CN114749589A - Automatic change reinforcing bar net piece production line - Google Patents
Automatic change reinforcing bar net piece production line Download PDFInfo
- Publication number
- CN114749589A CN114749589A CN202210247162.XA CN202210247162A CN114749589A CN 114749589 A CN114749589 A CN 114749589A CN 202210247162 A CN202210247162 A CN 202210247162A CN 114749589 A CN114749589 A CN 114749589A
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- plate
- fixedly connected
- production line
- rack
- pay
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/08—Making wire network, i.e. wire nets with additional connecting elements or material at crossings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/02—Straightening
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F33/00—Tools or devices specially designed for handling or processing wire fabrics or the like
- B21F33/005—Cutting wire network
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
Abstract
The invention belongs to the field of production of steel mesh sheets, and particularly relates to an automatic production line of the steel mesh sheets, aiming at the problems of low manufacturing efficiency, high labor consumption and insufficient attractiveness of manufactured finished products of the existing steel mesh sheets, the automatic production line of the steel mesh sheets comprises a vertical rib pay-off rack and a transverse rib pay-off rack, wherein a longitudinal rib pre-straightening part is arranged on one side of the vertical rib pay-off rack, a longitudinal rib traction storage device is connected to one side of the longitudinal rib pre-straightening part, a welding host part is connected to one side of the longitudinal rib traction storage device, a transverse rib straightening traction part and a mesh sheet shearing device are connected to the welding host part, a mesh sheet storage rack is arranged on one side of the mesh sheet shearing device, the mesh sheet shearing device comprises a mounting rack and a shearing knife, a bottom groove is formed in the bottom of the mounting rack, and the shearing knife is clamped with the bottom groove. The manufacturing efficiency of the steel bar mesh is high, the labor consumption is low, the manufactured finished product is attractive, and the shearing knife is convenient to replace.
Description
Technical Field
The invention relates to the technical field of reinforcing mesh production, in particular to an automatic reinforcing mesh production line.
Background
In simple and easy reinforcing bar net piece processing in traditional mode, the welding of net piece need make a large amount of moulds, and the mould of a specification all needs to be makeed again to specification transform every time, and the welding then adopts artificial mode. On one hand, the welding quality of the mesh cannot be guaranteed; on the other hand, the transition in the production process depends on a mould and manpower, so that the processing quality and the supply period of the reinforcing mesh cannot be ensured.
In recent years, the demand of the reinforcing mesh keeps high growth momentum, with continuous rising of labor cost and continuous improvement of the quality requirement of a construction unit on the reinforcing mesh finished product, a mechanized and streamlined processing operation mode becomes a mainstream trend of the steel mesh industry, and a numerical control and automatic production mode becomes necessary for the development of the industry, so that an automatic reinforcing mesh production line is provided for solving the problems.
Disclosure of Invention
The invention aims to solve the defects of low manufacturing efficiency of a steel bar mesh, high labor consumption and insufficient appearance of manufactured finished products in the prior art, and provides an automatic steel bar mesh production line.
In order to achieve the purpose, the invention adopts the following technical scheme:
The utility model provides an automatic change reinforcing bar net piece production line, is including erecting muscle pay off rack and horizontal muscle pay off rack, it is equipped with vertical muscle straightening part in advance to erect muscle pay off rack one side, it is connected with vertical muscle traction storage device to indulge muscle straightening part one side in advance, it is connected with the welding host computer part to indulge muscle traction storage device one side, be connected with horizontal muscle straightening traction part and net piece shearing mechanism in the welding host computer part, net piece shearing mechanism one side is equipped with the net piece storage rack.
Preferably, the mesh shearing device comprises a mounting frame and a shearing knife, wherein a bottom groove is formed in the bottom of the mounting frame, the shearing knife is clamped with the bottom groove, fixing holes are formed in the inner walls of the two sides of the bottom groove, fixing plates are connected in the fixing holes in a sliding manner, fixing grooves are formed in the two sides of the shearing knife, the fixing plates are clamped with the fixing grooves, a vertical plate is fixedly connected to one side of each fixing plate, a transverse plate is fixedly connected to one side of each vertical plate, a rotating motor is fixedly connected to one side of the mounting frame, a rotating shaft is connected to an output shaft of the rotating motor, a hole body I is formed in the top of the mounting frame, a hole body II is formed in the inner wall of the bottom of the hole body I, a guide plate is fixedly connected to the top of the transverse plate, two external threads are formed in the outer side of the rotating shaft, a screw hole is formed in one side of the guide plate, and the external threads on the rotating shaft are in threaded connection with the screw hole, one side fixedly connected with of baffle drives the board, the U type hole has all been seted up on the both sides inner wall of the hole body one, sliding seal connects in the U type hole has the driven plate, drive board sliding seal connects in the U type hole, hollow plate in one side fixedly connected with of driven plate, sliding seal connects in the hollow plate has the square, one side fixedly connected with connecting rod of square, the one end fixedly connected with of connecting rod links the board, be connected with the spring between even board and the hollow plate, link board one side fixedly connected with conducting strip, two supports of mount pad top fixedly connected with one, two same supports of top fixedly connected with of two supports one, two supports bottom fixedly connected with alarms.
Preferably, the number of the vertical rib pay-off racks is eight.
Preferably, the two external threads on the rotating shaft are opposite in rotation direction.
Preferably, the two conducting strips and the alarm are sequentially connected in series to form a loop.
Preferably, the U-shaped hole is filled with hydraulic oil.
Preferably, the sides of the two guide plates adjacent to each other are in contact.
Preferably, one side of the riser contacts the mounting bracket.
The invention has the beneficial effects that:
(1) according to the automatic reinforcing mesh production line, the vertical rib pay-off rack, the transverse rib pay-off rack, the longitudinal rib pre-straightening portion, the transverse rib straightening and drawing portion, the longitudinal rib traction and storage device, the longitudinal rib straightening device, the welding host part, the mesh shearing device and the mesh storage rack are arranged, so that the automatic reinforcing mesh production line is simple to operate, saves a large amount of labor, is convenient to manage on site, only needs 1-2 operators, is high in production efficiency, can shorten the production period by double-wire-rod feeding, and is standard in processing shape, accurate in size and high in speed;
(2) according to the automatic production line of the reinforcing mesh, the two guide plates can move oppositely only by starting the rotating motor through the rotating motor, the transverse plate, the vertical plate, the rotating shaft, the guide plates, the fixing plate and the fixing groove, so that the cutting knife can be conveniently replaced;
(3) According to the automatic reinforcing mesh production line, the rotary motor, the guide plate, the rotary shaft, the driving plate, the driven plate, the hollow plate, the square part, the connecting rod, the connecting plate, the spring, the conducting plates and the alarm are arranged, so that the two conducting plates can be in contact with each other in the process of replacing the cutting knife, the alarm can be sounded, peripheral personnel can be reminded, and safety is improved.
Drawings
Fig. 1 is a schematic structural diagram of an automatic reinforcing mesh production line provided by the invention;
FIG. 2 is a schematic structural view of an automated reinforcing mesh production line according to the present invention;
fig. 3 is a schematic top view of an automated reinforcing mesh production line according to the present invention;
FIG. 4 is a schematic structural view of a shearing blade portion of a mesh shearing device in an automatic reinforcing mesh production line according to the present invention;
fig. 5 is a schematic structural view of a portion a in fig. 4.
In the figure: 1. a vertical bar pay-off rack; 2. a transverse bar pay-off rack; 3. straightening the straight part in advance with the longitudinal bar; 4. a transverse bar straightening traction part; 5. a longitudinal bar traction storage device; 6. a longitudinal bar straightening device; 7. a welding host part; 8. a mesh shearing device; 9. a mesh storage rack; 10. a mounting frame; 11. a shearing knife; 12. a fixing plate; 13. fixing grooves; 14. a vertical plate; 15. a transverse plate; 16. a rotating electric machine; 17. a rotating shaft; 18. a guide plate; 19. a driving plate; 20. a driven plate; 21. a hollow plate; 22. a square piece; 23. a connecting rod; 24. connecting plates; 25. a spring; 26. a conductive sheet; 27. a first bracket; 28. a second bracket; 29. an alarm.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-5, an automatic reinforcing steel bar mesh production line comprises a vertical bar pay-off rack 1 and a horizontal bar pay-off rack 2, the number of the vertical bar pay-off racks 1 is eight, a longitudinal bar pre-straightening part 3 is arranged on one side of each vertical bar pay-off rack 1, a longitudinal bar traction storage device 5 is connected on one side of each longitudinal bar pre-straightening part 3, a welding host part 7 is connected on one side of each longitudinal bar traction storage device 5, a horizontal bar straightening traction part 4 and a mesh shearing device 8 are connected on the welding host part 7, a mesh storage rack 9 is arranged on one side of each mesh shearing device 8, only 1-2 operators are needed, the production efficiency is high, the production cycle can be shortened through double-wire-rod feeding, and the machining shape is standard.
In the invention, a mesh shearing device 8 comprises a mounting frame 10 and a shearing knife 11, wherein a bottom groove is arranged at the bottom of the mounting frame 10, the shearing knife 11 is clamped with the bottom groove, fixing holes are respectively arranged on the inner walls of two sides of the bottom groove, a fixing plate 12 is connected in the fixing holes in a sliding manner, fixing grooves 13 are respectively arranged on two sides of the shearing knife 11, the fixing plate 12 is clamped with the fixing grooves 13, a vertical plate 14 is fixedly connected to one side of the fixing plate 12, a transverse plate 15 is fixedly connected to one side of the vertical plate 14, a rotating motor 16 is fixedly connected to one side of the mounting frame 10, a rotating shaft 17 is connected to an output shaft of the rotating motor 16, the rotating directions of two external threads on the rotating shaft 17 are opposite, a hole body I is arranged at the top of the mounting frame 10, a hole body II is arranged on the inner wall of the bottom of the hole body I, a guide plate 18 is fixedly connected to the top of the transverse plate 15, two external threads are arranged on the outer side of the rotating shaft 17, a screw hole is arranged on one side of the guide plate 18, external screw thread and screw threaded connection on the rotation axis 17, one side fixedly connected with of baffle 18 drive plate 19, all seted up U type hole on the both sides inner wall of hole body one, the intussuseption of U type hole is filled with hydraulic oil. The utility model discloses a U type downthehole sliding seal connects has driven plate 20, 19 sliding seal of driving plate connects in the U type downthehole, hollow plate 21 in one side fixedly connected with of driven plate 20, hollow plate 21 sliding seal connects has square member 22, one side fixedly connected with connecting rod 23 of square member 22, the one end fixedly connected with of connecting rod 23 links board 24, be connected with spring 25 between even board 24 and the hollow plate 21, link board 24 one side fixedly connected with conducting strip 26, two first supports 27 of mounting bracket 10 top fixedly connected with, two same second supports 28 of top fixedly connected with of first support 27, two second supports 28 bottom fixedly connected with alarms 29, two conducting strips 26 and alarms 29 establish ties in proper order and constitute the return circuit.
In the invention, the adjacent sides of the two guide plates 18 are in contact with each other to limit the guide plates 18, and one side of the vertical plate 14 is in contact with the mounting frame 10 to limit the vertical plate 14.
When the device is used, disc strips are stored on a transverse rib pay-off rack 2 and a vertical rib pay-off rack 1 to pre-straighten longitudinal ribs through a longitudinal rib pre-straightening part 3, the transverse ribs are conveyed to a welding host part 7 through a transverse rib straightening traction part 4 to be welded, the longitudinal ribs are stored in a longitudinal rib traction storage device 5 through pre-straightening, then conveyed to the welding host part 7 through a longitudinal rib straightening device 6, the welding host part 7 compresses longitudinal ribs and transverse ribs to perform extrusion welding on the longitudinal ribs and transverse ribs, welded meshes cut reinforcing steel meshes through a mesh cutting device 8, and finally cut meshes are stored on a mesh storage rack 9;
when the shearing knife 11 needs to be replaced, the rotating motor 16 is started, an output shaft of the rotating motor 16 drives the rotating shaft 17 to rotate, external threads on the rotating shaft 17 are in threaded connection with screw holes to drive the two guide plates 18 to move oppositely, so that the transverse plate 15, the vertical plate 14 and the fixed plate 12 can move, the fixed plate 12 is moved out of the fixed groove 13, the limitation on the shearing knife 11 is removed, the shearing knife 11 can be detached for replacement at the moment, the guide plates 18 can also drive the driving plate 19 to move in the moving process, the driven plate 20 can be driven to move through the arranged hydraulic oil, the driven plate 20 drives the hollow plate 21 to move, the hollow plate 21 drives the square piece 22 and the connecting rod 23 to move, the connecting plate 24 drives the conducting strips 26 to move, when the two conducting strips 26 are in contact, the alarm 29 sends out an alarm at the moment, when the shearing knife 11 is replaced, can send the chimes of doom, remind peripheral personnel, improve the security.
While there have been shown and described what are at present considered to be the basic principles and essential features of the invention and advantages thereof, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present specification describes embodiments, not every embodiment includes only a single embodiment, and such description is for clarity purposes only, and it is to be understood that all embodiments may be combined as appropriate by one of ordinary skill in the art to form other embodiments as will be apparent to those of skill in the art from the description herein.
Claims (8)
1. The utility model provides an automatic change reinforcing bar net piece production line, is including erecting muscle pay off rack (1) and horizontal muscle pay off rack (2), its characterized in that, it is equipped with vertical muscle straight part (3) in advance to erect muscle pay off rack (1) one side, vertical muscle straight part (3) one side in advance is connected with vertical muscle traction storage device (5), it pulls storage device (5) one side to indulge the muscle and is connected with welding host computer part (7), be connected with horizontal muscle aligning traction part (4) and net piece shearing mechanism (8) on welding host computer part (7), net piece shearing mechanism (8) one side is equipped with net piece storage rack (9).
2. The automatic steel mesh production line according to claim 1, wherein the mesh shearing device (8) comprises a mounting frame (10) and a shearing knife (11), a bottom groove is formed in the bottom of the mounting frame (10), the shearing knife (11) is clamped with the bottom groove, fixing holes are formed in inner walls of two sides of the bottom groove, fixing plates (12) are connected in the fixing holes in a sliding manner, fixing grooves (13) are formed in two sides of the shearing knife (11), the fixing plates (12) are clamped with the fixing grooves (13), a vertical plate (14) is fixedly connected to one side of each fixing plate (12), a transverse plate (15) is fixedly connected to one side of each vertical plate (14), a rotating motor (16) is fixedly connected to one side of the mounting frame (10), a rotating shaft (17) is connected to an output shaft of the rotating motor (16), a first hole body is formed in the top of the mounting frame (10), the hole body II is formed in the inner wall of the bottom of the hole body I, a guide plate (18) is fixedly connected to the top of the transverse plate (15), two external threads are formed in the outer side of the rotating shaft (17), a screw hole is formed in one side of the guide plate (18), the external threads on the rotating shaft (17) are in threaded connection with the screw hole, a driving plate (19) is fixedly connected to one side of the guide plate (18), U-shaped holes are formed in the inner walls of the two sides of the hole body I, a driven plate (20) is connected to the inner walls of the U-shaped holes in a sliding and sealing mode, the driving plate (19) is connected to the inner walls of the U-shaped holes in a sliding and sealing mode, a hollow plate (21) is fixedly connected to one side of the driven plate (20), a square piece (22) is connected to the inner walls of the hollow plate (21) in a sliding mode, a connecting rod (23) is fixedly connected to one side of the square piece (22), and a connecting plate (24) is fixedly connected to one end of the connecting rod (23), be connected with spring (25) between even board (24) and well hollow plate (21), even board (24) one side fixedly connected with conducting strip (26), two supports (27) of mounting bracket (10) top fixedly connected with, the same two (28) of support of top fixedly connected with of two supports (27), support two (28) bottom fixedly connected with alarm (29).
3. An automatic reinforcing mesh production line according to claim 1, characterized in that the number of the vertical bar pay-off stands (1) is eight.
4. An automated reinforcing bar mesh production line according to claim 2, wherein the two external threads on the rotating shaft (17) are opposite in direction.
5. An automatic reinforcing mesh production line according to claim 2, characterized in that the two conducting strips (26) and the alarm (29) are connected in series in sequence to form a loop.
6. The automatic reinforcing mesh production line as claimed in claim 2, wherein hydraulic oil is filled in the U-shaped holes.
7. An automated reinforcing bar web production line according to claim 2, characterized in that the sides of the two guiding plates (18) adjacent to each other are in contact.
8. An automated rebar web production line as claimed in claim 2 wherein one side of the risers (14) is in contact with the mounting bracket (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210247162.XA CN114749589B (en) | 2022-03-14 | 2022-03-14 | Automatic reinforcing steel bar mesh production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210247162.XA CN114749589B (en) | 2022-03-14 | 2022-03-14 | Automatic reinforcing steel bar mesh production line |
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| Publication Number | Publication Date |
|---|---|
| CN114749589A true CN114749589A (en) | 2022-07-15 |
| CN114749589B CN114749589B (en) | 2023-09-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210247162.XA Active CN114749589B (en) | 2022-03-14 | 2022-03-14 | Automatic reinforcing steel bar mesh production line |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2006119595A1 (en) * | 2005-05-10 | 2006-11-16 | Maria Helena Vieira Maccaferri | System for serial line for cutting and bending of steel bars, rods and coils for manufacture of stirrups and longitudinal girders as well as assembly of steel armatures for beams, pillars, base plates, blocks, stakes, drums and other structural elements of reinforced concrete |
| CN101664790A (en) * | 2009-09-15 | 2010-03-10 | 林振伦 | Online shearing device of transverse bar of mesh welding machine |
| CN207204951U (en) * | 2017-08-14 | 2018-04-10 | 浙江迪野农业装备有限公司 | A kind of metallic steel timber-used high intensity hand joggling machine |
| CN108746436A (en) * | 2018-07-26 | 2018-11-06 | 中国建筑科学研究院有限公司建筑机械化研究分院 | One kind of multiple specification welded steel fabric production equipments |
| CN112045440A (en) * | 2020-09-07 | 2020-12-08 | 湖南三一快而居住宅工业有限公司 | Reinforcing bar net piece welding production facility |
-
2022
- 2022-03-14 CN CN202210247162.XA patent/CN114749589B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2006119595A1 (en) * | 2005-05-10 | 2006-11-16 | Maria Helena Vieira Maccaferri | System for serial line for cutting and bending of steel bars, rods and coils for manufacture of stirrups and longitudinal girders as well as assembly of steel armatures for beams, pillars, base plates, blocks, stakes, drums and other structural elements of reinforced concrete |
| CN101664790A (en) * | 2009-09-15 | 2010-03-10 | 林振伦 | Online shearing device of transverse bar of mesh welding machine |
| CN207204951U (en) * | 2017-08-14 | 2018-04-10 | 浙江迪野农业装备有限公司 | A kind of metallic steel timber-used high intensity hand joggling machine |
| CN108746436A (en) * | 2018-07-26 | 2018-11-06 | 中国建筑科学研究院有限公司建筑机械化研究分院 | One kind of multiple specification welded steel fabric production equipments |
| CN112045440A (en) * | 2020-09-07 | 2020-12-08 | 湖南三一快而居住宅工业有限公司 | Reinforcing bar net piece welding production facility |
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| CN114749589B (en) | 2023-09-01 |
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