adjusting cylinders 103 on two sides are respectively hinged with the bottoms of the first carrier roller inclined beam 202 and the second carrier roller inclined beam 203. Through setting up adjusting cylinder 103 for first bearing roller sloping 202 and second bearing roller sloping 203 can rotate at bearing roller crossbeam 201 both ends respectively, control the degree of wrap of adjusting conveyer belt 6.
Working principle:
in the invention, the first side carrier roller 4 and the second side carrier roller 5 can rotate on the first carrier roller inclined beam 202 and the second carrier roller inclined beam 203 respectively, so that the inclination angles of the first side carrier roller 4 and the second side carrier roller 5 can be conveniently adjusted, the conveyer belt 6 obtains a better wrapping state, the fixed ring 701 rotates to any angle on the carrier roller bracket 2, and the fixed ring 701 is fixedly arranged on the carrier roller bracket 2 through the mounting groove 705 by bolts; the middle carrier roller 3, the first side carrier roller 4 and the second side carrier roller 5 are arbitrarily clamped in the clamping grooves 703 through the clamping blocks 704, so that the distances among the middle carrier roller 3, the first side carrier roller 4 and the second side carrier roller 5 and the carrier roller bracket 2 can be conveniently adjusted; through adjusting cylinder 103 for first bearing roller sloping 202 and second bearing roller sloping 203 can rotate at bearing roller crossbeam 201 both ends respectively, control the parcel degree to conveyer belt 6 and adjust, after adjusting the angle of first bearing roller sloping 202 and second bearing roller sloping 203, pass through the bolt fastening with mounting panel 204 on the installation side bearer 102 again, make the transportation process more stable.
The foregoing describes one embodiment of the present invention in detail, but the description is only a preferred embodiment of the present invention and should not be construed as limiting the scope of the invention. All equivalent changes and modifications within the scope of the present invention are intended to be covered by the present invention.
Claims (6)
1. The utility model provides a be applied to belt conveyor's anti-scratch area bearing roller group, includes mounting bracket (1), its characterized in that, the top of mounting bracket (1) is equipped with a plurality of bearing roller supports (2), one side of middle part of bearing roller support (2) is equipped with well bearing roller (3), one side one end that well bearing roller (3) were kept away from to bearing roller support (2) is equipped with first limit bearing roller (4), one side other end that well bearing roller (3) were kept away from to bearing roller support (2) is equipped with second limit bearing roller (5), conveyer belt (6) are installed at the top of well bearing roller (3), the both ends of well bearing roller (3), first limit bearing roller (4) and second limit bearing roller (5) all are equipped with adjustment mechanism (7), well bearing roller (3) can carry out the bearing to the bottom of conveyer belt (6), first limit bearing roller (4) and second limit bearing roller (5) can carry out the bearing to the both sides of conveyer belt (6) respectively;
the adjusting mechanism (7) comprises a fixed ring (701) sleeved on the outer surface of the carrier roller bracket (2), one end of the fixed ring (701) is fixed with a fixed plate (702), a plurality of clamping grooves (703) are formed in the top of the fixed plate (702), clamping blocks (704) are clamped on the clamping grooves (703), and two ends of the middle carrier roller (3), the first side carrier roller (4) and the second side carrier roller (5) are respectively positioned between the clamping blocks (704) on two sides and are in rotary connection with the clamping blocks (704);
the surface of the fixed ring (701) is provided with a mounting groove (705) which is matched with the adjusting groove (205) in a penetrating way;
the first side carrier roller (4) and the second side carrier roller (5) can rotate on the first carrier roller inclined beam (202) and the second carrier roller inclined beam (203) respectively, so that the inclination angles of the first side carrier roller (4) and the second side carrier roller (5) can be conveniently adjusted, and the conveyer belt (6) can be in a better wrapping state; through setting up a plurality of joint grooves (703), on the one hand can adjust the elasticity of conveyer belt (6), on the other hand can adjust the height and the parcel degree of conveyer belt (6), improves the conveying range of conveyer belt (6).
2. The anti-scoring idler set applied to the belt conveyor according to claim 1, wherein the mounting frame (1) comprises a mounting base (101), a plurality of uniformly distributed mounting side frames (102) are fixed at the tops of two sides of the mounting base (101), and a plurality of idler brackets (2) are respectively arranged between the plurality of mounting side frames (102) on two sides.
3. The belt scratch-preventing carrier roller set applied to the belt conveyor according to claim 2, wherein the carrier roller support (2) comprises a carrier roller beam (201), the carrier roller beam (201) is fixed at the top of the installation base (101) through supporting legs, two ends of the carrier roller beam (201) are respectively connected with a first carrier roller inclined beam (202) and a second carrier roller inclined beam (203) in a rotating mode, and a first side carrier roller (4) and a second side carrier roller (5) are respectively installed on the first carrier roller inclined beam (202) and the second carrier roller inclined beam (203).
4. A belt breakage preventing idler set applied to a belt conveyor according to claim 3, wherein the first idler oblique beam (202) and the second idler oblique beam (203) are fixed with mounting plates (204) at the ends far away from each other, and the mounting plates (204) at the two ends are fixedly mounted on the mounting side frames (102) at the two sides through bolts respectively.
5. A belt breakage preventing idler set applied to a belt conveyor according to claim 3, wherein a plurality of adjusting grooves (205) are formed in the outer surfaces of two ends of the idler cross beam (201), the first idler oblique beam (202) and the second idler oblique beam (203).
6. The anti-scoring carrier roller set applied to the belt conveyor according to claim 2, wherein the mounting side frames (102) on two sides are respectively and rotatably connected with an adjusting cylinder (103), and the output ends of the adjusting cylinders (103) on two sides are respectively hinged with the bottoms of the first carrier roller oblique beam (202) and the second carrier roller oblique beam (203).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210415386.7A CN114772202B (en) | 2022-04-18 | 2022-04-18 | Anti-scratching carrier roller set applied to belt conveyor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210415386.7A CN114772202B (en) | 2022-04-18 | 2022-04-18 | Anti-scratching carrier roller set applied to belt conveyor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114772202A CN114772202A (en) | 2022-07-22 |
| CN114772202B true CN114772202B (en) | 2023-06-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210415386.7A Active CN114772202B (en) | 2022-04-18 | 2022-04-18 | Anti-scratching carrier roller set applied to belt conveyor |
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| Country | Link |
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| CN (1) | CN114772202B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5256520B1 (en) * | 2012-03-13 | 2013-08-07 | 鴻池運輸株式会社 | Carrier roller stand and belt conveyor |
| JP2014185011A (en) * | 2013-03-25 | 2014-10-02 | Nisshin Steel Co Ltd | Inclinable carrier roller stand |
| CN204872477U (en) * | 2015-09-01 | 2015-12-16 | 湖北宜都天宜机械有限公司 | Transition idler device that tubulose belt conveyor is adjustable |
| CN105775658A (en) * | 2016-05-04 | 2016-07-20 | 湖南工业大学 | Groove-shaped roller carrier and groove angle adjusting method |
| CN107745938A (en) * | 2017-11-13 | 2018-03-02 | 安徽永生机械股份有限公司 | A kind of anti-scratch band idler machining for ribbon conveyer |
| CN215709537U (en) * | 2021-07-30 | 2022-02-01 | 山东钢铁集团永锋临港有限公司 | Novel device for preventing belt from deviating |
-
2022
- 2022-04-18 CN CN202210415386.7A patent/CN114772202B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5256520B1 (en) * | 2012-03-13 | 2013-08-07 | 鴻池運輸株式会社 | Carrier roller stand and belt conveyor |
| JP2014185011A (en) * | 2013-03-25 | 2014-10-02 | Nisshin Steel Co Ltd | Inclinable carrier roller stand |
| CN204872477U (en) * | 2015-09-01 | 2015-12-16 | 湖北宜都天宜机械有限公司 | Transition idler device that tubulose belt conveyor is adjustable |
| CN105775658A (en) * | 2016-05-04 | 2016-07-20 | 湖南工业大学 | Groove-shaped roller carrier and groove angle adjusting method |
| CN107745938A (en) * | 2017-11-13 | 2018-03-02 | 安徽永生机械股份有限公司 | A kind of anti-scratch band idler machining for ribbon conveyer |
| CN215709537U (en) * | 2021-07-30 | 2022-02-01 | 山东钢铁集团永锋临港有限公司 | Novel device for preventing belt from deviating |
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| Publication number | Publication date |
|---|---|
| CN114772202A (en) | 2022-07-22 |
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