CN114770790A

CN114770790A - Masterbatch feeding device

Info

Publication number: CN114770790A
Application number: CN202210359014.7A
Authority: CN
Inventors: 李进; 戴春发; 谢大帅; 王丹; 汤傲; 刘银芝
Original assignee: Csic Pride Nanjing Technology Innovation Co ltd
Current assignee: Csic Pride Nanjing Technology Innovation Co ltd
Priority date: 2022-04-07
Filing date: 2022-04-07
Publication date: 2022-07-22
Anticipated expiration: 2042-04-07
Also published as: CN114770790B

Abstract

The invention discloses a color masterbatch feeding device, wherein a plurality of storage boxes are arranged side by side above a mixing box to store color masterbatches of different colors; a lowering barrel is arranged at the bottom of the storage box, and a discharging cavity of the lowering barrel is arranged There is a distribution plate and a weighing table for weighing the weight of the color masterbatch discharged from the distribution plate. The distribution plate is driven by a servo motor installed on the lower barrel, and the color masterbatch on the weighing table passes through the electric motor installed in the lower barrel. The push rod is pushed out; there is a stirring roller group in the mixing box to stir the plastic raw materials and color masterbatch; there is also a camera module above the mixing box for real-time shooting of plastic finished products, and the feeding control system will take pictures and preset pictures to color For comparison, when the colors are the same, record the corresponding color masterbatch dosage ratio as the basis for subsequent feeding. The invention can accurately add the amount of color masterbatch through the servo motor, the material distribution plate and the weighing platform, and at the same time, the real-time color comparison can be carried out through the feeding control system, which can effectively ensure the quality of the plastic finished product.

Description

Masterbatch feeding device

Technical Field

The invention relates to plastic processing equipment, in particular to a masterbatch feeding device.

Background

Color concentrates are aggregates prepared by uniformly supporting an excess amount of pigment in a resin, and are known as pigment concentrates, which have higher tinctorial strength than the pigment itself, and which can be blended with a small amount of color concentrate and uncolored resin during processing to achieve a colored resin or article having a designed pigment concentration. At present, no special masterbatch feeding equipment exists, manual feeding is mostly adopted, and the problems that the use amount of the masterbatch cannot be accurately controlled, the color of an actual plastic product is too different from that of a target color, the reject ratio is high, the working efficiency is low and the like exist.

Disclosure of Invention

The purpose of the invention is as follows: the invention aims to provide a masterbatch feeding device for ensuring product quality.

The technical scheme is as follows: the masterbatch feeding device comprises a mixing box and a feeding control system, wherein the mixing box is provided with a feeding control system; a plurality of storage boxes are arranged above the mixing box side by side and used for storing color master batches with different colors; a discharging barrel is arranged at the bottom of the storage box, a material distribution disk and a weighing platform for weighing the weight of the color master batches discharged by the material distribution disk are arranged in a discharging cavity of the discharging barrel, the material distribution disk is driven by a servo motor arranged on the discharging barrel, and the color master batches on the weighing platform are pushed out by an electric push rod arranged in the discharging barrel; a stirring roller set is arranged in the mixing box and is used for stirring the plastic raw materials and the color master batches; and a camera module for shooting the plastic finished product in real time is arranged above the mixing box, the shot picture and the preset picture are subjected to color comparison by the feeding control system, and when the colors are consistent, the corresponding color master batch usage ratio is recorded and used as the basis for subsequent feeding.

According to the invention, the servo motor drives the material distribution disc, the weighing platform is used for weighing the weight of the color master batches discharged from the material distribution disc, the using amount of the color master batches can be accurately added, meanwhile, the feeding control system is used for carrying out real-time color comparison, the quality of a plastic finished product can be effectively ensured, and the working efficiency is high. In addition, the formula data can be directly called when the same-color product is produced next time, so that the repeated blending of the using amount of the color master batch is avoided.

Furthermore, a transmission shaft is arranged in the storage box, a transmission plate and a transmission groove are respectively arranged at two ends of the transmission shaft, which extend out of the storage box, and power transmission is realized between the transmission shafts through insertion; a stirring rod perpendicular to the transmission shaft is arranged in the storage box, and stirring blades are arranged on the stirring rod; the stirring rod is matched with the transmission shaft through a bevel gear; an elliptical cover is arranged on the transmission shaft and used for protecting the bevel gear. Because the masterbatch addition is few and plastics stirring cycle is long, drive the puddler and the stirring leaf on it rotates when the transmission shaft rotates, can effectively avoid the masterbatch quiescent time longer, the mutual adhesion's of caking condition appears for follow-up row material is more smooth and easy. The oval cover can prevent color master batches from being clamped into the bevel gear.

Furthermore, the stirring rod is supported by a supporting rod fixed on the inner wall of the storage box, and the stirring rod is matched with the supporting rod through a bearing; the bearing is provided with a round block for protecting the bearing. Can guarantee through the bracing piece that the puddler rotates steadily, avoid rocking. The round block can prevent the color master batch from being attached to the bearing.

Further, still be equipped with on the puddler and when it rotated, be used for clearing up the transmission shaft and the bracing piece clearance pole of coloring master batch. On one hand, the cleaning rod can clean the color master batches attached to the transmission shaft and the supporting rod, so that the cleaning difficulty of the color master batches at the later stage is reduced; on the other hand, the cleaning rod can also play a role in stirring the color master batches when rotating.

Furthermore, the storage boxes are arranged on the guide rail frame and are connected with each other in an inserting way; a linkage shaft is inserted on a transmission shaft of the storage box positioned at the end part; the other end of the universal driving shaft is rotatably provided with a circular plate through a bearing and is inserted into a fixedly arranged fixed cylinder; the fixed cylinder is provided with a spring which is propped against the circular plate. In the technical scheme, the number of the storage boxes can be added according to needs, so that convenience is brought to users for preparing composite color plastics by using various color master batches. During the use, twitch the gangbar and make the spring compression, give way the installation position of storage box, treat the storage box installation back that targets in place of interpolation, with the universal driving shaft butt joint of universal driving shaft with the storage box of interpolation, loosen and accomplish the installation promptly behind the gangbar, convenient operation is swift.

Furthermore, a fluted disc is arranged on the linkage shaft, and the linkage shaft is in power connection with one stirring roller in the stirring roller group through a belt. When the stirring roller rotates, the linkage shaft and the transmission shafts synchronously rotate, so that the color master batches in the storage box are stirred. The power source is few, compact structure, and is with low costs.

Furthermore, limiting plates are fixedly arranged on two sides of the belt, are U-shaped and span the linkage shaft; the opposite surfaces of the two limit plates are movably embedded with balls.

Furthermore, photoelectric modules are arranged on two sides of the inner wall of the lower feed cylinder and used for monitoring the color master batch allowance in the storage box; be equipped with the pilot lamp on the storage box, when the photovoltaic module triggers, for the scintillation is reminded.

Further, the material feeding control system comprises:

the color identification module is used for comparing the color of the plastic product picture shot by the camera module in real time with a pre-stored standard color picture and judging whether the colors are consistent;

the feeding control module is used for controlling the servo motor and receiving the measuring data of the weighing platform, so that the accurate control of the feeding amount of the color master batches is realized; when the color identification module judges that the colors are consistent, stopping feeding, recording the usage amount of the plastic and the corresponding color master batch input amount, generating color matching data for direct calling when the secondary produces the same-color product;

and the memory is used for storing standard color pictures of various colors and color matching data for the color identification module and the feeding control module to call.

Furthermore, the feeding control module further has the functions of manual feeding and voice feeding, wherein the manual feeding is realized through a manual control servo motor, and the voice feeding is realized by controlling the feeding control module based on the voiceprint recognition module and then controlling the servo motor.

Has the advantages that: compared with the prior art, the invention has the following remarkable advantages: the invention can ensure the product quality and realize cost reduction and efficiency improvement.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is an enlarged view of portion A of FIG. 1;

fig. 3 to 5 are schematic structural views of the storage tank, wherein fig. 5 is a schematic structural view of the inside of the storage tank;

FIG. 6 is an end view of both ends of the drive shaft;

FIG. 7 is a schematic view of the structure of the discharging cavity of the discharging barrel;

FIG. 8 is a cross-sectional view of the stationary barrel;

fig. 9 is a side view of the limiting plate;

fig. 10 is a schematic view of the fitting structure between the shutter and the fixed cylinder.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

As shown in fig. 1, a masterbatch feeding device comprises a mixing box 1, a feeding mechanism 2 and a feeding control system. The feeding mechanism 2 is arranged above the mixing box 1, and color master batches are fed into the mixing box 1 under the control of the feeding control system. The mixing box 1 is internally provided with a stirring roller set 11 used for stirring plastic raw materials and color master batches.

Specifically, with reference to fig. 2 to 7, the feeding mechanism 2 includes a support frame 21 fixed on the top of the mixing box 1, a guide rail frame 22 is disposed on the support frame 21, and a plurality of storage boxes 23 are disposed on the guide rail frame 22 side by side for storing color masterbatches of different colors. A discharging barrel 24 is arranged at the bottom of the storage box 23, a discharging cavity is arranged inside the discharging barrel 24, and a material distributing disk 28 is arranged in the discharging cavity. The servo motor 241 for driving the distributing tray 28 is arranged outside the lower barrel 24. The bottom of the discharge cavity is provided with a weighing platform 7 for weighing the color master batch discharged by the material distribution disc 28. Still be equipped with electric putter 29 in the feed cylinder 24 down, be provided with frame type blanking frame 291 on the title platform 7, electric putter 29's output is equipped with the T-shaped piece, and the T-shaped groove that the specification is greater than the T-shaped piece is seted up on blanking frame 291 right side, and the T-shaped piece cup joints with the T-shaped groove activity for electric putter 29's output and blanking frame 291 only produce horizontal thrust and pulling force, can not exert extra gravity to blanking frame 291.

Storage box 23 left side is equipped with inserted block 232, and the right side is equipped with the slot 231 of adaptation, and storage box 23 is the looks interpolation each other and links to each other, and slot 231 and inserted block 232 can adopt T shape structure to guarantee to connect stably, avoid rocking. The transmission shaft 25 is arranged in the storage box 23, the two ends of the transmission shaft 25, extending out of the storage box 23, are respectively provided with a transmission plate 251 and a transmission groove 252, the transmission plate 251 is matched with the transmission groove 252, and when the storage box 23 is spliced, the transmission shafts 25 are spliced with each other to realize power transmission. The storage tank 23 is provided with a stirring rod 27 perpendicular to the transmission shaft 25, the stirring rod 27 is supported by a support rod 271 fixed to the inner wall of the storage tank 23, and the stirring rod 27 is engaged with the support rod 271 through a bearing. The bearing is provided with a round block for protecting the bearing. Bevel gears are arranged at the end part of the stirring rod 27 and on the transmission shaft 25, and the stirring rod 27 and the transmission shaft 25 are meshed through the bevel gears to realize transmission. An elliptical cover 26 is provided on the drive shaft 25 to protect the bevel gears. The stirring rod 27 is provided with a plurality of stirring blades 273. In addition, the stirring rod 27 is further provided with a cleaning rod 272 for cleaning the coloring master batch on the transmission shaft 25 and the supporting rod 271 when the stirring rod rotates. In this embodiment, the number of the agitating levers 27 in the storage box 23 is two, and the transmission shafts 25 are arranged one above the other. Both ends of the driving plate 251 are arc-shaped. The driving grooves 252 are radially and radially formed, and an opening extending to the surface of the driving shaft 25 is formed in an arc shape, so that the driving plate 251 can be easily inserted into the driving grooves 252, and the driving plate 251 can be conveniently connected with the driving grooves 252 in a vertical or horizontal manner, as shown in fig. 6.

Photoelectric modules 6 are arranged on two sides of the inner wall of the charging barrel 24, and indicator lamps 5 are arranged on the storage box 23. In this embodiment, the color of the indicator light 5 is consistent with the color of the color master batch in the storage box 23. Photoelectric module 6 adopts the photoelectric switch of conventional correlation formula or reflective, and when the masterbatch weight position in the storage box 23 descended to photoelectric module 6 below, photoelectric switch triggered, and corresponding pilot lamp 5 twinkles, reminds to add the masterbatch.

During operation, the masterbatch in the storage box 23 falls into the branch charging tray 28, and the total eight blades on the branch charging tray 28 form eight compartments. The rotation parameters of the servo motor 241 are set, so that the color master batches in one compartment can be discharged from the material distribution plate 28 at a time. The color master batch falls into the blanking frame 291 and on the weighing platform 7, and the weighing platform 7 weighs the weight of the blanking frame 291 in advance and returns to zero, so that the weight of the color master batch is weighed in real time. Subsequently, the electric push rod 29 drives the discharging rack 291 to move, so that the color master batches on the weighing platform 7 are pushed out of the discharging barrel 24 to be mixed with the plastic in the mixing box 1. The heat in the mixing box 1 can be prevented from influencing the storage box 23 by blanking through the blanking frame 291, and the occurrence of the condition of agglomeration and adhesion of color master batches is reduced. As shown in fig. 1, a driving mechanism 3 is provided outside the mixing box 1, and the driving mechanism 3 powers the agitating roller group 11 in the mixing box 1 and the transmission shaft 25 in the storage box 23. Specifically, referring to fig. 2 and 8 to 10, the drive mechanism 3 includes a drive case 31 fixed to the mixing box 1, and each of the agitating rollers extends from an end portion thereof into the drive case 31 and is driven by a motor provided in the drive case 31. The top of drive box 31 is provided with protecting crust 32, and fixed mounting has a fixed section of thick bamboo 33 in the protecting crust 32, and this fixed section of thick bamboo 33 one end runs through to the support frame 21 in, and the other end stretches out protecting crust 32. The protective shell 32 is provided with a spring 34 and a linkage shaft 35, and the end part of the fixed cylinder 33 is provided with a baffle 331. One end of the linkage shaft 35 is rotatably provided with a circular plate 36 through a bearing, and two ends of the spring 34 are respectively abutted against the circular plate 36 and the baffle 331. One end of the linkage shaft 35 extending out of the fixed cylinder 33 is provided with a clamping plate with the structure consistent with that of the transmission plate 251 so as to be connected with the transmission shaft 25 of the rightmost storage box 23 in an inserting way. A fluted disc 351 is arranged on the surface of the linkage shaft 35, and the linkage shaft 35 is in power connection with one stirring roller in the stirring roller group 11 through a belt 37. Two limiting plates 39 are arranged at the top of the fixed cylinder 33 through a connecting frame 38, the two limiting plates 39 are respectively positioned at two sides of the belt 37, the limiting plates 39 are U-shaped, and balls 391 are movably embedded in opposite surfaces of the two limiting plates 39.

When the driving box 31 drives the stirring roller set 11 to rotate and stir the plastic and the color master batches, one of the stirring rollers drives the linkage shaft 35 to rotate through the belt 37, so as to drive the transmission shaft 25 to rotate, and the transmission shafts 25 are connected with each other, so that the color master batches in the storage boxes 23 can be stirred at the same time. The arrangement of the spring 34 ensures that when the storage box 23 needs to be added, only the linkage shaft 35 needs to be horizontally drawn to move rightwards, and the linkage shaft 35 drives the circular plate 36 to abut against the spring 34. The circular plate 36 is connected with the linkage shaft 35 through a bearing, so that the spring 34 is not affected when the linkage shaft 35 rotates. When the linkage shaft 35 moves rightwards, the spring 34 is compressed through the circular plate 36, and meanwhile, the linkage shaft 35 is separated from the transmission groove 252, so that the storage box 23 can be increased. After the increase is finished, the linkage shaft 35 is loosened, the linkage shaft 35 is propped against by the resilience of the spring 34, and the clamping plate on the linkage shaft is driven to be connected with the transmission shaft 25 on the newly added storage box 23. The position of the belt 37 is limited by the limiting plate 39, so that the gear disc 351 cannot be driven to move the belt 37 when the linkage shaft 35 moves. The arrangement of the balls 391 effectively reduces the frictional force between the belt 37 and the stopper plate 39.

1 top of mixing box still is equipped with the off-the-shelf camera module of real-time shooting plastics, and camera module adopts high definition digtal camera 4 in this embodiment, and high definition digtal camera 4 sets up on the backup pad 211 that stretches out on support frame 21, and high definition digtal camera 4's the quantity that sets up is decided according to shooting field of vision scope, can cover whole mixing box 1 best. The feeding control system is in communication connection with the weighing platform 7, the high-definition camera 4 and the servo motor 241, compares the color of the picture shot by the high-definition camera 4 in real time with the preset picture in the system, and records the corresponding color master batch dosage ratio when the colors are consistent to serve as the basis of subsequent feeding.

Specifically, the feeding control system comprises a color identification module, a feeding control module and a memory, wherein the color identification module is used for comparing the color of a plastic product picture shot by the high-definition camera 4 in real time with a pre-stored standard color picture and judging whether the colors are consistent. And the feeding control module is used for controlling the servo motor 241 and receiving the measuring data of the weighing platform 7, so that the accurate control of the feeding amount of the color master batches is realized. When the color identification module judges that the colors are consistent, the feeding is stopped, the usage amount of the plastic (weighed before being put into the mixing box 1) and the corresponding color master batch putting amount are recorded, and color matching data are generated and directly called when the secondary products produce the same-color products. And the memory is used for storing standard color pictures of various colors and color matching data for the color identification module and the feeding control module to call. It should be noted that since color concentrates of different colors are not as energy efficient as neutralized with plastic, it is not possible to formulate a single color formulation to determine the amount of other colors to be dosed.

In this embodiment, the feeding control module further has a manual feeding function and a voice feeding function, wherein the manual feeding function controls the servo motor 241 to rotate for feeding through comparing the plastic images and the color images to be blended by the staff. The voice feeding is realized by controlling a feeding control module based on a voiceprint recognition module and then controlling a servo motor 241.

The functions of the above modules are realized based on the PC system and the corresponding executed programs, which are not described herein again.

Claims

1. The utility model provides a masterbatch feeding device, includes mixing box (1), its characterized in that: the device also comprises a feeding control system; a plurality of storage boxes (23) are arranged above the mixing box (1) side by side and used for storing color master batches with different colors; a discharging barrel (24) is arranged at the bottom of the storage box (23), a material distributing disk (28) and a weighing platform (7) for weighing the weight of the color master batches discharged from the material distributing disk (28) are arranged in a material discharging cavity of the discharging barrel (24), the material distributing disk (28) is driven by a servo motor (241) arranged on the discharging barrel (24), and the color master batches on the weighing platform (7) are pushed out by an electric push rod (29) arranged in the discharging barrel (24); a stirring roller set (11) is arranged in the mixing box (1) and is used for stirring the plastic raw materials and the color master batches; a camera module for shooting a plastic finished product in real time is arranged above the mixing box (1), the shot picture and a preset picture are subjected to color comparison by the feeding control system, and when the colors are consistent, the corresponding color master batch usage ratio is recorded and used as the basis for subsequent feeding.

2. The masterbatch feeding device according to claim 1, wherein: a transmission shaft (25) is arranged in the storage box (23), a transmission plate (251) and a transmission groove (252) are respectively arranged at two ends of the transmission shaft (25) extending out of the storage box (23), and power transmission is realized among the transmission shafts (25) through insertion connection; a stirring rod (27) perpendicular to the transmission shaft (25) is arranged in the storage box (23), and stirring blades (273) are arranged on the stirring rod (27); the stirring rod (27) is matched with the transmission shaft (25) through a bevel gear; an elliptical cover (26) is arranged on the transmission shaft (25) and used for protecting the bevel gear.

3. The masterbatch feeding device according to claim 2, characterized in that: the stirring rod (27) is supported by a supporting rod (271) fixed on the inner wall of the storage box (23), and the stirring rod (27) is matched with the supporting rod (271) through a bearing; the bearing is provided with a round block for protecting the bearing.

4. The masterbatch feeding device according to claim 3, characterized in that: still be equipped with on puddler (27) when it rotates, be used for clearing up transmission shaft (25) and bracing piece (271) the clearance pole (272) of the master batch of coloring.

5. The masterbatch feeding device according to claim 2, characterized in that: the storage boxes (23) are arranged on the guide rail frame (22) and are connected with each other in an insertion way; a linkage shaft (35) is inserted on a transmission shaft (25) of the storage box (23) positioned at the end part; the other end of the linkage shaft (35) is rotatably provided with a circular plate (36) through a bearing and is inserted into a fixed cylinder (33); a spring (34) is arranged in the fixed cylinder (33), and the spring (34) is abutted against the circular plate (36).

6. The masterbatch feeding device according to claim 5, wherein: a fluted disc (351) is arranged on the linkage shaft (35), and the linkage shaft (35) is in power connection with one stirring roller in the stirring roller group (11) through a belt (37).

7. The masterbatch feeding device according to claim 6, wherein: limiting plates (39) are fixedly arranged on two sides of the belt (37), and the limiting plates (39) are U-shaped and span the linkage shaft (35); the opposite surfaces of the two limit plates (39) are movably embedded with balls (391).

8. The masterbatch feeding device according to claim 1, characterized in that: photoelectric modules (6) are arranged on two sides of the inner wall of the charging barrel (24) and used for monitoring the residual quantity of the color master batches in the storage box (23); the storage box (23) is provided with an indicator lamp (5) which is used for flashing and reminding when the photoelectric module (6) is triggered.

9. The masterbatch feeding device according to claim 1, wherein: the feeding control system comprises:

the feeding control module is used for controlling the servo motor (241) and receiving the measurement data of the weighing platform (7) to realize the accurate control of the feeding amount of the color master batches; when the color identification module judges that the colors are consistent, stopping feeding, recording the usage amount of the plastic and the corresponding color master batch input amount, generating color matching data for direct calling when the secondary produces the same-color product;

10. The masterbatch feeding device according to claim 9, characterized in that: the feeding control module also has the functions of manual feeding and voice feeding, wherein the manual feeding is realized by manually controlling the servo motor (241), and the voice feeding is realized by controlling the feeding control module based on the voiceprint recognition module and then controlling the servo motor (241).