CN114771945A

CN114771945A - Automatic online grain counting and weighing integrated machine

Info

Publication number: CN114771945A
Application number: CN202210514718.7A
Authority: CN
Inventors: 徐国胜; 李进; 汪云龙; 刘程
Original assignee: Hefei Bochuang Intelligent Packaging Equipment Co ltd
Current assignee: Hefei Bochuang Intelligent Packaging Equipment Co ltd
Priority date: 2022-05-12
Filing date: 2022-05-12
Publication date: 2022-07-22

Abstract

The invention discloses an automatic online counting and weighing integrated machine, which relates to the technical field of online counting and weighing, and comprises a machine body, wherein a weighing bin is arranged at the upper end of the machine body, a plurality of material distributors are arranged at the top end inside the machine body, a vibration feeding groove is arranged below each material distributor, a weighing hopper is arranged below each vibration feeding groove, a weighing sensor is arranged at the bottom end of each weighing hopper, a counting nozzle is arranged at the end part of one material distributor, a counting channel is arranged between each counting nozzle and each material distributor, a counting chute capable of guiding falling particles into the corresponding weighing hopper in an inclined distribution manner is arranged at the end part of each counting nozzle, and a camera capable of shooting the number of the particles sliding up and down in the counting chute is arranged on the side wall inside the machine body. The weighing and counting are carried out synchronously, all the counting parts are packaged to complete the discharge of the counting scale hoppers into the packaging bags, the counting can be continued after all the counting parts are discharged, and the counting of the materials is carried out at the bottom of the storage bin simultaneously with the weighing, so that the counting efficiency is improved, and the requirement on the packaging efficiency of the field seeds is met.

Description

Automatic online grain counting and weighing integrated machine

Technical Field

The invention relates to the technical field of on-line grain counting and weighing, in particular to an automatic on-line grain counting and weighing integrated machine.

Background

Present seed packagine machine adopts the mode packing of weighing, the configuration number grain machine carries out the mode of several grain and weighing data feedback simultaneously, but weigh at present and several grain are different machines and accomplish, several grain's sample is on weighing equipment's feed bin simultaneously, when feeding back to weighing, the data is inaccurate, several grain material can't enter into in the packing simultaneously, must the manual work pour into on the feed bin, degree of automation is not high, because present seed is planted according to a grain when sowing, so pack according to the grain number when the packing, several grain's mode inefficiency, can't satisfy the packing efficiency demand of field seeds, like this greatly reduced seed packing degree of automation, so designed automatic online several grain all-in-one of weighing here, so that solve above-mentioned problem.

Disclosure of Invention

The invention aims to provide an automatic online grain counting and weighing integrated machine to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: automatic online several all-in-one of weighing, including the organism, the upper end of organism is equipped with the balance feed bin, and the balance feed bin is used for holding waiting to pack the seed.

The inside top of organism is equipped with a plurality of tripper, be equipped with the guide passageway between tripper and the scale feed bin, the below of tripper is equipped with the vibration feed tank, the below of vibration feed tank is equipped with the scale bucket, the bottom of scale bucket is equipped with the weighing sensor, the seed enters into in the tripper in the scale feed bin, can lead the seed vibrations to send to the scale bucket that corresponds in through the vibration feed tank, then utilize the weighing sensor to weigh to the interior seed of scale bucket, the tripper, the vibration feed tank, weighing machine constructs is constituteed to scale bucket and weighing sensor, utilize weighing machine to carry out pay-off and the operation of weighing to the seed quantity of single packing, satisfy single packing demand.

One of them tripper tip is equipped with several and divides the material mouth, is equipped with several passageways between several branch material mouth and the tripper, and several branch material mouth's tip is equipped with the branch material spout that the slope distributes and can be with the leading-in corresponding scale fill of whereabouts granule, and the seed gets into in one of them tripper in the scale feed bin, then enters into several branch material mouths through several passageways again, and the seed in several branch material mouth can slide down and fall into in the corresponding scale fill along the branch material spout of slope distribution.

The side wall of the interior of the machine body is provided with a camera capable of shooting the number of the particles sliding up and down on the material distribution chute, a material distributor, a material counting nozzle and the material distribution chute form a material counting mechanism, when the seeds slide down along the material distribution chute, the camera is synchronously started to record the shooting of the seeds sliding down on the material distribution chute, and meanwhile counting is carried out, and after the seeds are counted to the target number of the particles, the blanking is stopped.

In further embodiment, the inside below of organism is equipped with the blanking storehouse that is used for accepting the inside blanking of scale hopper, and the seed in the scale hopper that the weighing ended can fall into the blanking storehouse in, then is equipped with the unloading in the blanking storehouse and connects the mouth, connects the mouth through the unloading and derives the interior seed of blanking storehouse completely, realizes deriving the seed and packs the operation.

In further embodiment, the bottom outside of dividing the material spout is equipped with the light filling lamp that can be the camera light filling, utilizes the light filling lamp to carry out the light filling operation for the camera shooting, ensures the clear shooting of camera, ensures the accuracy of several grains.

In a further embodiment, a plurality of vibration grooves are formed between the plurality of material distribution nozzles and the material distribution chute, and the vibration of the plurality of vibration grooves can enable materials guided out of the plurality of material distribution nozzles to be spread out while vibrating blanking.

In a further embodiment, the distributing chute is provided with a multi-channel groove, and the seeds slide down along the multi-channel groove, so that the seeds can be sequenced one by one and fall down without overlapping.

In a further embodiment, a plurality of distributing nozzles are arranged at the end part of each distributor, a camera which is right opposite to each distributing chute is arranged on the side wall in the machine body, each camera and each distributing chute are distributed right opposite to each other, the quantity of seed particles sliding down from each distributing chute can be shot, and the quantity of seeds received in each scale hopper can be more accurate.

Preferably, the grain counting and weighing method based on the automatic online grain counting and weighing all-in-one machine comprises the following steps:

a1, a camera counting mode is adopted, counting and weighing packages are integrated into one device, user operation is simpler, counting instantaneity is stronger, data transmission is stable and reliable, materials after counting are directly discharged into the packages, manual intervention is not needed, and automation degree is high;

a2, through several mechanisms and weighing machine construct the cooperation, realize weighing and go on in step with several, improve the efficiency of several, satisfy the packing efficiency demand of field seeds.

Compared with the prior art, the invention has the beneficial effects that:

the invention is an automatic online grain counting and weighing integrated machine, weighing and grain counting are carried out synchronously, grain counting and weighing share a feed opening, all grain counting parts of a weighing hopper which can complete grain counting can also discharge materials into a packaging bag, grain counting can be continued after grain counting parts are discharged, grain counting is carried out at the bottom of a storage hopper, and weighing is carried out simultaneously, so that the grain counting and weighing parts use materials which are a batch of seeds, the conversion precision is high, the problem of poor real-time performance of traditional grain counting and weighing is perfectly solved, the grain counting efficiency is improved, and the requirement on the field seed packaging efficiency is met.

Drawings

FIG. 1 is a schematic view of the main structure of the present invention;

FIG. 2 is a partial schematic view of the present invention;

FIG. 3 is a side view of the present invention;

FIG. 4 is a partial side view of the present invention;

fig. 5 is a partial cross-sectional view of the present invention.

In the figure: 1. a weighing bin; 2. a distributor; 3. vibrating the feeding tank; 4. weighing a hopper; 5. weighing a sensor; 6. a blanking bin; 7. a particle counting and distributing nozzle; 8. a particle counting vibration tank; 9. a material distributing chute; 10. a camera; 11. a light supplement lamp; 12. a blanking adapter; 13. a body.

Detailed Description

The following will clearly and completely describe the technical solutions in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example one

Referring to fig. 1-5, the embodiment provides an automatic online counting and weighing all-in-one machine, which includes a machine body 13, a weighing bin 1 is disposed at an upper end of the machine body 13, and the weighing bin 1 is used for containing seeds to be packaged.

A plurality of material distributors 2 are arranged at the top end inside the machine body 13, material guide channels are arranged between the material distributors 2 and the scale bin 1, and seeds in the scale bin 1 can enter the material distributors 2 through the material guide channels.

The below of tripper 2 is equipped with vibration feed tank 3, and the below of vibration feed tank 3 is equipped with scale bucket 4, and the bottom of scale bucket 4 is equipped with weighing sensor 5, and in the seed entered into tripper 2 in the scale feed bin 1, can lead the seed vibrations to send to corresponding scale bucket 4 in through vibration feed tank 3, then utilize weighing sensor 5 to weigh to the interior seed of scale bucket 4.

Constitute weighing machine through tripper 2, vibration feed tank 3, scale bucket 4 and weighing sensor 5 and construct weighing machine, utilize weighing machine to carry out the pay-off and the operation of weighing to the seed quantity of single packing, satisfy single packing demand.

Several samples are on weighing equipment's feed bin, when feeding back to weighing, data are inaccurate, in order to realize accurate packing, and ensure that single packing seed granule number can satisfy needs, carry out several operations to single packing seed granule before weighing, 2 tip at one of them tripper is equipped with several branch material mouth 7, be equipped with several passageways between several branch material mouth 7 and the tripper 2, the seed gets into one of them tripper 2 in the balance feed bin 1, then enter into several branch material mouth 7 through several passageways, several branch material mouth 7's tip is equipped with the branch material spout 9 that the slope distributes and can be with the leading-in corresponding scale fill 4 of whereabouts granule, the seed in several branch material mouth 7 can slide down and fall into in the corresponding scale fill 4 along the branch material spout 9 of slope distribution.

Through being equipped with the camera 10 that can shoot branch material spout 9 cunning granule quantity from top to bottom at the inside lateral wall of organism 13, the seed is along dividing the material spout 9 cunning down, and the camera 10 synchronous start to the recording is shot to the seed that divides the material spout 9 cunning down, carries out the count processing simultaneously, and the number is counted to the target grain number back, stops the blanking.

A counting mechanism is formed by one of the material distributors 2, the counting material distributing nozzle 7 and the material distributing chute 9, and the counting mechanism can automatically record the quantity of falling seed particles until the requirement of single packaging is met.

After several to the target grain number, weighing sensor 5 detects out the weight of material in scale bucket 4, can show the weight in real time, the weight value after accomplishing the target grain number, convey all the other scale buckets 4 target weight through the mode of communication, other scale buckets 4 begin to weigh according to the weight value of conveying this moment, other scale buckets 4 begin to weigh according to the target weight of conveying this moment, when packagine machine gave the blowing signal, scale bucket 4 opens, emit seed in scale bucket 4, enter into the packing through the unloading passageway, after the blowing of scale bucket 4 was accomplished, several work begins again, scale bucket 4 in the several mechanism and the scale bucket 4 in the weighing mechanism of unloading in turn the blowing gets into the unloading passageway, weigh like this, several work is gone on simultaneously, target weight is updated in real time.

Because several parts and the partial feed opening that shares of weighing, the weighing fill 4 that the packing of all several parts was accomplished several also can discharge material to the wrapping bag, and several partial back of discharging can continue several, and the material of several is in the feed bin bottom, and the benefit of the material of several in the feed bin bottom is weighed and several goes on simultaneously, guarantees that the proportion of material is the same under the same bed of material condition, guarantees the degree of accuracy of several.

And counting and weighing are carried out simultaneously, so that the materials used by the counting and weighing parts are basically a batch of materials, the conversion precision is high, and the problem of poor real-time performance of counting and weighing in the old scheme is perfectly solved.

Weighing and several grain separately controlled, several grain get the material can't get the material from the feed bin bottom, and the real-time is not strong, and the material of feed bin top and the material of the bottom of weighing probably are not same batch, have the problem of great error, through several mechanism and the cooperation of weighing mechanism, realize weighing and go on in step with several grain, improve the efficiency of several grain, satisfy the packing efficiency demand of field seeds.

Adopt the mode of camera 10 several, several and weigh the packing and merge into an equipment on, user operation is simpler, and several instantaneity is stronger, and data transmission is reliable and stable, and during several back material direct discharge to the packing, need not manual intervention, degree of automation is high.

When field crop seed packing, only the mode efficiency of weighing is the highest, but the efficiency of total number grain mode is too low again, can't satisfy field crop seed's packing demand, adopts this kind of mode both to compromise the accuracy of several grains, has compromise packing efficiency again.

In addition, the process of counting grains manually is omitted, the accuracy is high, the grains can be counted and weighed in real time, the weight can be automatically adjusted according to the thousand grain weight of a client, and the grain number is more accurate.

Example two

Referring to fig. 1-5, a further improvement is made on the basis of embodiment 1:

through being equipped with the blanking storehouse 6 that is used for accepting the inside blanking of scale bucket 4 in the inside below at organism 13, the seed in the scale bucket 4 that finishes of weighing can fall into blanking storehouse 6 in, then is equipped with unloading nozzle 12 in the below of blanking storehouse 6, derives the seed in blanking storehouse 6 completely through unloading nozzle 12, realizes deriving the seed and packs the operation.

Through being equipped with the light filling lamp 11 that can be the camera 10 light filling in the bottom outside of dividing material spout 9, utilize light filling lamp 11 to carry out the light filling operation for camera 10 shoots, ensure the clear shooting of camera 10, ensure the accuracy of several grain.

Several are equipped with several vibrating chutes 8 between several branch material mouth 7 and the branch material spout 9, and several 8 vibrations of vibrating chutes can be spread out the material of deriving on several branch material mouth 7 when vibrations blanking, avoid appearing the seed and pile up.

The end part of each distributor 2 is provided with a plurality of distributing nozzles 7, the side wall of the inner part of the machine body 13 is provided with a camera 10 which is right opposite to each distributing chute 9, each camera 10 and each distributing chute 9 are right opposite to each other to be distributed, and the quantity of seed particles sliding down the distributing chute 9 can be shot, so that the quantity of seeds received in each scale hopper 4 can be more accurate.

Through set up the multichannel recess on dividing material spout 9, the seed slides down along the multichannel recess, can let the seed sort one by one whereabouts, can not overlap.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. Automatic online several all-in-one of weighing, including organism (13), the upper end of organism (13) is equipped with balance feed bin (1), its characterized in that: the weighing machine is characterized in that a plurality of material distributors (2) are arranged at the top end inside the machine body (13), a material guide channel is arranged between each material distributor (2) and the corresponding scale bin (1), a vibration feeding groove (3) is formed below each material distributor (2), a scale bucket (4) is arranged below each vibration feeding groove (3), a scale weight sensor (5) is arranged at the bottom end of each scale bucket (4), and each material distributor (2), each vibration feeding groove (3), each scale bucket (4) and each scale weight sensor (5) form a weighing mechanism;

a plurality of material distributing nozzles (7) are arranged at the end part of one of the material distributors (2), a plurality of channels are arranged between the material distributing nozzles (7) and the material distributor (2), and material distributing chutes (9) which are obliquely distributed and can guide falling particles into the corresponding scale hopper (4) are arranged at the end parts of the material distributing nozzles (7);

the side wall of the interior of the machine body (13) is provided with a camera (10) capable of shooting the number of the particles sliding up and down in the material distribution chute (9), and one of the material distributors (2), the particle counting and material distributing nozzles (7) and the material distribution chute (9) form a particle counting mechanism.

2. The automatic on-line counting and weighing all-in-one machine as claimed in claim 1, wherein: the blanking device is characterized in that a blanking bin (6) used for receiving blanking inside the scale bucket (4) is arranged below the machine body (13), and a blanking nozzle (12) is arranged below the blanking bin (6).

3. The automatic on-line grain counting and weighing all-in-one machine according to claim 1, characterized in that: and a light supplement lamp (11) capable of supplementing light for the camera (10) is arranged on the outer side of the bottom end of the material distribution chute (9).

4. The automatic on-line grain counting and weighing all-in-one machine according to claim 1, characterized in that: several vibration groove (8) are equipped with between several branch material mouth (7) and branch material spout (9), several vibration groove (8) vibrations can be with the material of deriving on several branch material mouth (7) the material of vibrations blanking while spreading out.

5. The automatic on-line counting and weighing all-in-one machine as claimed in claim 1, wherein: the end part of each distributor (2) is provided with a plurality of distributing nozzles (7), and the side wall in the machine body (13) is provided with a camera (10) which is right opposite to each distributing chute (9).

6. The automatic on-line counting and weighing all-in-one machine as claimed in claim 1, wherein: the material distributing chute (9) is provided with a multi-channel groove.

7. A grain counting and weighing method of an automatic on-line grain counting and weighing all-in-one machine adopts the automatic on-line grain counting and weighing all-in-one machine of claim 1, and is characterized by comprising the following steps:

a1, a mode of counting grains by a camera (10) is adopted, the grain counting and weighing package are integrated into one device, the user operation is simpler, the grain counting real-time performance is stronger, the data transmission is stable and reliable, the counted grains of materials are directly discharged into the package, the manual intervention is not needed, and the automation degree is high;