CN114767537A - Soft capsule automatic production line based on material net - Google Patents
Soft capsule automatic production line based on material net Download PDFInfo
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- CN114767537A CN114767537A CN202210316465.2A CN202210316465A CN114767537A CN 114767537 A CN114767537 A CN 114767537A CN 202210316465 A CN202210316465 A CN 202210316465A CN 114767537 A CN114767537 A CN 114767537A
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- 239000007901 soft capsule Substances 0.000 title claims abstract description 310
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 45
- 239000000463 material Substances 0.000 title claims abstract description 21
- 238000012545 processing Methods 0.000 claims abstract description 74
- 239000006187 pill Substances 0.000 claims abstract description 67
- 238000001035 drying Methods 0.000 claims abstract description 64
- 238000003825 pressing Methods 0.000 claims abstract description 56
- 238000004806 packaging method and process Methods 0.000 claims abstract description 26
- 238000012544 monitoring process Methods 0.000 claims abstract description 5
- 238000012856 packing Methods 0.000 claims abstract description 4
- 238000012937 correction Methods 0.000 claims description 182
- 239000011159 matrix material Substances 0.000 claims description 84
- 239000008188 pellet Substances 0.000 claims description 78
- 238000001816 cooling Methods 0.000 claims description 70
- 238000007493 shaping process Methods 0.000 claims description 37
- 229920000159 gelatin Polymers 0.000 claims description 36
- 108010010803 Gelatin Proteins 0.000 claims description 35
- 238000007710 freezing Methods 0.000 claims description 35
- 230000008014 freezing Effects 0.000 claims description 35
- 235000019322 gelatine Nutrition 0.000 claims description 35
- 235000011852 gelatine desserts Nutrition 0.000 claims description 35
- 239000008273 gelatin Substances 0.000 claims description 34
- 230000036760 body temperature Effects 0.000 claims description 33
- 238000005507 spraying Methods 0.000 claims description 27
- 239000007921 spray Substances 0.000 claims description 10
- 239000013256 coordination polymer Substances 0.000 claims description 8
- 239000002994 raw material Substances 0.000 claims description 5
- 239000000126 substance Substances 0.000 claims 1
- 238000012797 qualification Methods 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 11
- 239000003814 drug Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 239000003292 glue Substances 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 239000002775 capsule Substances 0.000 description 2
- 229940079593 drug Drugs 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000005022 packaging material Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000012864 cross contamination Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61J—CONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
- A61J3/00—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms
- A61J3/07—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms into the form of capsules or similar small containers for oral use
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Abstract
The invention relates to the technical field of intelligent production lines, and discloses a soft capsule automatic production line based on a material net, which comprises: the automatic control system comprises a control system, a data acquisition and monitoring control system, a pill making machine, a pill pressing machine, a drying machine, a packaging and boxing system and a plurality of AGV trolleys; the control system is used for managing and controlling the pill making machine, the pill pressing machine, the drying machine, the packing and boxing system and the AGV; the control system comprises a processing module, a control module and an acquisition module, wherein the acquisition module is used for acquiring the working state data of the equipment and transmitting the acquired working state data to the processing module; the processing module is used for setting the working state instruction of the equipment according to the characteristic parameters of the soft capsule to be manufactured; the control module controls the working state of the equipment according to the working state instruction set by the processing module; the invention improves the comprehensive efficiency of the production line and the comprehensive qualification rate of products by controlling the production process.
Description
Technical Field
The invention relates to the technical field of intelligent production lines, in particular to an automatic soft capsule production line based on a material net.
Background
Most of soft capsule production lines in the prior art are in production standard parts and semi-intelligent states, which are not beneficial to flexible production of products and improvement of efficiency. The pharmaceutical industry is developing today, and increasingly emphasizes on the quality, safety, high efficiency of production and cost saving of medicines, and the application of the automated information technology is really the strongest and powerful means for improving the production efficiency, optimizing management and guaranteeing the quality and safety of medicines. In addition, with the implementation of GMP, the requirements for the quality of the medicine become more and more strict, and the control of the production process is also paid more and more attention, so that it is necessary to ensure the repeatability and traceability of various operations, and the manual operation and the conventional production control cannot meet the requirements of modern pharmaceutical production.
The existing soft capsule production line has large floor area, needs manual operation combination and has low production efficiency; the quality problems of the soft capsules comprise oil leakage problems and sinking problems, the existing soft capsule production line only carries out pill inspection after drying, the control degree of the production process is not high, a whole set of automatic and intelligent soft capsule production process is not constructed, and a product research and development-raw material management and control and logistics-batching-gelatin melting-pill pressing-drying-pill inspection-inner wrapping-outer wrapping-inspection-finished product warehousing automatic and intelligent production mode is not formed.
Disclosure of Invention
The invention aims to provide a soft capsule automatic production line based on a material network, which integrates an automatic intelligent production integration technology with independent intellectual property rights by utilizing information technologies such as internet, internet of things, cloud computing, big data and the like, an automation device, an advanced automatic control system distributed control system, a data acquisition and monitoring control system and an ERP system, constructs a whole set of automatic and intelligent soft capsule production process, improves the comprehensive efficiency of the production line by adopting an AGV transportation system, controls the production process, improves the comprehensive qualification rate of products, and reduces the oil leakage problem and the sinking problem of soft capsules.
In order to achieve the above object, the present invention provides an automatic production line for soft capsules based on a material web, comprising: the automatic control system comprises a control system, a data acquisition and monitoring control system, a pill making machine, a pill pressing machine, a dryer, a packing and boxing system and a plurality of AGV trolleys; the control system is used for managing and controlling the pill making machine, the pill pressing machine, the drying machine, the packaging and boxing system and the AGV trolley; the pill making machine is respectively used for making rubber and content; the pill press is used for pressing the rubber and the content into pills; the drying machine is used for drying the pelletized soft capsules; the packaging and boxing system is used for packaging and boxing the prepared soft capsules; the AGV trolley is used for placing raw materials for preparing the soft capsules and the prepared soft capsules into a specified position; the control system comprises a processing module, a control module and an acquisition module, wherein the acquisition module is used for acquiring the working state data of the pelleting machine, the pelleting press, the dryer and the packaging and boxing system and transmitting the acquired working state data to the processing module; the processing module is used for setting working state instructions of the pill making machine, the pill pressing machine, the drying machine and the packaging and boxing system according to characteristic parameters of soft capsules to be manufactured; the control module controls the working states of the pelleting machine, the pelleting press, the dryer and the packaging and boxing system according to the working state instructions set by the processing module; the acquisition module is used for acquiring the thickness d of a capsule skin prepared by the pelleting press, the seam line width B of a soft capsule prepared by the pelleting press, the freezing force and the viscosity grade A of the gelatin and the pressing temperature S of the pelleting press; the processing module is used for setting the soft capsule seam line width B prepared by the pill press according to the freezing force and the viscosity grade A of the gelatin, and generating the pill press state control instruction according to the determined soft capsule seam line width B prepared by the pill press; the processing module is used for correcting the width B of the soft capsule seam line according to the pressing temperature S of the pellet press; and the processing module is used for secondarily correcting the corrected soft capsule seam line width B according to the thickness d of the capsule skin prepared by the pelleting press.
In some embodiments of the present application, a preset soft capsule seam line width matrix B0 and a preset gelatin freezing force and viscosity grade matrix a0 are further provided in the processing module; setting B0 (B01, B02, B03 and B04) for the preset soft capsule seam line width matrix B0, wherein B01 is the width of a first preset soft capsule seam line, B02 is the width of a second preset soft capsule seam line, B03 is the width of a third preset soft capsule seam line, B04 is the width of a fourth preset soft capsule seam line, and B01 is more than B02 and more than B03 and more than B04; setting A (A1, A2, A3 and A4) for a matrix A0 of the freezing force and viscosity grades of the gelatins, wherein A1 is the freezing force and viscosity grade of a first preset gelatin, A2 is the freezing force and viscosity grade of a second preset gelatin, A3 is the freezing force and viscosity grade of a third preset gelatin, A4 is the freezing force and viscosity grade of a fourth preset gelatin, and A1 is more than A2 is more than A3 is more than A4; setting the width B of the seam line of the soft capsule according to the relation between the freezing force and the viscosity grade of the gelatin and the freezing force and the viscosity grade of each preset gelatin: when A is not more than A1, selecting the first preset soft capsule seam line width B1 as the soft capsule seam line width B; when A is greater than A1 and less than or equal to A2, selecting the second preset soft capsule seam line width B2 as the soft capsule seam line width B; when A is greater than A2 and less than or equal to A3, selecting the third preset soft capsule seam line width B3 as the soft capsule seam line width B; and when A is more than A3 and less than or equal to A4, selecting the fourth preset soft capsule seam line width B4 as the soft capsule seam line width B.
In some embodiments of the present application, a preset pellet press pressing temperature matrix S0 is further provided in the processing module, and for the preset pellet press pressing temperature matrix S0, S0 is set (S1, S2, S3, S4), where S1 is a first preset pellet press pressing temperature, S2 is a second preset pellet press pressing temperature, S3 is a third preset pellet press pressing temperature, S4 is a fourth preset pellet press pressing temperature, and S1 < S2 < S3 < S4; the processing module is also provided with a preset correction coefficient matrix a, and for the preset correction coefficient matrix a, a (a 1, a2, a3, a 4) is set, wherein a1 is a first preset correction coefficient, a2 is a second preset correction coefficient, a3 is a third preset correction coefficient, a4 is a fourth preset correction coefficient, and a1 < a2 < a3 < a 4; and selecting an ith preset correction coefficient ai according to the relation between the pressing temperature S of the pill pressing machine and the pressing temperature of each preset pill pressing machine to correct the soft capsule seam line width B, wherein i =1,2,3, 4: when S is less than or equal to S1, selecting the first preset correction coefficient a1 to correct the soft capsule seam line width B, wherein the corrected soft capsule seam line width is Bxa 1; when S1 is larger than S and is not larger than S2, selecting the second preset correction coefficient a2 to correct the soft capsule seam line width B, wherein the corrected soft capsule seam line width is Bxa 2; when S2 is larger than or equal to S3, selecting the third preset correction coefficient a3 to correct the soft capsule seam line width B, wherein the corrected soft capsule seam line width is Bxa 3; and when S3 is greater than S and less than or equal to S4, selecting the fourth preset correction coefficient a4 to correct the soft capsule seam line width B, wherein the corrected soft capsule seam line width is Bxa 4.
In some embodiments of the present application, a preset rubber thickness matrix d0 is further disposed in the processing module, and for the preset rubber thickness matrix d0, d0 (d 1, d2, d3, d 4) is set, where d1 is a first preset rubber thickness, d2 is a second preset rubber thickness, d3 is a third preset rubber thickness, d4 is a fourth preset rubber thickness, and d1 < d2 < d3 < d 4; the processing module is also internally provided with a preset secondary correction coefficient matrix b, and b (b 1, b2, b3 and b 4) is set for the preset correction coefficient matrix b, wherein b1 is a first preset secondary correction coefficient, b2 is a second preset secondary correction coefficient, b3 is a third preset secondary correction coefficient, b4 is a fourth preset secondary correction coefficient, and b1 < b2 < b3 < b 4; after an ith preset correction coefficient ai is selected to correct the width B of the soft capsule seam line, a jth preset secondary correction coefficient bj is selected according to the relation between the thickness d of the rubber and the thickness of each preset rubber to perform secondary correction on the width B ai of the soft capsule seam line, wherein j =1,2,3, 4: when d is not more than d1, selecting the first preset secondary correction coefficient B1 to perform secondary correction on the corrected width B ai of the soft capsule seam line, wherein the corrected width B ai B1 of the soft capsule seam line, and when d is more than d1 and not more than d2, selecting the second preset secondary correction coefficient B2 to perform secondary correction on the corrected width B ai of the soft capsule seam line, wherein the corrected width B ai B2 of the soft capsule seam line; when d is greater than d2 and less than or equal to d3, selecting the third preset secondary correction coefficient B3 to perform secondary correction on the corrected soft capsule seam line width B ai, wherein the corrected soft capsule seam line width is B ai B3; and when d3 is larger than d and is not larger than d4, selecting the fourth preset secondary correction coefficient B4 to perform secondary correction on the corrected soft capsule seam line width B ai, wherein the corrected soft capsule seam line width is B ai B4.
In some embodiments of the present application, the collecting module is further configured to collect a spraying temperature AT of the pellet press, a cooling temperature BT of a cooling drum of the pellet press, a drying temperature CP of the dryer, and a setting rate P of the soft capsules; the processing module is used for setting the shaping rate P of the soft capsules according to the spraying body temperature AT of the pellet press; generating a state control instruction of the pellet press according to the determined spray body temperature AT of the pellet press; the processing module is used for correcting the shaping rate P of the soft capsules according to the cooling temperature BT of the cooling drum of the pill press; and the processing module is used for carrying out secondary correction on the setting rate P of the corrected soft capsules according to the drying temperature CP of the dryer.
In some embodiments of the present application, a preset shaping rate matrix P0 of the soft capsules and a preset spraying body temperature matrix AT0 of the pellet press are further provided in the processing module; setting a P0 (P1, P2, P3 and P4) for the setting rate matrix P0 of the preset soft capsules, wherein P1 is the setting rate of the first preset soft capsule, P2 is the setting rate of the second preset soft capsule, P3 is the setting rate of the third preset soft capsule, P4 is the setting rate of the fourth preset soft capsule, and P1 is more than P2 and more than P3 and more than P4; setting the shaping rate P of the soft capsules according to the relationship between the spraying body temperature AT of the pelleting press and the spraying body temperature of each preset pelleting press: setting AT0 (AT 1, AT2, AT3 and AT 4) for a spray body temperature matrix AT0 of the preset pellet press, wherein AT1 is the spray body temperature of a first preset pellet press, AT2 is the spray body temperature of a second preset pellet press, AT3 is the spray body temperature of a third preset pellet press, AT4 is the spray body temperature of a fourth preset pellet press, and AT1 < AT2 < AT3 < AT 4; when AT is not more than AT1, selecting the shaping rate P1 of the first preset soft capsule as the shaping rate P of the soft capsule; when AT is more than AT1 and less than or equal to AT2, selecting the shaping rate P2 of the second preset soft capsule as the shaping rate P of the soft capsule; when AT is more than AT2 and less than or equal to AT3, selecting the setting rate P3 of the third preset soft capsule as the setting rate P of the soft capsule; when AT3 is larger than AT and is not larger than AT4, the setting rate P4 of the fourth preset soft capsule is selected as the setting rate P of the soft capsule.
In some embodiments of the present application, a cooling temperature matrix BT0 of the pellet press cooling drum is further provided in the processing module, and BT0 (BT 1, BT2, BT3, BT 4) is set for the cooling temperature matrix BT0 of the preset pellet press cooling drum, BT1 is the cooling temperature of the first preset pellet press cooling drum, BT2 is the cooling temperature of the second preset pellet press cooling drum, BT3 is the cooling temperature of the third preset pellet press cooling drum, BT4 is the cooling temperature of the fourth preset pellet press cooling drum, and BT1 < BT2 < BT3 < BT 4; the processing module is also internally provided with a preset correction coefficient matrix c, and c (c 1, c2, c3 and c 4) is set for the preset correction coefficient matrix c, wherein c1 is a first preset correction coefficient, c2 is a second preset correction coefficient, c3 is a third preset correction coefficient, c4 is a fourth preset correction coefficient, and c1 < c2 < c3 < c 4; and correcting the setting rate P of the soft capsules with the selected mth preset correction coefficient cm according to the relation between the cooling temperature BT of the preset pill press cooling drum and the cooling temperature of each preset pill press cooling drum, wherein m =1,2,3, 4: when BT is not more than BT1, selecting the first preset correction coefficient c1 to correct the setting rate P of the soft capsule, wherein the setting rate of the corrected soft capsule is P × c 1; when BT is more than BT1 and is not more than BT2, the second preset correction coefficient c2 is selected to correct the setting rate P of the soft capsule, and the setting rate of the corrected soft capsule is P × c 2; when BT is more than BT2 and is not more than BT3, the third preset correction coefficient c3 is selected to correct the setting rate P of the soft capsule, and the setting rate of the corrected soft capsule is P × c 3; and when BT is more than BT3 and less than or equal to BT4, selecting the fourth preset correction coefficient c4 to correct the setting rate P of the soft capsule, wherein the setting rate of the corrected soft capsule is P × c 4.
In some embodiments of the present application, a drying temperature matrix CT0 of a preset dryer is further disposed in the processing module, and for a drying temperature matrix CT0 of the preset dryer, CT0 (CT 1, CT2, CT3, CT 4) is set, where CT1 is a drying temperature of a first preset dryer, CT2 is a drying temperature of a second preset dryer, CT3 is a drying temperature of a third preset dryer, CT4 is a drying temperature of a fourth preset dryer, and CT1 < CT2 < CT3 < CT 4; a preset secondary correction coefficient matrix d is further arranged in the processing module, and d (d 1, d2, d3 and d 4) is set for the preset correction coefficient matrix d, wherein d1 is a first preset secondary correction coefficient, d2 is a second preset secondary correction coefficient, d3 is a third preset secondary correction coefficient, d4 is a fourth preset secondary correction coefficient, and d1 < d2 < d3 < d 4; after the mth preset correction coefficient cm is selected to correct the shaping rate P of the soft capsules, selecting an nth preset secondary correction coefficient dn according to the relation between the drying temperature CT of the preset drying machine and the drying temperature of each preset drying machine to perform secondary correction on the shaping rate P of the soft capsules, wherein n =1,2,3, 4: when CT is less than or equal to CT1, selecting the first preset secondary correction coefficient d1 to perform secondary correction on the corrected soft capsule shaping rate P cm, wherein the corrected soft capsule shaping rate is P cm d 1; when CT is more than CT1 and less than or equal to CT2, selecting the second preset secondary correction coefficient d2 to perform secondary correction on the corrected setting rate P cm of the soft capsule, wherein the corrected setting rate of the soft capsule is P cm d 2; when CT is more than CT2 and less than or equal to CT3, selecting the third preset secondary correction coefficient d3 to perform secondary correction on the corrected soft capsule setting rate P cm, wherein the corrected soft capsule setting rate is P cm d 3; and when the CT is more than CT3 and less than or equal to CT4, selecting the fourth preset secondary correction coefficient d4 to perform secondary correction on the corrected soft capsule setting rate P, wherein the corrected soft capsule setting rate is P cm d 4.
In some embodiments of the present application, the collecting module is further configured to collect, in real time, the remaining amount of the packaging material of the packaging and boxing system and the real-time position of the AGV cart; the processing module is used for setting the working state of the AGV according to the acquisition information of the acquisition module; and the control module controls the working state of the AGV according to the working state instruction set by the processing module.
In some embodiments of the present application, the control system comprises a distributed control system.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic diagram of an automatic production line for soft capsules based on a material web according to an embodiment of the present invention;
fig. 2 is a flowchart of an automatic production line for soft capsules based on a material web according to an embodiment of the present invention.
Detailed Description
The following detailed description of embodiments of the present invention is provided in connection with the accompanying drawings and examples. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.
In the description of the present application, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the present application and simplifying the description, but do not indicate or imply that the referred device or element must have a particular orientation, be constructed in a particular orientation, and be operated, and thus should not be construed as limiting the present application.
The terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, the meaning of "a plurality" is two or more unless otherwise specified.
In the description of the present application, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.
As shown in fig. 1-2, the present embodiment discloses an automatic production line for soft capsules based on a material web, which includes: the automatic control system comprises a control system, a data acquisition and monitoring control system, a pill making machine, a pill pressing machine, a drying machine, a packaging and boxing system and a plurality of AGV trolleys; the control system is used for managing and controlling the pill making machine, the pill pressing machine, the drying machine, the packaging and boxing system and the AGV; the pill making machine is used for making rubber and content respectively; the pill press is used for pressing the rubber and the content into pills; the dryer is used for drying the soft capsules which are formed into pills; the packaging and boxing system is used for packaging and boxing the prepared soft capsules; the AGV trolley is used for placing raw materials for preparing the soft capsules and the prepared soft capsules into a specified position; the control system comprises a processing module, a control module and an acquisition module, wherein the acquisition module is used for acquiring the working state data of the pelleting machine, the pelleting press, the dryer and the packaging and boxing system and transmitting the acquired working state data to the processing module; the processing module is used for setting working state instructions of the pill making machine, the pill pressing machine, the drying machine and the packaging and boxing system according to the characteristic parameters of the soft capsules to be manufactured; the control module controls the working states of the pill making machine, the pill pressing machine, the drying machine and the packaging and boxing system according to the working state instructions set by the processing module; the acquisition module is used for acquiring the thickness d of a rubber sheet prepared by the pelleting press, the seam line width B of a soft capsule prepared by the pelleting press, the freezing force and viscosity grade A of gelatin and the pressing temperature S of the pelleting press; the processing module is used for setting the seam line width B of the soft capsules prepared by the pill press according to the freezing force and the viscosity grade A of the gelatin, and generating a state control instruction of the pill press according to the determined seam line width B of the soft capsules prepared by the pill press; the processing module is used for correcting the soft capsule seam line width B according to the pressing temperature S of the pill pressing machine; and the processing module is used for secondarily correcting the corrected soft capsule seam line width B according to the thickness d of the rubber prepared by the pelleting press.
It is understood that the above examples are obtained by setting the seam line width B of the soft capsules prepared by the pellet press according to the freezing force and viscosity grade A of the gelatin; then correcting the seam line width B of the soft capsules according to the pressing temperature S of the pill press; finally, the thickness d of the rubber prepared by the pelleting press is used for secondarily correcting the width B of the soft capsule seam line, so that the preparation precision of the width B of the soft capsule seam line prepared by the pelleting press can be improved.
It can be understood that, in the above embodiments, in order to form a product development-raw material management and control and logistics-batching-glue melting-pelleting-drying-pellet inspection-inner wrapping-outer wrapping-inspection-finished product warehousing automatic intelligent production mode, realize the industrialization and informatization deep fusion, and ensure the quality and safety of the medicine, the pellet making machine selects the italian weight glue product, the structure of which is AISI304 stainless steel, and the product contact parts are AISI316 stainless steel strip micro-lubrication system and cleaning pump, so that the product has no cross contamination and meets the current GMP requirements; the pellet press is an Italian-method-Ma-glue full-automatic pellet press, the productivity of the pellet press can be improved by 25 percent compared with the conventional pellet press, and the speed is adjustable within the range of 10.5-31.7 ten thousand pellets per hour; the drying machine adopts Beijing new voyage rotating cage drying equipment, and the soft capsules can be dried or automatically transferred to the next rotating cage by adjusting the positive and negative rotation of each rotating cage until the soft capsules are finally discharged and enter the next procedure, and the dynamic drying of the soft capsules is realized without manual intervention in the middle; the packaging and boxing system comprises soft capsule aluminum-plastic packaging equipment, soft capsule pillow packaging equipment and soft capsule boxing equipment.
It can be understood that the above embodiments affect the width of the seam line of the soft capsule except for the problem of the equipment and the device, and the phenomenon of the seam line width of the soft capsule can occur if the freezing force of the gelatin is low and the viscosity is high; if the rubber is too thick, the seam may become wider and rough; and the quality of the seam line is affected by the over-high or under-low pressing temperature S of the pelleting press.
It should be noted that the above solution of the preferred embodiment is only a specific implementation manner proposed in the present application, and those skilled in the art can select other soft capsule processing equipment according to practical situations, which does not affect the protection scope of the present application.
In some embodiments of the present application, a preset soft capsule seam line width matrix B0 and a preset gelatin freezing force and viscosity grade matrix a0 are further provided in the processing module; setting B0 (B01, B02, B03 and B04) for a preset soft capsule seam line width matrix B0, wherein B01 is the width of a first preset soft capsule seam line, B02 is the width of a second preset soft capsule seam line, B03 is the width of a third preset soft capsule seam line, B04 is the width of a fourth preset soft capsule seam line, and B01 is more than B02 and more than B03 and more than B04; setting A (A1, A2, A3 and A4) for a matrix A0 of the freezing force and viscosity grades of the gelatins, wherein A1 is the freezing force and viscosity grade of a first preset gelatin, A2 is the freezing force and viscosity grade of a second preset gelatin, A3 is the freezing force and viscosity grade of a third preset gelatin, A4 is the freezing force and viscosity grade of a fourth preset gelatin, and A1 < A2 < A3 < A4; setting the width B of the seam line of the soft capsule according to the relation between the freezing force and the viscosity grade of the gelatin and the freezing force and the viscosity grade of each preset gelatin: when A is less than or equal to A1, selecting a first preset soft capsule seam line width B1 as a soft capsule seam line width B; when A is more than A1 and less than or equal to A2, selecting a second preset soft capsule seam line width B2 as a soft capsule seam line width B; when A is more than A2 and less than or equal to A3, selecting the width B3 of a third preset soft capsule seam line as the width B of the soft capsule seam line; and when A is more than A3 and less than or equal to A4, selecting the width B4 of the fourth preset soft capsule seam line as the width B of the soft capsule seam line.
It can be understood that, in the above embodiments, by setting the soft capsule seam line width B according to the relationship between the freezing force and the viscosity grade of the gelatin and the freezing force and the viscosity grade of each preset gelatin, the accuracy of selecting the soft capsule seam line width B can be improved, and the soft capsule seam line width B is prevented from being too low or too high to affect the quality of the soft capsule.
It should be noted that the above solution of the preferred embodiment is only a specific implementation manner proposed in the present application, and those skilled in the art can select the preset soft capsule seam line width matrix B0 and the preset gelatin freezing force and viscosity grade matrix a0 according to practical situations, which does not affect the protection scope of the present application.
In some embodiments of the present application, a preset pellet mill pressing temperature matrix S0 is further provided in the processing module, and for the preset pellet mill pressing temperature matrix S0, S0 is set (S1, S2, S3, S4), where S1 is a first preset pellet mill pressing temperature, S2 is a second preset pellet mill pressing temperature, S3 is a third preset pellet mill pressing temperature, S4 is a fourth preset pellet mill pressing temperature, and S1 < S2 < S3 < S4; the processing module is also provided with a preset correction coefficient matrix a, and a (a 1, a2, a3 and a 4) is set for the preset correction coefficient matrix a, wherein a1 is a first preset correction coefficient, a2 is a second preset correction coefficient, a3 is a third preset correction coefficient, a4 is a fourth preset correction coefficient, and a1 < a2 < a3 < a 4; and selecting an ith preset correction coefficient ai according to the relation between the pressing temperature S of the pill pressing machine and the pressing temperature of each preset pill pressing machine to correct the seam line width B of the soft capsule, wherein i =1,2,3, 4: when S is less than or equal to S1, selecting a first preset correction coefficient a1 to correct the width B of the seam line of the soft capsule, wherein the corrected width of the seam line of the soft capsule is Bxa 1; when S1 is larger than S and is not larger than S2, selecting a second preset correction coefficient a2 to correct the width B of the seam line of the soft capsule, wherein the corrected width of the seam line of the soft capsule is B a 2; when S2 is larger than S3 and is not larger than S, selecting a third preset correction coefficient a3 to correct the width B of the soft capsule seam line, wherein the corrected width of the soft capsule seam line is B a 3; and when S3 is more than or equal to S4, selecting a fourth preset correction coefficient a4 to correct the width B of the soft capsule seam line, wherein the corrected width of the soft capsule seam line is B a 4.
It can be understood that, in the above embodiment, the ith preset correction coefficient ai is selected according to the relationship between the pressing temperature S of the pellet press and the pressing temperatures of the preset pellet presses to correct the soft capsule seam line width B, so that the accuracy of the preparation of the soft capsule seam line width B can be effectively improved.
It should be noted that the above solution of the preferred embodiment is only a specific implementation manner proposed in the present application, and a person skilled in the art may select the preset pellet press temperature matrix S0 and the preset correction coefficient matrix a according to practical situations, which does not affect the protection scope of the present application.
In some embodiments of the present application, a preset rubber thickness matrix d0 is further disposed in the processing module, and for the preset rubber thickness matrix d0, d0 (d 1, d2, d3, d 4) is set, where d1 is a first preset rubber thickness, d2 is a second preset rubber thickness, d3 is a third preset rubber thickness, d4 is a fourth preset rubber thickness, and d1 < d2 < d3 < d 4; the processing module is also internally provided with a preset secondary correction coefficient matrix b, and b (b 1, b2, b3 and b 4) is set for the preset correction coefficient matrix b, wherein b1 is a first preset secondary correction coefficient, b2 is a second preset secondary correction coefficient, b3 is a third preset secondary correction coefficient, b4 is a fourth preset secondary correction coefficient, and b1 < b2 < b3 < b 4; after the ith preset correction coefficient ai is selected to correct the width B of the soft capsule seam line, the jth preset secondary correction coefficient bj is selected according to the relation between the thickness d of the rubber sheet and the thickness of each preset rubber sheet to perform secondary correction on the width B of the soft capsule seam line with ai, wherein j =1,2,3, 4: when d is not more than d1, selecting a first preset secondary correction coefficient B1 to perform secondary correction on the corrected soft capsule seam line width B ai, wherein the corrected soft capsule seam line width is B ai B1, and when d1 is not more than d2, selecting a second preset secondary correction coefficient B2 to perform secondary correction on the corrected soft capsule seam line width B ai, wherein the corrected soft capsule seam line width is B ai B2; when d2 is larger than d and is not larger than d3, selecting a third preset secondary correction coefficient B3 to perform secondary correction on the corrected soft capsule seam line width B ai, wherein the corrected soft capsule seam line width is B ai B3; and when d3 is larger than d and is not larger than d4, selecting a fourth preset secondary correction coefficient B4 to perform secondary correction on the corrected soft capsule seam line width B ai, wherein the corrected soft capsule seam line width is B ai B4.
It can be understood that, in the above embodiment, after the ith preset correction coefficient ai is selected to correct the width B of the soft capsule seam line, the jth preset secondary correction coefficient bj is selected to correct the width B of the soft capsule seam line twice according to the relationship between the thickness d of the rubber sheet and the thicknesses of the preset rubber sheets, so that the accuracy of the preparation of the width B of the soft capsule seam line can be effectively improved.
It should be noted that the above solution of the preferred embodiment is only a specific implementation manner proposed in the present application, and a person skilled in the art can select the preset rubber thickness matrix d0 and the preset quadratic correction coefficient matrix b according to practical situations, which does not affect the protection scope of the present application.
In some embodiments of the application, the acquisition module is further configured to acquire a spraying body temperature AT of the pellet press, a cooling temperature BT of a cooling drum of the pellet press, a drying temperature CP of the dryer, and a shaping rate P of the soft capsules; the processing module is used for setting the shaping rate P of the soft capsules according to the spraying body temperature AT of the pellet press; generating a state control instruction of the pelleting press according to the determined spraying body temperature AT of the pelleting press; the processing module is used for correcting the shaping rate P of the soft capsules according to the cooling temperature BT of the cooling drum of the pill press; the processing module is used for carrying out secondary correction on the setting rate P of the corrected soft capsules according to the drying temperature CP of the dryer.
It can be understood that, if the soft capsule cannot be shaped, the problems of oil leakage, sinking and the like can occur, and the shaping effect of the soft capsule can be affected by the spraying body temperature AT of the pill press, the cooling temperature BT of the cooling drum of the pill press and the drying temperature CP of the dryer; correcting the setting rate P of the soft capsules according to the cooling temperature BT of the cooling drum of the pill press; and (4) secondarily correcting the setting rate P of the soft capsules according to the drying temperature CP of the dryer.
It should be noted that the above solution of the preferred embodiment is only one specific implementation way proposed in the present application, and those skilled in the art can select other soft capsule processing equipment according to the actual situation, which does not affect the protection scope of the present application.
In some embodiments of the present application, a preset shaping rate matrix P0 of the soft capsules and a preset spraying body temperature matrix AT0 of the pellet press are further provided in the processing module; setting a P0 (P1, P2, P3 and P4) for a setting rate matrix P0 of the preset soft capsules, wherein P1 is the setting rate of the first preset soft capsule, P2 is the setting rate of the second preset soft capsule, P3 is the setting rate of the third preset soft capsule, P4 is the setting rate of the fourth preset soft capsule, and P1 is more than P2 and more than P3 and more than P4; setting AT0 (AT 1, AT2, AT3 and AT 4) for a spraying body temperature matrix AT0 of a preset pellet press, wherein AT1 is the spraying body temperature of a first preset pellet press, AT2 is the spraying body temperature of a second preset pellet press, AT3 is the spraying body temperature of a third preset pellet press, AT4 is the spraying body temperature of a fourth preset pellet press, and AT1 < AT2 < AT3 < AT 4; setting the setting rate P of the soft capsules according to the relationship between the spraying body temperature AT of the pelleting press and the spraying body temperature of each preset pelleting press: when AT is less than or equal to AT1, selecting the shaping rate P1 of the first preset soft capsule as the shaping rate P of the soft capsule; when AT1 is larger than AT and is not larger than AT2, selecting the shaping rate P2 of the second preset soft capsule as the shaping rate P of the soft capsule; when AT is more than AT2 and less than or equal to AT3, selecting the setting rate P3 of a third preset soft capsule as the setting rate P of the soft capsule; when AT3 is more than AT and less than or equal to AT4, the setting rate P4 of the fourth preset soft capsule is selected as the setting rate P of the soft capsule.
It can be understood that, in the above embodiment, the shaping rate P of the soft capsule is set according to the relationship between the temperature AT of the spray body of the pellet press and the temperature of the spray body of each preset pellet press, so that the temperature of the spray body of the pellet press can be accurately selected, and the shaping rate P of the soft capsule can be improved.
It should be noted that the above solution of the preferred embodiment is only a specific implementation manner proposed in the present application, and a person skilled in the art can select and set the preset soft capsule shaping rate matrix P and the preset body temperature matrix AT0 of the pellet press according to practical situations, which does not affect the protection scope of the present application.
In some embodiments of the present application, a cooling temperature matrix BT0 of the cooling drum of the pellet press is further provided in the processing module, and BT0 (BT 1, BT2, BT3, BT 4) is set for the cooling temperature matrix BT0 of the preset pellet press cooling drum, wherein BT1 is the cooling temperature of the first preset pellet press cooling drum, BT2 is the cooling temperature of the second preset pellet press cooling drum, BT3 is the cooling temperature of the third preset pellet press cooling drum, BT4 is the cooling temperature of the fourth preset pellet press cooling drum, and BT1 < BT2 < BT3 < BT 4; the processing module is also internally provided with a preset correction coefficient matrix c, and c (c 1, c2, c3 and c 4) is set for the preset correction coefficient matrix c, wherein c1 is a first preset correction coefficient, c2 is a second preset correction coefficient, c3 is a third preset correction coefficient, c4 is a fourth preset correction coefficient, and c1 < c2 < c3 < c 4; and correcting the setting rate P of the selected mth preset correction coefficient cm soft capsule according to the relation between the cooling temperature BT of the preset pelleting press cooling drum and the cooling temperature of each preset pelleting press cooling drum, wherein m =1,2,3, 4: when BT is less than or equal to BT1, a first preset correction coefficient c1 is selected to correct the setting rate P of the soft capsule, and the setting rate of the corrected soft capsule is P × c 1; when BT1 is larger than BT and is not larger than BT2, selecting a second preset correction coefficient c2 to correct the setting rate P of the soft capsule, wherein the setting rate of the corrected soft capsule is P × c 2; when BT is more than BT2 and is not more than BT3, a third preset correction coefficient c3 is selected to correct the setting rate P of the soft capsule, and the setting rate of the corrected soft capsule is P × c 3; and when BT3 is larger than BT and is not larger than BT4, selecting a fourth preset correction coefficient c4 to correct the setting rate P of the soft capsule, wherein the setting rate P of the corrected soft capsule is C4.
It can be understood that, the above embodiment can effectively improve the setting rate P of the soft capsules by correcting the setting rate P of the soft capsules of the selected mth preset correction coefficient cm according to the relationship between the cooling temperature BT of the preset pill press cooling drum and the cooling temperature of each preset pill press cooling drum.
It should be noted that the above solution of the preferred embodiment is only a specific implementation manner proposed in the present application, and a person skilled in the art may select the preset cooling temperature matrix BT0 of the pellet press cooling drum and the preset correction coefficient matrix c according to practical situations, which does not affect the scope of the present application.
In some embodiments of the present application, a drying temperature matrix CT0 of the preset dryer is further provided in the processing module, and for a drying temperature matrix CT0 of the preset dryer, CT0 (CT 1, CT2, CT3, CT 4) is set, where CT1 is a drying temperature of the first preset dryer, CT2 is a drying temperature of the second preset dryer, CT3 is a drying temperature of the third preset dryer, CT4 is a drying temperature of the fourth preset dryer, and CT1 < CT2 < CT3 < CT 4; the processing module is also internally provided with a preset secondary correction coefficient matrix d, and d (d 1, d2, d3 and d 4) is set for the preset correction coefficient matrix d, wherein d1 is a first preset secondary correction coefficient, d2 is a second preset secondary correction coefficient, d3 is a third preset secondary correction coefficient, d4 is a fourth preset secondary correction coefficient, and d1 < d2 < d3 < d 4; after the m-th preset correction coefficient cm is selected to correct the shaping rate P of the soft capsules, the n-th preset secondary correction coefficient dn is selected to perform secondary correction on the shaping rate P of the soft capsules according to the relation between the drying temperature CT of the preset drying machine and the drying temperature of each preset drying machine, wherein n =1,2,3, 4: when CT is less than or equal to CT1, selecting a first preset secondary correction coefficient d1 to perform secondary correction on the setting rate P cm of the corrected soft capsule, wherein the setting rate of the corrected soft capsule is P cm d 1; when CT is more than CT1 and less than or equal to CT2, selecting a second preset secondary correction coefficient d2 to perform secondary correction on the setting rate P cm of the corrected soft capsule, wherein the setting rate of the corrected soft capsule is P cm d 2; when CT is more than CT2 and less than or equal to CT3, selecting a third preset secondary correction coefficient d3 to perform secondary correction on the setting rate P cm of the corrected soft capsule, wherein the setting rate of the corrected soft capsule is P cm d 3; and when CT is more than CT3 and less than or equal to CT4, selecting a fourth preset secondary correction coefficient d4 to perform secondary correction on the setting rate P of the corrected soft capsule, wherein the setting rate of the corrected soft capsule is P cm d 4.
It can be understood that, in the above embodiment, after the setting rate P of the soft capsule is corrected by selecting the mth preset correction coefficient cm, the nth preset secondary correction coefficient dn is selected according to the relationship between the drying temperature CT of the preset drying machine and the drying temperature of each preset drying machine to perform secondary correction on the setting rate P × cm of the soft capsule, so that the soft capsule can be effectively prevented from sinking.
It should be noted that the above solution of the preferred embodiment is only a specific implementation manner proposed in the present application, and a person skilled in the art may select the preset drying temperature matrix CT0 and the quadratic correction coefficient matrix d of the dryer according to practical situations, which does not affect the protection scope of the present application.
In some embodiments of the application, the acquisition module is further configured to acquire the remaining amount of the packaging material of the packaging and boxing system and the real-time position of the AGV cart in real time; the processing module is used for setting the working state of the AGV according to the acquisition information of the acquisition module; and the control module controls the working state of the AGV according to the working state instruction set by the processing module.
It can be understood that, in the above embodiment, in the material conveying process, the link from pelleting to drying, and the link from inner package to final product warehousing are all performed by using an AGV transportation system, so that the automatic turnover from a semi-finished product processing line to a finished product processing line and from warehousing can be realized, and the production efficiency can be improved.
It should be noted that the above solution of the preferred embodiment is only a specific implementation manner proposed in the present application, and those skilled in the art may select other transportation devices according to practical situations, which does not affect the protection scope of the present application.
In some embodiments of the present application, the control system comprises a distributed control system.
It can be understood that, the above embodiment performs program setting through the distributed control system, reduces manual participation, and realizes automatic and integrated linkage between devices.
It should be noted that the above solution of the preferred embodiment is only a specific implementation manner proposed in the present application, and those skilled in the art may select other control system devices according to practical situations, which does not affect the protection scope of the present application.
In conclusion, the invention discloses a soft capsule automatic production line based on a material net, which improves the comprehensive efficiency of the production line, controls the production process, improves the comprehensive qualified rate of products, and reduces the occurrence of the oil leakage problem and the sinking problem of soft capsules.
It should be understood that, although the steps in the flowcharts of the embodiments of the present invention are shown in sequence as indicated by the arrows, the steps are not necessarily performed in sequence as indicated by the arrows. The steps are not limited to being performed in the exact order illustrated and, unless explicitly stated herein, may be performed in other orders. Moreover, at least a portion of steps in various embodiments may include multiple sub-steps or multiple stages that are not necessarily performed at the same time, but may be performed at different times, and the order of performing the sub-steps or stages is not necessarily sequential, but may be performed alternately or alternatingly with other steps or at least a portion of the sub-steps or stages of other steps.
Those of ordinary skill in the art will understand that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described above, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides a softgel automation line based on material net which characterized in that includes: the automatic control system comprises a control system, a data acquisition and monitoring control system, a pill making machine, a pill pressing machine, a drying machine, a packaging and boxing system and a plurality of AGV trolleys; the control system is used for managing and controlling the pill making machine, the pill pressing machine, the drying machine, the packaging and boxing system and the AGV trolley;
the pill making machine is respectively used for making rubber and content;
the pill press is used for pressing the rubber and the content into pills;
the drying machine is used for drying the pelletized soft capsules;
the packaging and boxing system is used for packaging and boxing the prepared soft capsules;
the AGV trolley is used for placing raw materials for preparing the soft capsules and the prepared soft capsules into a specified position;
the control system comprises a processing module, a control module and an acquisition module, wherein the acquisition module is used for acquiring the working state data of the pelleting machine, the pelleting press, the dryer and the packaging and boxing system and transmitting the acquired working state data to the processing module;
the processing module is used for setting working state instructions of the pill making machine, the pill pressing machine, the drying machine and the packaging and boxing system according to characteristic parameters of soft capsules to be manufactured;
the control module controls the working states of the pelleting machine, the pelleting press, the dryer and the packaging and boxing system according to the working state instructions set by the processing module; wherein the content of the first and second substances,
the acquisition module is used for acquiring the thickness d of a rubber sheet prepared by the pelleting press, the seam line width B of a soft capsule prepared by the pelleting press, the freezing force and the viscosity grade A of the gelatin and the pressing temperature S of the pelleting press;
the processing module is used for setting the soft capsule seam line width B prepared by the pill press according to the freezing force and the viscosity grade A of the gelatin and generating the pill press state control instruction according to the determined soft capsule seam line width B prepared by the pill press;
the processing module is used for correcting the width B of the soft capsule seam line according to the pressing temperature S of the pellet press;
and the processing module is used for secondarily correcting the corrected soft capsule seam line width B according to the thickness d of the rubber prepared by the pill press.
2. The automatic production line of soft capsules based on material web as claimed in claim 1,
a preset soft capsule seam line width matrix B0 and a preset gelatin freezing force and viscosity grade matrix A0 are also arranged in the processing module; setting B0 (B01, B02, B03 and B04) for the preset soft capsule seam line width matrix B0, wherein B01 is the width of a first preset soft capsule seam line, B02 is the width of a second preset soft capsule seam line, B03 is the width of a third preset soft capsule seam line, B04 is the width of a fourth preset soft capsule seam line, and B01 is more than B02 and more than B03 and more than B04; setting A (A1, A2, A3 and A4) for a freezing force and viscosity grade matrix A0 of the gelatin, wherein A1 is the freezing force and viscosity grade of a first preset gelatin, A2 is the freezing force and viscosity grade of a second preset gelatin, A3 is the freezing force and viscosity grade of a third preset gelatin, A4 is the freezing force and viscosity grade of a fourth preset gelatin, and A1 < A2 < A3 < A4;
setting the width B of the seam line of the soft capsule according to the relation between the freezing force and the viscosity grade of the gelatin and the freezing force and the viscosity grade of each preset gelatin:
when A is not more than A1, selecting the first preset soft capsule seam line width B1 as the soft capsule seam line width B;
when A is greater than A1 and less than or equal to A2, selecting the second preset soft capsule seam line width B2 as the soft capsule seam line width B;
when A is greater than A2 and less than or equal to A3, selecting the third preset soft capsule seam line width B3 as the soft capsule seam line width B;
and when A is greater than A3 and less than or equal to A4, selecting the fourth preset soft capsule seam line width B4 as the soft capsule seam line width B.
3. The automatic production line of soft capsules based on material web as claimed in claim 1,
a preset pellet press pressing temperature matrix S0 is further arranged in the processing module, and S0 (S1, S2, S3 and S4) is set for the preset pellet press pressing temperature matrix S0, wherein S1 is a first preset pellet press pressing temperature, S2 is a second preset pellet press pressing temperature, S3 is a third preset pellet press pressing temperature, S4 is a fourth preset pellet press pressing temperature, and S1 is greater than S2 and is less than S3 and is less than S4;
the processing module is also internally provided with a preset correction coefficient matrix a, and for the preset correction coefficient matrix a, a (a 1, a2, a3 and a 4) is set, wherein a1 is a first preset correction coefficient, a2 is a second preset correction coefficient, a3 is a third preset correction coefficient, a4 is a fourth preset correction coefficient, and a1 < a2 < a3 < a 4;
and selecting an ith preset correction coefficient ai according to the relation between the pressing temperature S of the pill pressing machine and the pressing temperature of each preset pill pressing machine to correct the soft capsule seam line width B, wherein i =1,2,3, 4:
when S is not more than S1, selecting the first preset correction coefficient a1 to correct the soft capsule seam line width B, wherein the corrected soft capsule seam line width is Bxa 1;
when S1 is larger than or equal to S2, selecting the second preset correction coefficient a2 to correct the soft capsule seam line width B, wherein the corrected soft capsule seam line width is Bxa 2;
when S2 is larger than or equal to S3, selecting the third preset correction coefficient a3 to correct the soft capsule seam line width B, wherein the corrected soft capsule seam line width is Bxa 3;
and when S3 is more than or equal to S4, selecting the fourth preset correction coefficient a4 to correct the soft capsule seam line width B, wherein the corrected soft capsule seam line width is B & lta & gt 4.
4. The automatic production line of soft capsules based on material web as claimed in claim 1,
a preset rubber thickness matrix d0 is further arranged in the processing module, d0 (d 1, d2, d3 and d 4) is set for the preset rubber thickness matrix d0, wherein d1 is the first preset rubber thickness, d2 is the second preset rubber thickness, d3 is the third preset rubber thickness, d4 is the fourth preset rubber thickness, and d1 is greater than d2 is greater than d3 and d4 is set;
the processing module is also internally provided with a preset secondary correction coefficient matrix b, and b (b 1, b2, b3, b 4) is set for the preset correction coefficient matrix b, wherein b1 is a first preset secondary correction coefficient, b2 is a second preset secondary correction coefficient, b3 is a third preset secondary correction coefficient, b4 is a fourth preset secondary correction coefficient, and b1 < b2 < b3 < b 4;
after an ith preset correction coefficient ai is selected to correct the width B of the soft capsule seam line, a jth preset secondary correction coefficient bj is selected according to the relation between the thickness d of the rubber and the thickness of each preset rubber to perform secondary correction on the width B ai of the soft capsule seam line, wherein j =1,2,3, 4:
when d is less than or equal to d1, selecting the first preset secondary correction coefficient B1 to perform secondary correction on the corrected soft capsule seam line width B ai, wherein the corrected soft capsule seam line width is B ai B1;
when d is greater than d1 and less than or equal to d2, selecting the second preset secondary correction coefficient B2 to perform secondary correction on the corrected soft capsule seam line width B ai, wherein the corrected soft capsule seam line width is B ai B2;
when d is greater than d2 and less than or equal to d3, selecting the third preset secondary correction coefficient B3 to perform secondary correction on the corrected soft capsule seam line width B ai, wherein the corrected soft capsule seam line width is B ai B3;
and when d3 is more than or equal to d4, selecting the fourth preset secondary correction coefficient B4 to perform secondary correction on the corrected soft capsule seam line width B ai, wherein the corrected soft capsule seam line width is B ai B4.
5. The automatic production line of soft capsules based on material web as claimed in claim 1,
the acquisition module is also used for acquiring the spraying body temperature AT of the pelleting press, the cooling temperature BT of the cooling drum of the pelleting press, the drying temperature CP of the dryer and the shaping rate P of the soft capsules;
the processing module is used for setting the shaping rate P of the soft capsules according to the spraying body temperature AT of the pellet press; generating a state control instruction of the pellet press according to the determined spray body temperature AT of the pellet press;
the processing module is used for correcting the shaping rate P of the soft capsules according to the cooling temperature BT of the cooling drum of the pill press;
and the processing module is used for carrying out secondary correction on the corrected setting rate P of the soft capsules according to the drying temperature CP of the dryer.
6. The automatic production line for soft capsules based on material web of claim 5, wherein a preset shaping rate matrix P0 of soft capsules and a preset spraying temperature matrix AT0 of a pellet press are further arranged in the processing module; setting a P0 (P1, P2, P3 and P4) for the setting rate matrix P0 of the preset soft capsules, wherein P1 is the setting rate of the first preset soft capsule, P2 is the setting rate of the second preset soft capsule, P3 is the setting rate of the third preset soft capsule, P4 is the setting rate of the fourth preset soft capsule, and P1 is more than P2 and more than P3 and more than P4; setting AT0 (AT 1, AT2, AT3 and AT 4) for a spraying body temperature matrix AT0 of the preset pelleting press, wherein AT1 is the spraying body temperature of a first preset pelleting press, AT2 is the spraying body temperature of a second preset pelleting press, AT3 is the spraying body temperature of a third preset pelleting press, AT4 is the spraying body temperature of a fourth preset pelleting press, and AT1 < AT2 < AT3 < AT 4;
setting the shaping rate P of the soft capsules according to the relationship between the spraying body temperature AT of the pelleting press and the spraying body temperature of each preset pelleting press:
when AT is not more than AT1, selecting the shaping rate P1 of the first preset soft capsule as the shaping rate P of the soft capsule;
when AT is more than AT1 and less than or equal to AT2, selecting the shaping rate P2 of the second preset soft capsule as the shaping rate P of the soft capsule;
when AT is more than AT2 and less than or equal to AT3, selecting the setting rate P3 of the third preset soft capsule as the setting rate P of the soft capsule;
when AT3 is larger than AT and is not larger than AT4, the setting rate P4 of the fourth preset soft capsule is selected as the setting rate P of the soft capsule.
7. The automatic production line of soft capsules based on material web as claimed in claim 5,
a cooling temperature matrix BT0 of a cooling drum of a pellet press is further arranged in the processing module, BT0 (BT 1, BT2, BT3 and BT 4) is set for the cooling temperature matrix BT0 of the preset cooling drum of the pellet press, BT1 is the cooling temperature of the cooling drum of the first preset pellet press, BT2 is the cooling temperature of the cooling drum of the second preset pellet press, BT3 is the cooling temperature of the cooling drum of the third preset pellet press, BT4 is the cooling temperature of the cooling drum of the fourth preset pellet press, and BT1 is more than BT2, more than BT3, and more than BT 4;
the processing module is also internally provided with a preset correction coefficient matrix c, and c (c 1, c2, c3 and c 4) is set for the preset correction coefficient matrix c, wherein c1 is a first preset correction coefficient, c2 is a second preset correction coefficient, c3 is a third preset correction coefficient, c4 is a fourth preset correction coefficient, and c1 < c2 < c3 < c 4;
and correcting the setting rate P of the soft capsules with the selected mth preset correction coefficient cm according to the relation between the cooling temperature BT of the preset pill press cooling drum and the cooling temperature of each preset pill press cooling drum, wherein m =1,2,3, 4:
when BT is not more than BT1, selecting the first preset correction coefficient c1 to correct the setting rate P of the soft capsule, wherein the setting rate of the corrected soft capsule is P × c 1;
when BT is more than BT1 and is not more than BT2, selecting the second preset correction coefficient c2 to correct the setting rate P of the soft capsule, wherein the setting rate of the corrected soft capsule is P × c 2;
when BT is more than BT2 and is not more than BT3, the third preset correction coefficient c3 is selected to correct the setting rate P of the soft capsule, and the setting rate of the corrected soft capsule is P × c 3;
and when BT3 is larger than BT and is not larger than BT4, selecting the fourth preset correction coefficient c4 to correct the setting rate P of the soft capsule, wherein the setting rate of the corrected soft capsule is P c 4.
8. The automatic production line of soft capsules based on material web as claimed in claim 5,
the processing module is also internally provided with a drying temperature matrix CT0 of a preset dryer, and for a drying temperature matrix CT0 of the preset dryer, CT0 (CT 1, CT2, CT3 and CT 4) is set, wherein CT1 is the drying temperature of the first preset dryer, CT2 is the drying temperature of the second preset dryer, CT3 is the drying temperature of the third preset dryer, CT4 is the drying temperature of the fourth preset dryer, and CT1 < CT2 < CT3 < CT 4;
the processing module is also internally provided with a preset secondary correction coefficient matrix d, and d (d 1, d2, d3 and d 4) is set for the preset correction coefficient matrix d, wherein d1 is a first preset secondary correction coefficient, d2 is a second preset secondary correction coefficient, d3 is a third preset secondary correction coefficient, d4 is a fourth preset secondary correction coefficient, and d1 < d2 < d3 < d 4;
after the mth preset correction coefficient cm is selected to correct the shaping rate P of the soft capsules, selecting an nth preset secondary correction coefficient dn according to the relation between the drying temperature CT of the preset drying machine and the drying temperature of each preset drying machine to perform secondary correction on the shaping rate P of the soft capsules, wherein n =1,2,3, 4:
when CT is less than or equal to CT1, selecting the first preset secondary correction coefficient d1 to perform secondary correction on the setting rate P cm of the corrected soft capsule, wherein the setting rate of the corrected soft capsule is P cm d 1;
when CT is more than CT1 and less than or equal to CT2, selecting the second preset secondary correction coefficient d2 to perform secondary correction on the corrected setting rate P cm of the soft capsule, wherein the corrected setting rate of the soft capsule is P cm d 2;
when CT is more than CT2 and less than or equal to CT3, selecting the third preset secondary correction coefficient d3 to perform secondary correction on the corrected soft capsule setting rate P cm, wherein the corrected soft capsule setting rate is P cm d 3;
and when the CT is more than CT3 and less than or equal to CT4, selecting the fourth preset secondary correction coefficient d4 to perform secondary correction on the corrected soft capsule setting rate P, wherein the corrected soft capsule setting rate is P cm d 4.
9. The automatic production line of soft capsules based on material web as claimed in claim 1,
the acquisition module is also used for acquiring the residual amount of the packing material of the packing and boxing system and the real-time position of the AGV;
the processing module is used for setting the working state of the AGV according to the acquisition information of the acquisition module;
and the control module controls the working state of the AGV according to the working state instruction set by the processing module.
10. The web-based automated production line for soft capsules according to claim 1, wherein said control system comprises a distributed control system.
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