CN114734883B - Intelligent installation system for overhead contact system hanger - Google Patents

Intelligent installation system for overhead contact system hanger Download PDF

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Publication number
CN114734883B
CN114734883B CN202210293456.6A CN202210293456A CN114734883B CN 114734883 B CN114734883 B CN 114734883B CN 202210293456 A CN202210293456 A CN 202210293456A CN 114734883 B CN114734883 B CN 114734883B
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China
Prior art keywords
contact
positioning
carrier cable
installation
carrier
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Active
Application number
CN202210293456.6A
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Chinese (zh)
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CN114734883A (en
Inventor
秦俊非
董建林
袁海林
连进
梁伟冬
周绍启
赵贤华
火明祥
赵振东
杨洋
李双双
李伟
宋会杰
张子龙
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China Railway Construction Electrification Bureau Group Co Ltd
Third Engineering Co Ltd of China Railway Construction Electrification Bureau Group Co Ltd
Original Assignee
China Railway Construction Electrification Bureau Group Co Ltd
Third Engineering Co Ltd of China Railway Construction Electrification Bureau Group Co Ltd
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Application filed by China Railway Construction Electrification Bureau Group Co Ltd, Third Engineering Co Ltd of China Railway Construction Electrification Bureau Group Co Ltd filed Critical China Railway Construction Electrification Bureau Group Co Ltd
Priority to CN202210293456.6A priority Critical patent/CN114734883B/en
Publication of CN114734883A publication Critical patent/CN114734883A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60M—POWER SUPPLY LINES, AND DEVICES ALONG RAILS, FOR ELECTRICALLY- PROPELLED VEHICLES
    • B60M1/00—Power supply lines for contact with collector on vehicle
    • B60M1/12—Trolley lines; Accessories therefor
    • B60M1/28—Manufacturing or repairing trolley lines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B61—RAILWAYS
    • B61C—LOCOMOTIVES; MOTOR RAILCARS
    • B61C3/00—Electric locomotives or railcars
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B61—RAILWAYS
    • B61C—LOCOMOTIVES; MOTOR RAILCARS
    • B61C5/00—Locomotives or motor railcars with IC engines or gas turbines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B61—RAILWAYS
    • B61D—BODY DETAILS OR KINDS OF RAILWAY VEHICLES
    • B61D15/00—Other railway vehicles, e.g. scaffold cars; Adaptations of vehicles for use on railways
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B61—RAILWAYS
    • B61D—BODY DETAILS OR KINDS OF RAILWAY VEHICLES
    • B61D15/00—Other railway vehicles, e.g. scaffold cars; Adaptations of vehicles for use on railways
    • B61D15/08—Railway inspection trolleys
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B61—RAILWAYS
    • B61D—BODY DETAILS OR KINDS OF RAILWAY VEHICLES
    • B61D15/00—Other railway vehicles, e.g. scaffold cars; Adaptations of vehicles for use on railways
    • B61D15/08—Railway inspection trolleys
    • B61D15/12—Railway inspection trolleys power propelled
    • B61D15/125—Railway inspection trolleys power propelled for cableways

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Transportation (AREA)
  • Manufacturing & Machinery (AREA)
  • Current-Collector Devices For Electrically Propelled Vehicles (AREA)
  • Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)

Abstract

The intelligent installation system of the hanger of the overhead line system comprises a carrier rope and a contact line which are arranged up and down, wherein the hanger is connected with the carrier rope through a carrier rope connecting component and is connected with the contact line through a contact line connecting component, and the installation system comprises a contact line measuring vehicle for measuring the carrier rope and the contact line, an operating vehicle for installing the hanger on the carrier rope and the contact line and a power vehicle for driving the contact line measuring vehicle and the operating vehicle to move; the overhead line measuring vehicle is movably provided with a laser radar for measuring a carrier rope and a contact line; the working vehicle is provided with an installation tool for installing the carrier rope connecting assembly and the contact line connecting assembly, a feeding device for storing the installation tool and a plurality of operation mechanical arms for operating the installation tool. The invention can automatically move along the track, and the dropper is arranged on the contact net at the position where the dropper is required to be arranged, so that manual high-altitude operation is not required, the installation accuracy and efficiency are higher, and the installation is safer.

Description

Intelligent installation system for overhead contact system hanger
Technical Field
The invention relates to the technical field of overhead line system construction, in particular to an intelligent installation system for overhead line system droppers.
Background
The overhead contact system is a high-voltage power transmission line which is erected in a zigzag shape along the upper air of a steel rail and is used for supplying current to a pantograph, the overhead contact system is a main framework of a railway electrification project, and the overhead contact system is a special-type power transmission line which is erected along the upper air of a railway and is used for supplying power to an electric locomotive. In contact networks, the contact wire is mainly used for contacting with a pantograph of a vehicle and transmitting power to the pantograph, and the carrier cable is used for suspending the contact wire through a dropper. The existing hanger mainly depends on manpower during installation, and because the use amount of the hanger is very high, the efficiency of manual installation is very low, and the hanger belongs to high-altitude operation and is high in danger.
Disclosure of Invention
In order to solve the defects in the prior art, the intelligent installation system for the overhead line system dropper can automatically move along the track, and the dropper is installed on the overhead line at the position where the dropper is required to be installed, so that manual overhead operation is not required, the installation accuracy and efficiency are higher, and the intelligent installation system is safer.
In order to achieve the above purpose, the invention adopts the following specific scheme: the intelligent installation system of the hanger of the overhead line comprises a carrier rope and a contact line which are arranged up and down, wherein the hanger is connected with the carrier rope through a carrier rope connecting component and is connected with the contact line through a contact line connecting component, and the installation system comprises a contact line measuring vehicle for measuring the hanger and the contact line, an operation vehicle for installing the hanger on the carrier rope and the contact line and a power vehicle for driving the contact line measuring vehicle and the operation vehicle to move;
The overhead contact system measuring trolley is movably provided with a laser radar for measuring the dropper and the contact line;
the working vehicle is provided with an installation tool for installing the carrier rope connecting assembly and the contact line connecting assembly, a feeding device for storing the installation tool and a plurality of operation mechanical arms for operating the installation tool.
Further optimizing the intelligent installation system of the overhead line system hanger: the contact net measuring trolley is provided with a radar driving mechanism for driving the laser radar to move along a straight line and a contact positioning mechanism for fixing the position of the contact net measuring trolley.
Further optimizing the intelligent installation system of the overhead line system hanger: the carrier cable connecting assembly comprises a suspension assembly and a suspension assembly He Chengli cable clamp, the installation tool comprises a bottom plate, the bottom plate comprises a first installation part and a second installation part which are perpendicular to each other, a carrier cable positioning device used for fixing the carrier cable to determine the installation position of the carrier cable connecting assembly, a suspension assembly feeding device used for moving the suspension assembly to the installation position, a cable clamp feeding device used for moving the carrier cable clamp to the installation position and a fastening device used for fixing the carrier cable connecting assembly to the installation position are arranged on the first installation part, and a contact line positioning device used for fixing the contact line and a contact line connecting driving device used for driving the contact line connecting assembly to be clamped on the contact line are arranged on the second installation part.
Further optimizing the intelligent installation system of the overhead line system hanger: the carrier cable positioning device comprises at least one carrier cable bearing plate for supporting the carrier cable, a carrier cable space for accommodating the carrier cable is formed in the carrier cable bearing plate, the carrier cable bearing plate is rotationally connected with a carrier cable positioning plate for compressing the carrier cable in the carrier cable space, and the carrier cable positioning plate is connected with a positioning plate power spring for pulling the carrier cable positioning plate to move towards the carrier cable.
Further optimizing the intelligent installation system of the overhead line system hanger: the suspension assembly comprises a U-shaped carrier rope lifting ring, the suspension assembly feeding device comprises a lifting ring clamping mechanism for clamping the carrier rope lifting ring, the lifting ring clamping mechanism comprises a fixed clamping arm, a movable clamping arm and a clamping tensioning assembly for pulling the fixed clamping arm and the movable clamping arm to move oppositely, and a lifting ring space for accommodating the carrier rope lifting ring is formed between the fixed clamping arm and the movable clamping arm.
Further optimizing the intelligent installation system of the overhead line system hanger: the hanging assembly comprises a wire nose, a connecting bolt and a nut stop washer, wherein the wire nose comprises a tubular head and a sheet tail, the connecting bolt sequentially penetrates through the nut stop washer and the tail, the hanging assembly feeding device comprises a wire nose positioning block used for clamping the head and a bolt positioning assembly used for limiting the position of the connecting bolt, and the wire nose positioning block is fixedly connected with the bolt positioning assembly.
Further optimizing the intelligent installation system of the overhead line system hanger: the bearing cable clamp is U-shaped, the cable clamp feeding device comprises a cable clamp positioning block, a cable clamp space for accommodating the bearing cable clamp is formed in the cable clamp positioning block, and the cable clamp positioning block is also connected with an extrusion assembly for pressing the middle part of the bearing cable clamp onto the cable clamp positioning block.
Further optimizing the intelligent installation system of the overhead line system hanger: the suspension assembly feeding device, the suspension assembly feeding device and the wire clamp feeding device all comprise pushing mechanisms, the pushing mechanisms comprise fixedly arranged base plates, the base plates are connected with sliding installation blocks in a sliding mode, the sliding installation blocks are fixedly connected with the fixed clamping arms, the bolt positioning assemblies or the wire clamp positioning blocks, and the sliding installation blocks are further connected with locking mechanisms used for locking positions of the sliding installation blocks and displacement driving springs used for pulling the sliding installation blocks to move when the sliding installation blocks are separated from the locking mechanisms.
Further optimizing the intelligent installation system of the overhead line system hanger: the sliding mounting block is fixedly connected with an extension plate, the extension plate extends to the side of the sliding mounting block and is fixedly connected with a locking matching block, the locking mechanism comprises a locking rotating plate which is arranged in a rotating mode, the locking rotating plate is connected with a locking hook and a locking spring which is used for keeping the state of the locking rotating plate, and the position of the sliding mounting block is locked when the locking hook is hung on the locking matching block.
Further optimizing the intelligent installation system of the overhead line system hanger: the contact wire connecting assembly comprises a contact wire clamp clamped on the contact wire, a contact wire fastening bolt is arranged on the contact wire clamp in a penetrating mode, a contact wire fastening nut used for pressing the contact wire clamp is arranged on the contact wire fastening bolt in a matched mode, the contact wire connecting driving device comprises a supporting table which is arranged on the bottom plate in a sliding mode, and a clamping groove used for containing the contact wire fastening nut is formed in the supporting table.
The beneficial effects are that: the invention can automatically move along the track, and the dropper is arranged on the contact net at the position where the dropper is required to be arranged, so that manual high-altitude operation is not required, the installation accuracy and efficiency are higher, and the installation is safer.
Drawings
FIG. 1 is a perspective view of the overall structure of the system of the present invention, A;
FIG. 2 is a perspective view B of the overall structure of the system of the present invention;
fig. 3 is an overall structure schematic diagram a of the installation tool;
fig. 4 is an overall structure schematic diagram B of the installation tool;
FIG. 5 is a perspective view of the overall construction of the suspension assembly feeder A;
FIG. 6 is a perspective view B of the overall construction of the suspension assembly feeder;
FIG. 7 is a schematic view of a setting mode of the clamping limit ejector rod;
FIG. 8 is a perspective view of the overall construction of the suspension assembly feeder A;
FIG. 9 is a perspective view B of the overall construction of the suspension assembly feeder;
FIG. 10 is a schematic structural view of a bolt positioning assembly;
FIG. 11 is a schematic view of the structure of the wire nose positioning block;
FIG. 12 is a schematic view of a clip style of a wire nose;
FIG. 13 is a perspective view of the overall structure of the carrier cable positioning device;
FIG. 14 is a schematic view of the internal structure of the carrier cable positioning device;
FIG. 15 is a schematic view of a carrier cable positioning device clamping a carrier cable;
fig. 16 is an overall structural perspective view a of the wire clip feeding device;
fig. 17 is a perspective view B of the overall structure of the wire clip feeding apparatus;
FIG. 18 is a schematic illustration of a gripping pattern of a messenger wire clamp;
FIG. 19 is a schematic view of the structure of the extrusion assembly;
FIG. 20 is a perspective view of the overall structure of the fastening device;
FIG. 21 is a front elevational view of the overall construction of the fastening device;
FIG. 22 is a schematic view of the configuration of the docking space;
FIG. 23 is a schematic view of the structure of the tightening sleeve;
fig. 24 is a schematic structural view of a contact wire positioning assembly;
fig. 25 is a perspective view a of the overall structure of the contact wire connection assembly and the contact wire connection driving device;
fig. 26 is a perspective view B of the overall structure of the contact wire connection assembly and the contact wire connection driving device;
FIG. 27 is a perspective view of the overall construction of the work vehicle;
FIG. 28 is an enlarged partial view of FIG. 27;
FIG. 29 is a perspective view of the overall structure of the rail grabber;
FIG. 30 is a schematic view of the internal structure of the rail grabber;
FIG. 31 is a top view of the catenary measurement cart;
FIG. 32 is a schematic view of the structure of the touch location mechanism;
FIG. 33 is a schematic view of the structure of the radar driving mechanism;
FIG. 34 is a schematic view of the mating of the rack and the feed frame;
FIG. 35 is an enlarged partial view of FIG. 34;
FIG. 36 is a schematic view of the structure of a material rack;
FIG. 37 is a schematic view of the structure of a feed frame;
FIG. 38 is a structural illustration of a tooling support bar;
fig. 39 is a schematic structural view of the tooling connection plate.
301-fixed clamping arms, 302-fixed clamping seats, 303-clamping tension springs, 304-movable clamping arms, 305-movable clamping seats, 306-spring suspension studs, 307-clamping limit ejector rods and 308-sliding blocks;
401-line nose positioning blocks, 402-line nose limit studs, 403-stud mounting lugs, 404-line nose accommodating grooves, 405-bolt positioning components, 406-bolt positioning blocks, 407-bolt head accommodating holes, 408-line nose limit balls, 409-line nose limit sliding grooves and 410-line nose limit springs;
501-carrier cable bearing plates, 502-carrier cable spaces, 503-spacer ejector rods, 504-carrier cable disengaging handles, 505-carrier cable positioning plates, 506-linkage matching rods, 507-positioning state control plates, 508-positioning state control handles, 509-carrier cable positioning pressing plates, 510-linkage sliding grooves, 511-matching rod grapples, 512-control plate rotating shafts, 513-positioning plate rotating shafts, 514-positioning plate power springs, 515-control plate power springs and 516-power spring connecting rods;
601-wire clamp positioning blocks, 602-wire clamp limiting plates, 603-wire clamp compressing movable blocks, 604-movable guide rods, 605-wire clamp compressing spring plates, 606-wire clamp compressing balls, 607-movable block power springs and 608-wire clamp spaces;
701-a bearing platform, 702-a bearing rod, 703-a docking platform, 704-a set screw, 705-a gasket limit connecting block, 706-a flexible protective sleeve, 707-a tightening sleeve, 708-a wire clamp conveying guide channel, 709-a first positioning groove, 710-a wire clamp transition supporting platform, 711-a gasket limit ball, 712-a wire clamp leveling supporting platform, 713-a second positioning groove, 714-a lifting ring leveling supporting platform, 715-a lifting ring guide cambered surface, 716-a lifting ring conveying guide channel, 717-a gasket limit plug, 718-a gasket limit channel, 719-a gasket limit spring, 720-a nut accommodating hole, 721-a bolt accommodating hole, 722-an air pressure balance hole, 723-a release reset spring;
801-a signal cable, 802-a directional clamping block, 803-a directional accommodating groove, 804-a directional limiting block and 805-a directional movable ball;
901-a supporting table, 902-a clamping groove, 903-a positioning rod and 904-a positioning column;
1101-car body frame, 1102-rail grabber, 1103-bearing platform, 1104-hydraulic support arm, 1105-sliding link, 1106-rail wheel support bar, 1107-rail wheel axle, 1108-rail wheel, 1109-rail grabbing power cylinder, 1110-rail grabber shell, 1111-rail grabbing power bar, 1112-rail grabbing arm, 1113-rail grabbing contact wheel, 1114-active rail grabbing action link, 1115-rail grabbing action transmission bar, 1116-passive rail grabbing action link, 1117-passive link swivel axle, 1118-rail grabbing return spring, 1119-rail grabbing return top plate;
1201-measuring trolley housing, 1202-induction through slot, 1203-laser radar, 1204-measuring travelling wheel, 1205-measuring transmission shaft, 1206-intermediate plate, 1207-contact positioning guide rail, 1208-contact positioning slide block, 1209-contact positioning ejector rod, 1210-contact positioning roller, 1211-contact positioning transmission rod, 1212-contact positioning swinging rod, 1213-contact positioning rotating shaft, 1214-contact positioning pushing rod, 1215-contact positioning power cylinder, 1216-adjustment guide rail, 1217-adjustment lead screw, 1218-adjustment mounting seat;
1301-material frame, 1302-side baffle, 1303-roller, 1304-supporting seat, 1305-supporting ball, 1306-vertical limit hanging plate, 1307-feeding frame, 1308-bearing frame, 1309-tool supporting rod, 1310-tool supporting block, 1311-extension rod, 1312-tool guide block, 1313-inclination angle adjusting rotary shaft, 1314-inclination angle adjusting plate, 1315-inclination angle adjusting locking component, 1316-first direction positioning cylinder, 1317-first vertical limit L-shaped plate, 1318-second direction positioning cylinder, 1319-positioning press bar, 1320-locking bolt, 1321-second vertical limit L-shaped plate, 1322-tool connecting plate, 1323-small through hole and 1324-large through hole;
1001-carrier cable suspension rings, 1002-carrier cable grommet, 1003-a carrier cable pressure tube, 1004-a wire nose, 1005-a connecting bolt, 1006-a nut stop washer, 1007-a carrier cable clamp, 1008-a nut gasket, 1009-a connecting nut, 1010-a contact wire clamp, 1011-a clamping bar, 1012-a contact wire fastening bolt, 1013-a three-jaw gasket, 1014-a contact wire suspension ring, 1015-a five-jaw gasket;
2000-carrier ropes;
3001-base plate, 3002-slide rail, 3003-displacement driving spring, 3004-fixed mounting plate, 3005-follow-up limit rod, 3006-displacement sensor, 3007-sliding mounting block, 3008-extension plate, 3009-locking matching block, 3010-locking hook, 3011-locking rotating plate, 3012-locking limit block, 3013-locking state control handle, 3014-locking spring, 3015-passive contact curved surface, 3016-active contact curved surface;
4000-contact wire, 4001-clamping groove.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 and 2, an intelligent installation system of a catenary dropper, the catenary includes a catenary 2000 and a contact line 4000 which are arranged up and down, the dropper is connected with the catenary 2000 through a catenary connection assembly and is connected with the contact line 4000 through a contact line connection assembly, the installation system includes a catenary measuring car 12 for measuring the dropper and the contact line 4000, an operation car 11 for installing the dropper on the catenary 2000 and the contact line 4000, and a power car 10 for driving the catenary measuring car 12 and the operation car 11 to move.
A laser radar 1203 for measuring a dropper and a contact line 4000 is movably provided on the overhead line measuring truck 12.
The working vehicle 11 is provided with an installation tool for installing the carrier cable connecting assembly and the contact line connecting assembly, a feeding device 13 for storing the installation tool and a plurality of operation mechanical arms 15 for operating the installation tool.
When the hanger is installed, the power vehicle 10 is used for driving the overhead line system measuring vehicle 12 and the operation vehicle 11 to move on the track, and the power vehicle 10 can adopt a motor or an internal combustion engine as a power source, which belong to the mature prior art and are not described herein. After reaching the position where the dropper needs to be installed, the dropper is connected to an installation tool, specifically, the carrier cable connecting assembly and the contact line connecting assembly are connected with the installation tool, a plurality of installation tools can be arranged on one feeding device 13 to improve the installation efficiency, then the installation tools are moved to the vicinity of the contact net by the feeding device 13, then the installation tools are operated by the operation mechanical arm 15, specifically, the carrier cable connecting assembly and the contact line connecting assembly are connected to the carrier cable 2000 and the contact line 4000 respectively through the installation tools, and then the carrier cable connecting assembly and the contact line connecting assembly are fastened by the operation mechanical arm 15, so that the installation process of the dropper is completed. In this embodiment, two operation mechanical arms 15 are provided, one operation mechanical arm 15 is used for removing the installation tool from the feeding device 13 and moving the installation tool, so as to connect the carrier cable connecting assembly and the contact line connecting assembly to the carrier cable 2000 and the contact line 4000 respectively, the other operation mechanical arm 15 is used for fastening the carrier cable connecting assembly and the contact line connecting assembly, the specific process is described below, meanwhile, for convenience of description, the operation mechanical arm 15 for moving the installation tool is referred to as a moving mechanical arm, and the operation mechanical arm 15 for fastening the two connecting assemblies is referred to as a fastening mechanical arm.
The invention can automatically move along the track, and the dropper is arranged on the contact net at the position where the dropper is required to be arranged, so that manual high-altitude operation is not required, the installation accuracy and efficiency are higher, and the installation is safer.
The specific structure of work vehicle 11 is: the working vehicle 11 comprises a vehicle body frame 1101, a plurality of groups of rail grabbing devices 1102 for fixing the position of the working vehicle 11 are fixedly connected to the edge of the vehicle body frame 1101, the number of each group of rail grabbing devices 1102 is two, and rail changing mechanisms for moving the vehicle body frame 1101 down from a rail are arranged at two ends of the vehicle body frame 1101. When work vehicle 11 is moved to a position where a hanger is to be installed, the track is grasped by rail grasping device 1102, thereby fixing the position of work vehicle 11 to facilitate the installation of the hanger. When other equipment on the track needs to move the working vehicle 11 to give way, the working vehicle 11 is moved down from the track by the track changing mechanism.
The specific structure of the rail grabber 1102 is: the rail grabber 1102 comprises a vertically arranged rail grabber shell 1110, a downward rail grabbing power cylinder 1109 is fixedly arranged in the rail grabber shell 1110, a rail grabbing power rod 1111 is connected in a driving mode through the rail grabbing power cylinder 1109, two active rail grabbing action connecting rods 1114 with opposite extending directions are fixedly connected with the rail grabbing power rod 111, the active rail grabbing action connecting rods 1114 are hinged with rail grabbing action transmission rods 1115, the rail grabbing action transmission rods 1115 are hinged with passive rail grabbing action connecting rods 1116, the passive rail grabbing action connecting rods 1116 are rotatably connected with the rail grabber shell 1110 through passive connecting rod rotary shafts 1117, rail grabbing arms 1112 are fixedly connected after the passive rail grabbing action connecting rods 1116 extend out of the rail grabber shell 1110, the two rail grabbing arms 1112 extend in opposite directions, rail grabbing contact wheels 1113 are rotatably connected with the rail grabbing arms 1112, a rail grabbing reset top plate 1119 is arranged at the lower end of the rail grabber shell 1110, the rail grabbing reset top plate 1119 is located between the two passive rail grabbing action connecting rods 1116, and a rail grabbing reset spring 1118 is arranged between the rail grabbing top plate 1119 and the rail grabbing power rod 1111. During the movement of the working vehicle 11, the rail grabbing power cylinder 1109 acts and pushes the rail grabbing power rod 1111 to move towards the rail grabbing reset top plate 1119, the rail grabbing power rod 1111 drives the passive rail grabbing action connecting rod 1116 to rotate around the passive connecting rod rotating shaft 1117 through the active rail grabbing action connecting rod 1114 and the rail grabbing opposite action transmission rod 1115, the rotation directions of the two passive rail grabbing action connecting rods 1116 are opposite, so that the two rail grabbing arms 1112 are opened, the rail grabbing reset spring 1118 is compressed at the moment, and the rail grabbing contact wheels 1113 are not contacted with rails, so that the movement of the working vehicle 11 is prevented from being hindered; after the working vehicle 11 moves to a position where a hanger wire needs to be installed, the rail grabbing power cylinder 1109 is powered off, the rail grabbing reset spring 1118 pushes the rail grabbing power rod 1111 and the piston rod of the rail grabbing power cylinder 1109 to reset, and in the process, the two passive rail grabbing action connecting rods 1116 are driven to reversely rotate, so that the two rail grabbing arms 1112 are driven to be closed until the two rail grabbing contact wheels 1113 clamp steel rails from two sides respectively, and the effect of fixing the position of the working vehicle 11 is achieved. The plurality of rail grabbers 1102 are adopted to lock the position of the working vehicle 11, so that the stability is improved, the installation accuracy of the hanger is further ensured, the structure and the control process of the rail grabbers 1102 are simple, and only the rail grabbing power cylinder 1109 needs to be controlled.
The specific structure of the track-changing mechanism is as follows: the track changing mechanism comprises a sliding connecting rod 1105 which is in sliding connection with a vehicle body frame 1101, the sliding connecting rod 1105 slides along the width direction of a track, two ends of the sliding connecting rod 1105 are respectively and fixedly connected with a hydraulic supporting arm 1104 which is vertically arranged, the lower part of the vehicle body frame 1101 is also rotationally connected with a plurality of track changing wheel shafts 1107, one end of each track changing wheel shaft 1107 is connected with a track changing driving motor which is used for driving the track changing wheel shafts 1107 to rotate, the track changing driving motor is fixedly connected with the vehicle body frame 1101, and a plurality of track changing wheels 1108 are fixedly sleeved on the track changing wheel shafts 1107. When the working vehicle 11 needs to be moved from the track, firstly, the hydraulic support arm 1104 is made to act to lift the whole vehicle body frame 1101 upwards, then two standby steel rails perpendicular to the track are placed at the side of the track, the rail changing wheels 1108 of the two rail changing mechanisms are respectively located on the two standby steel rails, then the rail changing wheel shafts 1107 are driven to rotate by using the rail changing driving motor, and then the rail changing wheels 1108 are driven to rotate on the standby steel rails by using the rail changing wheel shafts 1107, so that the vehicle body frame 1101 is driven to move to the side of the track along the standby steel rails by using the rail changing wheels 1108, and because the hydraulic support arm 1104 is connected with the vehicle body frame 11 through the sliding connecting rod 1105, the hydraulic support arm 1104 can be kept in the original position and the original state in the moving process of the vehicle body frame 1101, so that the vehicle body frame 1101 is kept in the lifted state, and the vehicle body frame 1101 can be smoothly moved from the track. After the vehicle body frame 1101 is completely removed, the hydraulic support arm 1104 is restored and the slide link 1105 is pulled so that the hydraulic support arm 1104 is also moved to the track side. By adopting the rail changing mechanism, the operation vehicle 11 can be quickly moved down from the rail when the operation vehicle 11 is required to be abducted, other equipment on the rail is prevented from being blocked, the rail is quickly returned to the position after the abdication is finished, the specific process is opposite to the moving down process and is not repeated, so that the interruption time of the hanger installation can be greatly shortened, and the installation efficiency is improved.
The contact net measuring trolley 12 has the specific structure that: the overhead contact line measuring truck 12 is provided with a radar driving mechanism for driving the laser radar 1203 to move along a straight line and a contact positioning mechanism for fixing the position of the overhead contact line measuring truck 12. After the dropper is installed, the laser radar 1203 is driven to move by the radar driving mechanism, and then the dropper and the contact line 4000 are measured by the laser radar 1203, wherein the measured data can comprise a contact line height, a pull-out value, a dropper offset value and the like, which are all common data in the field and are not repeated herein. In order to improve the measurement accuracy of the laser radar 1203, the contact positioning mechanism is further arranged on the contact net measuring trolley 12, and the contact positioning mechanism is utilized to fix the position of the contact net measuring trolley 12, so that the detection accuracy of the laser radar 1203 is prevented from being reduced due to the movement of the contact net measuring trolley 12, and finally the installation accuracy of the dropper is ensured.
The specific structure of the contact positioning mechanism is as follows: the contact net measuring trolley 12 comprises a measuring trolley shell 1201, a horizontal middle plate 1206 is fixedly arranged in the measuring trolley shell 1201, a contact positioning swinging rod 1212 and a contact positioning power cylinder 1215 are connected to the lower surface of the middle plate 1206, the middle part of the contact positioning swinging rod 1212 is rotatably connected with the middle plate 1206 through a contact positioning rotary shaft 1213, the contact positioning swinging rod 1212 is also connected with a contact positioning pushing rod 1214 extending to the side, the contact positioning pushing rod 1214 is hinged with a piston rod of the contact positioning power cylinder 1215, a cylinder body of the contact positioning power cylinder 1215 is hinged with the middle plate 1206, two ends of the contact positioning swinging rod 1212 are respectively hinged with a contact positioning transmission rod 1211, one end of the contact positioning transmission rod 1211, which is far away from the contact positioning swinging rod 1212, is hinged with a contact positioning slide block 1208, two mutually parallel contact positioning push rods 1209 are fixedly connected with the contact positioning push rods 1209, the middle plate 1206 are slidably connected, the sliding direction is mutually parallel to the moving direction of the laser radar 1203, namely, the extending direction of a track is mutually perpendicular, and the contact positioning push rods 1209 are rotatably connected with a contact positioning roller 1210. Before the laser radar 1203 starts to measure the dropper and the contact line 4000, the contact positioning power cylinder 1215 is utilized to drive the contact positioning pushing rod 1214 to rotate, then the contact positioning pushing rod 1214 drives the contact positioning swinging rod 1212 to rotate around the contact positioning rotating shaft 1213, and the contact positioning swinging rod 1212 drives the two contact positioning driving rods 1211 to move in the rotating process until the contact positioning driving rods 1211 push the contact positioning sliding blocks 1208 to move in the direction away from the contact positioning swinging rod 1212, and finally the contact positioning sliding blocks 1208 push the contact positioning rolling wheels 1210 to the inner wall of the track through the contact positioning push rods 1209, so that the position of the contact net measuring vehicle 12 is fixed, and the accuracy of measuring the dropper and the contact line 4000 by the subsequent laser radar 1203 is improved. Four contact positioning guide rails 1207 are fixedly connected to the lower surface of the middle plate 1206, the contact positioning slide blocks 1208 are in sliding connection with the two contact positioning guide rails 1207, and the extending direction of the contact positioning guide rails 1207 is parallel to the moving direction of the laser radar 1203.
The specific structure of the radar driving mechanism is as follows: the upper surface of the middle plate 1206 is fixedly provided with two mutually parallel adjusting guide rails 1216, the extending direction of the adjusting guide rails 1216 is mutually parallel to the moving direction of the laser radar 1203, an adjusting screw 1217 is rotatably arranged between the two adjusting guide rails 1216, the adjusting screw 1217 is mutually parallel to the adjusting guide rails 1216, one end of the adjusting screw 1217 is connected with an adjusting motor for driving the adjusting screw 1217 to rotate, an adjusting mounting seat 1218 is cooperatively arranged on the adjusting screw 1217, and the adjusting mounting seat 1218 and the two adjusting guide rails 1216 are in sliding connection. The laser radar 1203 is fixedly arranged on the adjusting mounting base 1218 and is directed upwards, and a sensing through groove 1202 which can enable the measuring light of the laser radar 1203 to pass through is formed in the top of the measuring trolley shell 1201. After the position of the contact net measuring trolley 12 is fixed by utilizing the contact positioning mechanism, the adjusting motor is utilized to drive the adjusting screw 1217 to rotate, then the adjusting screw 1217 drives the adjusting mounting seat 1218 to move, the laser radar 1203 is driven to move in the moving process of the adjusting mounting seat 1218, the effect of driving the laser radar 1203 is achieved, and the measuring light of the laser radar 1203 passes through the sensing through groove 1202 and then is emitted to the dropper and the contact line 4000, so that the purpose of measuring the dropper and the contact line 4000 is achieved. The driving mechanism has a simple structure and stable action, and can ensure the measurement accuracy of the laser radar 1203.
In order to enable the overhead line system measuring trolley 12 to move on the track, the measuring trolley shell 1201 is also rotationally connected with two measuring wheel shafts, two ends of each measuring wheel shaft are fixedly connected with one measuring travelling wheel 1204, and the measuring travelling wheels 1204 are arranged on the track in a rolling way.
The specific structure of the feeding device 13 is as follows: the feeding device 13 comprises a feeding lifting table 16 fixedly arranged on a vehicle body frame 1101 of the working vehicle 11 and a material frame 1301 slidingly arranged on the working vehicle 11, the sliding direction of the material frame 1301 is the same as the moving direction of the working vehicle 11, the material frame 1301 and the feeding lifting table 16 are detachably connected, at least one tool bearing mechanism for bearing mounting tools is arranged on the material frame 1301, the tool bearing mechanism comprises two side baffles 1302 vertically fixedly arranged on the material frame 1301, the two side baffles 1302 are mutually parallel, the side baffles 1302 are rotationally connected with a plurality of rollers 1303 distributed along a straight line, the rollers 1303 face the other side baffles 1302, two groups of supporting seats 1304 are arranged between the two side baffles 1302, the number of each group of supporting seats 1304 is a plurality of, the supporting seats 1304 of the same group are also distributed along the straight line, and the distribution direction is the same as the distribution direction of the rollers 1303, and supporting balls 1305 are rotationally arranged on the supporting seats 1304. The two side baffles 1302, all rollers 1303 and all supporting balls 1305 together form a sliding support assembly, a feeding frame 1307 is slidably arranged on the sliding support assembly, the feeding frame 1307 is detachably connected with the material frame 1301, the feeding frame 1307 is located between the two side baffles 1302, and a plurality of mounting tools are detachably arranged on the feeding frame 1307. Before installing the dropper, a plurality of installation tools can be correspondingly connected with a plurality of droppers, then the installation tools are connected to the feeding frame 1307, then the feeding frame 1307 is placed on the sliding support assembly and pushed to move until the feeding frame 1307 is completely supported by the sliding support assembly, at the moment, the feeding frame 1307 falls on the supporting balls 1305, the side baffle 1302 is used for limiting the feeding frame 1307, the roller 1303 ensures that the feeding frame 1307 can slide smoothly, then the feeding frame 1307 is connected with the material frame 1301, finally the feeding frame 1301 and the feeding frame 1307 are driven to move upwards integrally by the feeding lifting table 16, and a plurality of installation tools can be simultaneously moved to the vicinity of the contact net, so that two operation mechanical arms 15 can conveniently connect the dropper with the carrier cable 2000 and the contact line 4000 through the installation tools. This feedway 13 can remove a plurality of installation frock simultaneously to can be artifical take off the back with feed frame 1307 with a plurality of installation frock place feed frame 1307 on, again adorn feed frame 1307 back again, thereby promote feed efficiency. In this embodiment, the frock bears the weight of the mechanism and can set up two, and two frock bear the weight of and use in turn, and after all installation frock on one of them frock bears the weight of the mechanism all used, take off the feeding frame 1307 that this frock bears the weight of the mechanism and install the dropper on it again by the manual work, another frock bears the weight of the mechanism and put into use to guarantee to install the dropper in succession, promote installation effectiveness. In this embodiment, the feeding lifting platform 16 may be driven based on a hydraulic system, which is a mature prior art and will not be described herein.
Considering that the work frame 1301 needs to be lifted by the feed elevating table 16 and the operation robot 15 also needs to operate the installation tool at high altitude, the operation robot 15 is also provided on the work frame 1301 in order to simplify the system structure. In order to further improve the flexibility of the operation mechanical arm 15, the material frame 1301 is provided with two mechanical arm lifting tables 14, the operation mechanical arm 15 is correspondingly arranged on the mechanical arm lifting tables 14, and the height of the operation mechanical arm 15 can be conveniently adjusted by using the mechanical arm lifting tables 14, so that more operations can be realized by the operation mechanical arm 15. The arm lift 14 may be driven based on a combination of motors and lead screws to reduce weight and load on the feed lift 16, which combination is also well known in the art and will not be described in detail herein.
In order to promote the stability of feed frame 1307, avoid dropping at the work or material rest 1301 lift in-process, the fixed first spacing L template 1317 that is provided with on the work or material rest 1301 and the spacing L template 1321 of second are perpendicular, and first spacing L template 1317 perpendicularly and the spacing L template 1321 of second are perpendicular to be distributed along the slip direction of feed frame 1307, first spacing L template 1317 perpendicularly and spacing L template 1321 of second all include mutually perpendicular's first spacing portion and second spacing portion, wherein first spacing portion is perpendicular to be fixed on work or material rest 1301, second spacing portion horizontal connection is at the top of first spacing portion, still fixedly connected with perpendicular spacing link plate 1306 on the feed frame 1307, feed frame 1307 is in the slip in-process, when one of them crossbeam of feed frame 1307 enters the below of the spacing L template 1317 of first perpendicular spacing L template, perpendicular spacing link plate 1306 also enters the below of the spacing portion of second perpendicular spacing L template 1321 of second, first perpendicular spacing L template 1317 and the spacing L template of second perpendicular spacing L template 1321 of second simultaneously carry out spacing to the feed frame 1307 jointly, the frame 1307 is prevented from moving perpendicularly. Further, the second vertical limiting L-shaped plate 1321 and the vertical limiting hanging plate 1306 can be connected by a locking bolt 1320, so that the feeding frame 1307 is prevented from sliding, on the other hand, the side baffle 1302 can prevent the feeding frame 1307 from sliding sideways, and therefore, the feeding frame 1307 is limited in all directions and cannot fall from the feeding frame 1301, and the effect of improving the stability of the feeding frame 1307 is achieved.
Considering that the operation mechanical arm 15 needs to take down the installation tool from the feeding device 13, namely from the feeding frame 1307, in order to promote the positioning accuracy of the operation mechanical arm 15, it is guaranteed that the operation mechanical arm 15 can take down the installation tool smoothly, two or more first direction positioning cylinders 1316 are arranged on one side baffle 1302 in a penetrating manner, a piston rod of each first direction positioning cylinder 1316 penetrates through the side baffle 1302 and faces the other side baffle 1302 and is rotationally connected with a plurality of pulleys, and each first direction positioning cylinder 1316 is used for pushing the feeding frame 1307 until the feeding frame 1307 abuts against the roller 1303 on the other side baffle 1302. Meanwhile, a second direction positioning cylinder 1318 is fixedly arranged on the material frame 1301, the second direction positioning cylinder 1318 is fixedly arranged below the first vertical limit L-shaped plate 1317 and axially is the same as the sliding direction of the material frame 1307, the second direction positioning cylinder 1318 is arranged as a spinning cylinder and is in driving connection with a positioning pressing rod 1319, when the material frame 1307 is tightly pressed by the first direction positioning cylinder 1316, the second direction positioning cylinder 1318 acts, the positioning pressing rod 1319 rotates and moves towards the cylinder direction of the second direction positioning cylinder 1318 in the process, so that the material frame 1307 is buckled and the material frame 1307 is pulled to move towards the cylinder direction, the first vertical limit L-shaped plate 1317 is contacted with a cross beam of the material frame 1307, and therefore the positioning pressing rod 1319 can also contact with the cross beam until the cross beam is tightly pressed on the first limit part of the first vertical limit L-shaped plate 1317. It should be noted that, because the directions of the first direction positioning cylinder 1316 are two side baffles 1302 perpendicular to each other, and the directions of the second direction positioning cylinder 1318 are parallel to the side baffles 1302, the directions of the first direction positioning cylinder 1316 and the second direction positioning cylinder 1318 are perpendicular to each other, after both direction positioning cylinders are operated, the position of the feeding frame 1307 on the feeding frame 1301 is locked, so that the operation robot 15 can accurately position the feeding frame 1307 and the installation fixture on the feeding frame 1307 based on the feeding frame 1301, and smoothly take down the installation fixture.
The mounting tools are arranged on the feed frame 1307 in the following manner: the feeding frame 1307 is vertically fixedly provided with a plurality of groups of tooling support rods 1309, the number of each group of tooling support rods 1309 is four and the tooling support rods 1309 are rectangular, the top ends of the tooling support rods 1309 are fixedly connected with tooling support blocks 1310, the tooling support blocks 1310 are vertically fixedly provided with extension rods 1311, the upper ends of the extension rods 1311 are fixedly connected with conical tooling guide blocks 1312, the large ends of the tooling guide blocks 1312 are coaxially fixedly connected with the extension rods 1311, and the diameter of the large ends of the tooling guide blocks 1312 is larger than that of the extension rods 1311, so that a limiting gap is formed between the tooling guide blocks 1312 and the tooling support blocks 1310. Two tooling connecting plates 1322 are fixedly connected to the mounting tooling, two small through holes 1323 and two large through holes 1324 are formed in the tooling connecting plates 1322, and the small through holes 1323 and the large through holes 1324 are correspondingly communicated. When the installation tool is placed on the feeding frame 1307, the tool guide block 1312 passes through the large through hole 1324 first, because the tool guide block 1312 is conical, the guiding function can be achieved, the tool guide block 1312 can pass through the large through hole 1324 smoothly, then the tool connecting plate 1322 falls on the tool support block 1310, the extension rod 1311 enters the small through hole 1323 through moving the installation tool, the aperture of the small through hole 1323 is the same as the diameter of the extension rod 1311, and at the moment, the tool connecting plate 1322 is clamped in the limiting gap, so that the installation tool is placed on the feeding frame 1307 successfully. When the installation tool is taken down by operating the mechanical arm 15, the mechanical arm is firstly connected with the installation tool, and then the installation tool is operated to reversely move. The disassembly and assembly process of the installation tool is realized by adopting the mode, and the method is simple and quick.
In order to meet the use requirements of different scenes, the flexibility of the lifting system is improved, the feeding frame 1307 is rotationally connected with the bearing frame 1308 through the inclination angle adjusting rotary shaft 1313, all the tool supporting rods 1309 are fixedly arranged on the bearing frame 1308, the bearing frame 1308 is fixedly connected with the inclination angle adjusting plate 1314, a plurality of inclination angle adjusting holes uniformly distributed around the circumference direction of the inclination angle adjusting rotary shaft 1313 are formed in the inclination angle adjusting plate 1314, the inclination angle adjusting locking assembly 1315 is further arranged on the feeding frame 1307, the inclination angle adjusting locking assembly 1315 comprises an inclination angle locking bolt and a handle for pulling the inclination angle locking bolt, the inclination angle of the inclination angle adjusting plate 1314 can be controlled to be inserted into different inclination angle adjusting holes through the handle, and then the inclination angle of the bearing frame 1308 is fixed through the inclination angle adjusting plate 1314, and finally the inclination angle of the tool supporting rods 1309 and the installation tool is changed, and the use requirements in different terrain environments are met.
The carrier cable connection assembly comprises a suspension assembly, a suspension assembly and a carrier cable clamp 1007, the installation fixture comprises a bottom plate 1, the bottom plate 1 comprises a first installation part and a second installation part which are perpendicular to each other, a carrier cable positioning device 5 for fixing the carrier cable 2000 to determine the installation position of the carrier cable connection assembly, a suspension assembly feeding device 3 for moving the suspension assembly to the installation position, a suspension assembly feeding device 4 for moving the suspension assembly to the installation position, a wire clamp feeding device 6 for moving the carrier cable clamp 1007 to the installation position and a fastening device 7 for fixing the carrier cable connection assembly to the installation position are arranged on the first installation part, and a contact line positioning device 8 for fixing the contact line 4000 and a contact line connection driving device 9 for driving the contact cable connection assembly to be clamped on the contact line 4000 are arranged on the second installation part. The above description has already explained that the mounting fixture is provided with the fixture connection plate 1322 for connecting the feeding frame 1307, and the manner of setting the workpiece mounting plates 1322 is defined herein in connection with the actual structure of the mounting fixture, specifically, the two workpiece mounting plates 1322 may be fixedly set on the first mounting portion or the second mounting portion, and the two workpiece mounting plates 1322 are coplanar.
When a dropper is installed, firstly, the carrier cable is integrally installed on an installation tool, specifically, a suspension assembly is connected with a suspension assembly feeding device 3, a suspension assembly is connected with a suspension assembly feeding device 4, a carrier cable clamp 1007 is connected with a cable clamp feeding device 6, and a contact line connecting assembly is installed on a contact line connecting driving device 9; secondly, connecting the carrier cable connecting assembly with the carrier cable 2000, firstly, integrally moving the tooling below the carrier cable 2000, then clamping the carrier cable 2000 by utilizing the carrier cable positioning device 5 so as to fix the position of the carrier cable 2000, further determining the installation position of the carrier cable connecting assembly on the carrier cable 2000, then moving the carrier cable connecting assembly to the installation position along a first direction by utilizing the suspension assembly feeding device 3, then moving the carrier cable clamp 1007 to the installation position along a second direction by utilizing the wire clamp feeding device 6, wherein the first direction and the second direction are both horizontal directions, the first direction is opposite to the second direction, then moving the suspension assembly to the installation position along a third direction by utilizing the suspension assembly feeding device 4, vertically downwards, and after the suspension assembly, the carrier cable clamp 1007 and the suspension assembly reach the installation position, fixing the carrier cable connecting assembly to the carrier cable 2000 by utilizing the fastening device 7, so as to install the hanger cable on the carrier cable 2000; and connecting the contact wire connecting assembly to the contact wire 4000 again, clamping the contact wire 4000 by using the contact wire positioning device 8 to fix the position of the contact wire 4000, further determining the connecting position of the contact wire connecting assembly, driving the contact wire connecting assembly to integrally move towards the contact wire 4000 by using the contact wire connecting driving device 9 until the contact wire connecting assembly is clamped on the contact wire 4000, and finally fastening the contact wire connecting assembly on the contact wire 4000. Through the installation frock, can be automatically install carrier cable coupling assembling on carrier cable 2000 to install contact line coupling assembling on contact line 4000, need not artifical overhead operation, can enough improve installation effectiveness by a wide margin, also can avoid taking place danger.
The specific structure of the carrier cable positioning device 5 is as follows: the carrier cable positioning device 5 comprises at least one carrier cable bearing plate 501 for supporting the carrier cable 2000, a carrier cable space 502 for accommodating the carrier cable 2000 is formed in the carrier cable bearing plate 501, the carrier cable bearing plate 501 is rotationally connected with a carrier cable positioning plate 505 for pressing the carrier cable 2000 in the carrier cable space 502, and the carrier cable positioning plate 505 is connected with a positioning plate power spring 514 for pulling the carrier cable positioning plate 505 to move towards the carrier cable 2000. In the process of moving to the carrier rope 2000, the carrier rope positioning plate 505 is staggered with the carrier rope space 502 and locks the position of the carrier rope positioning plate 505, at the moment, the positioning plate power spring 514 is in a stretched state, so that the carrier rope space 502 is in an open state, the tool moves upwards after moving to the lower part of the carrier rope 2000 until the carrier rope 2000 enters into the carrier rope space 502, then the carrier rope positioning plate 505 is released, the carrier rope positioning plate 505 moves from the upper part to the carrier rope space 502 under the action of the positioning plate power spring 514, and the carrier rope 2000 is pressed into the carrier rope space 502 by the carrier rope positioning plate 505, so that the aim of fixing the carrier rope 2000 is fulfilled. The carrier cable positioning device 5 only needs to operate the state of the carrier cable positioning plate 505, the positioning process is simple and quick, the carrier cable positioning plate 505 is driven by the positioning plate power spring 514, executing devices such as an air cylinder are not needed, the whole weight of the device can be effectively reduced, the load of power equipment is further reduced, and the stability of the installation process is improved.
In order to facilitate the carrier cable 2000 to enter the carrier cable space 502 and improve the stability of the carrier cable 2000 after being fixed, in this embodiment, two carrier cable bearing plates 501 are arranged, the two carrier cable bearing plates 501 are fixedly connected through a plurality of spacing ejector rods 503, and the two carrier cable bearing plates 501 support the carrier cable 2000 together, so as to achieve the effect of improving the stability of the carrier cable 2000 after being fixed. The carrier cable space 502 is specifically configured as a notch on the carrier cable carrier plate 501, when the carrier cable carrier plate 501 moves below the carrier cable 2000, the notch faces upwards towards the carrier cable 2000, and the notch specifically includes a guiding portion and a receiving portion, where the guiding portion is used to guide the carrier cable 2000, so that the carrier cable 2000 can smoothly enter the carrier cable space 502, and the receiving portion is used to receive the carrier cable 2000, and the width of the receiving portion is equal to the outer diameter of the carrier cable 2000.
In order to achieve the purpose that the carrier cable positioning plate 505 is locked in the moving process of the tool, a linkage matching rod 506 is arranged on the carrier cable positioning plate 505 in a penetrating way, a positioning state control plate 507 is rotatably arranged between the two carrier cable bearing plates 501, the positioning state control plate 507 is fixedly connected with a matching rod grapple 511, and the positioning state control plate 507 is also connected with a control plate power spring 515 for pulling the positioning state control plate 507 to rotate. In the moving process of the tool, the matching rod grapple 511 is hung on the linkage matching rod 506, at the moment, the control plate power spring 515 is in a contracted state, the positioning plate power spring 514 is in a stretched state, and under the condition that no external force changes the position of the positioning state control plate 507, the matching rod grapple 511 can limit the linkage matching rod 506, so that the position of the carrier cable positioning plate 505 is fixed, the carrier cable space 502 is in an open state, and the carrier cable 2000 can smoothly enter the carrier cable space 502; after the carrier cable 2000 smoothly enters the carrier cable space 502, the positioning state control plate 507 can be rotated to separate the mating rod grapple 511 from the linkage mating rod 506, the control plate power spring 515 is stretched in the process, and the carrier cable positioning plate 505 is released after the linkage mating rod 506 is separated from the mating rod grapple 511 and pulled by the positioning plate power spring 514 in the contraction process, so that the carrier cable positioning plate 505 can move towards the carrier cable space 502, and finally the carrier cable 2000 is compressed in the carrier cable space 502. By adopting the structure, the carrier cable positioning plate 505 can be locked or released only by adjusting the position of the positioning state control plate 507, the structure is simple and convenient, and the whole weight of the tool can be effectively reduced without executing devices such as a cylinder and the like.
In order to quickly rotate the positioning state control board 507 when the carrier cable positioning board 505 needs to be released, the positioning state control board 507 is fixedly connected with a positioning state control handle 508, and the positioning state control handle 508 can be shifted by using equipment such as a mechanical arm to drive the positioning state control board 507 to rotate, so that the operation is simple and quick. Similarly, in order to lock the carrier cable positioning plate 505 by using the positioning state control plate 507 and separate the carrier cable 2000 from the carrier cable positioning device 5 conveniently, the carrier cable positioning plate 505 is fixedly connected with a carrier cable disengaging handle 504, after the hanger is mounted on the carrier cable 2000 smoothly, a mechanical arm or other equipment can be used to toggle the carrier cable disengaging handle 504 to drive the carrier cable positioning plate 505 to rotate, so that the carrier cable space 502 is opened, the carrier cable 2000 can be disengaged from the carrier cable space 502 smoothly, and the tooling is recovered, the carrier cable positioning plate 505 is stretched along with the carrier cable disengaging handle 504 to rotate, and meanwhile, the linkage matching rod 506 is also rotated along with the carrier cable positioning plate 505 until the matching rod hook 511 is hung on the linkage matching rod 506, so that the carrier cable positioning plate 505 is locked, and the next hanger string can be mounted.
The specific setting mode of the linkage matching rod 506 is as follows: a linkage chute 510 with two through ends is arranged on the carrier cable positioning plate 505, the linkage chute 510 faces the positioning state control plate 507, the linkage matching rod 506 penetrates through two side walls of the linkage chute 510, two ends of the linkage matching rod extend to two sides of the linkage chute 510 respectively, a guide surface is arranged on the matching rod grapple 511, the linkage matching rod 506 firstly contacts with the guide surface and presses the guide surface in the process of rotating along with the carrier cable positioning plate 505, the positioning state control plate 507 is pushed to rotate, the control plate power spring 515 is stretched slightly in the process, the positioning state control plate 507 is reset under the action of the control plate power spring 515 after the linkage matching rod 506 is separated from the guide surface, the matching rod grapple 511 is hung on the linkage matching rod 506 in the resetting process, and the matching rod grapple 511 enters the linkage chute 510. With this structure, the engagement lever grapple 511 can be hung on the linkage engagement lever 506 without separately controlling the positioning state control handle 508, and the carrier cable positioning plate 505 is further locked, thereby simplifying the operation process.
Because the linkage matching rod 506 is arranged on the carrier cable positioning plate 505 in a penetrating way, and the carrier cable positioning plate 505 is rotatably arranged between the two carrier cable bearing plates 501, the two carrier cable bearing plates 501 and the carrier cable positioning plate 505 can be mutually parallel, the linkage matching rod 506 is further vertical to the two carrier cable bearing plates 501, and the linkage matching rod 506 can be contacted with the carrier cable bearing plates 501 in the process of moving the carrier cable positioning plate 505 to the carrier cable space 502, so that the maximum displacement amplitude of the carrier cable positioning plate 505 is limited, and the carrier cable positioning plate 505 is prevented from being blocked on the premise of ensuring that the carrier cable positioning plate 505 can compress the carrier cable 2000 in the carrier cable space 502.
A control board rotating shaft 512, a positioning board rotating shaft 513 and two power spring connecting rods 516 are fixedly connected between the two carrier cable bearing plates 501, wherein the positioning state control board 507 is rotationally sleeved on the control board rotating shaft 512, the carrier cable positioning board 505 is rotationally sleeved on the positioning board rotating shaft 513, the two power spring connecting rods 516 are respectively connected with one end of the positioning board power spring 514 and one end of the control board power spring 515, the other end of the positioning board power spring 514 is connected to the carrier cable positioning board 505, and the other end of the control board power spring 515 is connected to the positioning state control board 507.
The specific structure of the suspension assembly and the suspension assembly feeding device 3 is as follows: the suspension assembly comprises a U-shaped carrier cable suspension ring 1001, a string line pressing pipe 1003 and a string protecting ring 1002, wherein one end of a string penetrates through the string pressing pipe 1003, then reversely penetrates through the string line pressing pipe 1003 around the string protecting ring 1002 for one circle, and the string protecting ring 1002 is sleeved on the carrier cable suspension ring 1001. The suspension assembly feeding device 3 comprises a suspension ring clamping mechanism for clamping the carrier rope suspension ring 1001, wherein the suspension ring clamping mechanism comprises a fixed clamping arm 301 and a movable clamping arm 304 which are oppositely arranged, and a clamping tensioning assembly for pulling the fixed clamping arm 301 and the movable clamping arm 304 to move in opposite directions, and a suspension ring space for accommodating the carrier rope suspension ring 1001 is formed between the fixed clamping arm 301 and the movable clamping arm 304. Before starting to install, the carrier rope lifting ring 1001 is firstly manually placed into the lifting ring space, then the fixed clamping arm 301 and the movable clamping arm 304 are pulled to move towards each other by the clamping and tensioning assembly until the carrier rope lifting ring 1001 is clamped by the fixed clamping arm 301 and the movable clamping arm 304, so that the carrier rope lifting ring 1001 is installed on a tool, and then the tool can be used for starting to install a lifting string.
The specific structure of the clamping and tensioning assembly is as follows: the fixed clamping arm 301 is fixedly connected with the fixed clamping seat 302, the movable clamping arm 304 is fixedly connected with the movable clamping seat 305, the fixed clamping seat 302 and the movable clamping seat 305 are respectively fixedly connected with two spring suspension studs 306, the spring suspension studs 306 on the two clamping seats are in one-to-one correspondence and are connected through the clamping tension spring 303, the movable clamping seat 305 can be pulled to move towards the fixed clamping seat 302 by utilizing the clamping tension spring 303, and then the movable clamping arm 304 is driven to move towards the fixed clamping arm 301, so that the carrier cable lifting ring 1001 is clamped. In order to smoothly fix the carrier suspension ring 1001 in the suspension ring space, the movable clamping seat 305 should be manually pulled to move away from the fixed clamping seat 302, and the clamping and tensioning spring 303 is stretched in the process, and the movable clamping seat 305 is released after the carrier suspension ring 1001 is smoothly placed in the suspension ring space. The clamping and tensioning assembly applies pressure to the carrier rope lifting ring 1001 by adopting the clamping and tensioning spring 303 to clamp the carrier rope lifting ring 1001 without using an additional power device, so that the operation complexity is reduced, and the overall weight of the tool is reduced.
In order to avoid that too strong tension of the two clamping and tensioning springs 303 causes too large clamping force of the fixed clamping arm 301 and the movable clamping arm 304 and further causes deformation of the carrier rope lifting ring 1001, the fixed clamping seat 302 and the movable clamping seat 305 are respectively provided with a clamping limiting ejector rod 307 in a penetrating mode, and the two clamping limiting ejector rods 307 are matched with each other to limit the minimum distance between the fixed clamping seat 302 and the movable clamping seat 305, so that the effect of preventing the carrier rope lifting ring 1001 from being deformed by compression is achieved.
The specific structure of the suspension assembly and the suspension assembly feeding device 4 is as follows: the hanging assembly comprises a wire nose 1004, a connecting bolt 1005 and a nut stop washer 1006, wherein the wire nose 1004 comprises a tubular head part and a sheet-shaped tail part, the connecting bolt 1005 sequentially penetrates through the nut stop washer 1006 and the tail part, the hanging assembly feeding device 4 comprises a wire nose positioning block 401 for clamping the head part and a bolt positioning component 405 for limiting the position of the connecting bolt 1005, and the wire nose positioning block 401 is fixedly connected with the bolt positioning component 405. Before installing the dropper, firstly, the tail of the wire nose 1004 is manually installed on the wire nose positioning block 401, so that the wire nose 1004 is clamped by the wire nose positioning block 401, and the direction of the wire nose 1004 is adjusted, so that the bolt positioning assembly 405 can fix the position of the connecting bolt 1005, and the wire nose 1004 can lift the connecting bolt 1005 and the nut stop washer 1006 at the moment because the connecting bolt 1005 passes through the head of the wire nose 1004, so that the connecting bolt 1005 and the nut stop washer 1006 are not required to be clamped, the step of installing the suspension assembly on the suspension assembly feeding device 4 is simplified, the operation is more convenient, and the integral efficiency is improved.
The specific way of clamping the wire nose 1004 by the wire nose positioning block 401 is as follows: the line nose locating block 401 is provided with a line nose accommodating groove 404 for accommodating the tail part of the line nose 1004, two sides of the line nose accommodating groove 404 are respectively provided with a plurality of stud mounting convex blocks 403, the stud mounting convex blocks 403 are provided with line nose limiting studs 402 in a penetrating way, the line nose limiting studs 402 are provided with line nose limiting sliding grooves 409 extending along the axial direction, the line nose limiting sliding grooves 409 penetrate through one end of the line nose limiting studs 402 towards the line nose accommodating groove 404, the line nose limiting sliding grooves 409 are provided with line nose limiting springs 410, the line nose limiting springs 410 are connected with line nose limiting balls 408, and one part of the line nose limiting balls 408 extend out of the penetrating ends of the line nose limiting sliding grooves 409. When the wire nose 1004 is mounted on the wire nose positioning block 401, the wire nose limiting ball 408 is firstly squeezed out from the tail of the wire nose 1004 so that the wire nose limiting ball 408 moves towards the inside of the wire nose limiting chute 409 and then smoothly enters the wire nose accommodating groove 404, and the wire nose limiting spring 410 pushes out the wire nose limiting ball 408 after the tail of the wire nose 1004 is staggered with the wire nose limiting chute 409, so that the tail of the wire nose 1004 is pressed into the wire nose accommodating groove 404 by the wire nose limiting ball 408. With this structure, the wire nose 1004 is held, and the wire nose positioning block 401 does not need to be operated alone in the process of mounting the wire nose 1004 on the wire nose positioning block 401, so that the operation is simpler and more convenient.
The specific structure of the bolt positioning assembly 405 is: the bolt positioning assembly 405 includes a bolt positioning block 406 fixedly connected with the wire nose positioning block 401, a bolt head receiving hole 407 is formed in the bottom of the bolt positioning block 406, the bolt head receiving hole 407 is formed as an inner hexagonal hole, the head of the connecting bolt 1005 is placed into the bolt head receiving hole 407, and a nut stop washer 1006 is also placed into the bolt head receiving hole 407, because the bolt head receiving hole 407 is an inner hexagonal hole, the connecting bolt 1005 can be limited by the bolt head receiving hole 407 and can not rotate, so that the subsequent fixation of the messenger connecting assembly to the messenger 2000 is facilitated.
The wire clip feeding device 6 has the specific structure that: the bearing cable clamp 1007 is U-shaped, the cable clamp feeding device 6 comprises a cable clamp positioning block 601, a cable clamp space 608 for accommodating the bearing cable clamp 1007 is formed in the cable clamp positioning block 601, and the cable clamp positioning block 601 is also connected with an extrusion assembly for pressing the middle part of the bearing cable clamp 1007 onto the cable clamp positioning block 601. Before installing the dropper, the messenger clip 1007 is first manually placed in the clip space 608 and the messenger clip 1007 is compressed in the clip space 608 using the compression assembly, thereby completing the securing of the messenger clip 1007.
In order to improve stability of the bearing cable clamp 1007 in the cable clamp space 608, the cable clamp positioning block 601 is fixedly connected with a plurality of cable clamp limiting plates 602, the plurality of cable clamp limiting plates 602 are equally divided into two groups, and the cable clamp space 608 is located between the two groups of cable clamp limiting plates 602, so that the bearing cable clamp 1007 is limited by the cable clamp limiting plates 602, and falling of the bearing cable clamp 1007 is avoided. Considering that the connecting bolt 1005 needs to pass through the carrying cable clamp 1007 in final installation, two wire clamp limiting plates 602 are arranged in each group in this embodiment, a gap is left between the two wire clamp limiting plates 602, and the gap exposes a screw hole for passing through the connecting bolt 1005 on the carrying cable clamp 1007, so as to ensure that the connecting bolt 1005 can be smoothly connected with the carrying cable clamp 1007.
The extrusion component has the following specific structure: the wire clamp locating block 601 is fixedly connected with two movable guide rods 604 which are parallel to each other, the movable guide rods 604 extend towards a direction away from the wire clamp space 608, the two movable guide rods 604 are connected with a wire clamp compression movable block 603 in a sliding mode, a movable block power spring 607 is connected between the wire clamp compression movable block 603 and the wire clamp locating block 601, the wire clamp compression movable block 603 is fixedly connected with two wire clamp compression elastic sheets 605 which are parallel to each other, a wire clamp compression ball 606 is fixedly connected to the wire clamp compression elastic sheets 605, a part of the wire clamp compression ball 606 stretches into the wire clamp space 608, and the middle of the force-bearing cable clamp 1007 is compressed onto the wire clamp locating block 601. In the process of installing the carrier cable clamp 1007 on the wire clamp feeding device 6, the wire clamp pressing movable block 603 is pushed to move towards the wire clamp positioning block 601, the wire clamp pressing movable block 603 is compressed in the process, then the carrier cable clamp 1007 is placed in the wire clamp space 608, the middle part of the carrier cable clamp 1007 is squeezed away from the wire clamp pressing ball 606 and the wire clamp pressing elastic sheet 605 is forced to deform, when the middle part of the carrier cable clamp 1007 and the wire clamp pressing ball 606 are staggered, the wire clamp pressing elastic sheet 605 is restored and the wire clamp pressing ball 606 is pushed to the inner side of the carrier cable clamp 1007, then the wire clamp pressing movable block 603 is loosened, the wire clamp pressing movable block 603 is pushed to move away from the wire clamp positioning block 601 by the movable block power spring 607, the middle part of the carrier cable clamp 1007 is pushed to move towards the wire clamp positioning block 601, and finally the middle part of the carrier cable clamp 1007 is pressed on the wire clamp positioning block 601, and the effect of improving the stability of the carrier cable clamp 1007 is achieved.
Only the structure and manner in which the suspension assembly feeding device 3, the suspension assembly feeding device 4, and the wire clamp feeding device 6 grasp the components have been described above, and the structure and manner in which the feeding of the components is achieved will be described below.
In order to simplify the complexity of the tooling structure and reduce the design and manufacturing costs, the suspension assembly feeding device 3, the suspension assembly feeding device 4 and the wire clamp feeding device 6 all comprise a pushing mechanism, the pushing mechanism comprises a fixedly arranged base plate 3001, the base plate 3001 is slidably connected with a sliding mounting block 3007, a sliding rail 3002 is fixedly arranged on the base plate 3001, the sliding mounting block 3007 is slidably arranged on the sliding rail 3002, the sliding mounting block 3007 is fixedly connected with the fixed clamping arm 301, the bolt positioning assembly 405 or the wire clamp positioning block 601, and the sliding mounting block 3007 is further connected with a locking mechanism for locking the position of the sliding mounting block 3007 and a displacement driving spring 3003 for pulling the sliding mounting block 3007 to move when the sliding mounting block 3007 is separated from the locking mechanism. After each component is mounted on each feeding device, each device is fixed at an initial position by a locking mechanism, at this time, the displacement driving spring 3003 is in an energy storage state, after the carrier cable 2000 is clamped and the mounting position is determined by the carrier cable positioning device 5, the locking mechanism is unlocked, then the displacement driving spring 3003 is restored and the fixed clamping arm 301, the bolt positioning assembly 405 or the wire clamp positioning block 601 is pulled to a final position, and the effect of pulling the suspension assembly, the suspension assembly or the carrier cable clamp 1007 to the mounting position is achieved. By adopting the pushing mechanism, the whole weight of the tool can be effectively reduced without adopting an actuating device such as an air cylinder or a hydraulic cylinder, the tool is convenient to be integrally conveyed to the vicinity of the carrier cable 2000, and the installation efficiency is improved.
The specific structure of the locking mechanism is as follows: the sliding mounting block 3007 is fixedly connected with an extension plate 3008, the extension plate 3008 extends to the side of the sliding mounting block 3007 and is fixedly connected with a locking matching block 3009, the locking mechanism comprises a locking rotating plate 3011 which is rotatably arranged, the locking rotating plate 3011 is connected with a locking hook 3010 and a locking spring 3014 which is used for keeping the state of the locking rotating plate 3011, and the position of the sliding mounting block 3007 is locked when the locking hook 3010 is hung on the locking matching block 3009. When the lock spring 3014 is in the original length state, the lock hook 3010 is located in the sliding direction of the sliding mounting block 3007, and when the position of the sliding mounting block 3007 needs to be locked by the lock mechanism, the sliding mounting block 3007 is moved until the lock hook 3010 contacts with the lock hook 3009, because the lock rotating plate 3011 is rotatably provided, the lock hook 3010 can be gradually staggered from the lock hook 3009 by the lock rotating plate 3019, and the state of the lock spring 3014 is changed, and can be compressed or stretched in the process, so that the lock spring 3014 is in the energy storage state, and the lock hook 3010 is completely staggered from the lock hook 3009 as the sliding mounting block 3007 is continuously moved, so that the lock spring 3014 can be reset and the lock hook 3010 is pulled to be hung on the lock hook 3009, thereby fixing the positions of the lock hook 3009, the extension plate 3008 and the sliding mounting block 3007. Because the sliding mounting block 3007 is connected with the displacement driving spring 3003, the displacement driving spring 3003 also stretches or compresses to enter an energy storage state in the sliding process of the sliding mounting block 3007, after the sliding mounting block 3007 is locked by the locking hook 3010, the displacement driving spring 3003 is kept in the energy storage state until the locking matching block 3009 is separated from the locking hook 3010, the sliding mounting block 3007 is pulled to move, and then the sliding mounting block 3007 drives the fixed clamping arm 301, the bolt positioning assembly 405 or the wire clamp positioning block 601 to move to the mounting position. In the actual installation process, after the suspension assembly, the suspension assembly or the carrier cable clamp 1007 is installed on each feeding device, the positions of the suspension assembly, the suspension assembly or the carrier cable clamp 1007 can be locked by utilizing the locking mechanism, so that the whole tool can not interfere with the carrier cable 2000 in the process of moving towards the carrier cable 2000, the carrier cable 2000 can be ensured to be smoothly grabbed by the carrier cable positioning device 5, and after the installation position is determined, the locking mechanism of each tool is respectively opened, and the feeding of the suspension assembly, the suspension assembly or the carrier cable clamp 1007 is realized. This locking mechanism can cooperate the locking of sliding mounting piece 3007 with sliding mounting piece 3007's action process, need not extra power part, also need not extra operation, and is simpler easy to use to can further reduce the holistic weight of frock.
In order to facilitate the locking matching block 3009 to force the locking rotating plate 3011 to rotate after contacting the locking hook 3010, so as to ensure that the position of the sliding mounting block 3007 can be locked by using the locking hook 3010, an active contact curved surface 3016 is arranged on the locking matching block 3009, a passive contact curved surface 3015 is arranged on the locking hook 3010, the active contact curved surface 3016 contacts with the passive contact curved surface 3015 in the moving process of the locking matching block 3009, the locking matching block 3009 can push the locking hook 3010 to rotate laterally by using the radian of the two curved surfaces, and the locking hook 3010 drives the locking rotating plate 3011 to rotate, so that the locking hook 3010 is gradually staggered with the locking matching block 3009.
When the position of the sliding mounting block 3007 needs to be unlocked to move the suspension assembly, the suspension assembly or the messenger wire clamp 1007 to the mounting position, the locking hook 3010 needs to be separated from the locking matching block 3009, the locking rotating plate 3011 needs to be rotated to achieve the operation, in order to facilitate the rotation of the locking rotating plate 3011, a locking state control handle 3013 is fixedly connected to the locking rotating plate 3011, and a distance is reserved between the locking state control handle 3013 and a rotating shaft of the locking rotating plate 3011, so that the locking rotating plate 3011 can be driven to rotate around the rotating shaft by pulling the locking state control handle 3013, and the operation is simple and the response speed is high.
Although the structure of locking the sliding mounting block 3007 by using the locking spring 3014 is simpler and no additional power component is needed, the locking spring 3014 cannot effectively control itself, in order to avoid that the locking hook 3010 cannot be smoothly separated from the locking matching block 3009 due to excessive deformation of the locking spring 3014, the locking rotating plate 3011 is fixedly connected with the locking limiting block 3012, and when the locking spring 3014 is in an original length state, the locking limiting block 3012 can be attached to the substrate 3001, so that the locking spring 3014 is limited to ensure that the locking matching block 3009 can be smoothly separated from the locking hook 3010.
The above pushing mechanism is a general structure, and is indispensable in each feeding device, and in order to facilitate installation, the pushing mechanism needs to be reasonably deformed in each feeding device, specifically as follows.
In the pushing mechanism of the suspension assembly feeding device 3, a fixed mounting plate 3004 is fixedly arranged on a base plate 3001, a follow-up limiting rod 3005 and a displacement sensor 3006 are arranged on the fixed mounting plate 3004 in a penetrating manner, one end of the follow-up limiting rod 3005 is fixedly connected with a sliding mounting block 3007, the other end of the follow-up limiting rod 3005 is fixedly connected with a limiting projection, limiting displacement of the sliding mounting block 3007 can be limited by the limiting projection in the moving process of the sliding mounting block 3007, and the displacement of the sliding mounting block 3007 is monitored by the displacement sensor 3006. Because the connecting bolt 1005 needs to pass through the carrier ring 1001, a follow-up limiting rod 3005 and a displacement sensor 3006 are arranged, so that the displacement of the carrier ring 1001 is precisely controlled to ensure that the connecting bolt 1005 can be matched with the connecting bolt 1005 smoothly.
Because the connecting bolt 1005 of the suspension assembly needs to pass through the carrier cable hanging ring 1001 and the carrier cable clamp 1007, the feeding direction of the suspension assembly is perpendicular to the feeding directions of the suspension assembly and the carrier cable clamp 1007, and in order to facilitate the arrangement of the pushing device of the suspension assembly feeding device 4, the sliding rail 3002 in the pushing device of the suspension assembly feeding device 4 is vertically fixed on the sliding mounting block 3007 of the pushing mechanism of the suspension assembly feeding device 3, so that the suspension assembly feeding device 3 can drive the suspension assembly feeding device 4 to synchronously move when moving the suspension assembly, and the suspension assembly is kept above the suspension assembly all the time, thereby ensuring that the connecting bolt 1005 can pass through the carrier cable hanging ring 1001 smoothly. On the basis, the sliding block 308 is further arranged on the sliding rail 3002 of the pushing device of the suspension assembly feeding device 4 in a sliding manner, and the movable clamping seat 305 of the suspension assembly feeding device 3 is fixedly connected with the sliding block 308, so that the movable clamping seat 305 does not need to be independently provided with a track, and the complexity and the weight of the tool can be further reduced.
In the pushing mechanism of the wire clip feeding device 6, a fixed mounting plate 3004 is fixedly arranged on the base plate 3001, a displacement sensor 3006 is also arranged on the fixed mounting plate 3004, a sensing head of the displacement sensor 3006 is fixedly connected with the sliding mounting block 3007, and the achieved function is to precisely control the feeding amount of the load cable clip 1007, so that the connecting bolt 1005 can smoothly pass through the load cable clip 1007.
After the suspension assembly, suspension assembly and messenger wire clamp 1007 are all moved to the installed position, the final installation process is completed using fastening device 7, with connecting bolts 1005 passing through messenger lifting rings 1001 and messenger wire clamp 1007. The fastening device 7 comprises a butt joint platform 703 and a bearing platform 701 which are arranged up and down, the butt joint platform 703 and the bearing platform 701 are fixedly connected through a plurality of bearing rods 702, a wire clamp conveying guide channel 708 and a lifting ring conveying guide channel 716 are formed in the butt joint platform 703, the wire clamp conveying guide channel 708 and the lifting ring conveying guide channel 716 are respectively communicated with two opposite side walls of the butt joint platform 703, a butt joint space for accommodating a carrier cable connecting assembly is formed between the wire clamp conveying guide channel 708 and the lifting ring conveying guide channel 716, a carrier cable clamp 1007 enters the butt joint space through the wire clamp conveying guide channel 708, and a carrier cable lifting ring 1001 enters the butt joint space through the lifting ring conveying guide channel 716. The messenger wire connection assembly further includes a coupling nut 1009 mated with the coupling bolt 1005, and a nut washer 1008 is disposed between the coupling nut 1009 and the head of the coupling bolt 1005, the nut washer 1008 including an annular base portion with a coplanar extension portion and two surrounding portions perpendicular to the base portion. Because the coupling nut 1009 and nut washer 1008 need to be attached to the coupling bolt 1005 at the time of final installation, the coupling nut 1009 and nut washer 1008 cannot be attached to each feeder device. In the invention, the nut gasket 1008 is directly placed in the butting space, so that the nut gasket 1008 is kept stable in the butting space, the nut gasket 1008 is prevented from falling off in the process of moving the whole tool to the carrier cable 2000, and two gasket limiting assemblies are arranged on the butting platform 703 and are used for limiting the nut gasket 1008 in the butting space. On the other hand, since the coupling nut 1009 needs to be screwed onto the coupling bolt 1005, and thus needs to be used with a tightening gun, in the present invention, a tightening sleeve 707 for matching with the tightening gun is inserted into the supporting platform 701, the outer wall of the tightening sleeve 707 is formed by enclosing a plurality of planes, the upper end of the tightening sleeve 707 extends upward into the docking space, the upper end of the tightening sleeve 707 is further provided with a nut accommodating hole 720 for accommodating the coupling nut 1009, the nut accommodating hole 720 is provided with an inner hexagonal hole, the nut accommodating hole 720 is sequentially communicated with a bolt accommodating hole 721 and a pneumatic balance hole 722, and the pneumatic balance hole 722 is the inner hole of the tightening sleeve 707.
After the suspension assembly, suspension assembly and messenger wire clamp 1007 have all reached the docking space, the connecting bolt 1005 is aligned with the connecting nut 1009 and is in contact with the connecting nut 1009, then the external tightening gun is used to dock with the tightening sleeve 707, then the tightening sleeve 707 is driven to rotate by the tightening gun, the tightening sleeve 707 then drives the connecting nut 1009 to rotate, so that the connecting nut 1009 moves towards the head of the connecting bolt 1005, and the installation is completed until the nut washer 1008, the messenger suspension ring 1001, the messenger wire clamp 1007, the wire nose 1004 and the nut stop washer 1006 are pressed together, namely, the messenger connecting assembly is fixed on the messenger 2000, and after the connection is completed, the surrounding part of the nut washer 1008 is surrounded on the periphery of the messenger wire clamp 1007.
Considering that both the carrier ring 1001 and the carrier wire clamp 1007 are in a horizontal state after being clamped, and that both components cannot be clamped with a strong force yet in order to ensure smooth butt joint with the connecting bolt 1005, both the carrier ring 1001 and the carrier wire clamp 1007 may be slightly inclined downward during the tool movement, so that the connecting bolt 1005 cannot smoothly pass through the carrier ring 1001 and the carrier wire clamp 1007, and in order to avoid this, at least one wire clamp transition pallet 710 and at least one wire clamp leveling pallet 712 are provided at edges of the butt joint space, the carrier wire clamp 1007 is first supported by the wire clamp transition pallet 710 after passing through the wire clamp conveying guide channel 708 and then contacts the wire clamp leveling pallet 712, and the wire clamp leveling pallet 712 has a wire clamp inclined surface, and the carrier wire clamp 1007 is gradually lifted upward along the wire clamp inclined surface until being in a horizontal state after contacting the wire clamp inclined surface. Similarly, at least one lifting ring leveling platform 714 is disposed in the lifting ring conveying guide channel 716, the lifting ring leveling platform 714 is provided with a lifting ring guide cambered surface 715, the carrier lifting ring 1001 is firstly contacted with the lifting ring guide cambered surface 715 and gradually lifted up along the lifting ring guide cambered surface 715 until being in a horizontal state, and then moves into the docking space along the lifting ring leveling platform 714. By leveling the messenger suspension ring 1001 and the messenger wire clamp 1007, it is ensured that the connection bolt 1005 can pass through both components smoothly.
The gasket limiting assembly comprises the following specific structures: two gasket limiting channels 718 are formed in the docking platform, gasket limiting springs 719 are arranged in the gasket limiting channels 718, one ends of the gasket limiting springs 719 are connected with gasket limiting balls 711, a part of the gasket limiting balls 711 stretches into the docking space and presses the surrounding part in the docking space, and limiting of the nut gasket 1008 is achieved. Still be provided with the spacing plug 717 of gasket in the spacing passageway 718 of gasket, the spacing plug 717 of gasket is used for spacing to the spacing spring 719 of gasket to guarantee that the spacing passageway 718 of gasket can be stretched out to a part of spacing ball 711 of gasket, the spacing connecting block 705 of gasket spacing plug 717 fixedly connected with gasket, the spacing connecting block 705 of gasket is located the outside of the spacing passageway 718 of gasket and is connected with docking platform 703 through a plurality of holding screw 704.
The tightening sleeve 707 is further sleeved with a flexible protective sleeve 706, a release return spring 723 is arranged between the flexible protective sleeve 706 and the tightening sleeve 707, and a compression ring is fixedly connected to the outer wall of the tightening sleeve 707. When the connecting nut 1009 is screwed on the connecting bolt 1005, the tightening sleeve 707 needs to move along the axial direction of the connecting bolt 1005, the release reset spring 723 is contracted by the compression ring in the moving process, the tightening gun can be loosened after the connecting nut 1009 is in place, and the compression ring and the tightening sleeve 707 are reset under the action of the release reset spring 723 so as to facilitate the next installation and the separation of the tightening gun from the tightening sleeve 707.
In order to be connected with power equipment such as a mechanical arm, the base plate 1 is also fixedly connected with a power equipment connector 2, in the embodiment, the power equipment connector 2 is in a ring shape as a whole, and the multi-shaft mechanical arm is used as power equipment, and the mechanical arm can grasp the power equipment connector 2 through a conventional structure such as an air claw, so that the whole tool is grasped, and the tool is driven to move towards the carrier cable 2000.
As shown in fig. 22, the overall structure of the contact wire positioning device 8 is similar to that of the carrier wire positioning device 5, but because the structure of the contact wire 4000 is different from that of the carrier wire 2000, the carrier wire positioning device 5 needs to be adaptively changed, specifically, because two clamping grooves 4001 extending along the length direction are formed on the contact wire 4000, and the directions of the two clamping grooves 4001 are different, the contact wire positioning device 8 further sets an orientation component for implementing orientation of the contact wire 4000 in cooperation with the clamping grooves 4001 on one of the carrier wire bearing plates 501 on contact of the carrier wire positioning device 5. The orientation subassembly includes an orientation fixture block 802, orientation fixture block 802 fixedly connected with is two orientation stopper 804 that are the splayed distribution, forms the orientation holding tank 803 that is used for holding contact wire 4000 between two orientation stopper 804, is provided with the inductor that is used for responding to joint groove 4001 on the orientation stopper 804, and the inductor includes an orientation movable ball 805 that removes the setting and is used for responding to the position sensor of orientation movable ball 805 position, and position sensor still electric connection has the signal cable 801 that is used for outwards transmitting position sensor's collection data. The contact wire 4000 firstly enters the directional accommodating groove 803, the directional movable balls 805 of the two sensors are extruded in the process, at least one directional movable ball 805 moves towards the direction of the directional limiting block 804, the position sensor senses the displacement of the directional movable ball 805 in the process, then the direction of the contact wire positioning device 8 is integrally adjusted until the two clamping grooves 4001 face the two positioning movable balls 805 respectively, at the moment, the two positioning movable balls 805 are reset and enter the clamping grooves 4001, the data of the two position sensors are reset, at the moment, the direction of the contact wire 4000 is determined, and the contact wire connecting assembly can be connected to the contact wire 4000.
As shown in fig. 23 and 24, the specific structure of the contact wire connection assembly and the contact wire connection driving device 9 is as follows: the contact wire connecting assembly comprises a contact wire clamp 1010 clamped on a contact wire 4000, two ends of an opening of the contact wire clamp 1010 are uniformly connected with clamping strips 1011 extending inwards of the contact wire clamp 1010, contact wire fastening bolts 1012 are arranged on the contact wire clamp 1010 in a penetrating mode, contact wire fastening nuts used for pressing the contact wire clamp 1010 are arranged on the contact wire fastening bolts 1012 in a matched mode, the contact wire connecting driving device 9 comprises a supporting table 901 which is arranged on the bottom plate 1 in a sliding mode, and clamping grooves 902 used for containing the contact wire fastening nuts are formed in the supporting table 901. When the contact wire connecting assembly is mounted on the contact wire connecting driving device 9, the contact wire fastening nut is mounted on the contact wire fastening bolt 1012, but the contact wire clamp 1010 is not pressed, at this time, the contact wire connecting assembly is in a loose state, when the contact wire connecting driving device 9 moves the contact wire connecting assembly towards the contact wire 4000, because the contact wire 4000 is oriented, the clamping strip 1011 can be accurately inserted into the clamping groove 4001, then the contact wire fastening bolt 1012 is driven to rotate by utilizing the tightening gun, and the contact wire fastening nut is driven to move towards the head of the contact wire fastening bolt 1012 in the rotating process until the contact wire clamp 1010 is pressed, so that the mounting of the contact wire connecting assembly can be completed, and the hanger can be mounted. The contact wire connection driving device 9 may also be driven by the above-mentioned pushing mechanism, and the effect of fixing or releasing the contact wire connection assembly is achieved by matching with the locking mechanism, and the specific structures of the pushing mechanism and the locking mechanism may also be correspondingly deformed, for example, one end of the displacement driving spring 3003 is directly connected to the substrate 3001, and the fixing mounting plate 3004 is omitted.
The contact wire connection assembly further comprises a contact wire lifting ring 1014, wherein the contact wire lifting ring 1014 is clamped on the contact wire clamp 1010, and a dropper wire guard ring 1002 and a dropper wire pressing tube 1003 are also arranged, and the specific structure and the installation mode are the same as those of the carrier wire connection assembly, and are not repeated herein. In order to position the contact wire hanging ring 1014 and the hanging wire protecting ring 1002 connected with the contact wire hanging ring 1014, a positioning post 904 and three positioning rods 903 distributed in a triangle are vertically fixed on the supporting platform 901, the outer side wall of the contact wire hanging ring 1014 is propped against the side wall of the positioning post 904, one of the positioning rods 903 is positioned at the inner side of the hanging wire protecting ring 1002, the other two positioning rods 903 are positioned at the outer side of the hanging wire protecting ring 1002, and the three positioning rods 903 are all in contact with the hanging wire protecting ring 1002, so that the hanging wire protecting ring 1002 is positioned from three different positions, the hanging wire protecting ring 1002 is prevented from being deviated, on the other hand, the contact wire hanging ring 1014 is positioned between the two positioning rods 903 positioned at the outer side of the hanging wire protecting ring 1002, and the contact wire hanging ring 1014 is further limited by the two positioning rods 903, so that the stability of the contact wire hanging ring 1014 is improved. In order to improve the stability of the contact wire hanging ring 1014, an arc-shaped positioning groove matched with the contact wire hanging ring 1014 is further formed in the positioning column 904, and the middle part of the contact wire hanging ring 1014 is placed in the arc-shaped positioning groove.
The contact wire connection assembly further comprises a three-jaw washer 1013 and a five-jaw washer 1015, wherein the three-jaw washer 1013 is located between the head of the contact wire fastening bolt 1012 and the contact wire lifting ring 1014, the five-jaw washer 1015 is located between the contact wire fastening nut and the contact wire lifting ring 1014, and the five-jaw washer 1015 is disposed in the clamping groove 902. In order to ensure that the contact wire fastening nut can smoothly move on the contact wire fastening bolt 1012, the clamping groove 902 should also be communicated with a jack, and the contact wire fastening bolt 1012 can enter the jack in the rotating process.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (9)

1. The utility model provides a contact net dropper intelligent mounting system, the contact net includes carrier cable (2000) and contact line (4000) that set up from top to bottom, and the dropper is connected with carrier cable (2000) through carrier cable coupling assembling and is connected with contact line (4000) through contact line coupling assembling, its characterized in that: the mounting system comprises a contact net measuring vehicle (12) for measuring a hanger and a contact line (4000), a working vehicle (11) for mounting the hanger on the carrier cable (2000) and the contact line (4000), and a power vehicle (10) for driving the contact net measuring vehicle (12) and the working vehicle (11) to move;
A laser radar (1203) for measuring the dropper and the contact line (4000) is movably arranged on the overhead contact line measuring vehicle (12);
the working vehicle (11) is provided with an installation tool for installing the carrier cable connecting assembly and the contact line connecting assembly, a feeding device (13) for storing the installation tool and a plurality of operation mechanical arms (15) for operating the installation tool;
the carrier cable connecting assembly comprises a suspension assembly and a suspension assembly He Chengli cable clamp (1007), the installation tool comprises a bottom plate (1), the bottom plate (1) comprises a first installation part and a second installation part which are perpendicular to each other, a carrier cable positioning device (5) for fixing the carrier cable (2000) to determine the installation position of the carrier cable connecting assembly, a suspension assembly feeding device (3) for moving the suspension assembly to the installation position, a suspension assembly feeding device (4) for moving the suspension assembly to the installation position, a cable clamp feeding device (6) for moving the carrier cable clamp (1007) to the installation position and a fastening device (7) for fixing the carrier cable connecting assembly to the installation position are arranged on the first installation part, and a contact line connecting driving device (9) for fixing the contact line (4000) and driving the contact line connecting assembly to be clamped on the contact line (4000) are arranged on the second installation part.
2. The intelligent installation system of the catenary hanger of claim 1, wherein: the contact net measuring vehicle (12) is provided with a radar driving mechanism for driving the laser radar (1203) to move along a straight line and a contact positioning mechanism for fixing the position of the contact net measuring vehicle (12).
3. The intelligent installation system of the catenary hanger of claim 1, wherein: the carrier cable positioning device (5) comprises at least one carrier cable bearing plate (501) for supporting the carrier cable (2000), a carrier cable space (502) for accommodating the carrier cable (2000) is formed in the carrier cable bearing plate (501), the carrier cable bearing plate (501) is rotationally connected with a carrier cable positioning plate (505) for pressing the carrier cable (2000) in the carrier cable space (502), and the carrier cable positioning plate (505) is connected with a positioning plate power spring (514) for pulling the carrier cable positioning plate (505) to move towards the carrier cable (2000).
4. The intelligent installation system of the catenary hanger of claim 1, wherein: the suspension assembly comprises a U-shaped carrier rope suspension ring (1001), the suspension assembly feeding device (3) comprises a suspension ring clamping mechanism for clamping the carrier rope suspension ring (1001), the suspension ring clamping mechanism comprises a fixed clamping arm (301) and a movable clamping arm (304) which are oppositely arranged, and a clamping tensioning assembly for pulling the fixed clamping arm (301) and the movable clamping arm (304) to move in opposite directions, and a suspension ring space for accommodating the carrier rope suspension ring (1001) is formed between the fixed clamping arm (301) and the movable clamping arm (304).
5. The intelligent installation system for the catenary hanger of claim 4, wherein: the hanging assembly comprises a wire nose (1004), a connecting bolt (1005) and a nut stop washer (1006), wherein the wire nose (1004) comprises a tubular head part and a sheet tail part, the connecting bolt (1005) sequentially penetrates through the nut stop washer (1006) and the tail part, the hanging assembly feeding device (4) comprises a wire nose positioning block (401) for clamping the head part and a bolt positioning component (405) for limiting the position of the connecting bolt (1005), and the wire nose positioning block (401) is fixedly connected with the bolt positioning component (405).
6. The intelligent installation system for the catenary hanger of claim 5, wherein: the bearing cable clamp (1007) is U-shaped, the cable clamp feeding device (6) comprises a cable clamp positioning block (601), a cable clamp space (608) for accommodating the bearing cable clamp (1007) is formed in the cable clamp positioning block (601), and the cable clamp positioning block (601) is further connected with an extrusion assembly for pressing the middle part of the bearing cable clamp (1007) onto the cable clamp positioning block (601).
7. The intelligent installation system for the catenary hanger of claim 6, wherein: the suspension assembly feeding device (3), the suspension assembly feeding device (4) and the wire clamp feeding device (6) all comprise pushing mechanisms, each pushing mechanism comprises a base plate (3001) which is fixedly arranged, each base plate (3001) is connected with a sliding mounting block (3007) in a sliding mode, each sliding mounting block (3007) is fixedly connected with each fixed clamping arm (301), each bolt positioning assembly (405) or each wire clamp positioning block (601), each sliding mounting block (3007) is further connected with a locking mechanism used for locking the position of each sliding mounting block (3007) and a displacement driving spring (3003) used for pulling each sliding mounting block (3007) to move when each sliding mounting block (3007) is separated from each locking mechanism.
8. The intelligent installation system for the catenary hanger of claim 7, wherein: the sliding installation block (3007) is fixedly connected with extension plate (3008), extension plate (3008) extends to the side of sliding installation block (3007) and fixedly connected with locking cooperation piece (3009), locking mechanism is including rotating locking pivoted board (3011) that sets up, and locking pivoted board (3011) are connected with locking couple (3010) and are used for keeping locking spring (3014) of locking pivoted board (3011) state, with the position locking of sliding installation block (3007) when locking couple (3010) hang on locking cooperation piece (3009).
9. The intelligent installation system of the catenary hanger of claim 1, wherein: the contact wire connecting assembly comprises a contact wire clamp (1010) which is clamped on the contact wire (4000), a contact wire fastening bolt (1012) is arranged on the contact wire clamp (1010) in a penetrating mode, a contact wire fastening nut used for pressing the contact wire clamp (1010) is arranged on the contact wire fastening bolt (1012) in a matched mode, the contact wire connecting driving device (9) comprises a supporting table (901) which is arranged on the bottom plate (1) in a sliding mode, and a clamping groove (902) used for containing the contact wire fastening nut is formed in the supporting table (901).
CN202210293456.6A 2022-03-23 2022-03-23 Intelligent installation system for overhead contact system hanger Active CN114734883B (en)

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