CN114770646A

CN114770646A - Discharging system and method for processing injection molding plate

Info

Publication number: CN114770646A
Application number: CN202210352900.7A
Authority: CN
Inventors: 曾燕山; 崔季春
Original assignee: Guangzhou Simao Information Technology Co ltd
Current assignee: Guangzhou Simao Information Technology Co ltd
Priority date: 2022-04-06
Filing date: 2022-04-06
Publication date: 2022-07-22
Anticipated expiration: 2042-04-06
Also published as: CN114770646B

Abstract

The invention discloses a discharging system for processing injection-molded plates, which is characterized in that a laser alignment injection-molded plate configuration subsystem is adopted, the size of an injection-molded plate is detected through laser alignment, and structural characteristic parameters of the injection-molded plate are introduced to obtain the characteristic configuration of the injection-molded plate; the injection molding plate weak part arrangement subsystem arranges injection molding plate configuration weak parts according to the characteristic configuration of the injection molding plate; an intelligent avoiding, aligning and discharging program subsystem is used for generating an intelligent avoiding process route of a weak part to be processed of the injection plate and automatically aligning hole positions to be processed, and an injection plate processing and discharging program is automatically generated according to a program frame; a discharging program is led out to the detecting and discharging subsystem, an injection plate processing and discharging program is led out to the discharging processing center hardware structure virtualization model, laser alignment detection is carried out in real time, simulated discharging is carried out, and the discharging processing center hardware structure is further controlled to carry out automatic discharging; a discharge method for processing injection-molded plates; can avoid the weak position, improve the plate utilization ratio.

Description

Discharging system and method for processing injection molding plate

Technical Field

The invention relates to the field of intelligent manufacturing discharge systems, in particular to a discharge system and a discharge method for processing injection-molded plates.

Background

At present, the existing discharging for processing injection-molded plates is generally designed in software such as AutoCAD (auto computer aided design) manually and then is imported into CAM (computer aided design) software to generate a processing program through manual programming, so that the efficiency is low; and has the following problems: how to obtain the characteristic configuration of the injection-molded plate; how to list the weak points of the injection molding plate structure, generate the processing and discharging program of the injection molding plate, how to discharge materials according to the structural characteristics of the injection molding plate and the like; therefore, there is a need for a discharge system and method for processing injection molded panels that at least partially solves the problems of the prior art.

Disclosure of Invention

In the summary section, a series of concepts in a simplified form are introduced, which will be described in further detail in the detailed description section; this summary of the invention is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter.

To at least partially solve the above problems, the present invention discloses a discharge system for processing injection-molded panels, comprising:

the laser alignment injection molding plate configuration subsystem detects the size of an injection molding plate through laser alignment, and introduces structural characteristic parameters of the injection molding plate to obtain the characteristic configuration of the injection molding plate;

arranging a subsystem for the weak parts of the injection-molded plate, and arranging the weak parts of the injection-molded plate according to the characteristic configuration of the injection-molded plate;

an intelligent avoiding, aligning and discharging program subsystem is used for generating an intelligent avoiding process route of a weak part to be processed of the injection plate and automatically aligning hole positions to be processed, and an injection plate processing and discharging program is automatically generated according to a program frame;

the discharging program is led out to detect a discharging subsystem, the injection molding plate processing discharging program is led to a discharging processing center hardware structure virtualization model, laser alignment detection is carried out in real time, simulated discharging is carried out, and the discharging processing center hardware structure is further controlled to carry out automatic discharging.

Preferably, the laser alignment injection molding plate configuration subsystem includes:

the injection molding plate size detection subsystem is used for detecting the size of the injection molding plate through laser alignment to obtain the size detection parameters of the injection molding plate;

the injection molding plate parameter importing subsystem is used for merging and importing injection molding plate size detection parameters into injection molding plate structure characteristic parameters, and the two parameters describe the same-sequence same-type parts to obtain same-sequence same-type merging parameters;

and the injection molding plate feature configuration subsystem is used for establishing a homomorphic and merging parameter set to obtain the injection molding plate feature configuration.

Preferably, the injection molding plate part weak part arrangement subsystem includes:

the injection molding plate parameter extraction subsystem is used for extracting injection molding plate weak part parameters in the injection molding plate characteristic configuration;

the characteristic configuration parameter arrangement subsystem is used for obtaining characteristic configuration parameter weakness arrangement according to the contrast difference between contrast parameters of the weak part parameters of the injection molding plate;

and the weak part configuration selection subsystem is used for selecting the injection molding plate feature configurations within a set range in the feature configuration parameter weakness arrangement and listing the injection molding plate configuration weak parts.

Preferably, the intelligent alignment avoidance discharging program subsystem comprises:

the injection molding plate intelligent process subsystem is used for generating an intelligent avoidance process route for processing weak parts of the injection molding plate;

the automatic alignment processing hole site subsystem is used for detecting a hole site to be processed through laser alignment and automatically aligning the hole site to be processed;

and the discharging program automatic generation subsystem is used for automatically generating a processing and discharging program of the injection molding plate according to the program framework.

Preferably, the discharging program derivation detection discharging subsystem comprises:

the automatic discharging program exporting subsystem is used for exporting a discharging program for processing the injection molding plate to a discharging processing center;

the laser alignment real-time detection subsystem is used for linking the laser alignment detection system with the discharge machining center to carry out laser alignment detection in real time;

the injection molding plate characteristic discharging subsystem is used for carrying out program butt joint on a virtualization model by establishing a discharging machining center hardware structure virtualization model, simulating operation of the virtualization model to carry out simulated discharging, automatically creating a discharging program according to the injection molding plate structural characteristics, and controlling the discharging program to discharge the automatic discharging of the machining center hardware structure.

The invention discloses a discharging method for processing injection molding plates, which comprises the following steps:

s100, detecting the size of the injection molding plate through laser alignment, and introducing structural characteristic parameters of the injection molding plate to obtain the characteristic configuration of the injection molding plate;

s200, arranging weak parts of the injection molding plate structure according to the characteristic structure of the injection molding plate;

s300, generating an intelligent avoidance process route of the injection plate processing weak part, automatically aligning the hole positions to be processed, and automatically generating an injection plate processing material discharging program according to a program frame;

s400, exporting an injection molding plate processing and discharging program to a discharging processing center hardware structure virtualization model, carrying out laser alignment detection in real time, carrying out simulated discharging, and further controlling a discharging processing center hardware structure to carry out automatic discharging.

Preferably, the S100 includes:

s101, detecting the size of the injection molding plate through laser alignment to obtain a size detection parameter of the injection molding plate;

s102, merging and importing the size detection parameters of the injection-molded plate into the structural characteristic parameters of the injection-molded plate, and describing homomorphic parts by using the two parameters in the same sequence to obtain homomorphic merging parameters;

s103, establishing a homomorphic and merging parameter set to obtain the characteristic configuration of the injection molding plate.

Preferably, the S200 includes:

s201, extracting injection molding plate weak part parameters in the characteristic configuration of the injection molding plate;

s202, arranging the parameters of the weak part of the injection molding plate according to the contrast difference between the contrast parameters to obtain the weakness degree of the characteristic configuration parameter;

s203, selecting the characteristic configuration of the injection molding plate within the set range in the characteristic configuration parameter weakness arrangement, and listing the weak part of the injection molding plate.

Preferably, the S300 includes:

s301, generating an intelligent avoidance process route for the weak part processed by the injection molding plate;

s302, detecting the hole position to be processed through laser alignment, and automatically aligning the hole position to be processed;

s303, automatically generating an injection molding plate processing and discharging program according to the program frame; s303 includes: obtaining a space model of a hole site to be processed with longitudinal depth and side angle through laser alignment detection, and adjusting and placing the hole site to be processed at a position superposed with the space model; appointing a combination of size data to be processed of holes to be processed for model matching;

detecting corresponding size data to be processed on the hole position to be processed through laser alignment, collecting characteristic points, and calculating the space model coordinates of the characteristic points according to the laser alignment detection data;

matching the coordinates of the characteristic points in a space model base coordinate system with a hole site space model to be processed, and establishing a conversion matrix between the space model base coordinate system and the hole site coordinate system to be processed;

and converting the hole sites to be processed, which are generated according to the hole site space model to be processed, into a space model base coordinate system through the conversion matrix to perform processing and discharging on the injection molding plate, and automatically generating a processing and discharging program of the injection molding plate.

Preferably, the S400 includes:

s401, exporting a material discharging program for processing the injection molding plate to a material discharging processing center;

s402, linking a discharging processing center with a laser alignment detection system to perform laser alignment detection in real time;

s403, performing program butt joint on the virtual models by establishing a virtual model of a layout machining center hardware structure, performing simulated operation of the virtual models to perform simulated layout, automatically establishing a layout program according to structural characteristics of the injection-molded plate, and controlling the layout machining center hardware structure to perform automatic layout by the layout program; s403 comprises the following steps: carry out the creation of virtualization model to arranging material machining center structure to carry out row material process sequencing butt joint, including establishing machining center base model, moulding plastics plate moving structure model, arranging material horizontal migration structure model, arranging the vertical moving structure model of row, arrange material counterpoint structure model, arrange material and carry out structure model and controller model, moulding plastics plate moving structure model set up in on the machining center base model, moulding plastics plate moving structure model including turn to motor model and rotating bracket model, the rotating bracket model passes through turn to motor model and drive and realize the rotation, it arranges material horizontal migration structure model including arranging material conveyer belt model, first row material driving piece model and second row material driving piece model, arrange material conveyer belt model set up in on the rotating bracket model, it includes first vertical conveyer belt model to arrange material vertical moving structure model, The first vertical conveying belt model is connected to the discharging conveying belt model in a sliding simulation mode and is driven by the first discharging driving piece model to move in a simulation mode along the direction of the discharging conveying belt model; the second vertical conveying belt model is connected with the discharging conveying belt model in a sliding simulation mode and moves in a simulated mode along the direction of the discharging conveying belt model under the driving of the second discharging driving part model, the discharging alignment structure model comprises a first clamping plate gripper model and a second clamping plate gripper model, the first clamping plate gripper model is connected with the first vertical conveying belt model in a sliding simulation mode and moves in a simulated mode along the first vertical conveying belt model under the driving of the first vertical driving part model, the second clamping plate gripper model is connected with the second vertical conveying belt model in a sliding simulation mode and moves in a simulated mode along the second vertical driving part model under the driving of the second vertical driving part model, and the discharging alignment structure model is used for setting a circular pipe model; the material discharging execution structure model is arranged on the machining center base model and comprises a material discharging frame model, the material discharging frame model is provided with a feed inlet model and a discharge outlet model which penetrate through the material discharging frame model, an upper material discharging part and a lower material discharging part are arranged on the material discharging frame model, the upper material discharging part comprises an upper material discharging execution part model and an upper material discharging driving component model, the upper material discharging driving component model is used for driving the upper material discharging execution part model to do simulated motion on the material discharging frame model, the lower material discharging part comprises a lower material discharging execution part model and a lower material discharging driving part model, the lower material discharging driving part model is used for driving the lower material discharging execution part model to do simulated motion on the material discharging frame model, and the controller model controls the injection molding plate moving structure model, the material discharging horizontal moving structure model and the material discharging driving part model according to the input material discharging model, Arrange vertical removal structure model of material, arrange material counterpoint structure model and arrange material and carry out the simulation of structure model and move in order to simulate row material, carry out laser counterpoint in real time according to the plate structural feature of moulding plastics and detect when arranging the material, further control row material machining center hardware structure carries out automatic row material.

Compared with the prior art, the invention at least comprises the following beneficial effects:

according to the invention, through a laser alignment injection molding plate configuration subsystem, the size of an injection molding plate is detected through laser alignment, and structural characteristic parameters of the injection molding plate are introduced to obtain the characteristic configuration of the injection molding plate; the injection molding plate weak part arrangement subsystem arranges injection molding plate configuration weak parts according to the characteristic configuration of the injection molding plate; an intelligent avoiding, aligning and discharging program subsystem is used for generating an intelligent avoiding process route of a weak part to be processed of the injection plate and automatically aligning hole positions to be processed, and an injection plate processing and discharging program is automatically generated according to a program frame; the method comprises the following steps that a material discharging program is led out of a detection material discharging subsystem, an injection molding plate processing material discharging program is led out to a material discharging processing center, laser alignment detection is carried out in real time, a virtual model of a material discharging processing center hardware structure is built, program butt joint is carried out on the virtual model, the virtual model is simulated to run so as to simulate material discharging, a material discharging program is automatically created according to structural characteristics of the injection molding plate, and the material discharging program controls the material discharging processing center hardware structure to automatically discharge materials; the system integrates design, material discharging and processing, hardware can be assembled by automatically avoiding the weak part of the injection molding plate according to the size characteristics of the injection molding plate during design, material discharging is performed according to the input structural characteristics of the injection molding plate during material discharging, the existing hole positions are aligned, the weak part is avoided, the plate utilization rate is improved to the maximum extent, and a processing program can be led out in one key; the weak part of the injection molding plate is more reasonably selected and the weak part which is difficult to process of the injection molding plate is avoided more accurately; the processing route of the injection molding plate can be intelligentized, and the positioning of the processing hole position is more accurate; the matching degree with the design model is higher; the alignment of the discharging is more accurate, and the visual, reasonable and adaptive property of the discharging program process is greatly enhanced.

Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:

FIG. 1 is a block diagram of a discharge system for processing injection molded panels according to the present invention.

Fig. 2 is a diagram of an embodiment of a discharging method for processing an injection-molded plate according to the present invention 1.

Fig. 3 is a diagram of an embodiment 2 of a discharging method for processing an injection-molded plate according to the present invention.

Detailed Description

The present invention is further described in detail below with reference to the drawings and examples so that those skilled in the art can implement the invention with reference to the description; as shown in fig. 1-3, the present invention discloses a discharge system for processing injection-molded panels, comprising:

the injection molding plate weak part arrangement subsystem arranges injection molding plate configuration weak parts according to the characteristic configuration of the injection molding plate;

an intelligent avoiding and aligning material discharging program subsystem is used for generating an intelligent avoiding process route for the processing weak part of the injection plate and automatically aligning hole positions needing to be processed, and an injection plate processing material discharging program is automatically generated according to a program frame;

The working principle of the technical scheme is as follows: a discharging system for processing injection-molded plates comprises a laser alignment injection-molded plate configuration subsystem, a laser alignment detection system, an injection-molded plate structure characteristic parameter introduction system and a laser alignment detection system, wherein the laser alignment detection system is used for detecting the size of an injection-molded plate and introducing the structure characteristic parameter of the injection-molded plate to obtain the characteristic configuration of the injection-molded plate; the injection molding plate weak part arrangement subsystem arranges injection molding plate configuration weak parts according to the characteristic configuration of the injection molding plate; an intelligent avoiding, aligning and discharging program subsystem is used for generating an intelligent avoiding process route of a weak part to be processed of the injection plate and automatically aligning hole positions to be processed, and an injection plate processing and discharging program is automatically generated according to a program frame; the discharging program is led out to detect a discharging subsystem, the injection molding plate processing discharging program is led to a discharging processing center hardware structure virtualization model, laser alignment detection is carried out in real time, simulated discharging is carried out, and the discharging processing center hardware structure is further controlled to carry out automatic discharging.

The beneficial effects of the above technical scheme are: detecting the size of the injection-molded plate by laser alignment by using a laser alignment injection-molded plate configuration subsystem, and introducing structural characteristic parameters of the injection-molded plate to obtain the characteristic configuration of the injection-molded plate; the injection molding plate weak part arrangement subsystem arranges injection molding plate configuration weak parts according to the characteristic configuration of the injection molding plate; an intelligent avoiding, aligning and discharging program subsystem is used for generating an intelligent avoiding process route of a weak part to be processed of the injection plate and automatically aligning hole positions to be processed, and an injection plate processing and discharging program is automatically generated according to a program frame; the method comprises the following steps that a material discharging program is led out of a detection material discharging subsystem, an injection molding plate processing material discharging program is led out to a material discharging processing center, laser alignment detection is carried out in real time, a virtual model of a material discharging processing center hardware structure is built, program butt joint is carried out on the virtual model, the virtual model is simulated to run so as to simulate material discharging, a material discharging program is automatically created according to structural characteristics of the injection molding plate, and the material discharging program controls the material discharging processing center hardware structure to automatically discharge materials; the system integrates design, material discharging and processing, hardware can be assembled by automatically avoiding the weak part of the injection molding plate according to the size characteristics of the injection molding plate during design, material discharging is performed according to the input structural characteristics of the injection molding plate during material discharging, the existing hole positions are aligned, the weak part is avoided, the plate utilization rate is improved to the maximum extent, and a processing program can be led out in one key; the weak part of the injection molding plate is more reasonably selected and the weak part which is difficult to process of the injection molding plate is avoided more accurately; the processing route of the injection molding plate can be intelligentized, and the positioning of the processing hole position is more accurate; the matching degree with the design model is higher; the material discharging alignment is more accurate, and the intuitive and reasonable adaptability of the material discharging program process is greatly enhanced.

In one embodiment, the laser-aligned injection-molded plate member configuration subsystem includes:

The working principle of the technical scheme is as follows: laser counterpoint injection moulding plate configuration divides the system and includes: the injection molding plate size detection subsystem is used for detecting the size of the injection molding plate through laser alignment to obtain the size detection parameters of the injection molding plate; the injection molding plate parameter importing subsystem is used for merging and importing injection molding plate size detection parameters into injection molding plate structure characteristic parameters, and the two parameters describe the same-sequence same-type parts to obtain same-sequence same-type merging parameters; the injection molding plate characteristic configuration subsystem is used for establishing a homomorphic and merging parameter set to obtain the characteristic configuration of the injection molding plate;

the beneficial effects of the above technical scheme are: the laser alignment injection plate configuration subsystem is used for detecting the size of an injection plate through laser alignment by virtue of the injection plate size detection subsystem to obtain the size detection parameters of the injection plate; the injection molding plate parameter importing subsystem is used for merging and importing injection molding plate size detection parameters into injection molding plate structure characteristic parameters, and the two parameters describe homomorphic parts in the same sequence to obtain homomorphic merging parameters in the same sequence; and the injection molding plate feature configuration subsystem is used for establishing a homosequence homomorphic combination parameter set to obtain the injection molding plate feature configuration.

In one embodiment, the injection-molded plate weak part arrangement subsystem comprises:

the characteristic configuration parameter arrangement subsystem is used for obtaining characteristic configuration parameter weakness arrangement according to the comparison difference between comparison parameters of the weak part parameters of the injection molding plate;

The working principle of the technical scheme is as follows: the injection molding plate weak part arrangement subsystem is used for extracting injection molding plate weak part parameters in the characteristic configuration of the injection molding plate through the injection molding plate parameter extraction subsystem; the characteristic configuration parameter arrangement subsystem is used for obtaining characteristic configuration parameter weakness arrangement according to the contrast difference between contrast parameters of the weak part parameters of the injection molding plate; the weak part configuration selection subsystem is used for selecting the characteristic configurations of the injection molding plate within a set range in the characteristic configuration parameter weakness arrangement and listing the weak parts of the injection molding plate; calculating the strength average value of the weak part of the injection molding plate, wherein the calculation formula is as follows:

the method comprises the following steps of firstly, calculating the strength average value of weak parts of an injection-molded plate, calculating the statistical strength value of e weak parts in an r-th injection-molded plate, calculating the total quantity of the statistical parts of the injection-molded plate, calculating the quantity of the weak parts in the r-th injection-molded plate, calculating the error value of the overall strength of the injection-molded plate, calculating the minimum value of the strength of the injection-molded plate, calculating the total quantity of the injection-molded plates, calculating the adjustment coefficient of Z, and calculating the adjustment coefficient of Z to be proportional to the difference between the Uer and the Vmin; setting weak parts to be avoided by calculating the strength average value of the weak parts of the injection molding plate; the weak part smaller than the average strength of the weak part of the injection molding plate is set as a processing and discharging part which must be avoided; and selecting and processing the material discharge parts of the weak parts which are not less than the strength average value of the weak parts of the injection molding plate from large to small.

The beneficial effects of the above technical scheme are: the injection molding plate weak part arrangement subsystem is used for extracting injection molding plate weak part parameters in the characteristic configuration of the injection molding plate through the injection molding plate parameter extraction subsystem; the characteristic configuration parameter arrangement subsystem is used for obtaining characteristic configuration parameter weakness arrangement according to the contrast difference between contrast parameters of the weak part parameters of the injection molding plate; the weak part configuration selection subsystem is used for selecting the injection molding plate feature configurations within a set range in the feature configuration parameter weakness arrangement and listing the weak parts of the injection molding plate configuration; calculating the strength mean value of weak parts of the injection-molded plate, wherein MDbr is the strength mean value of the weak parts of the injection-molded plate, Uer is the statistical strength value of e weak parts in the r injection-molded plate, We is the total number of the statistical parts of the injection-molded plate, Wr is the number of the weak parts contained in the r injection-molded plate, delta Ve is the error value of the overall strength of the injection-molded plate, Vmin is the minimum value of the strength of the injection-molded plate, Tp is the total number of the injection-molded plate, and Z is an operation adjustment coefficient and is proportional to the difference between Uer and Vmin; setting weak parts to be avoided by calculating the strength average value of the weak parts of the injection molding plate; the weak part smaller than the strength average value of the weak part of the injection molding plate is set as a processing and discharging part which must be avoided; selecting and processing material discharge parts of the weak parts which are not smaller than the average strength of the weak parts of the injection molding plate in a descending order; therefore, the weak part of the injection molding plate is more reasonably and accurately selected to avoid the weak part which is difficult to process of the injection molding plate.

In one embodiment, the intelligent alignment avoidance and layout program subsystem comprises:

the injection molding plate intelligent process subsystem is used for generating an intelligent avoidance process route for the injection molding plate processing weak part;

and the discharging program automatic generation subsystem is used for automatically generating an injection molding plate processing discharging program according to the program frame.

The working principle of the technical scheme is as follows: the intelligent avoidance alignment discharge program subsystem is used for generating an intelligent avoidance process route for processing weak parts of the injection-molded plate through an injection-molded plate intelligent process subsystem; the automatic alignment processing hole site subsystem is used for detecting a hole site to be processed through laser alignment and automatically aligning the hole site to be processed; the material discharge program automatic generation subsystem is used for automatically generating an injection molding plate processing material discharge program according to the program frame; obtaining a space model of a hole site to be processed with longitudinal depth and side angle through laser alignment detection, and adjusting and placing the hole site to be processed at a position superposed with the space model; appointing a combination of size data to be processed of the hole sites to be processed for model matching;

detecting corresponding size data to be processed on the hole site to be processed through laser alignment, collecting characteristic points, and calculating space model coordinates of the characteristic points according to the laser alignment detection data;

and transforming the hole positions to be processed, which are generated according to the hole position space model to be processed, into a space model base coordinate system through the conversion matrix to perform processing and discharging on the injection-molded plate, and automatically generating a processing and discharging program of the injection-molded plate.

The beneficial effects of the above technical scheme are: the intelligent avoidance alignment discharge program subsystem is used for generating an intelligent avoidance process route for processing weak parts of the injection-molded plate through an injection-molded plate intelligent process subsystem; the automatic alignment processing hole site subsystem is used for detecting a hole site to be processed through laser alignment and automatically aligning the hole site to be processed; the material discharge program automatic generation subsystem is used for automatically generating a material discharge program for processing the injection molding plate according to the program frame; detecting the hole position to be processed through laser alignment, and automatically aligning the hole position to be processed; automatically generating a processing and discharging program of the injection molding plate according to the program frame; obtaining a space model of a hole site to be processed with longitudinal depth and side angle through laser alignment detection, and adjusting and placing the hole site to be processed at a position superposed with the space model; appointing a combination of size data to be processed of the hole sites to be processed for model matching; detecting corresponding size data to be processed on the hole site to be processed through laser alignment, collecting characteristic points, and calculating space model coordinates of the characteristic points according to the laser alignment detection data; matching the coordinates of the characteristic points in a space model base coordinate system with a hole site space model to be processed, and establishing a conversion matrix between the space model base coordinate system and the hole site coordinate system to be processed; converting the hole sites to be processed, which are generated according to the hole site space model to be processed, into a space model base coordinate system through a conversion matrix for processing and discharging of the injection molding plate, and automatically generating a processing and discharging program of the injection molding plate; the processing route of the injection molding plate can be intelligentized, and the positioning of the processing hole position is more accurate; the degree of matching with the design model is higher.

In one embodiment, the discharging program derivation detection discharging subsystem comprises:

the laser alignment real-time detection subsystem is used for linking the discharge machining center with the laser alignment detection system to perform laser alignment detection in real time;

The working principle of the technical scheme is as follows: the discharging program exporting, detecting and discharging subsystem is used for exporting a discharging program for processing the injection molding plate to a discharging processing center through the discharging program automatic exporting subsystem; the laser alignment real-time detection subsystem is used for linking the laser alignment detection system with the discharge machining center to carry out laser alignment detection in real time; the injection molding plate characteristic discharging subsystem is used for carrying out program butt joint on the virtual models by establishing a virtual model of a discharging machining center hardware structure, carrying out simulated discharging by the virtual models, automatically establishing a discharging program according to the injection molding plate structural characteristics, and controlling the discharging machining center hardware structure to carry out automatic discharging by the discharging program; exporting a processing and discharging program of the injection molding plate to a virtual model of a hardware structure of a discharging processing center; the layout processing center hardware structure virtualization model is linked with a laser alignment detection system to carry out laser alignment detection in real time; establishing a virtual model of a layout machining center hardware structure, carrying out program butt joint on the virtual model, carrying out simulated layout by the virtual model, automatically establishing a layout program according to structural characteristics of an injection molding plate, and controlling the layout program to carry out automatic layout on the layout machining center hardware structure; carry out the creation of virtualization model to arranging material machining center structure to arrange material process programming butt joint, including establishing machining center base model, the plate mobile structure model that moulds plastics, arrange material horizontal migration structure model, arrange the vertical mobile structure model of material, arrange material counterpoint structure model, arrange material and carry out structure model and controller model, the plate mobile structure model that moulds plastics set up in on the machining center base model, the plate mobile structure model that moulds plastics including turn to motor model and rotating bracket model, the rotating bracket model passes through turn to motor model and drive and realize rotating, it arranges material horizontal migration structure model including arranging material conveyer belt model, first row material driving piece model and second row material driving piece model, arrange material conveyer belt model set up in on the rotating bracket model, it includes first vertical conveyer belt model to arrange material vertical mobile structure model, The first vertical conveying belt model is connected to the discharging conveying belt model in a sliding simulation mode and is driven by the first discharging driving piece model to move in a simulated mode along the direction of the discharging conveying belt model; the second vertical conveying belt model is connected with the discharging conveying belt model in a sliding simulation mode and moves in a simulated mode along the direction of the discharging conveying belt model under the driving of the second discharging driving part model, the discharging alignment structure model comprises a first clamping plate gripper model and a second clamping plate gripper model, the first clamping plate gripper model is connected with the first vertical conveying belt model in a sliding simulation mode and moves in a simulated mode along the first vertical conveying belt model under the driving of the first vertical driving part model, the second clamping plate gripper model is connected with the second vertical conveying belt model in a sliding simulation mode and moves in a simulated mode along the second vertical driving part model under the driving of the second vertical driving part model, and the discharging alignment structure model is used for setting a circular pipe model; the material discharging execution structure model is arranged on the machining center base model and comprises a material discharging frame model, the material discharging frame model is provided with a feed inlet model and a discharge outlet model which penetrate through the material discharging frame model, an upper material discharging part and a lower material discharging part are arranged on the material discharging frame model, the upper material discharging part comprises an upper material discharging execution part model and an upper material discharging driving component model, the upper material discharging driving component model is used for driving the upper material discharging execution part model to perform simulated motion on the material discharging frame model, the lower material discharging part comprises a lower material discharging execution part model and a lower material discharging driving part model, the lower material discharging driving part model is used for driving the lower material discharging execution part model to perform simulated motion on the material discharging frame model, and the controller model controls the injection plate moving structure model, the material discharging structure model, the horizontal moving structure model, the material discharging structure model and the material discharging driving part model according to the input material discharging model, Arrange vertical removal structure model of material, arrange material counterpoint structure model and arrange material execution structure model analog operation in order to simulate row material, carry out laser in real time according to the plate structural feature of moulding plastics during row material and counterpoint the detection, further control row material machining center hardware structure carries out automatic row material.

The beneficial effects of the above technical scheme are: the discharging program exporting detection and discharging subsystem is used for exporting a discharging program for processing the injection molding plate to a discharging processing center through the discharging program automatic exporting subsystem; the laser alignment real-time detection subsystem is used for linking the discharge machining center with the laser alignment detection system to perform laser alignment detection in real time; the injection molding plate characteristic discharging subsystem is used for carrying out program butt joint on a virtual model by establishing a virtual model of a discharging machining center hardware structure, simulating the running of the virtual model to carry out simulated discharging, automatically establishing a discharging program according to the structural characteristics of the injection molding plate, and controlling the discharging program to automatically discharge the discharging machining center hardware structure; exporting a processing and discharging program of the injection molding plate to a virtual model of a hardware structure of a discharging processing center; the layout processing center hardware structure virtualization model is linked with a laser alignment detection system to carry out laser alignment detection in real time; establishing a virtual model of a layout machining center hardware structure, carrying out program butt joint on the virtual model, carrying out simulated layout by the virtual model, automatically establishing a layout program according to structural characteristics of an injection molding plate, and controlling the layout program to carry out automatic layout on the layout machining center hardware structure; carry out the creation of virtualization model to arranging material machining center structure to carry out row material process sequencing butt joint, including establishing machining center base model, moulding plastics plate moving structure model, arranging material horizontal migration structure model, arranging the vertical moving structure model of row, arrange material counterpoint structure model, arrange material and carry out structure model and controller model, moulding plastics plate moving structure model set up in on the machining center base model, moulding plastics plate moving structure model including turn to motor model and rotating bracket model, the rotating bracket model passes through turn to motor model and drive and realize the rotation, it arranges material horizontal migration structure model including arranging material conveyer belt model, first row material driving piece model and second row material driving piece model, arrange material conveyer belt model set up in on the rotating bracket model, it includes first vertical conveyer belt model to arrange material vertical moving structure model, The first vertical conveying belt model is connected to the discharging conveying belt model in a sliding simulation mode and is driven by the first discharging driving piece model to move in a simulation mode along the direction of the discharging conveying belt model; the second vertical conveying belt model is connected with the discharging conveying belt model in a sliding simulation mode and moves in a simulated mode along the direction of the discharging conveying belt model under the driving of the second discharging driving part model, the discharging alignment structure model comprises a first clamping plate gripper model and a second clamping plate gripper model, the first clamping plate gripper model is connected with the first vertical conveying belt model in a sliding simulation mode and moves in a simulated mode along the first vertical conveying belt model under the driving of the first vertical driving part model, the second clamping plate gripper model is connected with the second vertical conveying belt model in a sliding simulation mode and moves in a simulated mode along the second vertical driving part model under the driving of the second vertical driving part model, and the discharging alignment structure model is used for setting a circular pipe model; the material discharging execution structure model is arranged on the machining center base model and comprises a material discharging frame model, the material discharging frame model is provided with a feed inlet model and a discharge outlet model which penetrate through the material discharging frame model, an upper material discharging part and a lower material discharging part are arranged on the material discharging frame model, the upper material discharging part comprises an upper material discharging execution part model and an upper material discharging driving component model, the upper material discharging driving component model is used for driving the upper material discharging execution part model to do simulated motion on the material discharging frame model, the lower material discharging part comprises a lower material discharging execution part model and a lower material discharging driving part model, the lower material discharging driving part model is used for driving the lower material discharging execution part model to do simulated motion on the material discharging frame model, and the controller model controls the injection molding plate moving structure model, the material discharging horizontal moving structure model and the material discharging driving part model according to the input material discharging model, The material discharging vertical moving structure model, the material discharging alignment structure model and the material discharging execution structure model are in simulation operation to perform simulated material discharging, laser alignment detection is performed in real time according to the structural characteristics of the injection molding plate during material discharging, and the material discharging machining center hardware structure is further controlled to perform automatic material discharging; the alignment of the discharging is more accurate, and the visual, reasonable and adaptive property of the discharging program process is greatly enhanced.

The invention discloses a discharging method for processing injection-molded plates, which comprises the following steps:

The working principle of the technical scheme is as follows: a discharging method for processing an injection-molded plate comprises the steps of detecting the size of the injection-molded plate through laser alignment, and introducing structural characteristic parameters of the injection-molded plate to obtain the characteristic configuration of the injection-molded plate; arranging weak parts of the injection molding plate structure according to the characteristic structure of the injection molding plate; generating an intelligent avoidance process route of the injection plate processing weak part, automatically aligning the hole positions to be processed, and automatically generating an injection plate processing material discharging program according to the program frame; exporting the plate processing of moulding plastics and arranging material procedure and arrange material machining center hardware structure virtualization model, carrying out laser counterpoint in real time and detecting and simulating row material, further control row material machining center hardware structure carries out automatic row material.

The beneficial effects of the above technical scheme are: a discharging method for processing an injection-molded plate comprises the steps of detecting the size of the injection-molded plate through laser alignment, and introducing structural characteristic parameters of the injection-molded plate to obtain the characteristic configuration of the injection-molded plate; arranging weak parts of the injection molding plate configuration according to the characteristic configuration of the injection molding plate; generating an intelligent avoiding process route of the injection molding plate processing weak part, automatically aligning the hole position to be processed, and automatically generating an injection molding plate processing and discharging program according to a program frame; and exporting an injection molding plate processing material discharging program to a material discharging processing center hardware structure virtualization model, carrying out laser alignment detection in real time, simulating material discharging, and further controlling the material discharging processing center hardware structure to carry out automatic material discharging.

In one embodiment, the S100 includes:

The working principle of the technical scheme is as follows: detecting the size of the injection molding plate through laser alignment to obtain size detection parameters of the injection molding plate; merging and importing the size detection parameters of the injection-molded plate into the structural characteristic parameters of the injection-molded plate, and describing the homomorphic parts by the two parameters in the same sequence to obtain homomorphic merging parameters; and establishing a homomorphic merging parameter set in the same sequence to obtain the characteristic configuration of the injection molding plate.

The beneficial effects of the above technical scheme are: detecting the size of the injection molding plate through laser alignment to obtain size detection parameters of the injection molding plate; merging and importing the size detection parameters of the injection-molded plate into the structural characteristic parameters of the injection-molded plate, and describing the homomorphic parts by the two parameters in the same sequence to obtain homomorphic merging parameters; and establishing a homomorphic merging parameter set to obtain the characteristic configuration of the injection molding plate.

In one embodiment, the S200 includes:

s203, selecting the characteristic configuration of the injection molding plate within a set range in the characteristic configuration parameter weakness arrangement, and listing weak parts of the injection molding plate; calculating the strength average value of the weak part of the injection molding plate, wherein the calculation formula is as follows:

the method comprises the following steps of firstly, calculating the strength average value of weak parts of an injection-molded plate, calculating the statistical strength value of e weak parts in an r-th injection-molded plate, calculating the total quantity of the statistical parts of the injection-molded plate, calculating the quantity of the weak parts in the r-th injection-molded plate, calculating the error value of the overall strength of the injection-molded plate, calculating the minimum value of the strength of the injection-molded plate, calculating the total quantity of the injection-molded plates, calculating the adjustment coefficient of Z, and calculating the adjustment coefficient of Z to be proportional to the difference between the Uer and the Vmin; setting weak parts to be avoided by calculating the strength average value of the weak parts of the injection molding plate; the weak part smaller than the average strength of the weak part of the injection molding plate is set as a processing and discharging part which must be avoided; and selecting and processing the material discharge parts of the weak parts which are not less than the average strength of the weak parts of the injection molding plate from large to small.

The working principle of the technical scheme is as follows: extracting the parameters of the weak part of the injection molding plate in the characteristic configuration of the injection molding plate; obtaining feature configuration parameter weakness arrangement according to the comparison difference between comparison parameters of the injection molding plate weak part parameters; selecting the characteristic configuration of the injection molding plate within a set range in the characteristic configuration parameter weakness arrangement, and listing the weak part of the injection molding plate; calculating the average value of the strength of the weak part of the injection molding plate, wherein the calculation formula is as follows:

the device comprises an MDbr, a Uer, a Vmin, a Tp and a Vmin, wherein the MDbr is an average value of strengths of weak parts of injection-molded plates, the Uer is a statistical strength value of e weak parts in an r-th injection-molded plate, the We is the total number of the statistical parts of the injection-molded plates, the Wr is the number of the weak parts in the r-th injection-molded plate, the Delta Ve is an error value of the overall strength of the injection-molded plates, the Vmin is the minimum value of the strength of the injection-molded plates, the Tp is the total number of the injection-molded plates, and the Z is an operation regulation coefficient and is proportional to the difference between the Uer and the Vmin; setting weak parts to be avoided by calculating the strength average value of the weak parts of the injection molding plate; the weak part smaller than the average strength of the weak part of the injection molding plate is set as a processing and discharging part which must be avoided; and selecting and processing the material discharge parts of the weak parts which are not less than the strength average value of the weak parts of the injection molding plate from large to small.

The beneficial effects of the above technical scheme are: extracting the parameters of the weak part of the injection molding plate in the characteristic configuration of the injection molding plate; obtaining feature configuration parameter weakness arrangement according to the comparison difference between comparison parameters of the injection molding plate weak part parameters; selecting the characteristic configuration of the injection molding plate within a set range in the characteristic configuration parameter weakness arrangement, and listing the weak parts of the injection molding plate; calculating the strength mean value of weak parts of the injection-molded plate, wherein MDbr is the strength mean value of the weak parts of the injection-molded plate, Uer is the statistical strength value of e weak parts in the r injection-molded plate, We is the total number of the statistical parts of the injection-molded plate, Wr is the number of the weak parts contained in the r injection-molded plate, delta Ve is the error value of the overall strength of the injection-molded plate, Vmin is the minimum value of the strength of the injection-molded plate, Tp is the total number of the injection-molded plate, and Z is an operation adjustment coefficient and is proportional to the difference between Uer and Vmin; setting weak parts to be avoided by calculating the strength average value of the weak parts of the injection molding plate; the weak part smaller than the strength average value of the weak part of the injection molding plate is set as a processing and discharging part which must be avoided; selecting and processing the material discharge parts of the weak parts which are not smaller than the strength average value of the weak parts of the injection molding plate in a descending order; therefore, the weak part of the injection molding plate is more reasonably and accurately selected to avoid the weak part which is difficult to process of the injection molding plate.

In one embodiment, the S300 includes:

s303, automatically generating a processing and discharging program of the injection molding plate according to the program frame; s303 includes: obtaining a space model of a hole site to be processed with longitudinal depth and side angle through laser alignment detection, and adjusting and placing the hole site to be processed at a position superposed with the space model; appointing a combination of size data to be processed of the hole sites to be processed for model matching;

The working principle of the technical scheme is as follows: generating an intelligent avoiding process route for processing weak parts of the injection molding plate; detecting the hole position to be processed through laser alignment, and automatically aligning the hole position to be processed; automatically generating an injection molding plate processing and discharging program according to the program frame; obtaining a space model of a hole site to be processed with longitudinal depth and side angle through laser alignment detection, and adjusting and placing the hole site to be processed at a position superposed with the space model; appointing a combination of size data to be processed of the hole sites to be processed for model matching;

The beneficial effects of the above technical scheme are: generating an intelligent avoiding process route for processing weak parts of the injection molding plate; detecting the hole position to be processed through laser alignment, and automatically aligning the hole position to be processed; automatically generating a processing and discharging program of the injection molding plate according to the program frame; obtaining a space model of a hole site to be processed with longitudinal depth and side angle through laser alignment detection, and adjusting and placing the hole site to be processed at a position superposed with the space model; appointing a combination of size data to be processed of the hole sites to be processed for model matching; detecting corresponding size data to be processed on the hole site to be processed through laser alignment, collecting characteristic points, and calculating space model coordinates of the characteristic points according to the laser alignment detection data; matching the coordinates of the characteristic points in a space model base coordinate system with a hole site space model to be processed, and establishing a conversion matrix between the space model base coordinate system and the hole site coordinate system to be processed; converting the hole sites to be processed, which are generated according to the hole site space model to be processed, into a space model base coordinate system through a conversion matrix for processing and discharging of the injection molding plate, and automatically generating a processing and discharging program of the injection molding plate; the processing route of the injection molding plate can be intelligentized, and the positioning of the processing hole position is more accurate; the degree of matching with the design model is higher.

In one embodiment, the S400 includes:

s401, exporting a processing and discharging program of the injection molding plate to a discharging processing center;

s403, performing program butt joint on the virtual models by establishing a virtual model of a layout machining center hardware structure, simulating the operation of the virtual models to simulate layout, automatically creating a layout program according to structural characteristics of the injection molding plate, and controlling the layout program to automatically layout the layout machining center hardware structure; s403 comprises the following steps: carry out the creation of virtualization model to arranging material machining center structure to carry out row material process sequencing butt joint, including establishing machining center base model, moulding plastics plate moving structure model, arranging material horizontal migration structure model, arranging the vertical moving structure model of row, arrange material counterpoint structure model, arrange material and carry out structure model and controller model, moulding plastics plate moving structure model set up in on the machining center base model, moulding plastics plate moving structure model including turn to motor model and rotating bracket model, the rotating bracket model passes through turn to motor model and drive and realize the rotation, it arranges material horizontal migration structure model including arranging material conveyer belt model, first row material driving piece model and second row material driving piece model, arrange material conveyer belt model set up in on the rotating bracket model, it includes first vertical conveyer belt model to arrange material vertical moving structure model, The first vertical conveying belt model is connected to the discharging conveying belt model in a sliding simulation mode and is driven by the first discharging driving piece model to move in a simulation mode along the direction of the discharging conveying belt model; the second vertical conveying belt model is connected with the discharging conveying belt model in a sliding simulation mode and moves in a simulated mode along the direction of the discharging conveying belt model under the driving of the second discharging driving part model, the discharging alignment structure model comprises a first clamping plate gripper model and a second clamping plate gripper model, the first clamping plate gripper model is connected with the first vertical conveying belt model in a sliding simulation mode and moves in a simulated mode along the first vertical conveying belt model under the driving of the first vertical driving part model, the second clamping plate gripper model is connected with the second vertical conveying belt model in a sliding simulation mode and moves in a simulated mode along the second vertical driving part model under the driving of the second vertical driving part model, and the discharging alignment structure model is used for setting a circular pipe model; the material discharging execution structure model is arranged on the machining center base model and comprises a material discharging frame model, the material discharging frame model is provided with a feed inlet model and a discharge outlet model which penetrate through the material discharging frame model, an upper material discharging part and a lower material discharging part are arranged on the material discharging frame model, the upper material discharging part comprises an upper material discharging execution part model and an upper material discharging driving component model, the upper material discharging driving component model is used for driving the upper material discharging execution part model to perform simulated motion on the material discharging frame model, the lower material discharging part comprises a lower material discharging execution part model and a lower material discharging driving part model, the lower material discharging driving part model is used for driving the lower material discharging execution part model to perform simulated motion on the material discharging frame model, and the controller model controls the injection plate moving structure model, the material discharging structure model, the horizontal moving structure model, the material discharging structure model and the material discharging driving part model according to the input material discharging model, Arrange vertical removal structure model of material, arrange material counterpoint structure model and arrange material and carry out the simulation of structure model and move in order to simulate row material, carry out laser counterpoint in real time according to the plate structural feature of moulding plastics and detect when arranging the material, further control row material machining center hardware structure carries out automatic row material.

The working principle of the technical scheme is as follows: exporting a processing and discharging program of the injection molding plate to a virtual model of a hardware structure of a discharging processing center; the layout processing center hardware structure virtualization model is linked with a laser alignment detection system to perform laser alignment detection in real time; establishing a virtual model of a layout machining center hardware structure, carrying out program butt joint on the virtual model, carrying out simulated layout by the virtual model, automatically creating a layout program according to structural characteristics of an injection molding plate, and controlling the layout program to carry out automatic layout on the layout machining center hardware structure; carry out the creation of virtualization model to arranging material machining center structure to arrange material process programming butt joint, including establishing machining center base model, the plate mobile structure model that moulds plastics, arrange material horizontal migration structure model, arrange the vertical mobile structure model of material, arrange material counterpoint structure model, arrange material and carry out structure model and controller model, the plate mobile structure model that moulds plastics set up in on the machining center base model, the plate mobile structure model that moulds plastics including turn to motor model and rotating bracket model, the rotating bracket model passes through turn to motor model and drive and realize rotating, it arranges material horizontal migration structure model including arranging material conveyer belt model, first row material driving piece model and second row material driving piece model, arrange material conveyer belt model set up in on the rotating bracket model, it includes first vertical conveyer belt model to arrange material vertical mobile structure model, The first vertical conveying belt model is connected to the discharging conveying belt model in a sliding simulation mode and is driven by the first discharging driving piece model to move in a simulation mode along the direction of the discharging conveying belt model; the second vertical conveying belt model is connected to the discharging conveying belt model in a sliding simulation mode and driven by the second discharging driving part model to do simulated motion along the direction of the discharging conveying belt model, the discharging alignment structure model comprises a first clamping plate gripper model and a second clamping plate gripper model, the first clamping plate gripper model is connected to the first vertical conveying belt model in a sliding simulation mode and driven by the first vertical driving part model to do simulated motion along the first vertical conveying belt model, the second clamping plate gripper model is connected to the second vertical conveying belt model in a sliding simulation mode and driven by the second vertical driving part model to do simulated motion along the second vertical driving part model, and the discharging alignment structure model is used for setting a circular pipe model; the material discharging execution structure model is arranged on the machining center base model and comprises a material discharging frame model, the material discharging frame model is provided with a feed inlet model and a discharge outlet model which penetrate through the material discharging frame model, an upper material discharging part and a lower material discharging part are arranged on the material discharging frame model, the upper material discharging part comprises an upper material discharging execution part model and an upper material discharging driving component model, the upper material discharging driving component model is used for driving the upper material discharging execution part model to perform simulated motion on the material discharging frame model, the lower material discharging part comprises a lower material discharging execution part model and a lower material discharging driving part model, the lower material discharging driving part model is used for driving the lower material discharging execution part model to perform simulated motion on the material discharging frame model, and the controller model controls the injection plate moving structure model, the material discharging structure model, the horizontal moving structure model, the material discharging structure model and the material discharging driving part model according to the input material discharging model, Arrange vertical removal structure model of material, arrange material counterpoint structure model and arrange material and carry out the simulation of structure model and move in order to simulate row material, carry out laser counterpoint in real time according to the plate structural feature of moulding plastics and detect when arranging the material, further control row material machining center hardware structure carries out automatic row material.

The beneficial effects of the above technical scheme are: exporting a processing and discharging program of the injection molding plate to a virtual model of a hardware structure of a discharging processing center; the layout processing center hardware structure virtualization model is linked with a laser alignment detection system to carry out laser alignment detection in real time; establishing a virtual model of a layout machining center hardware structure, carrying out program butt joint on the virtual model, carrying out simulated layout by the virtual model, automatically creating a layout program according to structural characteristics of an injection molding plate, and controlling the layout program to carry out automatic layout on the layout machining center hardware structure; carry out the creation of virtualization model to arranging material machining center structure to carry out row material process sequencing butt joint, including establishing machining center base model, moulding plastics plate moving structure model, arranging material horizontal migration structure model, arranging the vertical moving structure model of row, arrange material counterpoint structure model, arrange material and carry out structure model and controller model, moulding plastics plate moving structure model set up in on the machining center base model, moulding plastics plate moving structure model including turn to motor model and rotating bracket model, the rotating bracket model passes through turn to motor model and drive and realize the rotation, it arranges material horizontal migration structure model including arranging material conveyer belt model, first row material driving piece model and second row material driving piece model, arrange material conveyer belt model set up in on the rotating bracket model, it includes first vertical conveyer belt model to arrange material vertical moving structure model, The first vertical conveying belt model is connected to the discharging conveying belt model in a sliding simulation mode and is driven by the first discharging driving piece model to move in a simulation mode along the direction of the discharging conveying belt model; the second vertical conveying belt model is connected with the discharging conveying belt model in a sliding simulation mode and moves in a simulated mode along the direction of the discharging conveying belt model under the driving of the second discharging driving part model, the discharging alignment structure model comprises a first clamping plate gripper model and a second clamping plate gripper model, the first clamping plate gripper model is connected with the first vertical conveying belt model in a sliding simulation mode and moves in a simulated mode along the first vertical conveying belt model under the driving of the first vertical driving part model, the second clamping plate gripper model is connected with the second vertical conveying belt model in a sliding simulation mode and moves in a simulated mode along the second vertical driving part model under the driving of the second vertical driving part model, and the discharging alignment structure model is used for setting a circular pipe model; the material discharging execution structure model is arranged on the machining center base model and comprises a material discharging frame model, the material discharging frame model is provided with a feed inlet model and a discharge outlet model which penetrate through the material discharging frame model, an upper material discharging part and a lower material discharging part are arranged on the material discharging frame model, the upper material discharging part comprises an upper material discharging execution part model and an upper material discharging driving component model, the upper material discharging driving component model is used for driving the upper material discharging execution part model to perform simulated motion on the material discharging frame model, the lower material discharging part comprises a lower material discharging execution part model and a lower material discharging driving part model, the lower material discharging driving part model is used for driving the lower material discharging execution part model to perform simulated motion on the material discharging frame model, and the controller model controls the injection plate moving structure model, the material discharging structure model, the horizontal moving structure model, the material discharging structure model and the material discharging driving part model according to the input material discharging model, The material discharging vertical moving structure model, the material discharging alignment structure model and the material discharging execution structure model are in simulation operation to perform simulated material discharging, laser alignment detection is performed in real time according to the structural characteristics of the injection molding plate during material discharging, and the material discharging machining center hardware structure is further controlled to perform automatic material discharging; the alignment of the discharging is more accurate, and the visual, reasonable and adaptive property of the discharging program process is greatly enhanced.

While embodiments of the invention have been disclosed above, it is not limited to the applications set forth in the description and the embodiments, which are fully applicable in various fields of endeavor to which the invention pertains, and further modifications may readily be made by those skilled in the art, it being understood that the invention is not limited to the details shown and described herein without departing from the general concept defined by the appended claims and their equivalents.

Claims

1. A discharge system for processing injection molded panels, comprising:

the laser alignment injection plate structure subsystem detects the size of an injection plate through laser alignment, and introduces structural characteristic parameters of the injection plate to obtain the characteristic structure of the injection plate;

2. The discharge system for processing injection-molded panels as claimed in claim 1, wherein said laser alignment injection-molded panel configuration subsystem comprises:

the injection molding plate parameter importing subsystem is used for merging and importing injection molding plate size detection parameters into injection molding plate structure characteristic parameters, and the two parameters describe homomorphic parts in the same sequence to obtain homomorphic merging parameters in the same sequence;

3. A discharge system for processing an injection molded plate as claimed in claim 1, wherein the injection molded plate weakness alignment subsystem comprises:

and the weak part configuration selection subsystem is used for selecting the characteristic configurations of the injection molding plate within a set range in the characteristic configuration parameter weakness arrangement and listing the weak parts of the injection molding plate.

4. A discharge system for processing injection-molded panels as claimed in claim 1, wherein said intelligent alignment-avoiding discharge process subsystem comprises:

the automatic alignment processing hole site subsystem is used for detecting the hole site to be processed through laser alignment and automatically aligning the hole site to be processed;

5. A discharge system for processing injection-molded plates according to claim 1, wherein the discharge program derivation detection discharge subsystem comprises:

and the injection molding plate characteristic discharging subsystem is used for carrying out program butt joint on the virtual model by establishing a virtual model of a discharging machining center hardware structure, carrying out simulation operation on the virtual model to carry out discharging, automatically establishing a discharging program according to the injection molding plate structural characteristics, and controlling the discharging machining center hardware structure to carry out automatic discharging by the discharging program.

6. A discharging method for processing an injection-molded plate is characterized by comprising the following steps:

7. The discharging method for processing an injection molded plate according to claim 6, wherein the S100 comprises:

8. The discharging method for processing an injection-molded plate member as claimed in claim 6, wherein the S200 comprises:

s202, obtaining characteristic configuration parameter weakness degree arrangement according to the contrast difference between contrast parameters of the weak part parameters of the injection molding plate;

s203, selecting the injection molding plate feature configuration within a set range in the feature configuration parameter weakness arrangement, and listing the weak parts of the injection molding plate configuration.

9. The discharging method for processing an injection molded plate according to claim 6, wherein the S300 comprises:

s303, automatically generating an injection molding plate processing and discharging program according to the program frame; s303 includes: obtaining a space model of a hole site to be processed with longitudinal depth and side angle through laser alignment detection, and adjusting and placing the hole site to be processed at a position superposed with the space model; appointing a combination of size data to be processed of the hole sites to be processed for model matching;

10. The discharging method for processing an injection molded plate according to claim 6, wherein the S400 comprises:

s403, performing program butt joint on the virtual models by establishing a virtual model of a layout machining center hardware structure, simulating the operation of the virtual models to simulate layout, automatically creating a layout program according to structural characteristics of the injection molding plate, and controlling the layout program to automatically layout the layout machining center hardware structure; s403 comprises the following steps: carry out the creation of virtualization model to arranging material machining center structure to carry out row material process sequencing butt joint, including establishing machining center base model, moulding plastics plate moving structure model, arranging material horizontal migration structure model, arranging the vertical moving structure model of row, arrange material counterpoint structure model, arrange material and carry out structure model and controller model, moulding plastics plate moving structure model set up in on the machining center base model, moulding plastics plate moving structure model including turn to motor model and rotating bracket model, the rotating bracket model passes through turn to motor model and drive and realize the rotation, it arranges material horizontal migration structure model including arranging material conveyer belt model, first row material driving piece model and second row material driving piece model, arrange material conveyer belt model set up in on the rotating bracket model, it includes first vertical conveyer belt model to arrange material vertical moving structure model, The first vertical conveying belt model is connected to the discharging conveying belt model in a sliding simulation mode and is driven by the first discharging driving piece model to move in a simulated mode along the direction of the discharging conveying belt model; the second vertical conveying belt model is connected to the discharging conveying belt model in a sliding simulation mode and driven by the second discharging driving part model to do simulated motion along the direction of the discharging conveying belt model, the discharging alignment structure model comprises a first clamping plate gripper model and a second clamping plate gripper model, the first clamping plate gripper model is connected to the first vertical conveying belt model in a sliding simulation mode and driven by the first vertical driving part model to do simulated motion along the first vertical conveying belt model, the second clamping plate gripper model is connected to the second vertical conveying belt model in a sliding simulation mode and driven by the second vertical driving part model to do simulated motion along the second vertical driving part model, and the discharging alignment structure model is used for setting a circular pipe model; the material discharging execution structure model is arranged on the machining center base model and comprises a material discharging frame model, the material discharging frame model is provided with a feed inlet model and a discharge outlet model which penetrate through the material discharging frame model, an upper material discharging part and a lower material discharging part are arranged on the material discharging frame model, the upper material discharging part comprises an upper material discharging execution part model and an upper material discharging driving component model, the upper material discharging driving component model is used for driving the upper material discharging execution part model to perform simulated motion on the material discharging frame model, the lower material discharging part comprises a lower material discharging execution part model and a lower material discharging driving part model, the lower material discharging driving part model is used for driving the lower material discharging execution part model to perform simulated motion on the material discharging frame model, and the controller model controls the injection plate moving structure model, the material discharging structure model, the horizontal moving structure model, the material discharging structure model and the material discharging driving part model according to the input material discharging model, Arrange vertical removal structure model of material, arrange material counterpoint structure model and arrange material and carry out the simulation of structure model and move in order to simulate row material, carry out laser counterpoint in real time according to the plate structural feature of moulding plastics and detect when arranging the material, further control row material machining center hardware structure carries out automatic row material.