CN114756915A - Parameterization design method and parameterization design platform of bus duct - Google Patents
Parameterization design method and parameterization design platform of bus duct Download PDFInfo
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Abstract
The invention discloses a parametric design method and a parametric design platform of a bus duct, wherein in the method, a bus duct product list is obtained firstly, and the product list comprises the product type, the current grade and the size information of the bus duct; analyzing the product list to generate a three-dimensional model diagram corresponding to the bus duct product in the product list; according to the three-dimensional model diagram, deriving a two-dimensional engineering drawing, a material list and a production process list of the bus duct; and storing the three-dimensional model diagram, the two-dimensional engineering diagram, the material list and the production process list of the bus duct into a database so that the enterprise management software can conveniently call corresponding data in the database to produce and process the bus duct. The method can be applied to the design of bus duct products of different series of different functional units, and the efficiency and the accuracy of the design of the bus duct are improved.
Description
Technical Field
The invention relates to the technical field of power equipment design, in particular to a parameterization design method and a parameterization design platform of a bus duct.
Background
The bus duct is a bus system which is composed of a protective shell, a conductive bar, an insulating material and related accessories, wherein the protective shell is a metal plate (a steel plate or an aluminum plate), and can distribute large power for each element of the distributed system. With the emergence of modern engineering facilities and equipment, the power consumption of various industries is increased rapidly, particularly in the appearance of numerous high-rise buildings and large-scale factory workshops, the traditional cable serving as a power transmission wire cannot meet the requirement in a large-current transmission system, and the parallel connection of multiple cables brings great inconvenience to on-site installation, construction and connection. And plug-in type bus duct is as a novel distribution wire, compare with traditional cable, fully embodies its superiority when the heavy current is carried, simultaneously because adopted new technology, the contact resistance and the temperature rise of bus duct both ends junction and separated time mouth grafting department that significantly reduce to use high-quality insulating material in the bus duct, thereby improved the fail safe nature of bus duct, made entire system perfect more.
In the traditional bus duct production process design process, a static management mode is adopted, technicians complete drawing manufacturing through software such as AutoCAD or SolidWorks, the overall dimension of each part is obtained through manual calculation, when a certain parameter changes, the product dimension needs to be recalculated, the time consumption of the product in the design process is long, and the working efficiency is low. In the prior art, a Chinese patent with a patent number of CN109376435A discloses a design method of a bus duct production process, wherein a bus duct three-dimensional model containing variable parameters is established according to a bus duct design technical standard; correcting corresponding parameters in the three-dimensional model according to variables of the field scheme to form a new three-dimensional design drawing; and completing sample preparation according to the three-dimensional design drawing. Although the efficiency of product process design is improved to a certain extent, the scheme inputs a schematic diagram during product design, parameters of the schematic diagram need to be adjusted continuously, a three-dimensional design diagram needs to be converted into a part drawing during production, and the labor cost is increased.
Therefore, a parameterized design method and a parameterized design platform for the bus duct are needed, which can automatically generate a three-dimensional model, a two-dimensional part diagram, a material list and the like of a bus duct product according to a product list required by an actual application scene, so as to improve the design and production efficiency of the bus duct product and solve the problems in the prior art.
Disclosure of Invention
In view of the above problems, the present invention is proposed to provide a parametric design method and a parametric design platform for a bus duct, which overcome or at least partially solve the above problems.
According to one aspect of the invention, a parameterization design method of a bus duct is provided, and in the method, firstly, a bus duct product list is obtained, wherein the product list at least comprises size information of the bus duct; then, analyzing the product list, and extracting the size information of the bus duct to generate a three-dimensional model diagram corresponding to the bus duct products in the product list; secondly, deriving a two-dimensional engineering drawing, a material list and a production process list of the bus duct according to the three-dimensional model drawing; and finally, storing the three-dimensional model diagram, the two-dimensional engineering diagram, the material list and the production process list of the bus duct into a database so that the production informatization management software can call drawings or forms in the database.
The method can realize automation of the bus duct design process, and can obtain the engineering drawing, the material list and the production process list which are uniquely corresponding to the bus duct product by inputting the bus duct product list required by the practical application scene and automatically assigning the variable parameters in the three-dimensional model of the bus duct without further conversion, thereby improving the design efficiency of the bus duct product.
Optionally, in the above method, a bus duct product list including bus run and bus duct product parameter information may be generated according to a field measurement result; and the bus duct product list is imported into a bus duct parameterized design platform, so that the imported product list can be automatically analyzed by a program.
Optionally, in the above method, a three-dimensional model of the bus duct product may be pre-constructed, where the three-dimensional model includes a position constraint relationship between each part in the bus duct; then, extracting variable parameter information in a product list of the bus duct, wherein the variable parameter information comprises size information of the bus duct; and finally, assigning the size information of the bus duct to the variable parameters in the corresponding bus duct three-dimensional model to generate a three-dimensional model diagram corresponding to the bus duct product in the product list.
Optionally, in the above method, a three-dimensional model of the bus duct product may be constructed by calling SolidWorks software to generate a three-dimensional model map in SLDPRT or SLDASM format. And performing parameter assignment on the three-dimensional model to generate a three-dimensional model diagram corresponding to the bus duct product.
Optionally, in the above method, the bus duct product list further includes product parameter information such as an item name, a product route, a product serial number, a product series, a product type, a product name, a product quantity, and a current level.
Optionally, in the above method, a product series of the bus duct may be determined from a product list of the bus duct; then, based on the product series and name codes of the bus duct, variable parameter information of the corresponding product is extracted, wherein the variable parameter information comprises size information of the product.
Optionally, in the method, a corresponding two-dimensional engineering drawing is derived from the assigned three-dimensional model drawing of the bus duct in SolidWorks software, and the two-dimensional engineering drawing includes part drawings of the bus duct; and deriving a material list and a production process list of the bus duct according to the three-dimensional model diagram of the bus duct.
Optionally, in the above method, the parts list and the material list of the bus duct in the database may be called by the manufacturing execution system software or the enterprise resource planning software or the product data management software, so as to perform classification statistics on the parts and the materials required by the bus duct product. Therefore, the interaction between the enterprise production informatization management system and the parameterized design platform can be realized.
According to another aspect of the invention, a parameterized design platform of a bus duct is provided, which comprises a user operation interface, an interface layer, a data processing module and a database. The data processing module comprises an analysis unit, an extraction unit, a generation unit and a derivation unit. The analysis unit can analyze the acquired bus duct product list so that the extraction unit can extract variable parameter information in the bus duct product list, the generation unit can generate a three-dimensional model diagram corresponding to a bus duct product in the product list according to the variable parameter information of the bus duct, and the derivation unit can derive a two-dimensional engineering diagram, a material list and a production process list of the bus duct according to the three-dimensional model diagram; the database can store a three-dimensional model diagram, a two-dimensional engineering diagram, a bill of materials (BOM) and a production process list of the bus duct; the interface layer can provide an application program interface for calling drawings or forms in the database for the production informatization management system.
According to the scheme of the invention, different bus duct products required by an actual scene are parameterized and assigned, so that the automatic design of bus duct products with different models, different functional units, different current levels, different external dimensions and different quantities can be realized, and the products can be directly processed according to a generated drawing or a list. The scheme has good universality, can improve the working efficiency of product design during the mass production of products, and simultaneously reduces the error rate.
The foregoing description is only an overview of the technical solutions of the present invention, and the embodiments of the present invention are described below in order to make the technical means of the present invention more clearly understood and to make the above and other objects, features, and advantages of the present invention more clearly understandable.
Drawings
Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are only for purposes of illustrating the preferred embodiments and are not to be construed as limiting the invention. Also, like reference numerals are used to refer to like parts throughout the drawings. In the drawings:
fig. 1 shows a flow diagram of a method 100 for parameterizing a bus duct according to an embodiment of the invention;
FIG. 2 illustrates a bus duct product inventory schematic in accordance with one embodiment of the present invention;
FIG. 3 illustrates a three-dimensional model schematic of an LE-type vertical elbow busway, according to one embodiment of the present invention;
FIG. 4 shows a three-dimensional model schematic of an OE-type vertical elbow busway, in accordance with one embodiment of the present invention;
FIG. 5 illustrates a bill of material schematic derived from a bus duct three-dimensional model according to an embodiment of the invention;
fig. 6 shows an architecture diagram of a bus duct parameterized design platform 400 according to an embodiment of the invention.
Detailed Description
Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art.
Bus duct products have many series and models, such as high-strength closed bus ducts (CFW), air plug-in bus ducts (BMC), dense insulation plug-in bus ducts (CMC) and the like, and each series has different current grades, such as 400A, 500A, 630A, 800A, 5000A and the like. The main structures of the bus duct products are relatively consistent, and the bus duct products mainly comprise side plates, upper covers, lower covers, conductors (copper bars or aluminum bars, outer insulating films, and the like), insulating materials, waterproof materials, fasteners and the like. Different bus ducts are divided into different functional units, such as straight sections, flat bends, vertical bends, combined elbows, flanges, elbow and flange combinations, joints, plug boxes and the like. Because bus duct product lists required by projects are different, the sizes, specifications and functional units of the products are different. And the bus duct production needs to be carried out according to a production process information table and a two-dimensional part drawing of a product.
In order to facilitate automation of a bus duct design process, the scheme provides a bus duct parametric design method and a parametric design platform, which can automatically establish a unique incidence relation between a bus duct variable parameter and a corresponding three-dimensional model thereof according to actual scene requirements, generate a two-dimensional part diagram, a material list, a production process list and the like of a product according to the three-dimensional model corresponding to the bus duct, and directly provide a basis for subsequent product production. And the interaction between design and production can be realized by means of online calling.
Fig. 1 shows a flowchart of a method 100 for parameterizing a bus duct according to an embodiment of the present invention. As shown in fig. 1, the method 100 starts in step S110, obtaining a product list of the bus duct, where the product list at least includes size information of the bus duct.
In the embodiment of the invention, the product parameter information such as the trend of the bus, the wiring mode, the series, the specification, the current grade, the production process and the like of the needed bus product can be designed according to the actual measurement result on site, and the bus duct product list containing the trend of the bus and the parameter information of the bus duct product is generated. For example, the bus connection mode can be a single bus or a double bus, wherein the single bus connection mode is simple, the operation protection is convenient, but the reliability and the flexibility are poor, and the bus connection mode is suitable for a substation with a few outgoing lines and loops of only one transformer. The double-bus wiring mode is reliable in power supply and convenient to expand, but wiring equipment is more, a power distribution device is complex, the wiring mode of the bus can be designed according to practical application scenes, and the size and the production process of the bus duct can be determined according to field measurement results. Fig. 2 shows a bus duct product inventory schematic in accordance with one embodiment of the invention. As shown in fig. 2, the product list includes a route of the bus duct (information such as width and direction of the bus), a product serial number, a current level, a product catalog, a product name, a type, a number, and a variation (information such as size and specification). The size specification information of different current grades is different, for example, the copper bar specification of a bus duct with the rated current of 1000A is 6 x 80, the thickness of a steel plate is 2mm, and the bus ducts with different sizes can be generated by assigning variable parameters.
And then, executing step S120, analyzing the product list, and extracting size information of the bus duct to generate a three-dimensional model diagram corresponding to the bus duct product in the product list.
A three-dimensional model of a bus duct product can be constructed in advance, the three-dimensional model comprises position constraint relations among parts in the bus duct, a SLDDRW (slotted binary design rule register) format three-dimensional model graph can be obtained by drawing through SolidWorks software according to bus duct design technical standards (3C standards), and the three-dimensional model graph can also be drawn according to bus duct design technical standards by using two-dimensional software such as AutoCAD (auto computer aided design) or three-dimensional software such as Pro/E (Pro/E), so that the drawn model graph meets national standards and the design accuracy is ensured. The bus duct comprises straight line segments, horizontal or vertical L segments, horizontal or vertical Z segments and the like, horizontal or vertical T segments, horizontal or vertical X-shaped four-way buses, terminal end sockets, other fastening devices and the like. Fig. 3 shows a three-dimensional model schematic diagram of an LE-type vertical elbow busway according to an embodiment of the present invention, and fig. 4 shows a three-dimensional model schematic diagram of an OE-type vertical elbow busway according to an embodiment of the present invention. The main structure of the bus duct product comprises a side plate, an upper cover, a lower cover and a conductor (copper bar) between the upper cover and the lower cover, and the bus duct product is divided into different functional units according to different product types, such as vertical bends, combined bends and the like. The constraint relation and the position between each component in the three-dimensional model are determined, but variable parameters such as the size and the like can be adjusted according to actual requirements.
Then, extracting variable parameter information in a product list of the bus duct, wherein the variable parameter information comprises size information of the bus duct, for example, firstly determining a series (CFW or DDW and the like) to which the bus duct belongs, then finding out products corresponding to product name codes, such as joints, straight bodies, horizontal elbows, vertical elbows and the like, finally finding out the size information corresponding to the product name codes, assigning the size information of the bus duct to variable parameters in a corresponding bus duct three-dimensional model, and automatically changing the assigned three-dimensional model into a unique three-dimensional model map corresponding to the bus duct products in the product list in SolidWorks software.
And then executing step S130, and deriving a two-dimensional engineering drawing, a material list and a production process list of the bus duct according to the three-dimensional model diagram of the bus duct. For example, a three-dimensional model map in the SLDPRT format may be converted into a two-dimensional engineering map in the SLDDRW format in SolidWorks software. And further reading information in the three-dimensional model through a program in a parametric design platform, automatically storing the information in a material list in an Excel format, and generating a part CAD (computer-aided design) drawing for various parts in the three-dimensional model according to the proportion of 1:1 so as to carry out processing technologies such as sheet metal processing, saw cutting, stamping, bending and the like on the parts. Fig. 5 shows a bill of material schematic derived from a bus duct three-dimensional model according to an embodiment of the invention. As shown in fig. 5, the three-dimensional model of the bus duct includes parts such as a joint, a straight body, a flange, an end seal, a special angle bend, and accessories such as a plane ceiling, a fixing bracket, and a spring bracket. In addition, a parameterized variable table and a parameterized equation table can be generated according to the three-dimensional model. The parametric equation table comprises a change rule before each parameter of the bus duct, and when one parameter changes, the other parameter can automatically change according to the parametric equation table.
And finally, executing the step S140, and storing the three-dimensional model diagram, the two-dimensional engineering diagram, the material list and the production process list of the bus duct into a database so as to facilitate the production informatization management software to call drawings or forms in the database.
In order to facilitate the connection with a company information management system, the calling of drawings or forms in a database can be realized by setting an interface layer in a parameterized design platform. The database can be any one of SQL server, Oracle, mySQL and other databases, and software such as MES (manufacturing execution system), ERP (enterprise resource planning), PDM (product data management) and the like can call data in the database through an application program interface provided by an interface layer, so that the data acquired by the enterprise information management system is more timely and effective, and the working efficiency is higher.
In an embodiment of the invention, the parameterized design platform of the bus duct can comprise a user operation interface, an interface layer, a data processing module and a database. Fig. 4 shows a bus duct parameterized design platform architecture diagram according to an embodiment of the invention. As shown in fig. 4, the parameterized design platform 400 of the bus duct includes a user operation interface 410, an interface layer 420, a data processing module 430, and a database 440. The user operation interface 410 can provide a three-dimensional model diagram design interface of the bus duct for a user, and the user can design the structure of the three-dimensional model of the bus duct by calling a SolidWorks program. The data processing module 430 comprises an analyzing unit 431, an extracting unit 432, a generating unit 433 and a deriving unit 434, wherein the analyzing unit 431 can analyze the acquired bus duct product list, the extracting unit 432 can extract variable parameter information in the bus duct product list, the generating unit 433 can generate a three-dimensional model diagram corresponding to a bus duct product in the product list according to the variable parameter information of the bus duct, and the deriving unit can derive a two-dimensional engineering diagram, a material list and a production process list of the bus duct according to the three-dimensional model diagram. Database 440 may store a three-dimensional model map, a two-dimensional engineering drawing, a bill of materials, and a production process bill of bus ducts. The interface layer 420 can provide an application program interface for calling drawings or forms in a database for production informatization management systems, such as MES, PDM, ERP and other informatization management software, so as to realize data interaction between the parameterized design platform and the enterprise production informatization management system.
By the scheme, different bus duct products required by an actual scene are parameterized and assigned, so that automatic design of bus duct products of different models, different functional units, different current levels, different overall dimensions and different quantities can be realized, and the products can be directly processed according to a generated drawing or a generated list. The scheme has good universality and can improve the working efficiency of product design during the batch production of products.
In the description provided herein, numerous specific details are set forth. It is understood, however, that embodiments of the invention may be practiced without these specific details. In some instances, well-known methods, structures and techniques have not been shown in detail in order not to obscure an understanding of this description.
Similarly, it should be appreciated that in the foregoing description of exemplary embodiments of the invention, various features of the invention are sometimes grouped together in a single embodiment, figure, or description thereof for the purpose of streamlining the disclosure and aiding in the understanding of one or more of the various inventive aspects. However, the disclosed method should not be interpreted as reflecting an intention that: rather, the invention as claimed requires more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive aspects lie in less than all features of a single foregoing disclosed embodiment. Thus, the claims following the detailed description are hereby expressly incorporated into this detailed description, with each claim standing on its own as a separate embodiment of this invention.
Those skilled in the art will appreciate that the modules or units or components of the devices in the examples disclosed herein may be arranged in a device as described in this embodiment or alternatively may be located in one or more devices different from the devices in this example. The modules in the foregoing examples may be combined into one module or may be further divided into multiple sub-modules.
Those skilled in the art will appreciate that the modules in the device in an embodiment may be adaptively changed and disposed in one or more devices different from the embodiment. The modules or units or components of the embodiments may be combined into one module or unit or component, and furthermore they may be divided into a plurality of sub-modules or sub-units or sub-components. All of the features disclosed in this specification (including any accompanying claims, abstract and drawings), and all of the processes or elements of any method or apparatus so disclosed, may be combined in any combination, except combinations where at least some of such features and/or processes or elements are mutually exclusive. Each feature disclosed in this specification (including any accompanying claims, abstract and drawings) may be replaced by alternative features serving the same, equivalent or similar purpose, unless expressly stated otherwise.
Moreover, those skilled in the art will appreciate that although some embodiments described herein include some features included in other embodiments, not others, combinations of features of different embodiments are meant to be within the scope of the invention and form different embodiments. For example, in the following claims, any of the claimed embodiments may be used in any combination.
Furthermore, some of the described embodiments are described herein as a method or combination of method elements that can be performed by a processor of a computer system or by other means of performing the described functions. A processor having the necessary instructions for carrying out the method or method elements thus forms a means for carrying out the method or method elements. Further, the elements of the apparatus embodiments described herein are examples of the following apparatus: the apparatus is used to implement the functions performed by the elements for the purpose of carrying out the invention.
As used herein, unless otherwise specified the use of the ordinal adjectives "first", "second", "third", etc., to describe a common object, merely indicate that different instances of like objects are being referred to, and are not intended to imply that the objects so described must be in a given sequence, either temporally, spatially, in ranking, or in any other manner.
While the invention has been described with respect to a limited number of embodiments, those skilled in the art, having benefit of this description, will appreciate that other embodiments can be devised which do not depart from the scope of the invention as described herein. Furthermore, it should be noted that the language used in the specification has been principally selected for readability and instructional purposes, and may not have been selected to delineate or circumscribe the inventive subject matter. Accordingly, many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the appended claims. The present invention has been disclosed by way of illustration and not limitation with respect to the scope of the invention, which is defined by the appended claims.
Claims (10)
1. A parameterization design method of a bus duct is characterized by comprising the following steps:
acquiring a product list of the bus duct, wherein the product list at least comprises size information of the bus duct;
analyzing the product list, and extracting size information of the bus duct to generate a three-dimensional model diagram corresponding to bus duct products in the product list;
deriving a two-dimensional engineering drawing, a material list and a production process list of the bus duct according to the three-dimensional model drawing;
and storing the three-dimensional model diagram, the two-dimensional engineering diagram, the material list and the production process list into a database so that the production informatization management software can produce and process the bus duct product according to the drawing or the form by calling the drawing or the form in the database.
2. The method of claim 1, wherein the step of obtaining a bus duct product inventory comprises:
generating a bus duct product list containing bus trend and bus duct product parameter information according to the field measurement result; and
and importing the bus duct product list into a bus duct parameterized design platform.
3. The method of claim 1, wherein the step of parsing the product list to extract dimensional information of the bus duct to generate a three-dimensional model map corresponding to bus duct products in the product list comprises:
the method comprises the steps of constructing a three-dimensional model of a bus duct product in advance, wherein the three-dimensional model comprises position constraint relations among parts in the bus duct;
extracting variable parameter information in a product list of the bus duct, wherein the variable parameter information comprises size information of the bus duct;
and assigning the variable parameter information of the bus duct to the variable parameters in the corresponding bus duct three-dimensional model to generate a three-dimensional model diagram corresponding to the bus duct product in the product list.
4. The method of claim 3, wherein a three-dimensional model of the bus duct product is constructed using SolidWorks software to generate a three-dimensional model map in SLDPRT or SLDASM format.
5. The method of claim 1, further comprising an item name, a product route, a product order number, a product family, a product type, a product name, a product quantity, a current rating, and a product route.
6. A method according to claim 3, wherein the step of extracting variable parameter information in a product list of the bus duct, the variable parameter information including dimensional information of the bus duct comprises:
determining a product series and a name code of the bus duct from a product list of the bus duct;
and extracting variable parameter information of the corresponding product based on the product series and name codes of the bus duct, wherein the variable parameter information comprises size information of the product.
7. The method of claim 1, wherein the step of deriving a two-dimensional engineering drawing, a bill of materials, and a production process list of a bus duct from the three-dimensional model drawing comprises:
deriving a corresponding two-dimensional engineering drawing from the assigned bus duct three-dimensional model drawing in SolidWorks software, wherein the two-dimensional engineering drawing comprises part drawings of the bus duct;
and deriving a material list and a production process list of the bus duct according to the three-dimensional model diagram of the bus duct.
8. The method of claim 1, further comprising:
and calling the parts list and the material list of the bus duct in the database through manufacturing execution system software or enterprise resource planning software or product data management software so as to classify and count the parts and materials required by the bus duct product.
9. The parameterized design platform of the bus duct comprises a user operation interface, an interface layer, a data processing module and a database, and is characterized in that the user operation interface is suitable for providing a three-dimensional model diagram design interface of the bus duct for a user, the data processing module comprises an analyzing unit, an extracting unit, a generating unit and a deriving unit, the analyzing unit is suitable for analyzing an acquired bus duct product list, the extracting unit is suitable for extracting variable parameter information in the bus duct product list, the generating unit is suitable for generating a three-dimensional model diagram corresponding to a bus duct product in the product list according to the variable parameter information of the bus duct, and the deriving unit is suitable for deriving a two-dimensional engineering diagram, a material list and a production process list of the bus duct according to the three-dimensional model diagram.
10. The parameterized design platform for the bus duct of claim 9, wherein the database is used for storing a three-dimensional model diagram, a two-dimensional engineering diagram, a bill of materials and a production process list of the bus duct; the interface layer is suitable for providing an application program interface for calling drawings or forms in the database for the production informatization management system.
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| CN117194931A (en) * | 2023-11-07 | 2023-12-08 | 青岛东山集团母线智造有限公司 | Bus duct insulation performance evaluation method and system |
| CN117288348A (en) * | 2023-11-24 | 2023-12-26 | 青岛东山集团母线智造有限公司 | Bus duct temperature measurement method and system |
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| CN117288348B (en) * | 2023-11-24 | 2024-02-09 | 青岛东山集团母线智造有限公司 | Bus duct temperature measurement method and system |
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