CN114757655A - Corrosion online management system platform - Google Patents
Corrosion online management system platform Download PDFInfo
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- CN114757655A CN114757655A CN202210473446.0A CN202210473446A CN114757655A CN 114757655 A CN114757655 A CN 114757655A CN 202210473446 A CN202210473446 A CN 202210473446A CN 114757655 A CN114757655 A CN 114757655A
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Abstract
The invention provides a corrosion online management system platform, and relates to the technical field of petrochemical industry. The corrosion on-line management system platform comprises an internal corrosion monitoring management module, an external corrosion monitoring management module, a data statistics module, a data intelligent analysis module, an intelligent early warning module, a comprehensive studying and judging module and an equipment maintenance module; the internal corrosion monitoring and management module comprises a chemical pipeline monitoring and management unit, a chemical equipment monitoring and management unit and a monitoring sensor management unit; the outer corrosion monitoring and management module comprises an outdoor equipment monitoring and management unit, an indoor equipment monitoring and management unit, a weather state monitoring unit and a regional corrosion environment monitoring unit. Through the key design of the internal and external corrosion monitoring and management module, the data intelligent analysis module, the intelligent early warning module, the comprehensive study and judgment module and the equipment maintenance module, more comprehensive monitoring and management can be performed on chemical equipment, the management efficiency is greatly improved, and the defects of the traditional monitoring and management system are filled.
Description
Technical Field
The invention relates to the technical field of petrochemical industry, in particular to an online corrosion management system platform.
Background
The petrochemical industry is a basic industry, provides matching and service for agriculture, energy, traffic, machinery, electronics, textile, light industry, construction, building materials and other industrial and agricultural industries and daily life of people, and plays a significant role in national economy; petrochemical industry uses petroleum and natural gas as raw materials to produce petroleum products and petrochemical products. The petroleum products are also called oil products, mainly including various fuel oils (gasoline, kerosene, diesel oil, etc.) and lubricating oils, liquefied petroleum gas, petroleum coke, paraffin, asphalt, etc., and the petrochemical products are obtained by further chemically processing raw oil provided in the oil refining process.
In the field of petrochemical industry, corrosion of oil and gas pipelines is one of the problems which are difficult to solve in the oil and gas industry, corrosion management of chemical equipment is a key work in daily management of enterprises, although the existing petrochemical enterprises have a set of complete management system for corrosion management of the chemical equipment, the existing management system has certain defects due to a plurality of factors influencing corrosion of the oil and gas pipelines, the existing corrosion management system is relatively comprehensive in internal corrosion monitoring management, but has a leak in external corrosion monitoring management, the intelligence and intelligent analysis capability of the management system are weak, the corrosion degree of the equipment and the comprehensive judgment on the corrosion need to be comprehensively judged manually, and the management is relatively complex and difficult.
Therefore, a new corrosion online management system platform is developed.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a corrosion online management system platform, which solves the problems that the existing corrosion management system has relatively comprehensive internal corrosion monitoring management, but has a leak in the external corrosion monitoring management, the management system has weak intelligence and intelligent analysis capability, the equipment corrosion degree and the comprehensive judgment on the corrosion also need to be comprehensively judged manually, and the management is relatively complex and difficult.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: a corrosion on-line management system platform comprises an internal corrosion monitoring management module, an external corrosion monitoring management module, a data statistics module, a data intelligent analysis module, an intelligent early warning module, a comprehensive study and judgment module and an equipment maintenance module;
the internal corrosion monitoring and management module comprises a chemical pipeline monitoring and management unit, a chemical equipment monitoring and management unit and a monitoring sensor management unit;
the external corrosion monitoring and management module comprises an outdoor equipment monitoring and management unit, an indoor equipment monitoring and management unit, a weather state monitoring unit and a regional corrosion environment monitoring unit;
The data statistics module comprises an internal corrosion data statistics management unit, an external corrosion data statistics management unit and a comprehensive data classification statistics management unit;
the data intelligent analysis module comprises a chemical equipment data parameter importing unit, a corrosion monitoring data importing unit, an equipment corrosion degree calculating unit and a chemical equipment corrosion state analyzing unit;
the intelligent early warning module comprises a corrosion data monitoring and alarming unit, an equipment corrosion state early warning unit and a system equipment zero-bound state alarming unit, is responsible for automatic early warning and alarming of chemical equipment at different corrosion degrees, and can automatically alarm when the monitored corrosion data is abnormal; when the system equipment is corroded to a zero-bound state, an automatic alarm is given;
the comprehensive study and judgment module comprises an intelligent analysis study and judgment unit, a hard point manual analysis study and judgment unit and a comprehensive study and judgment data statistics unit, and the comprehensive study and judgment module can be used for carrying out comprehensive data statistics and study and judgment by combining the data analyzed by the system intelligence and the manual study and judgment results so as to carry out more comprehensive judgment on the equipment, thereby being more convenient for managing the equipment and daily maintenance;
the equipment maintenance module comprises a maintainer allocation management unit, a critical equipment maintenance management unit and an equipment maintenance state reporting management unit, and is responsible for maintainer allocation and equipment maintenance state reporting statistics.
Preferably, the chemical pipeline monitoring and management unit and the chemical equipment monitoring and management unit of the internal corrosion monitoring and management module are respectively used for monitoring the internal corrosion of the chemical pipeline and the chemical equipment, and the monitoring sensor management unit is responsible for the management and data collection of monitoring sensors in each chemical pipeline and each chemical equipment.
Preferably, the external corrosion monitoring and management module is used for monitoring and managing outdoor equipment and indoor equipment and monitoring and managing outdoor weather states and regional corrosion environments.
Preferably, the outdoor weather condition monitoring management comprises high-temperature weather, low-temperature weather, rain, snow, ice, acid rain and dust raising weather.
Through the technical scheme, the outdoor weather state monitoring management is responsible for monitoring days of high-temperature weather, low-temperature weather, rain and snow freezing weather, acid rain weather and dust raising weather and corrosion data of the equipment.
Preferably, the monitoring and management of the corrosion environment of the area comprises monitoring of corrosion gas in the area, monitoring of corrosion liquid in the area and monitoring of continuous wet and cold environment in the area.
Preferably, the intelligent data analysis module automatically calculates the corrosion degree of the chemical equipment through the imported chemical equipment data parameters and the corrosion monitoring data, and comprehensively analyzes the corrosion state of the chemical equipment according to the comprehensive calculation result.
Preferably, the calculation formula of the corrosion degree of the equipment is as follows: the corrosion degree of the equipment is time multiplied by the corrosion coefficient of the equipment multiplied by actual corrosion monitoring data.
Through the technical scheme, the actual corrosion degree of the chemical equipment can be obtained by calculating the accurate corrosion degree, so that the corrosion degree of the equipment can be researched and judged in the following process, and the equipment can be conveniently subjected to daily management and timely maintenance.
Preferably, the time unit is month, the equipment corrosion coefficient unit is a theoretical corrosion rate per month, and the actual corrosion monitoring data is corrosion data actually monitored by the monitoring sensor.
(III) advantageous effects
The invention provides a corrosion online management system platform. The method has the following beneficial effects:
1. this corrode on-line management system platform, through inside and outside corrosion monitoring management module, data intelligent analysis module, intelligent early warning module, comprehensive study and judge module and the equipment maintenance module of key design, can carry out more comprehensive monitoring management to chemical industry equipment, the managerial efficiency improves greatly, has filled traditional monitoring management system's leak.
2. This corruption online management system platform through design data statistics and data intelligent analysis module, makes whole management system have better intelligent and intelligent analysis ability, can carry out the accurate calculation to equipment corrosion degree to combine the manual work to synthesize and study and judge, make whole system's management simpler, convenient.
Drawings
FIG. 1 is a schematic diagram of a system architecture of a corrosion online management system platform according to the present invention;
FIG. 2 is a schematic diagram of an internal corrosion monitoring and management module according to the present invention;
FIG. 3 is a schematic diagram of an external corrosion monitoring and management module according to the present invention;
FIG. 4 is a schematic diagram of a data statistics module according to the present invention;
FIG. 5 is a schematic diagram of a data intelligent analysis module according to the present invention;
FIG. 6 is a schematic structural diagram of an intelligent early warning module according to the present invention;
FIG. 7 is a schematic diagram of a comprehensive study module according to the present invention;
fig. 8 is a schematic structural diagram of the equipment maintenance module according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example (b):
as shown in fig. 1, an embodiment of the present invention provides a corrosion online management system platform, which includes an internal corrosion monitoring management module, an external corrosion monitoring management module, a data statistics module, an intelligent data analysis module, an intelligent early warning module, a comprehensive study and judgment module, and an equipment maintenance module;
As shown in fig. 2, the internal corrosion monitoring and management module includes a chemical pipeline monitoring and management unit, a chemical equipment monitoring and management unit, and a monitoring sensor management unit, wherein the chemical pipeline monitoring and management unit and the chemical equipment monitoring and management unit of the internal corrosion monitoring and management module are respectively used for monitoring internal corrosion of a chemical pipeline and chemical equipment, and the monitoring sensor management unit is responsible for management and data collection of monitoring sensors in each chemical pipeline and chemical equipment;
as shown in fig. 3, the external corrosion monitoring and management module includes an open-air device monitoring and management unit, an indoor device monitoring and management unit, a weather state monitoring unit, and a regional corrosion environment monitoring unit; the external corrosion monitoring and management module is used for monitoring and managing outdoor equipment and indoor equipment and monitoring and managing outdoor weather states and regional corrosion environments; the outdoor weather state monitoring management comprises high-temperature weather, low-temperature weather, rain and snow freezing weather, acid rain weather and dust raising weather, and is responsible for monitoring the days of the high-temperature weather, the low-temperature weather, the rain and snow freezing weather, the acid rain weather and the dust raising weather and corrosion data of equipment; monitoring and managing the regional corrosion environment, wherein the monitoring and management comprises monitoring of regional corrosion gas, monitoring of regional corrosion liquid and monitoring of regional continuous wet and cold environment;
As shown in fig. 4, the data statistics module includes an internal corrosion data statistics management unit, an external corrosion data statistics management unit, and a comprehensive data classification statistics management unit;
as shown in fig. 5, the intelligent data analysis module includes a chemical equipment data parameter importing unit, a corrosion monitoring data importing unit, an equipment corrosion degree calculating unit, and a chemical equipment corrosion state analyzing unit; the data intelligent analysis module automatically calculates the corrosion degree of the chemical equipment according to the imported data parameters of the chemical equipment and the corrosion monitoring data, and comprehensively analyzes the corrosion state of the chemical equipment according to the comprehensive calculation result; the calculation formula of the corrosion degree of the equipment is as follows: the corrosion degree of the equipment is time multiplied by the corrosion coefficient of the equipment multiplied by actual corrosion monitoring data, and the actual corrosion degree of the chemical equipment can be obtained by carrying out accurate corrosion degree calculation so as to be convenient for subsequent research and judgment on the corrosion degree of the equipment, thereby being convenient for daily management and timely maintenance and repair of the equipment; the time unit is month, the unit of the corrosion coefficient of the equipment is the theoretical corrosion speed of each month, and the actual corrosion monitoring data is the corrosion data actually monitored by the monitoring sensor;
as shown in fig. 6, the intelligent early warning module includes a corrosion data monitoring alarm unit, an equipment corrosion state early warning unit and a system equipment zero-bound state alarm unit, and the intelligent early warning module is responsible for automatic early warning and alarm of chemical equipment at different corrosion degrees, and automatically alarms when the monitored corrosion data is abnormal; when the system equipment is corroded to a zero-bound state, an automatic alarm is given;
As shown in fig. 7, the comprehensive study and judgment module includes an intelligent analysis and study and judgment unit, a hard point manual analysis and study and judgment unit, and a comprehensive study and judgment and data statistics unit, and the comprehensive study and judgment module performs comprehensive data statistics and study and judgment by combining the data analyzed by the system intelligence and the manual study and judgment result, so as to perform more comprehensive judgment on the equipment, thereby facilitating management of the equipment and daily maintenance;
as shown in fig. 8, the device maintenance module includes a maintainer allocating and managing unit, a critical device maintenance and managing unit, and a device maintenance state reporting and managing unit, and the device maintenance module is responsible for allocating maintainers and reporting and counting device maintenance states.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. A corrosion online management system platform is characterized in that: the system comprises an internal corrosion monitoring management module, an external corrosion monitoring management module, a data statistics module, an intelligent data analysis module, an intelligent early warning module, a comprehensive study and judgment module and an equipment maintenance module;
The internal corrosion monitoring and management module comprises a chemical pipeline monitoring and management unit, a chemical equipment monitoring and management unit and a monitoring sensor management unit;
the external corrosion monitoring and management module comprises an outdoor equipment monitoring and management unit, an indoor equipment monitoring and management unit, a weather state monitoring unit and a regional corrosion environment monitoring unit;
the data statistics module comprises an internal corrosion data statistics management unit, an external corrosion data statistics management unit and a comprehensive data classification statistics management unit;
the data intelligent analysis module comprises a chemical equipment data parameter importing unit, a corrosion monitoring data importing unit, an equipment corrosion degree calculating unit and a chemical equipment corrosion state analyzing unit;
the intelligent early warning module comprises a corrosion data monitoring and alarming unit, an equipment corrosion state early warning unit and a system equipment zero-bound state alarming unit;
the comprehensive studying and judging module comprises an intelligent analysis studying and judging unit, a hard point manual analysis studying and judging unit and a comprehensive studying and judging and data statistical unit;
the equipment maintenance module comprises a maintainer allocation management unit, a critical equipment maintenance management unit and an equipment maintenance state reporting management unit.
2. The corrosion online management system platform of claim 1, wherein: the chemical pipeline monitoring and management unit and the chemical equipment monitoring and management unit of the internal corrosion monitoring and management module are respectively used for monitoring the internal corrosion of the chemical pipeline and the chemical equipment, and the monitoring sensor management unit is responsible for the management and data collection of monitoring sensors in each chemical pipeline and each chemical equipment.
3. The corrosion online management system platform of claim 1, wherein: the outer corrosion monitoring and management module is used for monitoring and managing outdoor equipment and indoor equipment and monitoring and managing outdoor weather states and regional corrosion environments.
4. The corrosion online management system platform of claim 3, wherein: the outdoor weather condition monitoring management comprises high-temperature weather, low-temperature weather, rain, snow and ice weather, acid rain weather and dust raising weather.
5. The corrosion online management system platform of claim 3, wherein: the monitoring management of the regional corrosion environment comprises monitoring of corrosion gas in the region, monitoring of corrosion liquid in the region and monitoring of continuous wet and cold environment in the region.
6. The corrosion online management system platform of claim 1, wherein: the data intelligent analysis module automatically calculates the corrosion degree of the chemical equipment through the imported data parameters of the chemical equipment and the corrosion monitoring data, and comprehensively analyzes the corrosion state of the chemical equipment according to the comprehensive calculation result.
7. The corrosion online management system platform of claim 6, wherein: the calculation formula of the corrosion degree of the equipment is as follows: the corrosion degree of the equipment is time multiplied by the corrosion coefficient of the equipment multiplied by actual corrosion monitoring data.
8. The corrosion online management system platform of claim 7, wherein: the time unit is month, the unit of the equipment corrosion coefficient is a theoretical corrosion rate per month, and the actual corrosion monitoring data is the corrosion data actually monitored by the monitoring sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210473446.0A CN114757655A (en) | 2022-04-29 | 2022-04-29 | Corrosion online management system platform |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210473446.0A CN114757655A (en) | 2022-04-29 | 2022-04-29 | Corrosion online management system platform |
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| Publication Number | Publication Date |
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| CN114757655A true CN114757655A (en) | 2022-07-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210473446.0A Withdrawn CN114757655A (en) | 2022-04-29 | 2022-04-29 | Corrosion online management system platform |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116187980A (en) * | 2023-03-10 | 2023-05-30 | 山东海林环保设备工程有限公司 | Visual intelligent management system for environmental protection equipment based on data transmission |
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2022
- 2022-04-29 CN CN202210473446.0A patent/CN114757655A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116187980A (en) * | 2023-03-10 | 2023-05-30 | 山东海林环保设备工程有限公司 | Visual intelligent management system for environmental protection equipment based on data transmission |
| CN116187980B (en) * | 2023-03-10 | 2023-09-12 | 山东海林环保设备工程有限公司 | Visual intelligent management system for environmental protection equipment based on data transmission |
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Application publication date: 20220715 |
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