CN114734204A - Production process of heat-preservation sound-insulation aluminum alloy door and window - Google Patents
Production process of heat-preservation sound-insulation aluminum alloy door and window Download PDFInfo
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- CN114734204A CN114734204A CN202210226218.3A CN202210226218A CN114734204A CN 114734204 A CN114734204 A CN 114734204A CN 202210226218 A CN202210226218 A CN 202210226218A CN 114734204 A CN114734204 A CN 114734204A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention discloses a production process of a heat-insulating sound-insulating aluminum alloy door and window, which comprises the steps of blanking an extruded aluminum alloy section, and then cutting the aluminum alloy section into a preset length to obtain a section main body; then, the end face of the section main body is processed through an end face processing mechanism, and an air suction hole is formed in the section; assembling heat insulation sheets at two ends of the section main body through an assembling mechanism, installing a sealing plug in an air exhaust hole to obtain section sections, butting and assembling the section sections to obtain a door and window main body, and exhausting air in each section on the door and window main body through the air exhaust hole through an air exhaust mechanism; according to the invention, the extruded aluminum alloy section is firstly blanked and then cut into the preset length to obtain the section main body, and then the end face of the section main body is processed by the end face processing mechanism, so that the edge of the end face of the section is smoother, the joint of the door and window main body obtained by assembly can be more stably attached, and the smoothness of the whole door and window structure is further improved.
Description
Technical Field
The invention relates to the technical field of aluminum alloy door and window production, in particular to a production process of a heat-preservation sound-insulation aluminum alloy door and window.
Background
The existing sound-insulation heat-preservation aluminum alloy door and window is generally produced by simply cutting an aluminum alloy material, adhering the surface of the aluminum alloy material or filling the aluminum alloy material with a corresponding heat-insulation sound-insulation material, realizing sound insulation and heat preservation of the aluminum alloy door and window, and then assembling and combining to obtain an aluminum alloy door and window finished product. The connection stability of the heat-insulating and sound-insulating material and the aluminum alloy material of the aluminum alloy door and window produced by the production process is insufficient, and various heat-insulating and sound-insulating materials need to be processed in advance before the aluminum alloy door and window is produced, so that the process operation is complex and more material resources are consumed.
Disclosure of Invention
The invention aims to provide a production process of a heat-insulating sound-insulating aluminum alloy door and window, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a production process of a heat-insulating sound-insulating aluminum alloy door and window comprises the following steps:
the method comprises the following steps: blanking an extruded aluminum alloy section, and then cutting the aluminum alloy section into a preset length to obtain a section main body;
step two: processing the end face of the section main body through an end face processing mechanism, and forming an air exhaust hole on the section;
step three: assembling heat insulation sheets at two ends of the section main body through an assembling mechanism, and installing sealing plugs in the air exhaust holes to obtain section sections;
step four: the sectional material sections are butted and assembled to obtain a door and window main body, and air in each sectional material section on the door and window main body is pumped out through an air pumping hole by an air pumping mechanism;
step five: and (4) mounting auxiliary components on the door and window main body to obtain the finished product of the aluminum alloy door and window.
As a further scheme of the invention: the end face machining mechanism comprises a guide conveying unit, the guide conveying unit comprises a guide conveying table, a section conveying belt is fixedly installed at the center of the top of the guide conveying table, a plurality of limiting plates which are distributed at equal intervals are fixedly connected to the belt face of the section conveying belt, bearing plates are fixedly connected to the sides of the top of the guide conveying table, and polishing sheets are embedded in the middles of the two bearing plates;
the end face machining mechanism is used for arranging and conveying the section main bodies through the guide conveying unit and polishing two end faces of the section main bodies by utilizing polishing pieces arranged on two sides of the conveying path.
As a further scheme of the invention: a tapping mechanism is arranged above the guide table and comprises a hanging plate, two ends of the hanging plate are fixedly connected with the tops of the two bearing plates, one side of the bottom of the hanging plate is fixedly connected with a lifting sleeve, a tapping air cylinder is fixedly arranged on the inner wall of the lifting sleeve, and an output end of the tapping air cylinder is fixedly connected with a tapping drill bit; the other side of the bottom of the hanging plate is fixedly provided with a cleaning air pump, and the output end of the cleaning air pump is fixedly provided with an air tap; a material pressing plate is arranged on one side of the hanging plate, and the distance between the bottom surface of the material pressing plate and the top surface of the section conveyor belt is slightly larger than the width of the section main body;
the end face machining mechanism is provided with an air exhaust hole in the section main body through the hole opening mechanism, air is sent into the air exhaust hole through the cleaning air pump, and chips generated by polishing and hole opening operations are cleaned.
As a further scheme of the invention: the assembling mechanism comprises an assembling groove, a section pushing cylinder is fixedly installed on one side of the assembling groove, a section pushing plate is fixedly connected to the output end of the section pushing cylinder, and one side of the section pushing plate is connected with one end of the inner wall of the assembling groove in a sliding mode; a feeding unit for feeding heat insulation sheets is arranged on the other side of the assembling groove and comprises a feeding pipe, guide plates are fixedly connected to two sides of the inner wall of the feeding pipe, a feeding cylinder is fixedly connected to one side of the feeding pipe, a side push plate is fixedly connected to the output end of the feeding cylinder, and the length of the side push plate is consistent with that of the section bar; the other side of the feeding pipe is fixedly connected with a guide pipe, one end of the guide pipe is fixedly connected with the assembling groove, the bottom of the inner wall of the feeding pipe is fixedly connected with a feeding butt-joint air cylinder, the output end of the feeding butt-joint air cylinder is fixedly connected with a feeding push plate, two sides of the inner wall of the feeding pipe are fixedly connected with clamping plates, and the distance between the two clamping plates is consistent with the width of the section main body;
the assembly mechanism is used for feeding the section and the heat insulation sheets one by one and limiting the section and the heat insulation sheets, and the section main body and the heat insulation sheets are pushed to move oppositely to complete assembly and combination of the section main body and the heat insulation sheets.
As a further scheme of the invention: a material transferring unit for feeding a main body of the section bar is arranged above the assembling groove and comprises a material transferring frame, one side of the material transferring frame is fixedly connected with an installing plate, the bottom of the installing plate is fixedly provided with an electric slide rail, the inner wall of the electric slide rail is connected with a material transferring cylinder in a sliding manner, the output end of the material transferring cylinder is fixedly connected with a material transferring motor, the output end of the material transferring motor is fixedly connected with a fixing frame, two ends of the fixing frame are both fixedly connected with a mechanical clamping jaw, the middle part of the fixing frame is fixedly connected with a negative pressure pipe, and the bottom of the negative pressure pipe is fixedly connected with a negative pressure air tap;
the assembling mechanism rotates the section main body for half a circle through the material transferring unit after one end of the finished section main body is in butt joint with the heat insulation sheet, and the other end of the section main body faces the material loading unit to finish the assembling of the heat insulation sheet at the other end of the section main body.
As a further scheme of the invention: the section comprises a section main body, the section main body is in a hollow square column shape with two inclined surfaces at two ends, the heat insulation sheet is in a column shape with an I-shaped section, one end of the heat insulation sheet is also provided with an inclined surface, and the inclined surface on the heat insulation sheet is parallel to the inclined surface on the section main body; the two ends of the section main body are provided with butt joint grooves matched with the shapes of the heat insulation sheets, the sum of the lengths of the two heat insulation sheets is smaller than the length of the section main body, one ends, away from each other, of the two heat conduction sheets are provided with gap portions, the butt joint sheets are bonded in the gap portions, one side of the section is provided with an air exhaust hole, and the inner wall of the air exhaust hole is clamped and connected with a sealing plug.
As a further scheme of the invention: the air exhaust mechanism comprises an air exhaust operation table, a conveying groove is formed in the middle of the air exhaust operation table, the width of the conveying groove is slightly larger than that of the section bar, and a guide conveying belt is fixedly installed at the bottom of the inner wall of the conveying groove; an air exhaust unit is arranged above the air exhaust operation table and comprises a connecting plate, an adjusting cylinder is fixedly mounted at the bottom of the connecting plate, an air exhaust pipe is fixedly connected to the output end of the adjusting cylinder, an air needle is fixedly mounted at one end of the air exhaust pipe, and the middle of the air exhaust pipe is fixedly connected with the output end of an external vacuum air pump through a communicating pipe; the air exhaust mechanism limits and conveys the door and window main body in a vertical posture, and exhausts air in each section on the door and window main body through the air exhaust unit.
Compared with the prior art, the invention has the beneficial effects that: according to the invention, firstly, an extruded aluminum alloy section is blanked and then cut into a preset length to obtain a section main body, and then the end face of the section main body is processed by the end face processing mechanism, so that the edge of the end face of the section is smoother, the joint of the door and window main body obtained by assembly can be more stably attached, and the smoothness of the whole door and window structure is further improved;
the assembly mechanism is used for feeding and limiting the section main body and the heat insulation sheets one by one, the section main body and the heat insulation sheets are respectively pushed to move in opposite directions, after one end of the finished section main body is butted with the heat insulation sheets, the section main body is rotated for half a circle through the material transferring unit, and the heat insulation sheets at the other end of the section main body are assembled, so that the assembly and the combination of the section main body and the heat insulation sheets are realized, the heat insulation capacity of the aluminum alloy door window is effectively improved, and meanwhile, when the aluminum alloy door window is heated and deformed, a support is provided for the aluminum alloy door window; through offering out the aspirating hole in section bar section main part, bleeding to the section bar section through the aspirating mechanism by the aspirating hole for form the vacuum in the section bar section, and then improve the holistic syllable-dividing effect of aluminum alloy door and window, need not to carry out processing in advance to sound-proof material, the material of consumption is few.
Drawings
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 is a perspective view of a profile segment of the present invention;
FIG. 3 is a cross-sectional view of a port of a profile segment of the present invention;
FIG. 4 is a perspective view of the end face machining mechanism of the present invention;
FIG. 5 is a cross-sectional view of the tapping mechanism of the present invention;
FIG. 6 is a perspective view of the assembly mechanism of the present invention;
FIG. 7 is a cross-sectional view of a loading unit of the present invention;
FIG. 8 is a cross-sectional view of a delivery tube of the present invention;
FIG. 9 is a cross-sectional view of a material transfer unit of the present invention;
figure 10 is a cross-sectional view of the suction mechanism of the present invention.
In the figure: 1. a guiding and conveying table; 2. a section bar conveyor belt; 3. a limiting plate; 4. a support plate; 5. grinding the sheets; 6. a hanging plate; 7. a lifting sleeve; 8. a hole opening drill bit; 9. cleaning the air pump; 10. a sealing plug; 11. a material pressing plate; 12. assembling a groove; 13. a profile push plate; 14. feeding pipes; 15. a stock guide; 16. a side push plate; 17. a delivery pipe; 18. a feeding push plate; 19. a clamping plate; 20. a material transferring frame; 21. mounting a plate; 22. a material transferring cylinder; 23. a fixed mount; 24. a mechanical jaw; 25. a negative pressure air nozzle; 26. a profile section main body; 27. a heat insulating sheet; 28. butt-jointing sheets; 29. an air extraction operation table; 30. a guide conveyor belt; 31. a connecting plate; 32. air needle.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, in an embodiment of the present invention, a production process of a heat preservation and sound insulation aluminum alloy door and window includes the following steps:
the method comprises the following steps: blanking the extruded aluminum alloy section, and then cutting the aluminum alloy section into a preset length to obtain a section main body 26;
step two: processing the end face of the section main body 26 by using an end face processing mechanism, and forming an extraction hole in the section main body 26;
step three: assembling heat insulation sheets 27 at two ends of the section bar section through an assembling mechanism, and installing a sealing plug 10 in an air exhaust hole to obtain the section bar section;
step four: the sectional material sections are butted and assembled to obtain a door and window main body, and air in each sectional material section on the door and window main body is pumped out through an air pumping hole by an air pumping mechanism;
step five: and (4) mounting auxiliary components on the door and window main body to obtain the finished product of the aluminum alloy door and window.
Referring to fig. 4, the end face processing mechanism includes a guiding and conveying unit, the guiding and conveying unit includes a guiding and conveying table 1, a section bar conveying belt 2 is fixedly installed at the center of the top of the guiding and conveying table 1, a plurality of limiting plates 3 distributed at equal intervals are fixedly connected to the belt face of the section bar conveying belt 2, bearing plates 4 are fixedly connected to the sides of the top of the guiding and conveying table 1, and polishing discs 5 are embedded in the middle of the two bearing plates 4; the two ends of the section main body 26 are polished by the polishing sheets 5, so that the end surface of the section main body 26 is smoother, and the subsequent assembly and splicing operation is easy;
the end face machining mechanism arranges and conveys the plurality of section main bodies 26 through the guide conveying unit, and polishes two end faces of the section main bodies 26 by using the polishing pieces 5 arranged on two sides of the conveying path.
Referring to fig. 4 and 5, a tapping mechanism is arranged above the guide table 1, the tapping mechanism comprises a hanging plate 6, two ends of the hanging plate 6 are fixedly connected with the tops of two bearing plates 4, one side of the bottom of the hanging plate 6 is fixedly connected with a lifting sleeve 7, a tapping cylinder is fixedly mounted on the inner wall of the lifting sleeve 7, and an output end of the tapping cylinder is fixedly connected with a tapping drill bit 8; the other side of the bottom of the hanging plate 6 is fixedly provided with a cleaning air pump 9, and the output end of the cleaning air pump 9 is fixedly provided with an air tap; air is sent into the cleaning air pump 9 through the air exhaust hole, and chips generated by polishing and hole opening operations are cleaned.
In order to ensure that the position of the profile segment bodies 26 on the profile conveyor 2 is relatively identical; a pressure plate 11 is arranged on one side of the hanging plate 6, and the distance between the bottom surface of the pressure plate 11 and the top surface of the section conveyor belt 2 is slightly larger than the width of the section main body 26;
referring to fig. 6, 7 and 8, the assembling mechanism includes an assembling groove 12, a profile pushing cylinder is fixedly installed at one side of the assembling groove 12, a profile pushing plate 13 is fixedly connected to an output end of the profile pushing cylinder, and one side of the profile pushing plate 13 is slidably connected to one end of the inner wall of the assembling groove 12; a feeding unit for feeding the heat insulation sheets 27 is arranged on the other side of the assembling groove 12, the feeding unit comprises a feeding pipe 14, two sides of the inner wall of the feeding pipe 14 are fixedly connected with material guide plates 15, one side of the feeding pipe 14 is fixedly connected with a feeding cylinder, the output end of the feeding cylinder is fixedly connected with a side push plate 16, and the length of the side push plate 16 is consistent with that of the section; a guide pipe 17 is fixedly connected to the other side of the feeding pipe 14, one end of the guide pipe 17 is fixedly connected with the assembly groove 12, a feeding butt joint cylinder is fixedly connected to the bottom of the inner wall of the feeding pipe 14, a feeding push plate 18 is fixedly connected to the output end of the feeding butt joint cylinder, clamping plates 19 are fixedly connected to both sides of the inner wall of the feeding pipe 14, and the distance between the two clamping plates 19 is consistent with the width of the section main body 26;
the assembling mechanism is used for feeding and limiting the section main body 26 and the heat insulation sheets 27 one by one, and assembling and combining the section main body 26 and the heat insulation sheets 27 are respectively pushed to move oppositely.
Referring to fig. 6 and 9, a material transferring unit for feeding a profile section is arranged above the assembly groove 12, and includes a material transferring frame 20, one side of the material transferring frame 20 is fixedly connected with an installation plate 21, the bottom of the installation plate 21 is fixedly provided with an electric slide rail, the inner wall of the electric slide rail is slidably connected with a material transferring cylinder 22, the output end of the material transferring cylinder 22 is fixedly connected with a material transferring motor, the output end of the material transferring motor is fixedly connected with a fixing frame 23, both ends of the fixing frame 23 are fixedly connected with a mechanical clamping jaw 24, the middle part of the fixing frame 23 is fixedly connected with a negative pressure pipe, the bottom of the negative pressure pipe is fixedly provided with a negative pressure air nozzle 25, and the middle part of the negative pressure pipe is communicated with the output end of an external negative pressure air pump;
the assembling means completes the assembling of the heat insulating sheet 27 at the other end of the profile segment by rotating the profile segment by half a turn by the material rotating unit after the butt joint of the one end of the profile segment main body 26 and the heat insulating sheet 27 is completed at the other end of the profile segment main body 26 toward the material loading unit.
Referring to fig. 2 and 3, the profile section includes a profile section main body 26, the profile section main body 26 is a hollow square column with two inclined surfaces at two ends, the heat insulation sheet 27 is a column with an i-shaped cross section, one end of the heat insulation sheet 27 is also provided with an inclined surface, and the inclined surface on the heat insulation sheet 27 is parallel to the inclined surface on the profile section main body 26; section bar section main part 26's both ends all seted up with 27 shape assorted butt joint grooves of heat insulating sheet, two heat insulating sheet 27's length sum is less than the length of section bar section, the space portion has all been seted up to the one end that two heat conductivities kept away from each other, it has butt joint piece 28 to bond in two space portions, the aspirating hole has been seted up to one side of section bar section main part 26, the inner wall block of aspirating hole is connected with sealing plug 10, sealing plug 10 is made for flexible rubber material, the gas pocket has been seted up at sealing plug 10's middle part, the inner wall fixedly connected with of gas pocket seals the shell fragment, this gas pocket is under natural state, because the elasticity of rubber is in the encapsulated situation.
Referring to fig. 10, the air-extracting mechanism includes an air-extracting console 29, a conveying trough is provided in the middle of the air-extracting console 29, the width of the conveying trough is slightly larger than that of the profile, and a guiding conveying belt 30 is fixedly installed at the bottom of the inner wall of the conveying trough; an air extracting unit is arranged above the air extracting operation table 29 and comprises a connecting plate 31, an adjusting cylinder is fixedly arranged at the bottom of the connecting plate 31, an air extracting pipe is fixedly connected to the output end of the adjusting cylinder, an air needle 32 is fixedly arranged at one end of the air extracting pipe, and the middle of the air extracting pipe is fixedly connected with the output end of an external vacuum air pump through a communicating pipe; air exhaust mechanism carries out spacing and transport with vertical gesture with the door and window main part to through the unit air of bleeding in with each section in with the door and window main part take out, make the section form the vacuum through bleeding, improve the syllable-dividing effect of door and window main part.
The working principle of the invention is as follows: finishing the orientation and fixed-length cutting operation of the aluminum alloy section by using external equipment to obtain a section main body 26;
transferring the section main body 26 to a section conveying belt 2 of the guide table 1 through a feeding mechanism, and utilizing the blocking and limiting of a plurality of pushing plates and bearing plates 4 at two sides to enable the section main body 26 to be stably arranged on the section conveying belt 2 at equal intervals, starting the section conveying belt 2 to drive the section to move, when the section moves to the position of a polishing piece 5, polishing the section main body 26 through the contact of the polishing piece 5 on the end surface of the section main body 26, when the section moves to the position of a hole drilling bit 8, driving the hole drilling bit 8 to descend through a hole drilling cylinder, forming an air suction hole on the top surface of the section through the hole drilling bit 8, after hole forming, continuously driving the section to move to the position below a cleaning air pump 9 through the section conveying belt 2, starting the cleaning air pump 9, blowing air flow to the air suction hole through an air nozzle, and cleaning debris generated by polishing and hole forming operations;
then the electric slide rail is started to drive the material transferring cylinder 22 to move so as to drive the fixing frame 23 to move, the sealing plug 10 is conveyed by manual work or external feeding equipment on the moving path of the fixing frame 23, when the negative pressure air nozzle 25 on the fixing frame 23 moves to the position of the sealing plug 10, the negative pressure air pump is externally connected, and the sealing plug 10 is adsorbed and taken by the negative pressure air nozzle 25; then, the electric slide rail continuously drives the fixing frame 23 to move, when the fixing frame 23 moves to the top of the section conveying belt 2, the material transferring cylinder 22 is started to drive the fixing frame 23 to move downwards, the two ends of the section are clamped and fixed through the two mechanical clamping jaws 24, meanwhile, the sealing plug 10 is in butt joint with the air suction opening to be clamped, then, the electric slide rail drives the material transferring cylinder 22 to reset, the fixing frame 23 and the section main body 26 are right opposite to the top of the assembling groove 12, the material transferring cylinder 22 is started to descend, and the section main body 26 falls into the assembling groove 12;
the heat insulation sheets 27 are orderly placed in the feeding pipe 14, the feeding cylinder is started to drive the side push plate 16 to move to push the heat conduction plate into the guide pipe 17, then the feeding pushing cylinder is started to push the heat insulation sheets 27 into the assembly groove 12 through the feeding push plate 18, and meanwhile, the section pushing cylinder is started to drive the section pushing plate 13 to move to enable the heat insulation sheets 27 and the section main body 26 to move oppositely, so that the heat insulation sheets 27 are combined with one end of the section main body 26; then the material transferring cylinder 22 is started to ascend, the material transferring motor drives the material transferring cylinder 22 to rotate for half a circle, the material transferring cylinder 22 descends again, the heat insulation sheet 27 is pushed again, and the combination of the heat insulation sheet 27 and the other end of the section main body 26 is completed;
the material transferring cylinder 22 is started to drive the section to move out of the assembling groove 12, the mechanical clamping jaw 24 cannot be loosened, the section is separated, butt-joint pieces 28 are adhered and fixed at two ends of the section through manual or external equipment, a plurality of sections are spliced, the spliced connecting positions are welded to obtain a door and window main body, the door and window main body is sent into the conveying groove, the conveying belt 30 is guided to be started to drive the door and window main body to move, when the two door and window main bodies move to the position below the air needle 32, the air cylinder is adjusted to start the air suction pipe and the air needle 32 to press downwards, so that the air needle 32 is rushed into an air hole in the sealing plug 10, air in each section on the door and window main body is sucked out through starting of an external vacuum air pump, and then an accessory part is installed on the door and window main body, and a finished product of the aluminum alloy door and window is obtained.
Although the present invention has been described with reference to the preferred embodiments, it is to be understood that the invention is not limited to the disclosed embodiments, but is intended to cover various modifications, equivalents and alternatives falling within the spirit and scope of the invention.
Claims (8)
1. The production process of the heat-insulating sound-insulating aluminum alloy door and window is characterized by comprising the following steps of:
the method comprises the following steps: blanking an extruded aluminum alloy section, and then cutting the aluminum alloy section into a preset length to obtain a section main body;
step two: processing the end face of the section main body through an end face processing mechanism, and forming an air exhaust hole on the section;
step three: assembling heat insulation sheets (27) at two ends of the section main body through an assembling mechanism, and installing sealing plugs (10) in the air exhaust holes to obtain section sections;
step four: the sectional material sections are butted and assembled to obtain a door and window main body, and air in each sectional material section on the door and window main body is pumped out through an air pumping hole by an air pumping mechanism;
step five: and (4) mounting auxiliary components on the door and window main body to obtain the finished product of the aluminum alloy door and window.
2. The production process of the heat-insulating and sound-insulating aluminum alloy door and window as claimed in claim 1, wherein the end face machining mechanism arranges and conveys the plurality of profile sections through the guide unit, and polishes two end faces of the profile section main body by using polishing pieces (5) arranged on two sides of a conveying path.
3. The production process of the heat-insulating and sound-insulating aluminum alloy door and window as claimed in claim 2, wherein the end face machining mechanism is provided with an air suction hole on the section main body through a hole opening mechanism arranged above the guide and feed unit, and air is fed through the air suction hole to clean debris generated by grinding and hole opening operations.
4. The production process of the heat-insulating and sound-insulating aluminum alloy door and window as claimed in claim 1, wherein the assembling mechanism completes the assembling and combining of the section and the heat-insulating sheet (27) by respectively pushing the section and the heat-insulating sheet (27) to move towards each other by feeding the section main body and the heat-insulating sheet (27) one by one and limiting the section main body and the heat-insulating sheet.
5. The process for producing a heat-insulating and sound-insulating aluminum alloy door/window according to claim 1, wherein the assembling means assembles the heat-insulating sheet (27) at the other end of the section by rotating the section by half a revolution by the material transferring unit after the one end of the main body of the section is butted against the heat-insulating sheet (27).
6. The process for manufacturing the al-alloy doors and windows with insulation and sound insulation according to claim 5 wherein the sealing plug (10) is assembled in the air extraction hole by the material transfer unit before the assembly of the thermal insulating sheet (27) on the main body of the section.
7. The production process of the heat-insulating and sound-insulating aluminum alloy door and window as claimed in claim 1, wherein before the assembly of the profile sections, butt-joint pieces (28) are bonded to the end portions of the profile sections, the butt-joint pieces (28) are clamped during butt joint to complete the combination of the profile sections, and then the connecting positions of the profile sections are welded to obtain the door and window main body.
8. The production process of the heat-insulating and sound-insulating aluminum alloy door and window as claimed in claim 1, wherein the air pumping mechanism limits and conveys the door and window main body in a vertical posture, and pumps out air in each section on the door and window main body through the air pumping unit arranged on the conveying path.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210226218.3A CN114734204B (en) | 2022-03-09 | 2022-03-09 | Production process of heat-insulating sound-insulating aluminum alloy door and window |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210226218.3A CN114734204B (en) | 2022-03-09 | 2022-03-09 | Production process of heat-insulating sound-insulating aluminum alloy door and window |
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| Publication Number | Publication Date |
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| CN114734204A true CN114734204A (en) | 2022-07-12 |
| CN114734204B CN114734204B (en) | 2023-05-02 |
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2022
- 2022-03-09 CN CN202210226218.3A patent/CN114734204B/en active Active
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| DE202005009389U1 (en) * | 2005-06-14 | 2006-10-26 | SCHÜCO International KG | Window or door for a building opening comprises a frame having plastic profiles and a leaf having metal profiles made from aluminum or aluminum alloy |
| CN202417237U (en) * | 2011-10-17 | 2012-09-05 | 浙江江山五福门业有限公司 | Indoor door |
| CN103132859A (en) * | 2013-03-04 | 2013-06-05 | 上海志易工程设备有限公司 | Automatic strip-inserting process of heat-insulting bridge cut-off aluminum window and door profiles |
| CN112502579A (en) * | 2020-11-02 | 2021-03-16 | 安徽纽仑泰家居科技有限公司 | Noise reduction wooden door |
| CN112427895A (en) * | 2020-11-20 | 2021-03-02 | 菏泽中创智慧消防器材有限公司 | Production process of aluminum alloy door and window |
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