CN114736651B - Tough soybean protein adhesive and preparation method and application thereof - Google Patents

Tough soybean protein adhesive and preparation method and application thereof Download PDF

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Publication number
CN114736651B
CN114736651B CN202210396853.6A CN202210396853A CN114736651B CN 114736651 B CN114736651 B CN 114736651B CN 202210396853 A CN202210396853 A CN 202210396853A CN 114736651 B CN114736651 B CN 114736651B
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soybean meal
soybean
water
dispersion liquid
protein
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CN114736651A (en
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卜立新
卜洪伟
彭来
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Shuxiangmendi Guangxi New Material Technology Co ltd
Shuxiangmendi Shanghai Architectural Decoration Engineering Co ltd
Shuxiang Mendi Group Co ltd
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Shuxiangmendi Guangxi New Material Technology Co ltd
Shuxiangmendi Shanghai Architectural Decoration Engineering Co ltd
Shuxiang Mendi Group Co ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J189/00Adhesives based on proteins; Adhesives based on derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G69/00Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
    • C08G69/48Polymers modified by chemical after-treatment
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G69/00Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
    • C08G69/48Polymers modified by chemical after-treatment
    • C08G69/50Polymers modified by chemical after-treatment with aldehydes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/08Macromolecular additives
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/80Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
    • Y02P60/87Re-use of by-products of food processing for fodder production

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Adhesives Or Adhesive Processes (AREA)

Abstract

The invention discloses a soybean protein adhesive, a preparation method and application thereof, wherein the soybean protein adhesive comprises soybean meal dispersion liquid, a modified PAE resin cross-linking agent, ethylene glycol diglycidyl ether and castor oil; the invention carries out high-pressure homogenization treatment on the soybean meal dispersion liquid, because the soybean meal protein is a macromolecule formed by bending and folding polypeptide, after the high-pressure shearing homogenization treatment, the soybean meal dispersion liquid is subjected to mechanical stress and centrifugal extrusion, and the macromolecule is sheared into small molecules, so that the protein forms a compact interface layer, the interaction opportunity among protein molecules is increased, and the grain size is reduced. On the basis of adopting the modified PAE resin cross-linking agent and the ethylene glycol diglycidyl ether, the hydrophobic polyether castor oil is added, so that a cross-linked network structure is easier to form, the water resistance is improved, and the bonding strength is further enhanced.

Description

Tough soybean protein adhesive and preparation method and application thereof
Technical Field
The invention relates to the technical field of adhesives, in particular to a soybean protein adhesive and a preparation method and application thereof.
Background
The plywood is widely used, but has a problem of restricting the application because of the formaldehyde. The formaldehyde contained in the plywood is mainly derived from the adhesive except for a trace amount from the wood itself. The formaldehyde content in the indoor air is easily exceeded for a long time due to high formaldehyde content in the trialdehyde glue, which causes threat to human health. Therefore, environmental protection type adhesives are attracting attention in various industries.
The protein adhesive is a general name of a natural adhesive which takes protein as a main raw material, and can be divided into an animal protein adhesive and a plant protein adhesive, and the soybean adhesive which belongs to the plant protein adhesive has great development potential because of being capable of replacing fossil resources, being rich in raw material sources, low in price, safe, environment-friendly and the like, and has the defects of low bonding strength, poor water resistance and the like, but is increasingly focused because of the limitation of global petroleum resources, the environmental pollution problem and the like, so that the environment-friendly natural adhesive is considered again in industrial application, and the soybean protein adhesive becomes a research hot spot again.
The existing aldehyde-free soybean protein adhesives have the defects of poor adhesive capacity and poor water resistance, so that larger prepressing and hot pressing pressure are needed in the process of preparing the light-weight plate to achieve the required adhesive strength and mechanical strength.
Disclosure of Invention
In view of the above, the invention aims to provide a tough soybean protein adhesive, and a preparation method and application thereof.
The aim of the invention is realized by the following technical scheme:
a soybean protein adhesive comprises soybean meal dispersion liquid, modified PAE resin cross-linking agent, ethylene glycol diglycidyl ether and castor oil.
The soybean protein adhesive comprises the following components in parts by weight:
the mass concentration of the soybean meal powder in the soybean meal dispersion liquid is 10-20%.
The preparation method of the soybean meal dispersion liquid comprises the following steps:
s1, crushing soybean meal into soybean meal powder, and dispersing the soybean meal powder in water to prepare soybean meal dispersion liquid;
s2, carrying out high-pressure shearing homogenization treatment on the soybean meal dispersion liquid.
In the step S2, the homogenization treatment is carried out for 5-10min under the condition of 10-20 Mpa.
The grain size of the soybean meal powder is 100-200 meshes.
The preparation method of the modified PAE resin cross-linking agent comprises the following steps:
step 1, preparation of a polyamide polyamine intermediate: adding adipic acid and diethylenetriamine into a reaction kettle, stirring uniformly after the raw materials are completely mixed, heating to evaporate water in the solution, immediately stopping heating after the water is evaporated to dryness, cooling to below 120 ℃, adding water to adjust the solid content to 20-30wt%, stirring until the materials are homogeneous, and stopping stirring to prepare the polyamide polyamine intermediate solution;
step 2, preparation of grafted catechol group prepolymer: adding a polyamide polyamine intermediate solution and 3, 4-dihydroxybenzaldehyde into a reaction kettle, and stirring and reacting at 25-30 ℃ to obtain a grafted catechol group prepolymer;
step 3, preparing a modified PAE resin cross-linking agent: and adding water into the grafted catechol group prepolymer, slowly dropwise adding epoxy chloropropane, heating to 60-65 ℃ after the dropwise adding, preserving heat for 1-2h, and then dropwise adding HCL to adjust the pH value to 3-4 to obtain the modified PAE resin crosslinking agent.
Adding adipic acid and diethylenetriamine into a reaction kettle, stirring uniformly after the raw materials are completely mixed, heating to 150-180 ℃, steaming to remove water in the solution, immediately stopping heating after the water is evaporated, cooling to below 120 ℃, adding a certain proportion of water to adjust the solid content to 20-30wt%, stirring until the materials are homogeneous, and stopping stirring to prepare the polyamide polyamine intermediate solution.
And step 2, specifically, adding the polyamide polyamine intermediate solution and 3, 4-dihydroxybenzaldehyde into a reaction kettle, and stirring for reaction to obtain a grafted catechol group prepolymer.
The application of the tough soybean protein adhesive as a wood adhesive also belongs to the protection scope of the invention.
Compared with the prior art, the invention has the following beneficial effects:
1. the invention carries out high-pressure homogenization treatment on the soybean meal dispersion liquid, and finds out the optimal process, and the obtained soybean meal dispersion liquid is homogenized for 5-10min under 10-20Mpa, and has better physicochemical properties, because the soybean meal protein is a macromolecule formed by folding polypeptide disc, after the high-pressure shearing homogenization treatment, the soybean meal dispersion liquid is subjected to mechanical stress and centrifugal extrusion, and the macromolecule is sheared into small molecules, so that the protein forms a compact interface layer, the interaction opportunity among protein molecules is increased, and the grain size is reduced. In addition, soybean meal particles are subjected to huge shearing and impacting actions in the high-pressure homogenizing process, so that the homogenizing time is prolonged, the times of impacting and shearing the soybean meal are continuously increased, and the particle sizes of the soybean meal particles are smaller and smaller. And the disulfide bonds in protein molecules are broken by mechanical shearing force, so that the exposed hydrophilic groups are increased, the hydrophobicity of the protein surface is reduced, the hydrophilic groups are easy to combine with water, and the water absorption rate of soybean meal is improved; however, the better the heterogeneous pressure is, the longer the heterogeneous time is, the too large pressure or too long homogeneous time can damage the mechanical structure inside the protein, and the water absorption performance is reduced;
2. the catechol functional group is grafted on the PAE, the initial viscosity of the prepared protein adhesive is obviously improved, the pre-pressing forming time is greatly shortened, and the water-resistant bonding strength is improved;
3. the ethylene glycol diglycidyl ether is a protein molecule recombination agent, so that hydrolyzed small molecular proteins can be recombined to form a prepolymer with a certain molecular weight, and the cohesive force of adhesive molecules is increased;
4. according to the invention, on the basis of adopting the modified PAE resin cross-linking agent and the ethylene glycol diglycidyl ether, the hydrophobic polyether castor oil is added, so that a cross-linked network structure is more easily formed, the water resistance is improved, and the bonding strength is further enhanced.
Detailed Description
The present invention will be described in detail with reference to examples. The following examples will assist those skilled in the art in further understanding the present invention, but are not intended to limit the invention in any way. It should be noted that several modifications and improvements can be made by those skilled in the art without departing from the inventive concept. These are all within the scope of the present invention.
EXAMPLE 1 preparation of a soybean meal Dispersion
The preparation method comprises the following steps:
(1) Pulverizing soybean meal, sieving with 200 meshes, and dispersing the soybean meal powder in water to prepare soybean meal dispersion liquid with the mass concentration of 10%;
(2) Treating the soybean meal dispersion liquid by using a high-pressure shearing homogenizer, wherein the homogenizing pressure and the homogenizing time are shown in table 1;
(3) The particle size and water absorption of the soybean meal in the soybean meal dispersion obtained in each experimental group were measured.
TABLE 1
Wherein, the control group is a soybean meal dispersion liquid which is not treated.
The water absorption test method is as follows:
step 1, drying samples of each experimental group in table 1 to obtain cured protein samples, and weighing;
step 2, placing the solidified protein sample into a constant temperature and humidity box with the relative humidity of 80% and the temperature of 50 ℃;
and step 3, weighing after 4 hours.
The protein water absorption is calculated according to ase:Sub>A formulase:Sub>A, and the water absorption= (B-A)/A multiplied by 100 percent is obtained
A mass of the sample before water absorption and B mass of the sample after water absorption
The results in Table 1 show that the obtained soybean meal dispersion liquid has good physical and chemical properties after being homogenized for 5-10min under 10-20 Mpa. The reason is that:
1) The untreated soybean meal has the largest particle size, because the soybean meal protein is a macromolecule formed by polypeptide bending and folding, after high-pressure shearing and homogenizing treatment, the soybean meal dispersion liquid is subjected to mechanical stress and centrifugal extrusion, and the macromolecule is sheared into small molecules, so that the protein forms a compact interface layer, the interaction opportunity among protein molecules is increased, and the particle size is reduced. In addition, soybean meal particles are subjected to huge shearing and impacting actions in the high-pressure homogenizing process, so that the homogenizing time is prolonged, the times of impacting and shearing the soybean meal are continuously increased, and the particle sizes of the soybean meal particles are smaller and smaller.
2) The water absorption of the unmodified soybean meal is the lowest, and after high-pressure shearing and homogenizing treatment, the water absorption of the soybean meal is improved, because the disulfide bonds in protein molecules are broken by mechanical shearing force, the exposed hydrophilic groups are increased, the hydrophobicity of the protein surface is reduced, the hydrophilic groups are easy to combine with water, and the water absorption of the soybean meal is improved.
However, the larger the heterogeneous pressure is, the better the heterogeneous time is, and the too large pressure or too long homogeneous time damages the mechanical structure inside the protein, which in turn reduces the water absorption performance.
Examples2-5
Examples 2-5 relate to a tough soy protein adhesive and a method of preparation.
1. Tough soy protein adhesive formula
The components and amounts of the tough soy protein adhesives of examples 2-6 are shown in Table 1, with "-" in Table 1 indicating no addition.
Table 1 (Unit: parts by weight)
Wherein the soybean meal dispersion was prepared by the method provided in test group 7 of example 1.
The preparation method of the modified PAE resin cross-linking agent comprises the following steps:
step 1, preparation of a polyamide polyamine intermediate: adding adipic acid and diethylenetriamine into a reaction kettle, stirring uniformly after the raw materials are completely mixed and melted, heating to 150-180 ℃, steaming to remove water in the solution, immediately stopping heating after the water is evaporated to dryness, cooling to below 120 ℃, adding a certain proportion of water to adjust the solid content to 20-30wt%, stirring to be homogeneous, stopping stirring, and preparing the polyamide polyamine intermediate solution
Step 2, preparation of grafted catechol group prepolymer: adding a polyamide polyamine intermediate solution and 3, 4-dihydroxybenzaldehyde into a reaction kettle, and stirring and reacting at 25-30 ℃ to obtain a grafted catechol group prepolymer;
step 3, preparing a modified PAE resin cross-linking agent: and (3) adding water into the grafted catechol group prepolymer, slowly dropwise adding 10kg of epichlorohydrin, heating to 60-65 ℃ after the dropwise adding is finished, preserving heat for 1-2h, and then dropwise adding HCL to adjust the pH value to 3-4, thus obtaining the modified PAE resin cross-linking agent.
2. Preparation method
Step 1, preparing materials according to the formula of the table 1;
step 2, stirring the soybean meal dispersion liquid, the modified PAE resin crosslinking agent polyacrylate and the ethylene glycol diglycidyl ether for 20min by a magnetic stirrer, and uniformly mixing to prepare a mixed solution;
and step 3, dropwise adding castor oil into the mixed solution prepared in the step 2, uniformly stirring at 50-55 ℃, and adding a defoaming agent to prepare the tough soybean protein adhesive.
Comparative example 1
This comparative example differs from example 2 in that no modified PAE resin crosslinker polyacrylate was added.
Comparative example 2
This comparative example differs from example 2 in that the modified PAE resin crosslinker is replaced by a polyacrylate emulsion (AE).
Comparative example 3
This comparative example differs from example 2 in that no castor oil was added.
Comparative example 4
This comparative example differs from example 2 in that ethylene glycol diglycidyl ether was replaced with Neopentyl Glycol Diglycidyl Ether (NGDE).
Comparative example 5
This comparative example differs from example 2 in that ethylene glycol diglycidyl ether was replaced with bisphenol a diglycidyl ether.
Application effect test
The glue prepared in examples 2-5 and comparative examples 1-5 were used to prepare three-ply plywood, respectively, by:
drying wood veneer until the water content is 5-7% by weight, uniformly coating the glue prepared in examples 2-5 and comparative examples 1-5 on both sides of the veneer core layer, wherein the glue coating amount is 280g/m 2 And stacking the veneers coated with the glue, putting the laminated veneers into a cold press for cold pressing for 30min, repairing the surfaces of the veneers after cold pressing, putting the veneers into a hot press for hot pressing at 130 ℃ after repairing, wherein the hot pressing time is 1.5min/mm, and obtaining the plywood after hot pressing. Through detection, the plywood can meet the requirements of national standard GB/T9846-2016 type II plywood, and meanwhile, the wet bonding strength is measured by soaking the plywood in water at 80 ℃ for 3 hours, and the result is shown in Table 2.
The foregoing describes specific embodiments of the present invention. It is to be understood that the invention is not limited to the particular embodiments described above, and that various changes and modifications may be made by one skilled in the art within the scope of the claims without affecting the spirit of the invention.

Claims (7)

1. The soybean protein adhesive is characterized by comprising soybean meal dispersion liquid, a modified PAE resin cross-linking agent, ethylene glycol diglycidyl ether and castor oil; the composite material comprises the following components in parts by weight:
the preparation method of the soybean meal dispersion liquid comprises the following steps:
s1, crushing soybean meal into soybean meal powder, and dispersing the soybean meal powder in water to prepare soybean meal dispersion liquid;
s2, carrying out high-pressure shearing homogenization treatment on the soybean meal dispersion liquid;
the preparation method of the modified PAE resin cross-linking agent comprises the following steps:
step 1, preparation of a polyamide polyamine intermediate: adding adipic acid and diethylenetriamine into a reaction kettle, stirring uniformly after the raw materials are completely mixed, heating to evaporate water in the solution, immediately stopping heating after the water is evaporated to dryness, cooling to below 120 ℃, adding water to adjust the solid content to 20-30wt%, stirring until the materials are homogeneous, and stopping stirring to prepare the polyamide polyamine intermediate solution;
step 2, preparation of grafted catechol group prepolymer: adding a polyamide polyamine intermediate solution and 3, 4-dihydroxybenzaldehyde into a reaction kettle, and stirring and reacting at 25-30 ℃ to obtain a grafted catechol group prepolymer;
step 3, preparing a modified PAE resin cross-linking agent: and adding water into the grafted catechol group prepolymer, slowly dropwise adding epoxy chloropropane, heating to 60-65 ℃ after the dropwise adding, preserving heat for 1-2h, and then dropwise adding HCL to adjust the pH value to 3-4 to obtain the modified PAE resin crosslinking agent.
2. The soybean protein adhesive according to claim 1, wherein the mass concentration of the soybean meal powder in the soybean meal dispersion is 10-20%.
3. The soybean protein adhesive according to claim 1, wherein in step S2, the homogenization treatment is carried out under a condition of 10 to 20Mpa for 5 to 10 minutes.
4. The soy protein adhesive of claim 1 wherein the soybean meal has a particle size of 100-200 mesh.
5. The soybean protein adhesive according to claim 1, wherein step 1 is specifically characterized in that adipic acid and diethylenetriamine are added into a reaction kettle, after raw materials are completely mixed and melted, stirring is uniform, heating is carried out to 150-180 ℃, water in the solution is evaporated, heating is immediately stopped after the water is evaporated to dryness, water with a certain proportion is added to adjust the solid content to 20-30wt% when the temperature is reduced to below 120 ℃, stirring is stopped after the mixture is stirred to be homogeneous, and the polyamide polyamine intermediate solution is prepared.
6. The soybean protein adhesive according to claim 1, wherein step 2 is specifically that a polyamide polyamine intermediate solution and 3, 4-dihydroxybenzaldehyde are added into a reaction kettle to be stirred and reacted to obtain a grafted catechol group prepolymer.
7. Use of the soy protein glue of any of claims 1-6 as a wood glue.
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