CN114762989A - Lining segment production mould - Google Patents

Lining segment production mould Download PDF

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Publication number
CN114762989A
CN114762989A CN202110046391.0A CN202110046391A CN114762989A CN 114762989 A CN114762989 A CN 114762989A CN 202110046391 A CN202110046391 A CN 202110046391A CN 114762989 A CN114762989 A CN 114762989A
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CN
China
Prior art keywords
die
mold
plate
guide track
track surface
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202110046391.0A
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Chinese (zh)
Inventor
谭天宇
王守友
袭卫兵
王金祥
陈利
邓瑞娟
唐敏
李梦娇
杨桂龙
张扬
孟宪鑫
李静
郭梦琪
李刚
张利军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Qinhuangdao Tianye Tolian Heavy Industry Co Ltd
Original Assignee
Qinhuangdao Tianye Tolian Heavy Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Qinhuangdao Tianye Tolian Heavy Industry Co Ltd filed Critical Qinhuangdao Tianye Tolian Heavy Industry Co Ltd
Priority to CN202110046391.0A priority Critical patent/CN114762989A/en
Publication of CN114762989A publication Critical patent/CN114762989A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0029Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
    • B28B7/0035Moulds characterised by the way in which the sidewalls of the mould and the moulded article move with respect to each other during demoulding
    • B28B7/0044Moulds characterised by the way in which the sidewalls of the mould and the moulded article move with respect to each other during demoulding the sidewalls of the mould being only tilted away from the sidewalls of the moulded article, e.g. moulds with hingedly mounted sidewalls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0002Auxiliary parts or elements of the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0002Auxiliary parts or elements of the mould
    • B28B7/0014Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Moulds, Cores, Or Mandrels (AREA)

Abstract

The embodiment of the application provides a lining segment production mold, and belongs to the field of lining segment production. The upper end of a first side mold connecting leg is fixedly connected with a first side mold, the upper end of a second side mold connecting leg is fixedly connected with a second side mold, and the lower ends of the first side mold connecting leg and the second side mold connecting leg are movably connected with a bottom mold; the upper ends of the first roller and the first upright post are movably connected, the upper ends of the second roller and the second upright post are movably connected, and the lower ends of the first upright post and the second upright post are connected with the support. The first side die guide plate is fixed on the first side die, and the first roller rolls along a first guide track surface of the first side die guide plate; and the second side die guide plate is fixed on the second side die, and the second roller rolls along a second guide track surface of the second side die guide plate. The bottom die is arranged on the support, the lifting end of the lifting mechanism penetrates through the support and then pushes the bottom die to move up and down, automatic opening and closing of the first side die and the second side die are achieved, labor and time are saved, and meanwhile production efficiency of the lining segment is improved.

Description

Lining segment production mould
Technical Field
The embodiment of the application relates to the field of lining segment production, in particular to a lining segment production mold.
Background
The lining segment is a key component of shield construction, and with the wide application of the shield construction method in tunnel construction and subway construction, the market demand for the lining segment is increasing year by year. The lining segment is made of high-strength impervious concrete, and when the lining segment is produced, the concrete is required to be poured into a closed segment mould to form the lining segment. After the lining segment is formed, the closed segment mold needs to be opened for demolding to obtain the lining segment.
At present, the main parts of the segment mould on the market comprise two side moulds which are opposite to each other, and two end moulds and a bottom mould which are opposite to each other. When the die is closed, the side die and the bottom die, the end die and the bottom die and the end die and the side die are respectively locked by fastening bolts. When the mold is opened, the fastening bolts are loosened one by one.
However, the number of the fastening bolts used in the duct piece mold is large, and large labor and time are required to tighten or loosen the fastening bolts one by one, so that the labor cost is high, and the production efficiency of the lining duct piece is low.
Disclosure of Invention
In view of the above, embodiments of the present application provide a lining segment production mold that overcomes or at least partially solves the above problems.
According to an aspect of an embodiment of the present application, there is provided a lining segment production mold including: the device comprises a first side die, a second side die, a first side die connecting leg, a second side die connecting leg, a bottom die, a first end film, a second end film, a first roller, a first upright post, a second roller, a second upright post, a first side die guide plate, a second side die guide plate, a support and a lifting mechanism;
the first side die and the second side die are opposite in position, the upper end of the first side die connecting leg is fixedly connected with the first side die, the upper end of the second side die connecting leg is fixedly connected with the second side die, and the lower end of the first side die connecting leg and the lower end of the second side die connecting leg are both movably connected with the bottom die; the first end die and the second end die are opposite in position; a cavity for accommodating the lining segment is formed among the first side die, the second side die, the first end die, the second end die and the bottom die;
the first roller is movably connected with the upper end of the first upright column, the second roller is movably connected with the upper end of the second upright column, and the lower end of the first upright column and the lower end of the second upright column are fixedly connected with the bracket; the first side die guide plate is fixed on the outer side surface of the first side die through a first fixing surface, the outer side surface of the first side die is a surface, far away from the second side die, in the first side die, the first side die guide plate is provided with a first guide track surface, the first fixing surface and the first guide track surface are two opposite surfaces on the first side die guide plate, the distance between the upper part of the first guide track surface and the first fixing surface is larger than the distance between the lower part of the first guide track surface and the first fixing surface, and the first roller rolls along the first guide track surface; the second side die guide plate is fixed on the outer side surface of the second side die through a second fixing surface, the outer side surface of the second side die is a surface, far away from the first side die, in the second side die, the second side die guide plate is provided with a second guide track surface, the second fixing surface and the second guide track surface are two opposite surfaces on the second side die guide plate, the distance between the upper part of the second guide track surface and the second fixing surface is larger than the distance between the lower part of the second guide track surface and the second fixing surface, and the second roller rolls along the second guide track surface;
the bottom die is arranged on the support, the support is of a hollow structure, and the lifting end of the lifting mechanism pushes the bottom die to move up and down after penetrating through the hollow part of the support.
In an alternative form, the lining segment producing mold further comprises: the first end mould connecting leg, the second end mould connecting leg, a third roller, a third upright post, a fourth roller, a fourth upright post, a first end mould guide plate and a second end mould guide plate are arranged on the upper surface of the base plate;
the upper end of the first end mold connecting leg is fixedly connected with the first end mold, the upper end of the second end mold connecting leg is fixedly connected with the second end mold, and the lower end of the first end mold connecting leg and the lower end of the second end mold connecting leg are both movably connected with the bottom mold;
the third roller is movably connected with the upper end of the third upright column, the fourth roller is movably connected with the upper end of the fourth upright column, and the lower end of the third upright column and the lower end of the fourth upright column are fixedly connected with the bracket; the first end die guide plate is fixed on the outer side surface of the first end die through a third fixing surface, the outer side surface of the first end die is a surface, far away from the second end die, in the first end die, the first end die guide plate is provided with a third guide track surface, the third fixing surface and the third guide track surface are two opposite surfaces on the first end die guide plate, the distance between the upper part of the third guide track surface and the third fixing surface is larger than the distance between the lower part of the third guide track surface and the third fixing surface, and the third roller rolls along the third guide track surface; the second end die guide plate is fixed on the outer side surface of the second end die through a fourth fixing surface, the outer side surface of the second end die is a surface, far away from the first end die, in the second end die, the second end die guide plate is provided with a fourth guide track surface, the fourth fixing surface and the fourth guide track surface are two opposite surfaces on the second end die guide plate, the distance between the upper part of the fourth guide track surface and the fourth fixing surface is larger than the distance between the lower part of the fourth guide track surface and the fourth fixing surface, and the fourth roller rolls along the fourth guide track surface.
In an alternative form, the lining segment producing mold further includes: a first pin shaft and a first side die hinged support;
the lower end of the first side die connecting leg is provided with a first through hole which penetrates through the side wall of the first side die connecting leg;
the first side die hinged support is fixed on the bottom die and provided with an accommodating part, two second through holes which are opposite in position are formed in the side wall of the accommodating part, the lower end of the first side die connecting leg is located in the accommodating part, and the first pin shaft penetrates through the second through hole and the first through hole so as to realize the movable connection between the lower end of the first side die connecting leg and the bottom die.
In an alternative form, the lining segment producing mold further includes: the first ear plate, the second ear plate and the second pin shaft;
the first roller is provided with a third through hole along the axial direction;
one end of each of the first lug plate and the second lug plate is fixedly connected with the upper end of the first upright post, the plate surfaces of the first lug plate and the second lug plate are respectively provided with a fourth through hole and a fifth through hole, and the fourth through hole and the fifth through hole are opposite in position; the first idler wheel is located between the first lug plate and the second lug plate, and the second pin shaft penetrates through the fifth through hole, the third through hole and the fourth through hole so as to realize the movable connection of the first idler wheel and the upper end of the first upright post.
In an optional mode, the first side die comprises a first arc-shaped rib plate, a second arc-shaped rib plate, a first side plate and a first vertical rib;
the first end surface of the first side plate is fixedly connected with the plate surface of the first arc-shaped rib plate, the second end surface of the first side plate is fixedly connected with the plate surface of the second arc-shaped rib plate, and the plate surface of the first arc-shaped rib plate is opposite to the plate surface of the second arc-shaped rib plate;
the both ends of first perpendicular muscle respectively with the face of first arc gusset and the face fixed connection of second arc gusset, perhaps, the side of first perpendicular muscle and the planking face fixed connection of first curb plate, the planking face of first curb plate is the face of keeping away from the second curb plate in the first curb plate, the second curb plate is located the second side form and just relative with first curb plate position.
In an alternative form, the lining segment producing mold further comprises: a first spring;
the first end of the first spring is connected with the first side die connecting leg to form a first connecting point, and the second end of the first spring is connected with the first upright post to form a second connecting point; when the first spring is in a relaxed state, the distance in the vertical direction between the first connection point and the second connection point is not greater than a first threshold value.
In an alternative mode, the lower portion of the first guide track surface at least comprises a first portion and a second portion from top to bottom, and the distance between the first portion and the first fixing surface is larger than the distance between the second portion and the first fixing surface.
In an alternative mode, the maximum distance between the first guide track surface and the second guide track surface is a first distance, a second distance is formed between the first roller and the second roller, and the second distance is smaller than the first distance.
In an alternative mode, the maximum distance between the third guide track surface and the fourth guide track surface is a third distance, a fourth distance is provided between the third roller and the fourth roller, and the fourth distance is smaller than the third distance.
In an alternative mode, the vertical dimensions of the upper portion of the third guide track surface and the upper portion of the fourth guide track surface are larger than the vertical dimensions of the upper portion of the first guide track surface and the upper portion of the second guide track surface.
In the present embodiment, the bottom mold is placed on the support, and when the lifting mechanism pushes up the bottom mold/when the lifting mechanism moves down, the first roller rolls down/up along the upper/lower portion of the first guide track surface, and at the same time, the second roller rolls down/up along the upper/lower portion of the second guide track surface. Because the lower ends of the first side mold connecting legs are movably connected with the bottom mold, and the distance between the upper part of the first guide track surface and the first fixing surface is larger than the distance between the lower part of the first guide track surface and the first fixing surface, when the first roller rolls along the downward/upward part of the upper/lower part of the first guide track surface, the first side mold can rotate around the connecting point of the first side mold connecting legs and the bottom mold in the direction away from/close to the second side mold. Similarly, the lower end of the second side mold connecting leg is movably connected with the bottom mold, and the distance between the upper part of the second guide track surface and the second fixing surface is larger than the distance between the lower part of the second guide track surface and the second fixing surface, so that when the second roller rolls along the downward/upward part of the upper/lower part of the second guide track surface, the second side mold can rotate around the connecting point of the second side mold connecting leg and the bottom mold in the direction far away from/close to the first side mold. In this way, automatic opening/closing of the first side mold and the second side mold can be achieved. Compared with the prior art that the side die is opened/closed by loosening/screwing the fastening bolts one by one through manpower, the labor and time are saved, and the production efficiency of the lining segment is improved.
The foregoing description is only an overview of the technical solutions of the embodiments of the present application, and the embodiments of the present application can be implemented according to the content of the description in order to make the technical means of the embodiments of the present application more clearly understood, and the detailed description of the present application is provided below in order to make the foregoing and other objects, features, and advantages of the embodiments of the present application more clearly understandable.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings based on the drawings without creative efforts.
Fig. 1 is a schematic perspective view of a lining segment production mold according to an embodiment of the present application.
Fig. 2 is a front view of a lining segment production mold provided in an embodiment of the present application.
Fig. 3 is a sectional view of section a-a in fig. 2.
Fig. 4 is a schematic structural diagram of an embodiment of the present application, which provides a movable connection between a first roller and an upper end of a first column.
Fig. 5 is a front view of a first side mold according to an embodiment of the present application.
Fig. 6 is a schematic distance diagram of a first side die guide plate, a second side die guide plate, and a first roller and a second roller according to an embodiment of the present application.
Fig. 7 is a schematic distance diagram of a first end die guide plate, a second end die guide plate, a third roller and a fourth roller according to an embodiment of the present application.
Fig. 8 is an open schematic view of a first side die and a second side die according to an embodiment of the present disclosure.
Fig. 9 is a schematic opening diagram of a first end die and a second end die provided in an embodiment of the present application.
Wherein the reference numerals are as follows:
01 support 16 third column
02 bottom die 17 first end die connecting leg
03 first side form 18 second end form connecting leg
031 first arc gusset 19 first end mould deflector
032 second arc rib 191 third guiding track surface
033 first side plate 20 second end die guide plate
034 fourth guide track surface of first vertical rib 201
04 second side die 21 first pin shaft
05 first side mould connecting leg 22 first side mould hinge base
06 first end die 23 first ear plate
07 first roller 24 second ear plate
08 first upright post 25 second pin shaft
09 second roller 26 third pin shaft
10 second upright column 27 first end die free bearing
11 first side die guide plate 28 fourth pin shaft
111 first guide track surface 29 second end die free bearing
12 third roller 30 first spring
13 fourth upright column 31 second side mould connecting leg
14 fourth roller 32 second side die guide plate
15 lifting mechanism 321 second guide track surface.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments in the present application without making any creative effort belong to the protection scope of the present application.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used in the description of the application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application.
The terms "comprising" and "having," and any variations thereof, in the description and claims of this application and the description of the drawings are intended to cover, but not to exclude, other elements. The word "a" or "an" does not exclude the presence of a plurality.
Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase "an embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is explicitly and implicitly understood by one skilled in the art that the embodiments described herein may be combined with other embodiments.
The term "and/or" herein is merely an association describing an associated object, meaning that three relationships may exist, e.g., a and/or B, may mean: a exists alone, A and B exist simultaneously, and B exists alone. In addition, the character "/" herein generally indicates that the former and latter related objects are in an "or" relationship.
The following description will be given with the directional terms as they are shown in the drawings, and not to limit the specific structure of a lining segment producing mold of the present application. For example, in the description of the present application, the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present application.
Furthermore, the terms "first," "second," and the like in the description and claims of the present application or in the above-described drawings are used for distinguishing between different objects and not necessarily for describing a particular sequential order, and may explicitly or implicitly include one or more of the features.
In the description of the present application, unless otherwise specified, "plurality" means two or more (including two), and similarly, "plural" means two or more (including two).
In the description of the present application, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., "connected" or "connected" of a mechanical structure may refer to a physical connection, e.g., a physical connection may be a fixed connection, e.g., a fixed connection by a fastener, such as a screw, bolt, or other fastener; the physical connection can also be a detachable connection, such as a mutual snap-fit or snap-fit connection; the physical connection may also be an integral connection, for example, a connection formed by welding, bonding or integral molding. "connected" or "coupling" of circuit structures may mean not only physical coupling but also electrical or signal coupling, for example, direct coupling, i.e., physical coupling, or indirect coupling via at least one element therebetween, as long as electrical communication is achieved, or communication between the two elements; signal connection in addition to signal connection through circuitry, may also refer to signal connection through a media medium, such as radio waves. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.
The embodiment of the application provides a lining segment production mold, which comprises a support 01, a bottom mold 02, a first side mold 03, a second side mold 04, a first side mold connecting leg 05, a first end mold 06, a first roller 07, a first upright post 08, a second roller 09, a second upright post 10, a first side mold guide plate 11, a lifting mechanism 15 shown in fig. 2, a second side mold connecting leg 31 shown in fig. 6, a second side mold guide plate 32 and a second end mold (not shown in the figure) as shown in fig. 1.
The positions of the first side die 03 and the second side die 04 are opposite, the upper end of the first side die connecting leg 05 is fixedly connected with the first side die 03, the upper end of the second side die connecting leg 31 is fixedly connected with the second side die 04, and the lower end of the first side die connecting leg 05 and the lower end of the second side die connecting leg 31 are both movably connected with the bottom die 02. The first end mold 06 and the second end mold are positioned opposite. And a cavity for accommodating the lining segment is formed among the first side mold 03, the second side mold 04, the first end mold 06, the second end mold and the bottom mold 02.
It should be noted that the connection mode between the upper end of the first side mold connecting leg 05 and the first side mold 03, and the connection mode between the upper end of the second side mold connecting leg 31 and the second side mold 04 may be welding.
In order to realize the movable connection between the lower end of the first side mold connecting leg 05 and the bottom mold 02, in one possible manner, as shown in fig. 2, the lining segment production mold may further include a first pin 21 and a first side mold hinge base 22. The lower end of the first side mold connecting leg 05 is provided with a first through hole which penetrates through the side wall of the first side mold connecting leg 05; the first side die hinged support 22 is fixed on the bottom die 02, the first side die hinged support 22 is provided with an accommodating part, two second through holes in opposite positions are formed in the side wall of the accommodating part, the lower end of the first side die connecting leg 05 is located in the accommodating part, and the first pin shaft 21 penetrates through the second through hole and the first through hole.
For example, the first side die hinge base 22 may be fixed to both side surfaces of the bottom die 02 or an upper surface of the bottom die 02, and the fixing manner may be welding. As shown in fig. 3, the level of the connection point of the first side die hinge base 22 to the bottom die 02 is located between the center of gravity M of the first side die 03 and the lower surface of the bottom die 02, so that the first side die 03 can rotate about the connection point.
The number of the first side mold connecting legs 05 may be one or more. The number of the first pin shafts 21 and the first side die hinge bases 22 is equal to the number of the first side die connecting legs 05, and the first pin shafts 21 and the first side die hinge bases 22 correspond to the first side die connecting legs 05 one by one. In practical applications, when the length of the first side die is shorter, the number of the first side die connecting legs 05 may be set to be smaller, and when the length of the first side die is longer, the number of the first side die connecting legs 05 may be set to be larger. Fig. 2 shows a structure of two first side mold connecting legs 05, a first pin 21 and a first side mold hinge base 22, which can realize the movable connection between the lower ends of the first side mold connecting legs 05 and the bottom mold 02 without increasing the manufacturing difficulty.
In another possible manner, the lining segment production mold may further include a hinge, and the hinge is used to movably connect the lower end of the first side mold connecting leg 05 and the bottom mold 02. In this regard, the specific embodiment in which the movable connection between the lower end of the first side die connecting leg 05 and the bottom die 02 is realized by the hinge may refer to the related art and will not be described in detail herein.
It should be noted that, as for the implementation of the movable connection between the lower end of the second side mold connecting leg 31 and the bottom mold 02, reference may be made to the description of the movable connection between the lower end of the first side mold connecting leg 05 and the bottom mold 02, and the detailed description is omitted here.
First gyro wheel 07 and the upper end swing joint of first stand 08, second gyro wheel 09 and the upper end swing joint of second stand 10, the lower extreme of first stand 08 and the lower extreme of second stand 10 all with support 01 fixed connection. As shown in fig. 3, the first side die guide plate 11 has a first guide track surface 111, the first fixing surface and the first guide track surface 111 are two opposite surfaces on the first side die guide plate 11, a distance between an upper portion of the first guide track surface 111 and the first fixing surface is greater than a distance between a lower portion of the first guide track surface 111 and the first fixing surface, and the first roller 07 rolls along the first guide track surface 111. The second side die guide plate 32 is fixed to the outer side surface of the second side die 04 by a second fixing surface, the outer side surface of the second side die 04 is the surface of the second side die 04 away from the first side die 03, as shown in fig. 6, the second side die guide plate 32 has a second guide track surface 321, the second fixing surface and the second guide track surface 321 are two opposite surfaces of the second side die guide plate 32, the distance between the upper portion of the second guide track surface 321 and the second fixing surface is greater than the distance between the lower portion of the second guide track surface 321 and the second fixing surface, and the second roller 09 rolls along the second guide track surface 321.
The first roller 07 and the first upright column 08 are positioned on the outer side of the first side die, and the number of the first roller 07 and the first upright column 08 is equal and can be one or more. In practical applications, when the length of the first side die is shorter, the number of the first rollers 07 and the first columns 08 may be set to be smaller, and when the length of the first side die is longer, the number of the first rollers 07 and the first columns 08 may be set to be larger. Fig. 1 shows a structure in which the first roller 07 and the first upright 08 are two, and the movable connection between the first roller 07 and the upper end of the first upright 08 can be realized without increasing the manufacturing difficulty.
In order to realize the movable connection of the first roller 07 and the upper end of the first upright 08, in a possible manner, as shown in fig. 4, the lining segment production mold may further include a first lug plate 23, a second lug plate 24 and a second pin 25.
The first roller 07 is provided with a third through hole in the axial direction. One end of each of the first lug plate 23 and the second lug plate 24 is fixedly connected with the upper end of the first upright post 08, the plate surfaces of the first lug plate 23 and the second lug plate 24 are respectively provided with a fourth through hole and a fifth through hole, and the fourth through hole and the fifth through hole are opposite in position; the first roller 07 is located between the first ear plate 23 and the second ear plate 24, and the second pin 25 passes through the fifth through hole, the third through hole and the fourth through hole.
It should be noted that, the fixed connection between one end of the first ear plate 23 and one end of the second ear plate 24 and the upper end of the first upright post 08 may be welding. When the first ear plate 23 is fixedly connected with the upper end of the first upright post 08, the end surface of the first ear plate 23 may be the end surface of the first ear plate 23, or a part of the plate surface of the first ear plate 23 is fixedly connected with the upper end of the first upright post 08. Similarly, when the second ear plate 24 is fixed to the upper end of the first upright column 08, the end surface of the second ear plate 24 may be the end surface of the second ear plate 24, or a part of the plate surface of the second ear plate 24 may be fixedly connected to the upper end of the first upright column 08.
In another possible manner, a sixth through hole may be provided in the axial direction of the first roller 07, a groove may be provided at the upper end of the first column 08, and two seventh through holes may be provided on the side wall of the groove at opposite positions. Then, the first roller 07 is positioned in the groove, and the pin shaft penetrates through the sixth through hole and the seventh through hole to realize the movable connection of the first roller 07 and the upper end of the first upright column 08.
It should be noted that the second rollers 09 and the second columns 10 are located outside the second side mold, and the number of the second rollers 09 and the number of the second columns 10 are equal, and may be one or more. The movable connection between the second roller 09 and the second upright 10 can be realized by referring to the related description of the movable connection between the first roller 07 and the upper end of the first upright 08, and will not be described in detail here.
The lower end of the first upright post 08 and the lower end of the second upright post 10 can be fixed on the bracket 01 in a welding mode.
The upper portion of the first guiding track surface 111 and the lower portion of the first guiding track surface 111 may be respectively a plane or a curved surface, as long as the distance between the upper portion of the first guiding track surface 111 and the first fixing surface is ensured to be larger than the distance between the lower portion of the first guiding track surface 111 and the first fixing surface, so that when the lining segment production mold is vibrated by external interference, and the bottom mold 02 and the support 01 are separated for a short time, the mold opening of the first side mold 03 is not performed.
Similarly, the upper portion of the second guiding track surface 321 and the lower portion of the second guiding track surface 321 can be respectively a plane or a curved surface, so long as the upper portion of the second guiding track surface 321 and the interval of the second fixing surface are ensured, and the lower portion larger than the second guiding track surface 321 and the interval of the second fixing surface are ensured, so that when the lining segment production mold is subjected to external interference and vibrates, the bottom mold 02 and the support 01 are separated for a short time, and the second side mold 04 is not opened.
The bottom die 02 is arranged on the support 01, the support 01 is of a hollow structure, and the lifting end of the lifting mechanism 15 pushes the bottom die 02 to move up and down after penetrating through the hollow part of the support 01.
Wherein, the bracket 01 can be a frame structure, and the inside is provided with a transverse plate and a vertical plate which are connected with each other and used for placing the bottom die 02.
The lifting mechanism 15 may be a lifting cylinder, a lifting air bag, a jack, or the like. The number of the lifting mechanisms 15 may be one or more, as long as the lifting mechanisms 15 can be kept to push the basement membrane 02 to move up and down. Of course, in order to save cost and ensure that the lifting mechanism 15 stably pushes the bottom mold 02 to move up and down, as shown in fig. 2, the number of the lifting mechanisms 15 may be 4, and the lifting mechanisms may be uniformly distributed below the bottom mold 02. When the concrete implementation, elevating system 15 can vertically install on the mould station that opens and shuts of section of jurisdiction production line, and elevating system 15's lower extreme all is fixed on the ground. After the lifting end of the lifting mechanism 15 penetrates through the hollow part of the support 01, the bottom die 02 can be pushed to move up and down, and the bottom die 02 can be lifted stably.
In the present embodiment, the bottom mold 02 is placed on the support 01, and when the lifting mechanism 15 pushes the bottom mold 02 upward, the first roller 07 rolls downward along the upper portion of the first guide track surface 111, and at the same time, the second roller 09 rolls downward along the upper portion of the second guide track surface 321. Because the lower end of the first side die connecting leg 05 is movably connected with the bottom die 02, and the distance between the upper part of the first guide track surface 111 and the first fixing surface is larger than the distance between the lower part of the first guide track surface 111 and the first fixing surface, when the first roller 07 rolls to the lower part along the upper part of the first guide track surface 111, the first side die 03 can rotate around the connecting point of the first side die connecting leg 05 and the bottom die 02 to the direction far away from the second side die 04. Similarly, since the lower end of the second side mold connecting leg 31 is movably connected to the bottom mold 02, and the distance between the upper portion of the second guide track surface 321 and the second fixing surface is greater than the distance between the lower portion of the second guide track surface 321 and the second fixing surface, when the second roller 09 rolls downwards along the upper portion of the second guide track surface 321, the second side mold 04 rotates around the connecting point of the second side mold connecting leg 31 and the bottom mold 02 in the direction away from the first side mold 03. In this way, the first side mold 03 and the second side mold 04 can be automatically opened. Compared with the prior art, the side die is opened by loosening the fastening bolts one by one through manpower, so that the manpower and the time are saved, and the production efficiency of the lining segment is improved.
In addition, when the lifting mechanism 15 moves downward, the first roller 07 rolls along the lower portion of the first guide track surface 111 and the first side mold 03 rotates around the connection point of the first side mold connection leg 05 and the bottom mold 02 in a direction approaching the second side mold 04. Meanwhile, the second roller 09 rolls along the lower portion of the second guide track surface 321, and the second side mold 04 rotates around the connection point of the second side mold connection leg 31 and the bottom mold 02 in a direction close to the first side mold 03. In this way, the first side mold 03 and the second side mold 04 can be automatically closed. Compared with the prior art that the side die is closed by screwing the fastening bolts one by one through manpower, the manpower and the time are saved, and the production efficiency of the lining segment is improved.
In some embodiments, the lining segment production mold provided by the embodiment of the present application can realize automatic opening and closing of the first side mold 03 and the second side mold 04, and can also realize automatic opening and closing of the first end mold 06 and the second end mold. In implementing the automatic opening and closing of the first end mold 06 and the second end mold, as shown in fig. 1 and 2, the lining segment production mold may further include: a first end form connecting leg 17, a second end form connecting leg 18, a third roller 12, a third upright 16, a fourth roller 14, a fourth upright 13, a first end form guide plate 19 and a second end form guide plate 20.
The upper end of the first end mold connecting leg 17 is fixedly connected with the first end mold 06, the upper end of the second end mold connecting leg 18 is fixedly connected with the second end mold, and the lower end of the first end mold connecting leg 17 and the lower end of the second end mold connecting leg 18 are both movably connected with the bottom mold 02.
It should be noted that the connection between the upper end of the first end mold connecting leg 17 and the first end mold 06, and the upper end of the second end mold connecting leg 18 and the second end mold may be welding.
In order to achieve the movable connection between the lower ends of the first end mold connecting legs 17 and the bottom mold 02, in one possible manner, as shown in fig. 2, the lining segment production mold may further include a third pin 26 and a first end mold hinge seat 27.
It should be noted that the structure and description of the first end die connecting leg 17, the third pin 26 and the first end die hinge base 27 can refer to the first side die connecting leg 05, the first pin 21 and the first side die hinge base 22, respectively, and will not be described in detail herein.
It should be noted that the movable connection between the lower end of the first end mold connecting leg 17 and the bottom mold 02 can be realized by referring to the description of the movable connection between the lower end of the first side mold connecting leg 05 and the bottom mold 02, and will not be described in detail herein.
In order to achieve the movable connection between the lower end of the second end mold connecting leg 18 and the bottom mold 02, in one possible manner, as shown in fig. 2, the lining segment production mold may further include a fourth pin shaft 28 and a second end mold hinge base 29.
It should be noted that the structure and description of the second end die link leg 18, the fourth pin shaft 28 and the second end die hinge base 29 can be referred to the first end die link leg 17, the third pin shaft 26 and the first end die hinge base 27, respectively, and will not be described in detail herein.
It should be noted that the number of the second end mold connecting legs 18 is equal to the number of the first end mold connecting legs 17, and the implementation manner of the movable connection between the lower end of the second end mold connecting leg 18 and the bottom mold 02 may refer to the description about the movable connection between the lower end of the first side mold connecting leg 05 and the bottom mold 02, and will not be described in detail herein.
The third roller 12 is movably connected with the upper end of a third upright column 16, the fourth roller 14 is movably connected with the upper end of a fourth upright column 13, and the lower end of the third upright column 16 and the lower end of the fourth upright column 13 are fixedly connected with the bracket 01.
The first end mold guide plate 19 is fixed to the outer side surface of the first end mold 06 by a third fixing surface, the outer side surface of the first end mold 06 is a surface of the first end mold 06 which is far from the second end mold, as shown in fig. 2, the first end mold guide plate 19 has a third guide track surface 191, the third fixing surface and the third guide track surface 191 are two opposite surfaces of the first end mold guide plate 19, the distance between the upper portion of the third guide track surface 191 and the third fixing surface is larger than the distance between the lower portion of the third guide track surface 191 and the third fixing surface, and the third roller 12 rolls along the third guide track surface 191. The second end mold guide plate 20 is fixed on the outer side surface of the second end mold through a fourth fixing surface, the outer side surface of the second end mold is a surface far away from the first end mold 06 in the second end mold, the second end mold guide plate 20 has a fourth guide track surface 201, the fourth fixing surface and the fourth guide track surface 201 are two opposite surfaces on the second end mold guide plate 20, the distance between the upper part of the fourth guide track surface 201 and the fourth fixing surface is larger than the distance between the lower part of the fourth guide track surface 201 and the fourth fixing surface, and the fourth roller 14 rolls along the fourth guide track surface 201.
It should be noted that the third roller 12 and the third upright 16 are located outside the first end mold 06, and the number of the third roller 12 and the third upright 16 is equal, and may be one or more. In practical applications, when the length of the first end mold 06 is shorter, the number of the third rollers 12 and the third pillars 16 may be set to be smaller, and when the length of the first end mold 06 is longer, the number of the third rollers 12 and the third pillars 16 may be set to be larger. Fig. 1 and 2 show a structure of the third roller 12 and the third upright 16, which can realize the movable connection of the third roller 12 and the upper end of the third upright 16 without increasing the manufacturing difficulty.
It should be noted that the fourth roller 14 and the fourth upright post 14 are located outside the second end die, and the number of the fourth roller 14 and the number of the fourth upright post 14 are equal, and may be one or more.
The realization of the articulation between the third roller 12 and the third upright 16, and the realization of the articulation between the fourth roller 14 and the fourth upright 14, can refer to the description relating to the articulation of the first roller 07 with the upper end of the first upright 08, and will not be described in detail here.
The lower end of the third upright 16 and the lower end of the fourth upright 14 can be fixed on the bracket 01 by welding.
The upper portion of the third guiding track surface 191 and the lower portion of the third guiding track surface 191 may be respectively a plane or a curved surface, as long as the distance between the upper portion of the third guiding track surface 191 and the third fixing surface is ensured to be larger than the distance between the lower portion of the third guiding track surface 191 and the third fixing surface, so that when the lining segment production mold is disturbed by the outside to vibrate, and the bottom mold 02 and the support 01 are separated for a short time, the first end mold 06 is not opened.
Similarly, the upper portion of the fourth guiding track surface 201 and the lower portion of the fourth guiding track surface 201 may be respectively a plane or a curved surface, as long as the distance between the upper portion of the fourth guiding track surface 201 and the fourth fixing surface is ensured, and the distance between the lower portion of the fourth guiding track surface 201 and the fourth fixing surface is larger than that between the lower portion of the fourth guiding track surface 201 and the fourth fixing surface, so that the lining segment production mold vibrates due to external interference, and when the bottom mold 02 and the support 01 are separated for a short time, the mold opening of the second end mold is not performed.
In the present embodiment, the bottom mold 02 is placed on the support 01, and when the lifting mechanism 15 pushes the bottom mold 02 upward, the third roller 12 rolls downward along the upper portion of the third guide track surface 191, and at the same time, the fourth roller 14 rolls downward along the upper portion of the fourth guide track surface 201. Since the lower end of the first end mold connecting leg 17 is movably connected to the bottom mold 02, and the distance between the upper portion of the third guide track surface 191 and the third fixing surface is greater than the distance between the lower portion of the third guide track surface 191 and the third fixing surface, when the third roller 12 rolls from the upper portion to the lower portion of the third guide track surface 191, the first end mold 06 rotates around the connecting point of the first end mold connecting leg 17 and the bottom mold 02 in the direction away from the second end mold. Similarly, since the lower end of the second end mold connecting leg 18 is movably connected to the bottom mold 02, and the distance between the upper portion of the fourth guiding track surface 201 and the fourth fixing surface is greater than the distance between the lower portion of the fourth guiding track surface 201 and the fourth fixing surface, when the fourth roller 14 rolls downwards along the upper portion of the fourth guiding track surface 201, the second end mold rotates around the connecting point of the second end mold connecting leg 18 and the bottom mold 02 to the direction away from the first end mold 06. In this way, automatic opening of the first end mold 06 and the second end mold can be achieved. Compared with the prior art, the end die is opened by loosening the fastening bolts one by one through manpower, so that the manpower and the time are saved, and the production efficiency of the lining segment is improved.
In addition, when the lifting mechanism moves downward, the third roller 12 rolls along the lower portion of the third guide track surface 191 and the first end mold 06 rotates around the connection point of the first end mold connection leg 17 and the bottom mold 02 in a direction approaching the second end mold. Meanwhile, the fourth roller 14 rolls along the lower portion of the fourth guide track surface 201 toward the upper portion, and the second end mold rotates around the connection point of the second end mold connection leg 18 and the bottom mold 02 toward the direction close to the first end mold 06. In this way, the automatic closing of the first end mold 06 and the second end mold can be achieved. Compared with the prior art that the end die is closed by screwing the fastening bolts one by one through manpower, the manpower and the time are saved, and the production efficiency of the lining segment is improved.
In some embodiments, as shown in fig. 5, in the embodiment of the present application, the first side mold 03 may further include a first curved rib 031, a second curved rib 032, a first side plate 033, and a first vertical rib 034.
The first end face of first curb plate 033 and the face fixed connection of first arc gusset 031, the second end face of first curb plate 033 and the face fixed connection of second arc gusset 032, the face of first arc gusset 031 is relative with the face of second arc gusset 032. The both ends of first perpendicular muscle 034 respectively with the face of first arc gusset 031 and the face fixed connection of second arc gusset 032, perhaps, the side of first perpendicular muscle 034 and the planking face fixed connection of first curb plate 033, the planking face of first curb plate 033 is the face of keeping away from the second curb plate in first curb plate 033, the second curb plate is located on second side form 04 and relative with first curb plate 033 position.
It should be noted that the number of the first vertical ribs 034 may be one or more. The first vertical rib 034 is used to increase the structural connection strength of the first side form 03. In practical application, when the length of first side mould 03 is shorter, the quantity of first perpendicular muscle 034 can set up less, and when the length of first side mould 03 is longer, the quantity of first perpendicular muscle 034 can set up more, and this application embodiment does not limit this.
In some embodiments, the second side mold 04 in the embodiments of the present application may further include a third curved rib, a fourth curved rib, a second side plate, and a second vertical rib.
It should be noted that, the structures and descriptions of the third arc rib plate, the fourth arc rib plate, the second side plate and the second vertical rib can refer to the first arc rib plate 031, the second arc rib plate 032, the first side plate 033 and the first vertical rib 034, and are not described in detail here.
In some embodiments, the first end mold 06 of the present application may further include a fifth curved rib, a sixth curved rib, a third side plate, and a third vertical rib. The first end face of the third side plate is fixedly connected with the plate face of the fifth arc-shaped rib plate, the second end face of the third side plate is fixedly connected with the plate face of the sixth arc-shaped rib plate, the plate face of the fifth arc-shaped rib plate is opposite to the plate face of the sixth arc-shaped rib plate, two ends of the third vertical rib are respectively fixedly connected with the plate face of the fifth arc-shaped rib plate and the plate face of the sixth arc-shaped rib plate, or the side face of the third vertical rib is fixedly connected with the outer plate face of the third side plate, the outer plate face of the third side plate is the plate face, far away from the fourth side plate, of the third side plate, and the fourth side plate is located on the second end die and opposite to the third side plate.
It should be noted that the number of the third vertical ribs may be one or more, and the third vertical ribs are used for increasing the structural connection strength of the first end mold 06. In practical application, when the length of first end mould 06 is shorter, the quantity of third perpendicular muscle can set up less, when the length of first end mould 06 is longer, the quantity of third perpendicular muscle can set up more, and this application embodiment does not limit this.
In some embodiments, the second end die further comprises a seventh curved rib, an eighth curved rib, a fourth side plate, and a fourth vertical rib.
It should be noted that, the structures and descriptions of the seventh arc-shaped rib plate, the eighth arc-shaped rib plate, the fourth side plate and the fourth vertical rib may refer to the fifth arc-shaped rib plate, the sixth arc-shaped rib plate, the third side plate and the third vertical rib, and are not described in detail here.
In some embodiments, as shown in fig. 3, the lining segment production mold provided in the embodiments of the present application may further include a first spring 30, a first end of the first spring 30 is connected to the first side mold connecting leg 05 to form a first connecting point, and a second end of the first spring 30 is connected to the first pillar 08 to form a second connecting point. When the first spring 30 is in a relaxed state, the distance in the vertical direction between the first connection point and the second connection point is not greater than the first threshold value.
It should be noted that the first connection point may be located at any position of the first side mold connection leg 05, and the second connection point may be located at any position of the first upright 08, as long as it is ensured that the distance between the first connection point and the second connection point in the vertical direction is not greater than the first threshold value when the first spring 30 is in the relaxed state. The first threshold may be set according to actual needs, as long as it is ensured that the first spring 30 is in an extended state when the lifting mechanism 15 pushes the bottom die 02 to move up and down. Fig. 3 shows a structure in which the first connection point is located at the middle of the first side mold connection leg 05 and the second connection point is located at the middle of the first upright 08.
According to the lining segment production mold provided by the embodiment of the application, the first spring 30 is arranged between the first side mold connecting leg 05 and the first upright post 08, when the lifting mechanism 15 upwards pushes the bottom mold 02, the first roller 07 downwards rolls along the upper part of the first guide track surface 111, the first spring 30 is stretched, and under the action of the tensile force of the first spring 30, the first roller 07 can be kept in close contact with the upper part of the first guide track surface 111. When the first roller 07 continuously rolls downwards along the first guiding track surface 111 to the lower part of the first guiding track surface 111, the pulling force of the first spring 30 is gradually increased, and then, when the lifting mechanism 15 continuously pushes the bottom die 02 upwards, the first spring 30 can urge the first side die 03 to rotate around the connection point of the first side die connection leg 05 and the bottom die 02 in the direction away from the second side die 04, so that the efficiency of opening the first side die 03 is improved.
When the first roller 07 rolls upward along the lower portion of the first guide track surface 111 while the lifting mechanism 15 supports the bottom mold 02 to move downward, the first roller 07 may be maintained in close contact with the lower portion of the first guide track surface 111 by the tensile force of the first spring 30. When the lifting mechanism 15 supports the bottom mold 02 to move downwards continuously, the first spring 30 can urge the first side mold 03 to rotate around the connection point of the first side mold connection leg 05 and the bottom mold 02 in the direction close to the second side mold 04, so that the efficiency of closing the first side mold 03 is improved.
It should be noted that, the lining segment production mold provided in the embodiment of the present application may not only set the first spring 30 between the first side mold connecting leg 05 and the first upright column 08, but also set the first spring 30 between the other side mold connecting legs and the corresponding upright columns, and further set the first spring 30 between the end mold connecting leg and the corresponding upright column, and for the specific setting manner, reference is made to the description above for setting the first spring 30 between the first side mold connecting leg 05 and the first upright column 08, and details are not described herein again.
In some embodiments, the lower portion of the first guiding track surface 111 in the embodiments of the present application includes at least a first portion and a second portion from top to bottom, and the distance between the first portion and the first fixing surface is greater than the distance between the second portion and the first fixing surface. The description of the second guiding track surface 321, the third guiding track surface 191 and the fourth guiding track surface 201 may refer to the description of the first guiding track surface 111, and will not be described in detail here.
Illustratively, the lower portion of the first guide track surface 111 is divided into a first portion and a second portion. The first portion may be in any plane between 30-60 degrees from vertical and the second portion may be in any plane between 0-60 degrees from vertical. No matter how the lower part of the first guiding track surface 111 is divided, the transition of the adjacent parts adopts the circular arc surface transition. The first guide locus surface 111 is not limited to a plane but may be a multi-step curved surface. The structure and description of the second guide track surface 321, the third guide track surface 191 and the fourth guide track surface 201 may refer to the structure and description of the first guide track surface 111, and will not be described in detail herein.
In some embodiments, the maximum distance between the first guide track surface 111 and the second guide track surface 321 in the embodiment of the present application is a first pitch, and the first roller 07 and the second roller 09 have a second pitch, which is smaller than the first pitch.
Illustratively, as shown in fig. 6, the maximum distance between the first guide track surface 111 and the second guide track surface 321 is C, the distance between the first roller 07 and the second roller 09 is C- Δ d, and C- Δ d is smaller than C.
In the embodiment of the present application, the second distance is smaller than the first distance, so that when the first side mold 03 and the second side mold 04 are in the closed state, the first roller 07 can apply an appropriate clamping force to the first side mold 03, so that the first roller 07 and the first guide track surface 111 are always in contact, and the second roller 09 can apply an appropriate clamping force to the second side mold 04, so that the second roller 09 and the second guide track surface 321 are always in contact.
In some embodiments, the maximum distance between the third guiding track surface 191 and the fourth guiding track surface 201 is a third distance, and the third roller 12 and the fourth roller 14 have a fourth distance therebetween, and the fourth distance is smaller than the third distance.
Illustratively, as shown in fig. 7, in the embodiment of the present application, the maximum distance between the third guiding track surface 191 and the fourth guiding track surface 201 is D, and the distance D- Δ D between the third roller 12 and the fourth roller 14 is smaller than D.
In the embodiment of the present application, the fourth distance is smaller than the third distance, so that when the first end mold 06 and the second end mold are in the closed state, the third roller 12 can apply a proper clamping force to the first end mold 06, so that the third roller 12 and the third guiding track surface 191 are always in contact, and the fourth roller 14 can apply a proper clamping force to the second end mold, so that the fourth roller 14 and the fourth guiding track surface 201 are always in contact.
In some embodiments, the vertical dimensions of the upper portion of the third guide track surface 191 and the upper portion of the fourth guide track surface 201 are greater than the vertical dimensions of the upper portion of the first guide track surface 111 and the upper portion of the second guide track surface 321. In this case, when the lifting mechanism pushes the bottom mold 02 to move upward, when the first roller 07 has moved to the lower portion along the upper portion of the first guide trajectory surface 111 and the second roller 09 has moved to the lower portion along the upper portion of the second guide trajectory surface 321, the third roller 12 also moves downward in the upper portion of the third guide trajectory surface 191 and the fourth roller 14 also moves downward in the upper portion of the fourth guide trajectory surface 201. Therefore, the first side die 03 and the second side die 04 can be opened first, and then the first end die 06 and the second end die are opened, namely, the end dies are opened after the side dies are opened first, so that die opening interference is avoided. For the convenience of understanding, the automatic mold opening and closing process of the lining segment production mold provided by the embodiment of the present application is described below with reference to fig. 8 and 9:
the automatic opening process of the side die comprises the following steps: as shown in fig. 8, the first guide track surface 111 and the second guide track surface 321 each include an upper portion and a lower portion, and the lower portion includes a first portion and a second portion. The lifting end of the lifting mechanism 15 moves upward to contact and push the bottom die 02 to rise relative to the support 01, so that the bottom die 02 and the support 01 are gradually separated, the first roller 07 starts to roll from the upper part to the lower part along the first guide track surface 111, and the second roller 09 starts to roll from the upper part to the lower part along the second guide track surface 321. When the first roller 07 rolls down on the first guide track surface 111, the first side mold 03 is always closed, and when the second roller 09 rolls down on the second guide track surface 321, the second side mold 04 is always closed. In this process, the first spring 30 is gradually extended, and the first roller 07 can maintain close contact with the upper portion of the first guide track surface 111 and the second roller 09 can maintain close contact with the upper portion of the second guide track surface 321 by the tensile force of the first spring 30. As the lifting end of the lifting mechanism 15 continues to move upward, the first roller 07 rolls on the first portion of the first guide track surface 111, and the second roller 09 rolls on the first portion of the second guide track surface 321, during which the first spring 30 continues to be stretched, so that the first side mold 03 rotates around the connection point of the first side mold connection leg 05 and the bottom mold 02 in the direction away from the second side mold 04 under the combined action of gravity and spring tension, and the second side mold 04 rotates around the connection point of the second side mold connection leg 31 and the bottom mold 02 in the direction away from the first side mold 03 under the combined action of gravity and spring tension. When the first roller 07 moves to the second portion of the first guide track surface 111, the first side mold 03 is opened to the maximum, and thus the first side mold 03 is automatically opened, and simultaneously, the second roller 09 moves to the second portion of the second guide track surface 321, and the second side mold 04 is opened to the maximum, and thus the second side mold 04 is automatically opened.
The automatic opening process of the end die comprises the following steps: as shown in fig. 9, the third guide track surface 191 and the fourth guide track surface 201 are divided into an upper portion and a lower portion. The opening process of the first end mold 06 and the second end mold is similar to the opening process of the first side mold 03 and the second side mold 04, but in order to avoid mold opening interference, the upper parts of the third guide track surface 191 and the fourth guide track surface 201 are longer than the upper parts of the first guide track surface 111 and the second guide track surface 321, so that the first side mold 03 and the second side mold 04 of the lining segment production mold can be opened first during mold opening, and then the first end mold 06 and the second end mold can be opened.
Specifically, the lifting end of the lifting mechanism 15 moves upward to push the bottom mold 02 to rise relative to the support 01, so that the bottom mold 02 and the support 01 are gradually separated, the third roller 12 starts to roll downward along the upper portion of the third guide track surface 191, and the fourth roller 14 starts to roll downward along the upper portion of the fourth guide track surface 201. The first end mold 06 is always kept closed when the third roller 12 rolls down on the upper portion of the third guide track surface 191, and the second end mold is always kept closed when the fourth roller 14 rolls down on the upper portion of the fourth guide track surface 201. Only after the first roller 07 rolls to the first portion of the first guide track surface 111 for a certain distance and the second roller rolls to the first portion of the second guide track surface 321 for a certain distance, the third roller 12 starts to roll to the lower portion of the third guide track surface 191 and the fourth roller 14 starts to roll to the lower portion of the fourth guide track surface 201. With the continuous upward movement of the lifting end of the lifting mechanism 15, the third roller 12 continues to roll along the lower portion of the third guide track surface 191, the first end die 06 rotates around the connection point of the first end die connection leg 17 and the bottom die 02 in the direction away from the second end die under the action of gravity until the lifting end of the lifting mechanism 15 moves upward to the maximum distance, and the first end die 06 is opened to the maximum, so that the automatic opening of the first end die is realized. Meanwhile, the fourth roller 14 continues to roll along the lower portion of the fourth guiding track surface 201, and the second end mold rotates around the connection point of the second end mold connection leg 18 and the bottom mold 02 in the direction away from the first end mold 06 under the action of gravity until the lifting end of the lifting mechanism 15 moves upwards to the maximum distance, and the second end mold is opened to the maximum, so that the second end mold is automatically opened.
When the first side die 03, the second side die 04, the first end die 06 and the second end die are all opened, the cast lining segment can be taken out from the cavity for accommodating the lining segment. After that, a mold clamping process is performed. After the mold is closed, the pouring of other lining segments can be carried out.
The compound die order and the die sinking order of lining segment production mould that this application embodiment provided are opposite, and when the die sinking, open first side mould 03 and second side mould 04 earlier, open first end mould 06 and second end mould again, so, when closing the mould, close first end mould 06 and second end mould earlier, close first side mould 03 and second side mould 04 again. The mold closing process of the lining segment producing mold will be described in detail below.
The process of automatic closing of the end die comprises the following steps: the lifting end of the lifting mechanism 15 moves downwards, the bottom die 02 descends under the action of gravity, the distance between the bottom die 02 and the support 01 is gradually reduced, the third roller 12 starts to move upwards along the lower part of the third guide track surface 191, the first end die 06 rotates around the connecting point of the first end die connecting leg 17 and the bottom die 02 to the direction close to the second end die under the action of gravity, and the first end die 06 is slowly closed. Meanwhile, the fourth roller 14 starts to move upwards along the lower portion of the fourth guiding track surface 201, the second end mold rotates around the connection point of the second end mold connection leg 18 and the bottom mold 02 to the direction close to the first end mold 06 under the action of gravity, and the second end mold is slowly closed. As the elevating end of the elevating mechanism 15 continues to move downward, the third roller 12 rolls to the upper portion of the third guide track surface 191, the first end mold 06 reaches the closed state, and at the same time, the fourth roller 14 rolls to the upper portion of the fourth guide track surface 201, the second end mold reaches the closed state.
It should be noted that, in the embodiment of the present application, springs may be disposed between the first end mold connecting leg 17 and the third upright column 16, and between the second end mold connecting leg 18 and the fourth upright column 13, and the arrangement of the springs is similar to that of the first spring 30 between the first side mold connecting leg 05 and the first upright column 08, and the arrangement of the springs is not described in detail herein.
When springs are also provided between the first end mold connecting leg 17 and the third upright column 16 and between the second end mold connecting leg 18 and the fourth upright column 13, the first end mold 06 will rotate around the connecting point of the first end mold connecting leg 17 and the bottom mold 02 in a direction away from/close to the second end mold under the combined action of gravity and the tensile force of the springs, improving the efficiency of opening/closing the first end mold 06. Similarly, the second end mold will rotate around the connection point of the second end mold connection leg 18 and the bottom mold 02 in a direction away from/close to the first end mold 06 under the combined action of gravity and the pulling force of the spring, improving the efficiency of opening/closing the second end mold.
The process of automatic closing of the side die comprises the following steps: the lifting end of the lifting mechanism 15 moves downward, the bottom mold 02 descends under the action of gravity, the distance from the bracket 01 gradually decreases, the first roller 07 starts to move upward along the second part of the first guide track surface 111, and the second roller 09 starts to move upward along the second part of the second guide track surface 321. When the first roller 07 rolls to the first portion of the first guide track surface 111, the first side mold 03 rotates around the connection point of the first side mold connection leg 05 and the bottom mold 02 to the direction close to the second side mold 04 under the combined action of gravity and the pulling force of the spring, and the first side mold 03 is slowly closed. Similarly, when the second roller 09 rolls to the first portion of the second guide track surface 321, the second side mold 04 rotates around the connection point of the second side mold connection leg 31 and the bottom mold 02 to the direction close to the first side mold 03 under the combined action of gravity and the pulling force of the spring, and the second side mold 04 is slowly closed. The lifting end of the lifting mechanism 15 continues to move downward, and the first side mold 03 reaches to be closed when the first roller 07 rolls upward along the first portion of the first guide track surface 111 to the upper portion of the first guide track surface 111, while the second side mold 04 reaches to be closed when the second roller 09 rolls upward along the first portion of the second guide track surface 321 to the upper portion of the second guide track surface 321.
After the first end mold 06, the second end mold, the first side mold 03 and the second side mold 04 are all closed, the lifting end of the lifting mechanism 15 continues to move downwards until the bottom mold 02 returns to the support 01. Finally, the lifting end of the lifting mechanism 15 continues to move downward, and can be separated from the bottom die 02. The lining segment production mold is kept matched under the action of gravity and the restraint of the support 01.
In the process of moving the lifting end of the lifting mechanism 15 downward until the bottom mold 02 returns to the support 01, the first roller 07 continues to move upward relatively along the first guide track surface 111, the second roller 09 continues to move upward relatively along the second guide track surface 321, and the spring tension of the first spring 30, the clamping force of the first roller 07 on the first side mold 03, and the clamping force of the second roller 09 on the second side mold 04 make the first roller 07 and the first guide track surface 111, and the second roller 09 and the second guide track surface 321 always in good contact in the process. Likewise, in this process, the third roller 12 and the third guide track surface 191, and the fourth roller 14 and the fourth guide track surface 201 are also in good contact at all times.
As described above, in the embodiment of the present application, the bottom mold is placed on the support, and when the lifting mechanism pushes the bottom mold upward/moves downward, the first roller rolls downward/upward along the upper/lower portion of the first guide track surface, and simultaneously, the second roller rolls downward/upward along the upper/lower portion of the second guide track surface. Because the lower ends of the first side mold connecting legs are movably connected with the bottom mold, and the distance between the upper part of the first guide track surface and the first fixing surface is larger than the distance between the lower part of the first guide track surface and the first fixing surface, when the first roller rolls along the downward/upward part of the upper/lower part of the first guide track surface, the first side mold can rotate around the connecting point of the first side mold connecting legs and the bottom mold in the direction away from/close to the second side mold. Similarly, the lower end of the second side mold connecting leg is movably connected with the bottom mold, and the distance between the upper part of the second guide track surface and the second fixing surface is larger than the distance between the lower part of the second guide track surface and the second fixing surface, so that when the second roller rolls along the downward/upward part of the upper/lower part of the second guide track surface, the second side mold can rotate around the connecting point of the second side mold connecting leg and the bottom mold in the direction far away from/close to the first side mold. In this way, automatic opening/closing of the first side mold and the second side mold can be achieved. Compared with the prior art that the side dies are opened/closed by loosening/screwing the fastening bolts one by one through manpower, the method saves manpower and time, and improves the production efficiency of the lining segment. In some embodiments, the lining segment production mold provided by the embodiment of the application can realize automatic opening and closing of the first side mold and the second side mold and can also realize automatic opening and closing of the first end mold and the second end mold. Compared with the prior art that the end mold is opened/closed by loosening/screwing the fastening bolts one by one through manpower, the method saves manpower and time and improves the production efficiency of the lining segment. In addition, in the embodiment of the application, the first springs can be arranged between the first side die connecting legs and the first stand columns and between the second side die connecting legs and the second stand columns, and the efficiency of opening and closing the side dies is improved. Set up first spring between first end mould connecting leg and third stand to and set up between second end mould connecting leg and fourth stand, improve the efficiency of opening and closed end mould.
Those skilled in the art will appreciate that while some embodiments herein include some features included in other embodiments, rather than others, combinations of features of different embodiments are meant to be within the scope of the application and form different embodiments. For example, in the claims, any of the claimed embodiments may be used in any combination.
The above embodiments are only used for illustrating the technical solutions of the present application, and not for limiting the same; although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present application.

Claims (10)

1. The utility model provides a lining cutting section of jurisdiction production mould which characterized in that, lining cutting section of jurisdiction production mould includes: the device comprises a first side die, a second side die, a first side die connecting leg, a second side die connecting leg, a bottom die, a first end film, a second end film, a first roller, a first upright post, a second roller, a second upright post, a first side die guide plate, a second side die guide plate, a support and a lifting mechanism;
the first side die and the second side die are opposite in position, the upper end of the first side die connecting leg is fixedly connected with the first side die, the upper end of the second side die connecting leg is fixedly connected with the second side die, and the lower end of the first side die connecting leg and the lower end of the second side die connecting leg are both movably connected with the bottom die; the first end die and the second end die are opposite in position; a cavity for accommodating a lining segment is formed among the first side die, the second side die, the first end die, the second end die and the bottom die;
the first roller is movably connected with the upper end of the first upright column, the second roller is movably connected with the upper end of the second upright column, and the lower end of the first upright column and the lower end of the second upright column are fixedly connected with the bracket; the first side die guide plate is fixed on the outer side surface of the first side die through a first fixing surface, the outer side surface of the first side die is a surface, far away from the second side die, in the first side die, the first side die guide plate is provided with a first guide track surface, the first fixing surface and the first guide track surface are two opposite surfaces on the first side die guide plate, the distance between the upper part of the first guide track surface and the first fixing surface is larger than the distance between the lower part of the first guide track surface and the first fixing surface, and the first roller rolls along the first guide track surface; the second side die guide plate is fixed on the outer side surface of the second side die through a second fixing surface, the outer side surface of the second side die is a surface, far away from the first side die, in the second side die, the second side die guide plate is provided with a second guide track surface, the second fixing surface and the second guide track surface are two opposite surfaces on the second side die guide plate, the distance between the upper part of the second guide track surface and the second fixing surface is larger than the distance between the lower part of the second guide track surface and the second fixing surface, and the second roller rolls along the second guide track surface;
the bottom die is arranged on the support, the support is of a hollow structure, and the lifting end of the lifting mechanism penetrates through the hollow part of the support and then pushes the bottom die to move up and down.
2. The lining segment production mold of claim 1, further comprising: the first end mould connecting leg, the second end mould connecting leg, a third roller, a third upright post, a fourth roller, a fourth upright post, a first end mould guide plate and a second end mould guide plate are arranged on the upper surface of the base plate;
the upper end of the first end mold connecting leg is fixedly connected with the first end mold, the upper end of the second end mold connecting leg is fixedly connected with the second end mold, and the lower end of the first end mold connecting leg and the lower end of the second end mold connecting leg are both movably connected with the bottom mold;
the third roller is movably connected with the upper end of the third upright column, the fourth roller is movably connected with the upper end of the fourth upright column, and the lower end of the third upright column and the lower end of the fourth upright column are fixedly connected with the bracket; the first end die guide plate is fixed on the outer side surface of the first end die through a third fixing surface, the outer side surface of the first end die is a surface, far away from the second end die, in the first end die, the first end die guide plate is provided with a third guide track surface, the third fixing surface and the third guide track surface are two opposite surfaces on the first end die guide plate, the distance between the upper part of the third guide track surface and the third fixing surface is larger than the distance between the lower part of the third guide track surface and the third fixing surface, and the third roller rolls along the third guide track surface; the second end die guide plate is fixed on the outer side surface of the second end die through a fourth fixing surface, the outer side surface of the second end die is a surface, far away from the first end die, in the second end die, the second end die guide plate is provided with a fourth guide track surface, the fourth fixing surface and the fourth guide track surface are two opposite surfaces on the second end die guide plate, the distance between the upper part of the fourth guide track surface and the fourth fixing surface is larger than the distance between the lower part of the fourth guide track surface and the fourth fixing surface, and the fourth roller rolls along the fourth guide track surface.
3. The lining segment production mold of claim 1, further comprising: the hinge base comprises a first pin shaft and a first side die;
the lower end of the first side die connecting leg is provided with a first through hole which penetrates through the side wall of the first side die connecting leg;
first side mould free bearing is fixed on the die block, first side mould free bearing has the portion of holding, be provided with two second through-holes that the position is relative on the lateral wall of the portion of holding, the lower extreme of first side mould connection leg is located in the portion of holding, first round pin axle passes the second through-hole with first through-hole, in order to realize the lower extreme of first side mould connection leg with the swing joint of die block.
4. The lining segment production mold of claim 1, further comprising: the first ear plate, the second ear plate and the second pin shaft;
the first roller is provided with a third through hole along the axial direction;
one end of each of the first lug plate and the second lug plate is fixedly connected with the upper end of the first upright post, the plate surfaces of the first lug plate and the second lug plate are respectively provided with a fourth through hole and a fifth through hole, and the fourth through hole and the fifth through hole are opposite in position; the first idler wheel is located between the first lug plate and the second lug plate, and the second pin shaft penetrates through the fifth through hole, the third through hole and the fourth through hole so as to realize the movable connection of the first idler wheel and the upper end of the first upright post.
5. The lining segment production mold according to claim 1, wherein the first side mold comprises a first arc-shaped rib plate, a second arc-shaped rib plate, a first side plate and a first vertical rib;
the first end surface of the first side plate is fixedly connected with the plate surface of the first arc-shaped rib plate, the second end surface of the first side plate is fixedly connected with the plate surface of the second arc-shaped rib plate, and the plate surface of the first arc-shaped rib plate is opposite to the plate surface of the second arc-shaped rib plate;
the both ends of first perpendicular muscle respectively with the face of first arc gusset with the face fixed connection of second arc gusset, perhaps, the side of first perpendicular muscle with the planking face fixed connection of first curb plate, the planking face of first curb plate is keep away from the face of second curb plate in the first curb plate, the second curb plate is located on the second side form and with first curb plate position is relative.
6. The lining segment production mold of claim 1, further comprising: a first spring;
the first end of the first spring is connected with the first side die connecting leg to form a first connecting point, and the second end of the first spring is connected with the first upright post to form a second connecting point; when the first spring is in a relaxed state, a distance in a vertical direction between the first connection point and the second connection point is not greater than a first threshold value.
7. The lining segment production mold of claim 1, wherein the lower portion of the first guide track surface comprises at least a first portion and a second portion from top to bottom, and the first portion is spaced from the first fixing surface by a distance larger than the second portion.
8. The lining segment production mold of claim 1, wherein the maximum distance between the first guide track surface and the second guide track surface is a first pitch, and the first roller and the second roller have a second pitch therebetween, the second pitch being smaller than the first pitch.
9. The lining segment producing mold of claim 2, wherein the maximum distance between the third guide track surface and the fourth guide track surface is a third distance, and wherein the third roller and the fourth roller have a fourth distance therebetween, the fourth distance being smaller than the third distance.
10. The lining segment production mold of claim 2, wherein the vertical dimensions of the upper portion of the third guide track surface and the upper portion of the fourth guide track surface are each larger than the vertical dimensions of the upper portion of the first guide track surface and the upper portion of the second guide track surface.
CN202110046391.0A 2021-01-14 2021-01-14 Lining segment production mould Pending CN114762989A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110046391.0A CN114762989A (en) 2021-01-14 2021-01-14 Lining segment production mould

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110046391.0A CN114762989A (en) 2021-01-14 2021-01-14 Lining segment production mould

Publications (1)

Publication Number Publication Date
CN114762989A true CN114762989A (en) 2022-07-19

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110046391.0A Pending CN114762989A (en) 2021-01-14 2021-01-14 Lining segment production mould

Country Status (1)

Country Link
CN (1) CN114762989A (en)

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