CN114772131A - Product ex-warehouse statistics and monitoring device based on big data industrial Internet of things and statistics and monitoring method thereof - Google Patents
Product ex-warehouse statistics and monitoring device based on big data industrial Internet of things and statistics and monitoring method thereof Download PDFInfo
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- 238000012806 monitoring device Methods 0.000 title claims abstract description 17
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- 238000001514 detection method Methods 0.000 claims description 45
- 239000002184 metal Substances 0.000 claims description 36
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0485—Check-in, check-out devices
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G19/00—Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups
- G01G19/40—Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups with provisions for indicating, recording, or computing price or other quantities dependent on the weight
- G01G19/413—Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups with provisions for indicating, recording, or computing price or other quantities dependent on the weight using electromechanical or electronic computing means
- G01G19/414—Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups with provisions for indicating, recording, or computing price or other quantities dependent on the weight using electromechanical or electronic computing means using electronic computing means only
- G01G19/4144—Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups with provisions for indicating, recording, or computing price or other quantities dependent on the weight using electromechanical or electronic computing means using electronic computing means only for controlling weight of goods in commercial establishments, e.g. supermarket, P.O.S. systems
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G21/00—Details of weighing apparatus
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- G06—COMPUTING; CALCULATING OR COUNTING
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- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
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Abstract
The invention discloses a product ex-warehouse statistics and monitoring device based on big data industrial Internet of things and a statistics and monitoring method thereof, belonging to the field of ex-warehouse management and comprising the following steps: one end of the rack is provided with a shunting mechanism, and the other end of the rack is used for feeding industrial products; the warehouse-out conveyor belts are distributed on the inner side of the upper end of the rack along a horizontal array; the cross beam is fixedly arranged on the inner side of the lower end of the rack; the hydraulic cylinder is fixedly arranged on one side of the cross beam close to the delivery conveyor belt; the electronic scale is fixedly arranged at the output end of the hydraulic cylinder; the cross plates are distributed at one end, close to the delivery conveyor belt, of the electronic scale along the horizontal array, and the delivery conveyor belt is vertically staggered, so that the operation steps of manually taking and placing industrial products by workers can be saved, the manpower resource requirements in product delivery are reduced, and the efficiency of taking and placing industrial products during statistics is improved.
Description
Technical Field
The invention relates to the field of ex-warehouse management, in particular to a product ex-warehouse statistics and monitoring device and a product ex-warehouse statistics and monitoring method based on the big data industrial Internet of things.
Background
Through patent retrieval, chinese patent publication No. CN114235123A discloses a weighing apparatus for intelligent warehouse, which comprises a scale body, a weighing panel, a counting member, a rotating motor, a return spring, a drill, a fixing member, a punching member and a driving rod, wherein although the weight of the clothes is weighed by the scale body, the overweight clothes can be counted by the counting member, while the counting member counts the overweight clothes, the driving member can be operated to drive the pressing plate to punch the overweight clothes, and the number of punched holes increases with the increase of the overweight weight of the clothes, so that the worker can pay according to the number of punched holes;
however, the problems that in the process of ex-warehouse statistics and monitoring of industrial products, industrial products are placed on a scale body to be weighed and then taken down, so that each product needs to be manually taken and placed by workers, steps are complex, the requirement of human resources in ex-warehouse of the products is increased, and the taking and placing efficiency is low in the process of statistics of the industrial products are solved.
Disclosure of Invention
1. Technical problem to be solved
Aiming at the problems in the prior art, the invention aims to provide a product ex-warehouse statistics and monitoring device based on a big data industrial Internet of things and a statistics and monitoring method thereof, which can save the operation steps of manually taking and placing industrial products by workers, reduce the manpower resource requirements in the product ex-warehouse and improve the efficiency of taking and placing the industrial products during statistics.
2. Technical scheme
In order to solve the above problems, the present invention adopts the following technical solutions.
A product ex-warehouse statistics and monitoring devices based on big data industry thing networking includes:
the device comprises a rack, wherein one end of the rack is provided with a flow distribution mechanism, and the other end of the rack is used for feeding industrial products;
the warehouse-out conveyor belts are distributed on the inner side of the upper end of the rack along a horizontal array;
the cross beam is fixedly arranged on the inner side of the lower end of the rack;
the hydraulic cylinder is fixedly arranged on one side of the cross beam close to the delivery conveyor belt;
the electronic scale is fixedly arranged at the output end of the hydraulic cylinder;
the transverse plates are distributed at one end, close to the delivery conveying belt, of the electronic scale along the horizontal array, and the transverse plates are vertically staggered with the delivery conveying belt.
Further, one side fixed mounting of frame upper end sweeps a yard rifle, one side of sweeping a yard rifle is kept away from to the frame upper end is provided with distance sensor.
Furthermore, an elastic strip is fixedly installed at one end, far away from the electronic scale, of the transverse plate, and a plurality of bulges are fixedly installed on the outer side of the elastic strip.
Further, the shunt mechanism includes:
the lifting platform is arranged at one end of the rack;
the rotating motor is fixedly arranged at the upper end of the lifting platform;
the forks are distributed at the output end of the rotating motor along the circumferential array and are used for blanking industrial products on the rack;
and the blanking conveying belts are distributed on the outer side of the lifting platform along a circumferential array.
Furthermore, the both sides of unloading conveyer belt all rotate and are connected with the support frame, the lower extreme fixed mounting of fork has a plurality of arcs, the arc staggers delivery conveyer belt and unloading conveyer belt.
Furthermore, the bearing is rotatably installed on the outer side of the output end of the rotating motor, and the outer side of the bearing is fixedly connected with the upper end of the lifting platform through a plurality of L-shaped rods.
Further, the flaw detection mechanism includes:
the electric telescopic rod is fixedly arranged on the outer wall of the upper end of the rack, and the outer side of the output end of the electric telescopic rod is fixedly connected with the distance sensor;
the metal flaw detection head is arranged at the output end of the electric telescopic rod;
and the ultrasonic generator is fixedly arranged on the outer side of the rack and is electrically connected to the metal flaw detection head.
Further, the spout has been seted up to electric telescopic handle's output, the back wall fixed mounting of the inside of spout has the elastic component, the one end fixedly connected with inserted bar of elastic component, the one end of inserted bar extends inside and fixed connection in the metal one end of detecting a flaw the head of spout.
Furthermore, a fan is fixedly mounted on the inner side of the feeding end of the rack, and a waste residue hopper is fixedly mounted at one end, far away from the fan, of the cross beam.
A product ex-warehouse statistical and monitoring method based on big data industrial Internet of things comprises the following steps:
s1, fixed point statistics: conveying the industrial products through a delivery conveyor belt until the industrial products are detected by a distance sensor, and controlling a code scanning gun to scan two-dimensional codes on the industrial products to count the delivery quantity of the industrial products;
s2, weight monitoring: after the code scanning gun acquires the two-dimensional code information, the electronic scale is pushed to rise to a specified height through the hydraulic cylinder, and the transverse plate penetrates through a gap between the delivery conveyor belts and contacts the industrial product, so that the industrial product is lifted by the transverse plate and separated from the delivery conveyor belts, and the electronic scale is convenient to monitor the net weight of the industrial product when the industrial product is delivered out of the warehouse;
s3, flaw detection: after the electronic scale obtains the weight information of the industrial product, the electronic scale is driven to descend through the hydraulic cylinder until the transverse plate is separated from the industrial product, and then the metal flaw detection head is pushed to be attached to the industrial product through the electric telescopic rod so as to detect the information of the damage on the industrial product;
s4, cleaning: when industrial products are subjected to flaw detection, the fan is used for blowing airflow to blow off waste residues on a conveyor belt of the warehouse and waste residues on the electronic scale, so that the electronic scale is convenient to clean;
s5, flow splitting: and finally, the lifting platform drives the fork to ascend to lift the industrial products flowing out of the warehouse conveying belt, the rotating motor drives the fork and the industrial products on the fork to rotate, then the lifting platform drives the fork to descend, the industrial products are placed on different discharging conveying belts, and the industrial products with different shunting and flaw detection results are convenient to separate.
3. Advantageous effects
Compared with the prior art, the invention has the advantages that:
(1) this scheme places the material loading end of delivery conveyer belt with industrial product in proper order, transport industrial product directly over the electronic scale until storehouse conveyer belt, rethread pneumatic cylinder lifting electronic scale, electronic scale and diaphragm go up and down, so that the diaphragm passes space and jack-up industrial product between the delivery conveyer belt, make things convenient for industrial product to leave the delivery conveyer belt, make the electronic scale, record the net weight of industrial product, the output of last pneumatic cylinder descends, put back the delivery conveyer belt with industrial product, practice thrift the manual operating procedure who gets industrial product of putting of staff, reduce the demand of manpower resources in the product delivery, the efficiency of getting when improving industrial product statistics.
(2) This scheme is when diaphragm contact industrial product, through the diaphragm of elasticity strip partition, the elasticity strip receives extrusion deformation, the impact that receives when conveniently alleviating industrial product collision diaphragm supports industrial product from the multiple spot through the arch simultaneously, make the area of contact between diaphragm and the industrial product increase, make things convenient for diaphragm multiple spot to support industrial product, stability when can improving industrial product and weigh, reduce the industrial product that rolls on the diaphragm.
(3) When the diaphragm leaves the industrial product, the output end of the electric telescopic handle is controlled to extend to drive the metal flaw detection head to close the industrial product until the metal flaw detection head is attached to the industrial product, the ultrasonic generator provides current for the metal flaw detection head, the metal flaw detection head transmits ultrasonic waves to the inside of the industrial product to detect flaws on the industrial product, and the results detected by the metal flaw detection head are compared with the standard curve to classify different industrial products with different flaw detection results.
(4) This scheme is when the metal head of detecting a flaw, control delivery conveyor work, until the industrial product is transported the fork directly over, through elevating platform lifting fork, raise the industrial product on the delivery conveyor, rethread rotating electrical machines drives the rotatory appointed angle of industrial product on fork and the fork, then the fork is dropped to the elevating platform, make the different industrial product of the result of detecting a flaw place different unloading conveyer belts, conveniently shunt the different industrial product of result of detecting a flaw, the cover of reposition of redundant personnel industrial product can also continue to weigh the industrial product on the delivery conveyor simultaneously.
Drawings
FIG. 1 is a schematic structural view of a front view of the present invention;
FIG. 2 is a schematic top view of the present invention;
FIG. 3 is a side view of the present invention;
FIG. 4 is a cross-sectional structural schematic of the present invention;
FIG. 5 is an enlarged schematic view of the structure of FIG. 1 at A;
FIG. 6 is an enlarged view of the structure at B in FIG. 2 according to the present invention;
FIG. 7 is an enlarged view of the structure of FIG. 3 at C in accordance with the present invention;
FIG. 8 is a flow chart of a statistical and monitoring method according to the present invention.
The reference numbers in the figures illustrate:
1. a frame; 2. a delivery conveyor belt; 3. a cross beam; 4. a hydraulic cylinder; 5. an electronic scale; 6. a transverse plate; 7. scanning a code gun; 8. a distance sensor; 9. an elastic strip; 10. a protrusion; 11. a lifting platform; 12. a rotating electric machine; 13. a fork; 14. a blanking conveyor belt; 15. a support frame; 16. an arc-shaped plate; 17. a bearing; 18. an L-shaped rod; 19. an electric telescopic rod; 20. a metal inspection head; 21. an ultrasonic generator; 22. inserting a rod; 23. a chute; 24. an elastic member; 25. a fan; 26. a waste residue hopper.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention; it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by those skilled in the art without any inventive work are within the scope of the present invention.
The embodiment is as follows:
referring to fig. 1 to 7, a product ex-warehouse statistics and monitoring device based on the big data industry internet of things includes:
the device comprises a rack 1, wherein a shunting mechanism is arranged at one end of the rack 1, and the other end of the rack 1 is used for feeding industrial products;
a plurality of delivery conveyor belts 2 distributed on the inner side of the upper end of the rack 1 along a horizontal array;
the cross beam 3 is fixedly arranged on the inner side of the lower end of the rack 1;
the hydraulic cylinder 4 is fixedly arranged on one side, close to the ex-warehouse conveyor belt 2, of the cross beam 3, and the hydraulic cylinder 4 is controlled by a controller;
the electronic scale 5 is fixedly arranged at the output end of the hydraulic cylinder 4;
and the transverse plates 6 are distributed at one end of the electronic scales 5 close to the delivery conveyor belt 2 along the horizontal array, and the transverse plates 6 are vertically staggered with the delivery conveyor belt 2.
When the device works, industrial products are sequentially placed at the feeding end of the delivery conveyor belt 2 until the delivery conveyor belt 2 transports the industrial products to the position right above the electronic scale 5, the electronic scale 5 is lifted through the hydraulic cylinder 4, the electronic scale 5 and the transverse plate 6 are lifted, so that the transverse plate 6 penetrates through a gap between the delivery conveyor belts 2 and jacks up the industrial products, the industrial products are convenient to leave the delivery conveyor belt 2, the electronic scale 5 measures the net weight of the industrial products, finally the output end of the hydraulic cylinder 4 descends, the industrial products are placed back to the delivery conveyor belt 2, the operation steps of manually taking and placing the industrial products by workers are saved, the manpower resource requirement in product delivery is reduced, and the taking and placing efficiency in industrial product statistics is improved.
Refer to fig. 2 and 6, one side fixed mounting of frame 1 upper end sweeps a yard rifle 7, one side of sweeping yard rifle 7 is kept away from to frame 1 upper end is provided with distance sensor 8, distance sensor 8 and electronic scale 5 are in same vertical plane, when industrial product removes along with delivery conveyor 2, through the industrial product on distance sensor 8 monitoring delivery conveyor 2, change until distance sensor 8's data, control delivery conveyor 2 stops again, make things convenient for delivery conveyor 2 to transport industrial product directly over electronic scale 5, sweep yard rifle 7 work along with the back control, scan the two-dimensional code on the industrial product, the quantity of the industrial product of conveniently going out of the warehouse is makeed statistics of, it stops to sweep yard rifle 7 at last control, practice thrift the electric energy of sweeping yard rifle 7 consumption.
Refer to fig. 2 and 6, one end fixed mounting that electronic scale 5 was kept away from to diaphragm 6 has elastic strip 9, elastic strip 9's outside fixed mounting has a plurality of archs 10, the material of elastic strip 9 and the material of arch 10 are rubber, make things convenient for elastic strip 9 or arch 10 to receive deformation when extrudeing, when diaphragm 6 contacts the industrial product, separate diaphragm 6 through elastic strip 9, elastic strip 9 receives extrusion deformation, conveniently alleviate the impact that the industrial product received when colliding diaphragm 6, simultaneously support the industrial product from the multiple spot through arch 10, make the area of contact between diaphragm 6 and the industrial product increase, make things convenient for diaphragm 6 multiple spot to support the industrial product, stability when can improving the industrial product and weigh, reduce the industrial product that rolls on the diaphragm 6.
Referring to fig. 2 and 6, the flaw detection mechanism includes:
the electric telescopic rod 19 is fixedly arranged on the outer wall of the upper end of the rack 1, and the outer side of the output end of the electric telescopic rod 19 is fixedly connected with the distance sensor 8;
the metal flaw detection head 20 is arranged at the output end of the electric telescopic rod 19;
the ultrasonic generator 21 is fixedly arranged on the outer side of the machine frame 1, and the ultrasonic generator 21 is electrically connected with the metal flaw detection head 20.
When the transverse plate 6 leaves the industrial product, the output end of the electric telescopic rod 19 is controlled to extend to drive the metal flaw detection head 20 to approach the industrial product until the metal flaw detection head 20 is attached to the industrial product, the ultrasonic generator 21 provides current for the metal flaw detection head 20 to enable the metal flaw detection head 20 to emit ultrasonic waves to the inside of the industrial product to detect flaws on the industrial product, the result detected by the metal flaw detection head 20 is compared with a standard curve to classify the industrial product with different flaw detection results, and finally the output end of the electric telescopic rod 19 retracts to reset the metal flaw detection head 20.
Referring to fig. 3 and 7, chute 23 has been seted up to electric telescopic handle 19's output, the inside inner wall fixed mounting of chute 23 has elastic component 24, the one end fixedly connected with inserted bar 22 of elastic component 24, the one end of inserted bar 22 extends inside chute 23 and fixed connection in the one end of metal inspection head 20, when metal inspection head 20 contacted the industrial product, metal inspection head 20 promoted inserted bar 22 and slided in chute 23, come compression elastic component 24, the elastic potential energy of elastic component 24 increases, impact when making industrial product contact metal inspection head 20 was alleviated by elastic component 24, otherwise, when metal inspection head 20 left the industrial product, through the elastic potential energy effect of elastic component 24, promote inserted bar 22 to stretch out chute 23, until metal inspection head 20 resets.
Referring to fig. 1 and 4, the flow dividing mechanism includes:
the lifting platform 11 is arranged at one end of the rack 1;
the rotary motor 12, the rotary motor 12 is fixedly mounted on the upper end of the lifting platform 11, the rotary motor 12 is provided with an angle sensor, the technical scheme is the prior art, and is not shown in the figure;
the forks 13 are distributed at the output end of the rotating motor 12 along the circumferential array, and the forks 13 are used for blanking industrial products on the rack 1;
and the blanking conveyor belts 14 are distributed on the outer side of the lifting platform 11 along a circumferential array.
When the metal flaw detection head 20 is used, the ex-warehouse conveying belt 2 is controlled to work until industrial products are conveyed to the position right above the fork 13, the fork 13 is lifted through the lifting platform 11 to lift the industrial products on the ex-warehouse conveying belt 2, the fork 13 and the industrial products on the fork 13 are driven to rotate by a specified angle through the rotating motor 12, then the fork 13 is lowered through the lifting platform 11, so that the industrial products with different flaw detection results are placed on different blanking conveying belts 14, the industrial products with different flaw detection results can be conveniently shunted, and the industrial products on the ex-warehouse conveying belt 2 can be continuously weighed by shunting the industrial products.
Referring to fig. 2 and 3, the two sides of the discharging conveyor belt 14 are rotatably connected with the supporting frames 15, the lower end of the fork 13 is fixedly provided with a plurality of arc-shaped plates 16, the arc-shaped plates 16 are staggered with the warehouse-out conveyor belt 2 and the discharging conveyor belt 14, the connection between the areas at the lower end of the fork 13 is enhanced through the arc-shaped plates 16, and the strength of the fork 13 is improved conveniently.
Referring to fig. 1 and 5, a bearing 17 is rotatably mounted on the outer side of the output end of the rotating motor 12, the outer side of the bearing 17 is fixedly connected with the upper end of the lifting platform 11 through a plurality of L-shaped rods 18, when the rotating motor 12 rotates the fork 13 and the industrial products on the fork 13, the bearing 17 is matched with the L-shaped rods 18 to support the output end of the rotating motor 12 along the circumferential direction, so that the centrifugal effect of the rotating motor 12 during rotation of the output end is conveniently relieved, and the stability of the rotating motor 12 during rotation of the fork 13 is improved.
Referring to fig. 1 and 4, a fan 25 is fixedly installed on the inner side of the feeding end of the frame 1, a waste residue hopper 26 is fixedly installed on the end, far away from the fan 25, of the beam 3, and finally, the fan 25 blows an air flow to blow off waste residues on the warehouse-out conveyor belt 2 and the electronic scales 5, so that the electronic scales 5 are convenient to clean, and the waste residues fall into the waste residue hopper 26.
Referring to fig. 8, a product ex-warehouse statistics and monitoring method based on big data industry internet of things includes the following steps:
s1, fixed point statistics: industrial products are transported through the delivery conveyor belt 2 until the distance sensor 8 detects the industrial products, the delivery conveyor belt 2 is controlled to stop, the industrial products are conveniently transported to the position right above the electronic scale 5 through the delivery conveyor belt 2, and then the code scanning gun 7 is controlled to scan two-dimensional codes on the industrial products to count the delivery quantity of the industrial products;
s2, weight monitoring: after the code scanning gun 7 acquires two-dimensional code information, the electronic scale 5 is pushed to ascend through the hydraulic cylinder 4 to a designated height, the transverse plate 6 penetrates through a gap between the delivery conveyor belts 2 and contacts industrial products, so that the industrial products are lifted by the transverse plate 6 and are separated from the delivery conveyor belts 2, the electronic scale 5 can monitor the net weight of the industrial products when the industrial products are delivered from the warehouse conveniently, finally, the output end of the hydraulic cylinder 4 descends, the industrial products are placed back to the delivery conveyor belts 2, the operation steps of manually taking and placing the industrial products by workers are saved, the manpower resource requirement in product delivery is reduced, and the efficiency of taking and placing the industrial products during statistics is improved;
s3, flaw detection: after the electronic scale 5 obtains the weight information of the industrial product, the electronic scale 5 is driven to descend through the hydraulic cylinder 4 until the transverse plate 6 is separated from the industrial product, the metal flaw detection head 20 is pushed to be attached to the industrial product through the electric telescopic rod 19, the metal flaw detection head 20 pushes the insertion rod 22 to slide in the sliding groove 23, the elastic piece 24 is compressed, the impact effect when the industrial product contacts the metal flaw detection head 20 is relieved by the elastic piece 24, the metal flaw detection head 20 transmits ultrasonic waves to the inside of the industrial product to detect the information of the damage on the industrial product, and the detection result of the metal flaw detection head 20 is compared with a standard curve to classify the industrial products with different flaw detection results;
s4, cleaning: when the industrial product is subjected to flaw detection, the fan 25 is used for blowing air flow to blow off waste residues on the warehouse conveyor belt 2 and the electronic scales 5, so that the electronic scales 5 are convenient to clean, and then the electronic scales 5 are cleaned, so that the waste residues fall into the waste residue hopper 26;
s5, splitting: finally, the lifting platform 11 drives the fork 13 to ascend to lift industrial products flowing out of the warehouse conveying belt 2, the rotating motor 12 drives the fork 13 and the industrial products on the fork 13 to rotate, then the lifting platform 11 drives the fork 13 to descend, the industrial products are placed on different blanking conveying belts 14, the industrial products with different flaw detection results are placed on the different blanking conveying belts 14, the industrial products with different flaw detection results can be conveniently shunted, and the sleeve of the shunted industrial products can continue weighing the industrial products on the warehouse conveying belt 2.
The foregoing is only a preferred embodiment of the present invention; the scope of the invention is not limited thereto. Any person skilled in the art should also be able to cover the technical scope of the present invention by the equivalent or modified embodiments and the modified concepts of the present invention.
Claims (10)
1. The utility model provides a product warehouse-out statistics and monitoring devices based on big data industry thing networking which characterized in that includes:
the device comprises a rack (1), wherein a shunting mechanism is arranged at one end of the rack (1), and the other end of the rack (1) is used for feeding industrial products;
the warehouse-out conveyor belts (2) are distributed on the inner side of the upper end of the rack (1) along a horizontal array;
the cross beam (3), the cross beam (3) is fixedly arranged on the inner side of the lower end of the rack (1);
the hydraulic cylinder (4) is fixedly arranged on one side, close to the delivery conveyor belt (2), of the cross beam (3);
the electronic scale (5), the said electronic scale (5) is fixedly mounted on the carry-out terminal of the fluid cylinder (4);
the conveying device comprises transverse plates (6), wherein the transverse plates (6) are distributed at one end, close to the delivery conveying belt (2), of the electronic scale (5) along a horizontal array, and the transverse plates (6) are vertically staggered with the delivery conveying belt (2).
2. The product ex-warehouse statistics and monitoring device based on the big data industry internet of things according to claim 1, characterized in that: frame (1) one side fixed mounting of upper end sweeps yard rifle (7), frame (1) upper end is kept away from one side of sweeping yard rifle (7) and is provided with distance sensor (8).
3. The product ex-warehouse statistics and monitoring device based on the big data industry internet of things according to claim 1, characterized in that: an elastic strip (9) is fixedly installed at one end, far away from the electronic scale (5), of the transverse plate (6), and a plurality of protrusions (10) are fixedly installed on the outer side of the elastic strip (9).
4. The product ex-warehouse statistics and monitoring device based on the big data industry internet of things according to claim 1, characterized in that: the reposition of redundant personnel mechanism includes:
the lifting platform (11), the lifting platform (11) is arranged at one end of the rack (1);
the rotary motor (12), the said rotary motor (12) is fixedly mounted on upper end of the lifting platform (11);
the forks (13) are distributed at the output end of the rotating motor (12) along a circumferential array, and the forks (13) are used for blanking industrial products on the rack (1);
the blanking conveyor belts (14) are distributed on the outer side of the lifting platform (11) along the circumference array.
5. The product ex-warehouse statistics and monitoring device based on the big data industry internet of things as claimed in claim 4, wherein: the both sides of unloading conveyer belt (14) all rotate and are connected with support frame (15), the lower extreme fixed mounting of fork (13) has a plurality of arcs (16), delivery conveyer belt (2) and unloading conveyer belt (14) are staggered in arc (16).
6. The product ex-warehouse statistics and monitoring device based on the big data industry internet of things according to claim 4, characterized in that: the outer side of the output end of the rotating motor (12) is rotatably provided with a bearing (17), and the outer side of the bearing (17) is fixedly connected with the upper end of the lifting platform (11) through a plurality of L-shaped rods (18).
7. The product ex-warehouse statistics and monitoring device based on the big data industry internet of things as claimed in claim 2, wherein: the mechanism of detecting a flaw includes:
the electric telescopic rod (19) is fixedly installed on the outer wall of the upper end of the rack (1), and the outer side of the output end of the electric telescopic rod (19) is fixedly connected to the distance sensor (8);
the metal flaw detection head (20), the metal flaw detection head (20) is arranged at the output end of the electric telescopic rod (19);
supersonic generator (21), supersonic generator (21) fixed mounting is in the outside of frame (1), supersonic generator (21) electric connection is in metal detection head (20).
8. The product ex-warehouse statistics and monitoring device based on the big data industry internet of things according to claim 7, characterized in that: spout (23) have been seted up to electric telescopic handle (19)'s output, the back wall fixed mounting of the inside of spout (23) has elastic component (24), the one end fixedly connected with inserted bar (22) of elastic component (24), the one end of inserted bar (22) extends inside and fixed connection in the one end of metal flaw detection head (20) of spout (23).
9. The product ex-warehouse statistics and monitoring device based on the big data industry internet of things as claimed in claim 1, wherein: the inside fixed mounting of frame (1) material loading end has fan (25), the one end fixed mounting that fan (25) are kept away from in crossbeam (3) has waste residue fill (26).
10. A product ex-warehouse statistical and monitoring method based on big data industrial Internet of things is characterized by comprising the following steps: the product ex-warehouse statistic and monitoring device based on the big data industry internet of things as claimed in any one of claims 1 to 9, wherein the statistic and monitoring method comprises the following steps:
s1, fixed point statistics: industrial products are transported through the delivery conveyor belt (2) until the industrial products are detected by the distance sensor (8), and then the code scanning gun (7) is controlled to scan the two-dimensional codes on the industrial products to count the quantity of the industrial products delivered from the warehouse;
s2, weight monitoring: after the code scanning gun (7) acquires two-dimensional code information, the electronic scale (5) is pushed to rise to a specified height through the hydraulic cylinder (4), and the transverse plate (6) penetrates through a gap between the delivery conveyor belts (2) and contacts industrial products, so that the industrial products are lifted by the transverse plate (6) and separated from the delivery conveyor belts (2), and the electronic scale (5) can monitor the net weight of the industrial products when the industrial products are delivered from a warehouse conveniently;
s3, flaw detection: after the electronic scale (5) obtains the weight information of the industrial product, the electronic scale (5) is driven to descend by the hydraulic cylinder (4) until the transverse plate (6) is separated from the industrial product, and then the metal flaw detection head (20) is pushed to be attached to the industrial product by the electric telescopic rod (19) to detect the information of the damage on the industrial product;
s4, cleaning: when the industrial product is subjected to flaw detection, the fan (25) is used for blowing air flow to blow off waste residues on the warehouse-out conveyor belt (2) and waste residues on the electronic scale (5), so that the electronic scale (5) is convenient to clean;
s5, splitting: and finally, the lifting platform (11) drives the fork (13) to ascend to lift the industrial products flowing out of the warehouse-out conveyor belt (2), the rotating motor (12) drives the fork (13) and the industrial products on the fork (13) to rotate, then the lifting platform (11) drives the fork (13) to descend, the industrial products are placed on different blanking conveyor belts (14), and the industrial products with different flow detection results can be conveniently shunted.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210541041.6A CN114772131A (en) | 2022-05-17 | 2022-05-17 | Product ex-warehouse statistics and monitoring device based on big data industrial Internet of things and statistics and monitoring method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210541041.6A CN114772131A (en) | 2022-05-17 | 2022-05-17 | Product ex-warehouse statistics and monitoring device based on big data industrial Internet of things and statistics and monitoring method thereof |
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| CN114772131A true CN114772131A (en) | 2022-07-22 |
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| CN202210541041.6A Pending CN114772131A (en) | 2022-05-17 | 2022-05-17 | Product ex-warehouse statistics and monitoring device based on big data industrial Internet of things and statistics and monitoring method thereof |
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| CN114235123A (en) * | 2022-02-24 | 2022-03-25 | 深圳市路码智能科技有限公司 | Intelligence weighing-appliance for warehouse |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPH06179509A (en) * | 1992-10-29 | 1994-06-28 | Teraoka Seiko Co Ltd | Electronic scale device |
| CN109573443A (en) * | 2019-01-15 | 2019-04-05 | 杭州大氚智能科技有限公司 | A kind of storage sorting system |
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