CN114729122A - Polyimide resin, polyimide varnish, and polyimide film - Google Patents

Polyimide resin, polyimide varnish, and polyimide film Download PDF

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CN114729122A
CN114729122A CN202080078721.8A CN202080078721A CN114729122A CN 114729122 A CN114729122 A CN 114729122A CN 202080078721 A CN202080078721 A CN 202080078721A CN 114729122 A CN114729122 A CN 114729122A
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polyimide
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CN114729122B (en
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安孙子洋平
胁田菜摘
三田寺淳
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Mitsubishi Gas Chemical Co Inc
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    • C08J2379/04Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
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Abstract

A polyimide resin having: a structural unit A derived from a tetracarboxylic dianhydride and a structural unit B derived from a diamine, the structural unit A comprising: a structural unit (A-1) derived from a compound represented by the following formula (a-1), structural unit B comprising: a structural unit (B-1) derived from a compound represented by the following formula (B-1) and a structural unit (B-2) derived from a compound represented by the following formula (B-2).

Description

Polyimide resin, polyimide varnish, and polyimide film
Technical Field
The present invention relates to a polyimide resin, a polyimide varnish, and a polyimide film.
Background
Polyimide resins have been studied for various uses in the fields of electric and electronic parts and the like. For example, for the purpose of weight reduction and flexibility of devices, it is desired to replace a glass substrate used in an image display device such as a liquid crystal display and an OLED display with a plastic substrate, and research into a polyimide film suitable for the plastic substrate has been advanced.
In an image display device, when light emitted from a display element passes through a plastic substrate and is emitted, the plastic substrate is required to have colorless transparency, but when light passes through a retardation film or a polarizing plate (for example, a liquid crystal display, a touch panel, or the like), the plastic substrate is required to have high optical isotropy (that is, low Rth) in addition to colorless transparency.
In order to satisfy the above properties, polyimide resins having various compositions have been developed. For example, patent document 1 discloses a polyimide film having a structure formed by combining 3, 3' -diaminodiphenyl sulfone, which is a diamine component, with another specific diamine, for the purpose of obtaining a polyimide film containing a polyamide having good solubility in a solvent and excellent processability, and having colorless transparency and excellent toughness.
Documents of the prior art
Patent document
Patent document 1: international publication No. 2016/158825
Disclosure of Invention
Problems to be solved by the invention
As described above, the polyimide film is required to have good optical properties such as colorless transparency and optical isotropy. In particular, in applications such as liquid crystal displays, optical isotropy is important.
On the other hand, since polyimide has a rigid and strong molecular structure, breakage is a problem when a film is produced or when the polyimide is used for a product having a movable portion. In order to suppress the cleavage, when a component having high flexibility is introduced into a molecule or an additive is added to a resin, the optical properties are generally degraded. Thus, a polyimide film having good optical properties and ductility has been desired.
Further, chemical resistance is also important. For example, when a varnish for forming a resin layer is applied to a polyimide film in order to form another resin layer (for example, a color filter or a protective layer) on the polyimide film, the polyimide film is required to have resistance to a solvent contained in the varnish. If the solvent resistance of the polyimide film is insufficient, the film may be dissolved or swollen, thereby losing its significance as a substrate. However, in order to ensure optical characteristics, it is necessary to form a solution when a polyimide film is formed, and it is difficult to achieve both of these properties.
Thus, it is sought to obtain: a polyimide resin having excellent flexibility and chemical resistance while maintaining the optical properties, particularly optical isotropy, of the polyimide film obtained.
Accordingly, an object of the present invention is to provide: a polyimide resin, a polyimide varnish and a polyimide film which can form a film having excellent optical isotropy and further having excellent flexibility and chemical resistance.
Means for solving the problems
The inventors of the present invention found that: the polyimide resin comprising a combination of a structural unit derived from a specific tetracarboxylic dianhydride and a structural unit derived from a specific 2 kinds of diamines can solve the above problems, and the invention has been completed.
That is, the present invention relates to the following <1> - <8 >.
<1> a polyimide resin having: a structural unit A derived from a tetracarboxylic dianhydride and a structural unit B derived from a diamine,
the structural unit A comprises: a structural unit (A-1) derived from a compound represented by the following formula (a-1),
the structural unit B includes: a structural unit (B-1) derived from a compound represented by the following formula (B-1) and a structural unit (B-2) derived from a compound represented by the following formula (B-2).
Figure BDA0003639951680000031
<2> the polyimide resin according to <1>, wherein the ratio of the structural unit (B-1) in the structural unit B is 5 to 80 mol%, and the ratio of the structural unit (B-2) in the structural unit B is 20 to 95 mol%.
<3> the polyimide resin according to <1> or <2> above, wherein the molar ratio [ (B-1)/(B-2) ] of the structural unit (B-1) to the structural unit (B-2) in the structural unit B is 5/95 to 80/20.
<4> the polyimide resin according to any one of <1> to <3>, wherein the structural unit A further comprises: at least 1 member selected from the group consisting of a structural unit (A-2-1) derived from a compound represented by the following formula (a-2-1) and a structural unit (A-2-2) derived from a compound represented by the following formula (a-2-2).
Figure BDA0003639951680000032
<5> the polyimide resin according to any one of <1> to <4>, wherein the structural unit B further comprises: at least 1 selected from the group consisting of a structural unit (B-3-1) derived from a compound represented by the following formula (B-3-1) and a structural unit (B-3-2) derived from a compound represented by the following formula (B-3-2).
Figure BDA0003639951680000041
(in the formula (b-3-1), Z1And Z2Each independently represents a 2-valent aliphatic group optionally containing an oxygen atom, or a 2-valent aromatic group, R1And R2Each independently represents a 1-valent aromatic group or a 1-valent aliphatic groupGroup, R3And R4Each independently represents a 1-valent aliphatic group, R5And R6Each independently represents a 1-valent aliphatic group or a 1-valent aromatic group, m and n each independently represent an integer of 1 or more, and the sum of m and n represents an integer of 2 to 1000. Wherein R is1And R2At least one of them represents a 1-valent aromatic group. )
<6>According to the above<5>The polyimide resin is represented by the formula (b-3-1) wherein R1And R2Is phenyl.
<7> a polyimide varnish obtained by dissolving the polyimide resin according to any one of <1> to <6> in an organic solvent.
<8> a polyimide film comprising the polyimide resin according to any one of <1> to <6 >.
ADVANTAGEOUS EFFECTS OF INVENTION
According to the present invention, there can be provided: a polyimide resin, a polyimide varnish and a polyimide film which can form a film having excellent optical isotropy and further having excellent flexibility and chemical resistance.
Detailed Description
[ polyimide resin ]
The polyimide resin of the present invention has: a structural unit A derived from a tetracarboxylic dianhydride and a structural unit B derived from a diamine, the structural unit A comprising: a structural unit (A-1) derived from a compound represented by the following formula (a-1), structural unit B comprising: a structural unit (B-1) derived from a compound represented by the following formula (B-1) and a structural unit (B-2) derived from a compound represented by the following formula (B-2).
And (3) resin.
Figure BDA0003639951680000051
The reason why the polyimide resin of the present invention maintains optical isotropy and is excellent in flexibility and chemical resistance is not clear, but it is considered that: the polyimide resin of the present invention has an alicyclic structure, an ether skeleton and an aromatic ring at an appropriate ratio, and therefore maintains optical isotropy and is excellent in flexibility and chemical resistance. Among them, it is considered that: since the structure of the polyimide has a structural unit derived from a small diamine having an alicyclic structure, the imide group concentration is high, the optical isotropy is maintained, and the chemical resistance is very excellent.
< structural unit A >)
The structural unit a is a structural unit derived from a tetracarboxylic dianhydride in the polyimide resin.
The structural unit A comprises: a structural unit (A-1) derived from a compound represented by the following formula (a-1).
Figure BDA0003639951680000052
The compound represented by the formula (a-1) is 4, 4' -oxydiphthalic anhydride.
The structural unit A contains the structural unit (A-1), whereby the chemical resistance and toughness of the film can be improved.
The proportion of the structural unit (a-1) in the structural unit a is preferably 40 mol% or more, more preferably 50 mol% or more, further preferably 55 mol% or more, and further preferably 60 mol% or more. From the viewpoint of toughness of the film, more preferably 70 mol% or more. The upper limit of the ratio of the structural unit (A-1) is not particularly limited, i.e., 100 mol%. The structural unit A may be composed of only the structural unit (A-1).
The structural unit A may contain a structural unit other than the structural unit (A-1).
From the viewpoint of heat resistance, the structural unit A preferably further comprises a structural unit (A-2) in addition to the structural unit (A-1), and the structural unit (A-2) is at least 1 selected from the group consisting of a structural unit (A-2-1) derived from a compound represented by the following formula (a-2-1) and a structural unit (A-2-2) derived from a compound represented by the following formula (a-2-2). That is, the structural unit (A-2-1) and the structural unit (A-2-2) are collectively referred to as the structural unit (A-2).
Figure BDA0003639951680000061
The compound represented by the formula (a-2-1) is 1,2,4, 5-cyclohexanetetracarboxylic dianhydride.
The compound shown in the formula (a-2-2) is norbornane-2-spiro-alpha-cyclopentanone-alpha '-spiro-2' -norbornane-5, 5 ', 6, 6' -tetracarboxylic dianhydride.
The proportion of the structural unit (a-2) in the structural unit a is preferably 10 to 50 mol%, more preferably 15 to 45 mol%, and still more preferably 20 to 40 mol%, from the viewpoint of improving heat resistance, chemical resistance, and optical isotropy.
When the structural unit A contains the structural unit (A-2), the molar ratio [ (A-1)/(A-2) ] of the structural unit (A-1) to the structural unit (A-2) in the structural unit A is preferably 50/50 to 90/10, more preferably 55/45 to 85/15, and further preferably 60/40 to 80/20, from the viewpoint of improving heat resistance, chemical resistance and optical isotropy.
The structural unit A may contain structural units other than the structural unit (A-1) and the structural unit (A-2). The tetracarboxylic dianhydride providing such a structural unit is not particularly limited, and examples thereof include aromatic tetracarboxylic dianhydrides (including the compound represented by the formula (a-1) and not including the compound represented by the formula (a-1)) such as pyromellitic dianhydride, 3 ', 4, 4' -biphenyltetracarboxylic dianhydride, 9 '-bis (3, 4-dicarboxyphenyl) fluorene dianhydride, and 4, 4' - (hexafluoroisopropylidene) diphthalic anhydride; alicyclic tetracarboxylic dianhydrides such as 1,2,3, 4-cyclobutanetetracarboxylic dianhydride (wherein compounds represented by the formulae (a-2-1) and (a-2-2) are not included); and aliphatic tetracarboxylic acid dianhydrides such as 1,2,3, 4-butanetetracarboxylic acid dianhydride.
In the present specification, an aromatic tetracarboxylic dianhydride refers to a tetracarboxylic dianhydride containing 1 or more aromatic rings, an alicyclic tetracarboxylic dianhydride refers to a tetracarboxylic dianhydride containing 1 or more alicyclic rings and no aromatic rings, and an aliphatic tetracarboxylic dianhydride refers to a tetracarboxylic dianhydride containing neither aromatic rings nor alicyclic rings.
The number of the structural units optionally contained in the structural unit a may be 1, or 2 or more.
< structural unit B >
The structural unit B is a diamine-derived structural unit that is occupied in the polyimide resin, and includes: a structural unit (B-1) derived from a compound represented by the following formula (B-1) and a structural unit (B-2) derived from a compound represented by the following formula (B-2).
Figure BDA0003639951680000071
The compound represented by the formula (b-1) is 4,4 '-diamino-2, 2' -bistrifluoromethyldiphenyl ether.
The structural unit B contains the structural unit (B-1), whereby the optical isotropy and the colorless transparency of the film can be improved.
The compound represented by the formula (b-2) is bis (aminomethyl) cyclohexane, and specific examples thereof include 1, 3-bis (aminomethyl) cyclohexane represented by the following formula (b-2a) and 1, 4-bis (aminomethyl) cyclohexane represented by the following formula (b-2 b).
Figure BDA0003639951680000072
From the viewpoint of organic solvent resistance and heat resistance, the compound represented by the formula (b-2) has a cis form: the trans ratio is preferably 0: 100-80: 20. more preferably 0.1: 99.9-70: 30. further preferably 0.5: 99.5-60: 40. still more preferably 1: 99-20: 80.
the structural unit B contains the structural unit (B-2), whereby the optical isotropy, flexibility and chemical resistance of the film can be improved.
The proportion of the structural unit (B-1) in the structural unit B is preferably 5 to 80 mol%, more preferably 10 to 70 mol%, and still more preferably 30 to 60 mol%.
The proportion of the structural unit (B-2) in the structural unit B is preferably 20 to 95 mol%, more preferably 30 to 90 mol%, and still more preferably 40 to 70 mol%.
The total ratio of the structural units (B-1) and (B-2) in the structural unit B is preferably 50 mol% or more, more preferably 70 mol% or more, and still more preferably 90 mol% or more. The upper limit of the total ratio of the structural units (B-1) and (B-2) is not particularly limited, i.e., 100 mol%. The structural unit B may be composed of only the structural unit (B-1) and the structural unit (B-2).
From the viewpoint of improving optical isotropy and chemical resistance, the molar ratio [ (B-1)/(B-2) ] of the structural unit (B-1) to the structural unit (B-2) in the structural unit B is preferably 5/95 to 80/20, more preferably 10/90 to 70/30, and further preferably 30/70 to 60/40.
The structural unit B may contain structural units other than the structural units (B-1) and (B-2).
The structural unit B preferably further comprises a structural unit (B-3) in addition to the structural units (B-1) and (B-2), and the structural unit (B-3) is at least 1 selected from the group consisting of a structural unit (B-3-1) derived from a compound represented by the following formula (B-3-1) and a structural unit (B-3-2) derived from a compound represented by the following formula (B-3-2). That is, the structural unit (B-3-1) and the structural unit (B-3-2) are collectively referred to as a structural unit (B-3). Among them, the structural unit B preferably further contains a structural unit (B-3-1) derived from a compound represented by the following formula (B-3-1).
Figure BDA0003639951680000081
In the formula (b-3-1), Z1And Z2Each independently represents a 2-valent aliphatic group optionally containing an oxygen atom, or a 2-valent aromatic group, R1And R2Each independently represents a 1-valent aromatic group or a 1-valent aliphatic group, R3And R4Each independently represents a 1-valent aliphatic group, R5And R6Each independently represents a 1-valent aliphatic group or a 1-valent aromatic group, m and n each independently represent an integer of 1 or more, and the sum of m and n represents an integer of 2 to 1000. Wherein R is1And R2At least one of them represents a 1-valent aromatic group.
In the formula (b-3-1), 2 or more different repeating units described in [ ] may be repeated in random, alternating, or block form, and in any order, regardless of the order of [ ].
In the formula (b-3-1), Z1And Z2The 2-valent aliphatic group or the 2-valent aromatic group in (1) is optionally substituted by a fluorine atom. Examples of the aliphatic group having a valence of 2 include saturated or unsaturated aliphatic groups having a valence of 2 and having 1 to 20 carbon atoms and aliphatic groups containing an oxygen atom. The number of carbon atoms of the 2-valent aliphatic group is preferably 3 to 20.
Examples of the saturated aliphatic group having a valence of 2 include alkylene groups having 1 to 20 carbon atoms, and examples thereof include methylene, ethylene, propylene, trimethylene, tetramethylene, hexamethylene, octamethylene, decamethylene, and dodecamethylene.
Examples of the unsaturated aliphatic group having a valence of 2 include an alkenylene group having 2 to 20 carbon atoms, and examples thereof include an ethenylene group, an propenylene group, and an alkenylene group having an unsaturated double bond at a terminal.
Examples of the aliphatic group containing an oxygen atom include an alkyleneoxy group and an aliphatic group having an ether bond.
As the alkyleneoxy group, propyleneoxy group, trimethyleneoxy group and the like can be exemplified.
Examples of the aromatic group having a valence of 2 include an arylene group having 6 to 20 carbon atoms and an aralkylene group having 7 to 20 carbon atoms. As Z1And Z2Specific examples of the arylene group having 6 to 20 carbon atoms in (A) include an o-phenylene group, an m-phenylene group, a p-phenylene group, a 4, 4' -biphenylene group, and a 2, 6-naphthylene group.
As Z1And Z2Particularly preferred are trimethylene group and p-phenylene group, and more preferred is trimethylene group.
In the formula (b-3-1), as R1~R6Examples of the 1-valent aliphatic group in (1) include 1-valent saturated or unsaturated aliphatic groups. Examples of the saturated aliphatic group having a valence of 1 include alkyl groups having 1 to 22 carbon atoms, and examples thereof include methyl, ethyl, and propyl groups. The 1-valent unsaturated aliphatic group includes alkenyl groups having 2 to 22 carbon atoms, for exampleThere may be exemplified vinyl, propenyl, etc. These groups are optionally substituted with fluorine atoms.
R as formula (b-3-1)1、R2、R5And R6Examples of the aromatic group having a valence of 1 in (1) include aryl groups having 6 to 20 carbon atoms, aryl groups having 7 to 30 carbon atoms and substituted with alkyl groups, and aralkyl groups having 7 to 30 carbon atoms. The aromatic group having a valence of 1 is preferably an aryl group, and more preferably a phenyl group.
For R1And R2At least one of them represents a 1-valent aromatic group, preferably R1And R2All of which are aromatic radicals having a valence of 1, more preferably R1And R2Are all phenyl groups.
As R3And R4The alkyl group having 1 to 6 carbon atoms is preferable, and the methyl group is more preferable.
As R5And R6The aliphatic group having a valence of 1 is preferable, and the methyl group is more preferable.
As described above, among the compounds represented by the formula (b-3-1), the compounds represented by the following formula (b-3-11) are preferred.
Figure BDA0003639951680000101
(in the formula (b-3-11), m and n have the same meanings as those of m and n in the formula (b-3-1), respectively, and the preferred ranges are the same.)
M in the formula (b-3-1) and the formula (b-3-11) represents the number of repetitions of a siloxane unit to which at least 1 aromatic group having a valence of 1 is bonded, and n in the formula (b-3-1) and the formula (b-3-11) represents the number of repetitions of a siloxane unit to which an aliphatic group having a valence of 1 is bonded.
M and n in the formulas (b-3-1) and (b-3-11) are respectively independent integers more than 1, and the sum of m and n (m + n) is an integer of 2-1000. The sum of m and n is preferably an integer of 3 to 500, more preferably an integer of 3 to 100, and further preferably an integer of 3 to 50.
The ratio of m/n in the formulae (b-3-1) and (b-3-11) is preferably 5/95 to 50/50, more preferably 10/90 to 40/60, and still more preferably 20/80 to 30/70.
The functional group equivalent (amine equivalent) of the compound represented by the formula (b-3-1) is preferably 150 to 5000g/mol, more preferably 400 to 4000g/mol, and further preferably 500 to 3000 g/mol.
The functional group equivalent means the mass of the compound represented by the formula (b-3-1) per 1 mol of the functional group (amino group).
Examples of the compounds represented by the formula (B-3-1) include "X-22-9409", "X-22-1660B", "X-22-161A" and "X-22-161B" manufactured by shin-Etsu chemical Co., Ltd.
The structural unit B contains the structural unit (B-3-1), whereby the colorless transparency, optical isotropy and flexibility of the film can be improved.
The formula (b-3-2) is 4, 4' -diaminodiphenyl sulfone. The structural unit B can improve the colorless transparency, toughness and chemical resistance of the film by including the structural unit (B-3-2).
When the structural unit B includes the structural unit (B-1), the structural unit (B-2) and the structural unit (B-3), the total ratio of the structural unit (B-1) to the structural unit (B-2) in the structural unit B is preferably 70 mol% or more, more preferably 80 mol% or more, further preferably 90 mol% or more, and the ratio of the structural unit (B-3) in the structural unit B is preferably 0.1 to 30 mol%, more preferably 1 to 25 mol%, further preferably 2 to 20 mol%, further preferably 3 to 15 mol%.
The total ratio of the structural unit (B-1), the structural unit (B-2) and the structural unit (B-3) in the structural unit B is preferably 80 mol% or more, more preferably 90 mol% or more, particularly preferably 99 mol% or more. The upper limit of the total ratio of the structural unit (B-1), the structural unit (B-2) and the structural unit (B-3) is not particularly limited, that is, 100 mol%. The structural unit B may be composed of only the structural unit (B-1), the structural unit (B-2) and the structural unit (B-3).
When the structural unit B includes the structural unit (B-1), the structural unit (B-2) and the structural unit (B-3-1), the total ratio of the structural unit (B-1) to the structural unit (B-2) in the structural unit B is preferably 70 mol% or more, more preferably 80 mol% or more, and still more preferably 90 mol% or more, and the ratio of the structural unit (B-3-1) in the structural unit B is preferably 0.1 to 30 mol%, more preferably 1 to 25 mol%, still more preferably 2 to 20 mol%, still more preferably 3 to 15 mol%, and still more preferably 3 to 10 mol%.
The total ratio of the structural unit (B-1), the structural unit (B-2) and the structural unit (B-3-1) in the structural unit B is preferably 80 mol% or more, more preferably 90 mol% or more, particularly preferably 99 mol% or more. The upper limit of the total ratio of the structural unit (B-1), the structural unit (B-2) and the structural unit (B-3-1) is not particularly limited, that is, 100 mol%. The structural unit B may be composed of only the structural unit (B-1), the structural unit (B-2) and the structural unit (B-3-1).
When the structural unit B includes the structural unit (B-1), the structural unit (B-2) and the structural unit (B-3-2), the total ratio of the structural unit (B-1) and the structural unit (B-2) in the structural unit B is preferably 70 mol% or more, more preferably 80 mol% or more, and still more preferably 90 mol% or more, and the ratio of the structural unit (B-3-2) in the structural unit B is preferably 2 to 30 mol%, more preferably 3 to 30 mol%, still more preferably 10 to 30 mol%, still more preferably 15 to 30 mol%, and still more preferably 15 to 25 mol%, from the viewpoints of colorless transparency, toughness, and chemical resistance of the film.
The total ratio of the structural unit (B-1), the structural unit (B-2) and the structural unit (B-3-2) in the structural unit B is preferably 80 mol% or more, more preferably 90 mol% or more, and particularly preferably 99 mol% or more. The upper limit of the total ratio of the structural unit (B-1), the structural unit (B-2) and the structural unit (B-3-2) is not particularly limited, that is, 100 mol%. The structural unit B may be composed of only the structural unit (B-1), the structural unit (B-2) and the structural unit (B-3-2).
The structural unit (B-3) may be only the structural unit (B-3-1), only the structural unit (B-3-2) or a combination of the structural unit (B-3-1) and the structural unit (B-3-2).
The structural unit B may contain structural units other than the structural units (B-1), (B-2) and (B-3). The diamine providing such a structural unit is not particularly limited, and examples thereof include 1, 4-phenylenediamine, p-xylylenediamine, 1, 5-diaminonaphthalene, 2 ' -dimethylbiphenyl-4, 4 ' -diamine, 4 ' -diaminodiphenyl ether, 4 ' -diaminodiphenylmethane, 2-bis (4-aminophenyl) hexafluoropropane, 4 ' -diaminobenzanilide, 1- (4-aminophenyl) -2, 3-dihydro-1, 3, 3-trimethyl-1H-indene-5-amine, α ' -bis (4-aminophenyl) -1, 4-diisopropylbenzene, N ' -bis (4-aminophenyl) terephthalamide, N-bis (4-aminophenyl) terephthalamide, and mixtures thereof, Aromatic diamines such as 4, 4' -bis (4-aminophenoxy) biphenyl, 2-bis [ 4- (4-aminophenoxy) phenyl ] propane, 2-bis (4- (4-aminophenoxy) phenyl) hexafluoropropane and 9, 9-bis (4-aminophenyl) fluorene (which do not contain the compound represented by the formula (b-1), the compound represented by the formula (b-3-1) and the compound represented by the formula (b-3-2)); an alicyclic diamine (wherein the compound represented by the formula (b-2) is not contained); and aliphatic diamines such as ethylenediamine and hexamethylenediamine.
In the present specification, an aromatic diamine refers to a diamine containing 1 or more aromatic rings, an alicyclic diamine refers to a diamine containing 1 or more alicyclic rings and no aromatic rings, and an aliphatic diamine refers to a diamine containing neither aromatic rings nor alicyclic rings.
The structural unit B may optionally contain 1 or 2 or more structural units other than the structural units (B-1), (B-2) and (B-3).
< Property of polyimide resin >
The number average molecular weight of the polyimide resin is preferably 5000 to 300000 from the viewpoint of mechanical strength of the polyimide film to be obtained. The number average molecular weight of the polyimide resin can be determined, for example, from a standard polymethyl methacrylate (PMMA) conversion value measured by gel filtration chromatography.
The polyimide resin may contain a structure other than a polyimide chain (a structure in which the structural unit a and the structural unit B are bonded via imide). Examples of the structure other than the polyimide chain that can be contained in the polyimide resin include a structure containing an amide bond.
The polyimide resin preferably contains a polyimide chain (a structure in which a structural unit a and a structural unit B are bonded via imide) as a main structure. Therefore, the ratio of the polyimide chain in the polyimide resin is preferably 50% by mass or more, more preferably 70% by mass or more, further preferably 90% by mass or more, and particularly preferably 99% by mass or more.
The polyimide resin composition of the present invention containing the polyimide resin can form a film having excellent colorless transparency, optical isotropy and chemical resistance, and the film has suitable physical property values as described below.
When a film having a thickness of 10 μm is formed, the total light transmittance is preferably 88% or more, more preferably 88.5% or more, and still more preferably 89% or more.
When a film having a thickness of 10 μm is formed, the Yellowness Index (YI) is preferably 4.5 or less, more preferably 3.0 or less, still more preferably 2.0 or less, and still more preferably 1.5 or less.
When a film having a thickness of 10 μm is formed, the absolute value of the retardation in thickness (Rth) is preferably 70nm or less, more preferably 60nm or less, and still more preferably 50nm or less.
Further, the film formed by using the polyimide resin is also excellent in mechanical properties and heat resistance, and has the following suitable physical property values.
The film formed by using the polyimide resin of the present invention has good mechanical properties and heat resistance, and has the following suitable physical property values.
The tensile strength is preferably 70MPa or more, more preferably 80MPa or more, and still more preferably 90MPa or more.
The tensile modulus is preferably 2.0GPa or more, more preferably 2.5GPa or more, and still more preferably 3.0GPa or more.
The elongation at break is preferably 8% or more, more preferably 10% or more, and further preferably 15% or more.
The glass transition temperature (Tg) is preferably 200 ℃ or higher, more preferably 230 ℃ or higher, and still more preferably 250 ℃ or higher.
The physical property values in the present invention can be measured specifically by the methods described in examples.
< method for producing polyimide resin >
In the present invention, the polyimide resin can be produced by reacting a tetracarboxylic acid component containing a compound that provides the structural unit (A-1) with a diamine component containing a compound that provides the structural unit (B-1) and a compound that provides the structural unit (B-2).
Examples of the compound providing the structural unit (A-1) include compounds represented by the formula (a-1), but the compound is not limited thereto, and derivatives thereof may be included within a range providing the same structural unit. Examples of the derivative include a tetracarboxylic acid corresponding to the tetracarboxylic dianhydride represented by the formula (a-1) (i.e., 4, 4' -oxydiphthalic acid) and an alkyl ester of the tetracarboxylic acid. Among them, tetracarboxylic dianhydrides represented by the formula (a-1) are preferable.
The tetracarboxylic acid component contains preferably 40 mol% or more, more preferably 50 mol% or more, and still more preferably 70 mol% or more of a compound that provides the structural unit (a-1). The upper limit of the content of the compound providing the structural unit (A-1) is not particularly limited, that is, 100 mol%. The tetracarboxylic acid component may be composed of only the compound providing the structural unit (A-1).
The tetracarboxylic acid component may contain a compound other than the compound providing the structural unit (A-1).
The tetracarboxylic acid component may contain a compound that provides the structural unit (A-2) in addition to the compound that provides the structural unit (A-1).
Examples of the compound that can provide the structural unit (A-2) include a compound represented by the formula (a-2-1) and a compound represented by the formula (a-2-2), but the compound is not limited thereto, and derivatives thereof may be provided as long as the same structural unit is provided. Examples of the derivative include a tetracarboxylic acid corresponding to the compounds represented by the formulae (a-2-1) and (a-2-2) and an alkyl ester of the tetracarboxylic acid. As the compound providing the structural unit (A-2), compounds represented by the formulae (a-2-1) and (a-2-2) (i.e., dianhydrides) are preferable.
When the tetracarboxylic acid component contains a compound that provides the structural unit (a-2), the tetracarboxylic acid component preferably contains 10 to 50 mol%, more preferably 15 to 45 mol%, and still more preferably 20 to 40 mol% of the compound that provides the structural unit (a-2).
The compound other than the compound which provides the structural unit (A-1) and which is optionally contained in the tetracarboxylic acid component is not limited to the compound which provides the structural unit (A-2). Examples of such optional compounds include the above-mentioned aromatic tetracarboxylic acid dianhydride, alicyclic tetracarboxylic acid dianhydride, and aliphatic tetracarboxylic acid dianhydride, and derivatives thereof (e.g., tetracarboxylic acid, alkyl ester of tetracarboxylic acid, etc.).
The tetracarboxylic acid component may contain 1 or 2 or more compounds other than the compound that provides the structural unit (A-1) and the compound that provides the structural unit (A-2).
Examples of the compound providing the structural unit (B-1) include compounds represented by the formula (B-1), but the compound is not limited thereto, and derivatives thereof may be included within a range providing the same structural unit. Examples of the derivative include diisocyanates corresponding to the compound (diamine) represented by the formula (b-1). Among them, the compound represented by the formula (b-1) (i.e., diamine) is preferable.
Similarly, examples of the compound that can provide the structural unit (B-2) include, but are not limited to, compounds represented by the formula (B-2), and derivatives thereof may be included within the range that provides the same structural unit. Examples of the derivative include diisocyanates corresponding to the compound (diamine) represented by the formula (b-2). As the compound providing the structural unit (B-2), a compound represented by the formula (B-2) (i.e., diamine) is preferable.
The diamine component preferably contains 5 to 80 mol%, more preferably 10 to 70 mol%, and still more preferably 30 to 60 mol% of a compound that provides the structural unit (B-1).
The diamine component preferably contains 20 to 95 mol%, more preferably 30 to 90 mol%, and still more preferably 40 to 70 mol% of a compound that provides the structural unit (B-2).
The diamine component preferably contains 50 mol% or more, more preferably 70 mol% or more, and still more preferably 90 mol% or more of the compound that provides the structural unit (B-1) and the compound that provides the structural unit (B-2) in total. The upper limit of the total content of the compound which provides the structural unit (B-1) and the compound which provides the structural unit (B-2) is not particularly limited, that is, 100 mol%. The diamine component may be composed of only the compound that provides the structural unit (B-1) and the compound that provides the structural unit (B-2).
The diamine component may contain compounds other than the compound providing the structural unit (B-1) and the compound providing the structural unit (B-2).
The diamine component may contain a compound that can provide the structural unit (B-3) in addition to the compound that can provide the structural unit (B-1) and the compound that can provide the structural unit (B-2).
Examples of the compound that can provide the structural unit (B-3) include a compound represented by the formula (B-3-1) and a compound represented by the formula (B-3-2), but the compound is not limited thereto, and derivatives thereof may be provided as long as the same structural unit is provided. Examples of the derivative include diisocyanates corresponding to diamines represented by the formula (b-3-1) and diisocyanates corresponding to diamines represented by the formula (b-3-2). As the compound providing the structural unit (B-3), a compound represented by the formula (B-3-1) and a compound represented by the formula (B-3-2) (i.e., a diamine) are preferable.
The compound that provides the structural unit (B-3) may be only the compound represented by the formula (B-3-1), only the compound represented by the formula (B-3-2), or a combination of the compound represented by the formula (B-3-1) and the compound represented by the formula (B-3-2).
When the diamine component contains a compound that provides the structural unit (B-3), the diamine component preferably contains 0.1 to 30 mol%, more preferably 1 to 25 mol%, and still more preferably 5 to 25 mol% of the compound that provides the structural unit (B-3).
When the diamine component contains the compound that can provide the structural unit (B-3), the diamine component preferably contains 80 mol% or more, more preferably 90 mol% or more, and still more preferably 99 mol% or more of the compound that can provide the structural unit (B-1), the compound that can provide the structural unit (B-2), and the compound that can provide the structural unit (B-3) in total. The upper limit of the total content of the compound which provides the structural unit (B-1), the compound which provides the structural unit (B-2) and the compound which provides the structural unit (B-3) is not particularly limited, that is, 100 mol%. The diamine component may be composed of only the compound that provides the structural unit (B-1), the compound that provides the structural unit (B-2), and the compound that provides the structural unit (B-3).
The compound other than the compound providing the structural unit (B-1) and the compound providing the structural unit (B-2) optionally contained in the diamine component is not limited to the compound providing the structural unit (B-3). Examples of such optional compounds include the above-mentioned aromatic diamine, alicyclic diamine, and aliphatic diamine, and derivatives thereof (e.g., diisocyanate).
The diamine component may contain 1 or 2 or more compounds other than the compound that provides the structural unit (B-1) and the compound that provides the structural unit (B-2).
In the present invention, the charging amount ratio of the tetracarboxylic acid component and the diamine component used for producing the polyimide resin is preferably: the diamine component is 0.9 to 1.1 mol relative to 1 mol of the tetracarboxylic acid component.
In the present invention, in the production of the polyimide resin, an end-capping agent may be used in addition to the tetracarboxylic acid component and the diamine component. As the blocking agent, monoamines or dicarboxylic acids are preferred. The amount of the end-capping agent to be introduced is preferably 0.0001 to 0.1 mol, more preferably 0.001 to 0.06 mol, based on 1 mol of the tetracarboxylic acid component. Examples of the blocking agent of the monoamine type include methylamine, ethylamine, propylamine, butylamine, benzylamine, 4-methylbenzylamine, 4-ethylbenzylamine, 4-dodecylbenzylamine, 3-methylbenzylamine, 3-ethylbenzylamine, aniline, 3-methylaniline and 4-methylaniline, with benzylamine and aniline being preferred. As the dicarboxylic acid-based end capping agent, dicarboxylic acids are preferred, and a part thereof may be ring-closed. Examples thereof include phthalic acid, phthalic anhydride, 4-chlorophthalic acid, tetrafluorophthalic acid, 2, 3-benzophenonedicarboxylic acid, 3, 4-benzophenonedicarboxylic acid, cyclohexane-1, 2-dicarboxylic acid, cyclopentane-1, 2-dicarboxylic acid, and 4-cyclohexene-1, 2-dicarboxylic acid, and phthalic acid and phthalic anhydride are preferable.
The method for reacting the tetracarboxylic acid component with the diamine component is not particularly limited, and a known method can be used.
Specific reaction methods include: a method (1) in which a tetracarboxylic acid component, a diamine component and a reaction solvent are charged into a reactor, stirred at 0 to 80 ℃ for 0.5 to 30 hours, and then heated to effect imidization; a method (2) in which a diamine component and a reaction solvent are charged into a reactor to dissolve them, a tetracarboxylic acid component is charged, and the mixture is stirred at room temperature of 0 to 80 ℃ for 0.5 to 30 hours, if necessary, and then heated to carry out an imidization reaction; (3) a method comprising charging a tetracarboxylic acid component, a diamine component and a reaction solvent into a reactor, immediately heating the reactor to effect imidization; and the like.
The reaction solvent used in the production of the polyimide resin may be any solvent which can dissolve the polyimide produced without inhibiting the imidization reaction. Examples thereof include aprotic solvents, phenol solvents, ether solvents, carbonate solvents, and the like.
Specific examples of the aprotic solvent include amide solvents such as N, N-dimethylformamide, N-dimethylacetamide, N-methyl-2-pyrrolidone (NMP), N-methylcaprolactam, 1, 3-dimethylimidazolidinone, and tetramethylurea, lactone solvents such as γ -butyrolactone (GBL) and γ -valerolactone, phosphorus-containing amide solvents such as hexamethylphosphoramide and hexamethylphosphinotriamide, sulfur-containing solvents such as dimethylsulfone, dimethylsulfoxide, and sulfolane, ketone solvents such as acetone, cyclohexanone, and methylcyclohexanone, amine solvents such as picoline and pyridine, and ester solvents such as 2-methoxy-1-methylethyl) acetate.
Specific examples of the phenol solvent include phenol, o-cresol, m-cresol, p-cresol, 2, 3-xylenol, 2, 4-xylenol, 2, 5-xylenol, 2, 6-xylenol, 3, 4-xylenol, 3, 5-xylenol, and the like.
Specific examples of the ether solvent include 1, 2-dimethoxyethane, bis (2-methoxyethyl) ether, 1, 2-bis (2-methoxyethoxy) ethane, bis [ 2- (2-methoxyethoxy) ethyl ] ether, tetrahydrofuran, and 1, 4-dioxane.
Specific examples of the carbonate-based solvent include diethyl carbonate, methylethyl carbonate, ethylene carbonate, and propylene carbonate.
Among the above reaction solvents, aprotic solvents are preferable, and amide solvents and lactone solvents are more preferable. The reaction solvent may be used alone or in combination of 2 or more.
In the imidization reaction, it is preferable to carry out the reaction while removing water produced during the production, using a dean-Stark trap apparatus or the like. By performing such an operation, the degree of polymerization and the imidization ratio can be further increased.
In the imidization reaction, a known imidization catalyst can be used. Examples of the imidization catalyst include a base catalyst and an acid catalyst.
Examples of the base catalyst include organic base catalysts such as pyridine, quinoline, isoquinoline, α -picoline, β -picoline, 2, 4-lutidine, 2, 6-lutidine, trimethylamine, Triethylamine (TEA), tripropylamine, tributylamine, triethylenediamine, imidazole, N-dimethylaniline and N, N-diethylaniline, and inorganic base catalysts such as potassium hydroxide, sodium hydroxide, potassium carbonate, sodium carbonate, potassium hydrogen carbonate and sodium hydrogen carbonate.
Examples of the acid catalyst include crotonic acid, acrylic acid, trans-3-hexenoic acid, cinnamic acid, benzoic acid, methylbenzoic acid, hydroxybenzoic acid, terephthalic acid, benzenesulfonic acid, p-toluenesulfonic acid, naphthalenesulfonic acid, and the like. The imidization catalyst can be used alone or in combination of 2 or more.
Among the above, from the viewpoint of handling properties, a base catalyst is preferably used, an organic base catalyst is more preferably used, and triethylamine is further preferably used.
The temperature of the imidization reaction is preferably 120 to 250 ℃ and more preferably 160 to 200 ℃ from the viewpoints of the reaction rate, the suppression of gelation, and the like. The reaction time is preferably 0.5 to 10 hours after the start of distilling off the product water.
[ polyimide varnish ]
The polyimide varnish of the present invention is obtained by dissolving the polyimide resin of the present invention in an organic solvent. That is, the polyimide varnish of the present invention comprises the polyimide resin of the present invention and an organic solvent in which the polyimide resin is dissolved.
The organic solvent is not particularly limited as long as it dissolves the polyimide resin, and it is preferable to use the above-mentioned compound alone or in a mixture of 2 or more as a reaction solvent used for producing the polyimide resin.
The polyimide varnish of the present invention may be a polyimide solution itself in which a polyimide resin obtained by a polymerization method is dissolved in a reaction solvent, or may be a polyimide solution diluted by adding a solvent thereto.
The polyimide resin of the present invention has solvent solubility, and therefore, can form a varnish having a high concentration which is stable at room temperature. The polyimide varnish of the present invention preferably contains 5 to 40% by mass, more preferably 10 to 30% by mass of the polyimide resin of the present invention. The viscosity of the polyimide varnish is preferably 1 to 200 pas, more preferably 1 to 100 pas. The viscosity of the polyimide varnish was measured at 25 ℃ with an E-type viscometer.
The polyimide varnish of the present invention may contain various additives such as inorganic fillers, adhesion promoters, release agents, flame retardants, ultraviolet stabilizers, surfactants, leveling agents, antifoaming agents, fluorescent brighteners, crosslinking agents, polymerization initiators, and photosensitizers, as long as the required properties of the polyimide film are not impaired.
The method for producing the polyimide varnish of the present invention is not particularly limited, and a known method can be applied.
[ polyimide film ]
The polyimide film of the present invention comprises the polyimide resin of the present invention. Therefore, the polyimide film of the present invention is excellent in optical isotropy, flexibility and chemical resistance. The polyimide film of the present invention has suitable physical property values as described above.
The method for producing the polyimide film of the present invention is not particularly limited, and a known method can be used. Examples thereof include the following: the polyimide varnish of the present invention is applied to a smooth support such as a glass plate, a metal plate, or a plastic, or formed into a film, and then heated to remove an organic solvent such as a reaction solvent or a diluting solvent contained in the varnish.
Examples of the coating method include known coating methods such as spin coating, slit coating, and blade coating. Among them, slit coating is preferable from the viewpoint of controlling intermolecular orientation, improving chemical resistance, and workability.
The organic solvent contained in the varnish is preferably removed by heating, and after evaporating the organic solvent at a temperature of 150 ℃ or lower to form tack-free particles, the particles are dried at a temperature of 200 to 500 ℃ or higher (not particularly limited) than the boiling point of the organic solvent used. Further, it is preferable to perform drying under an air atmosphere or a nitrogen atmosphere. The pressure of the drying atmosphere may be reduced pressure, normal pressure or increased pressure.
The method for peeling the polyimide film formed on the support from the support is not particularly limited, and examples thereof include a laser peeling method, a method using a sacrificial layer for peeling (a method in which a release agent is applied in advance to the surface of the support), and a method in which a peeling agent is added.
The polyimide film of the present invention can also be produced using a polyamic acid varnish in which a polyamic acid is dissolved in an organic solvent.
The polyamic acid contained in the polyamic acid varnish is a precursor of the polyimide resin of the present invention, and is a product of addition polymerization of a tetracarboxylic acid component containing a compound that provides the structural unit (A-1) and a diamine component containing a compound that provides the structural unit (B-1) and a compound that provides the structural unit (B-2). The polyimide resin of the present invention can be obtained as a final product by imidizing (cyclodehydration) the polyamic acid.
As the organic solvent contained in the polyamic acid varnish, the organic solvent contained in the polyimide varnish of the present invention can be used.
In the present invention, the polyamic acid varnish may be a polyamic acid solution itself obtained by addition polymerization of a tetracarboxylic acid component and a diamine component in a reaction solvent, or may be a polyamic acid solution diluted by adding a solvent thereto.
The method for producing the polyimide film using the polyamic acid varnish is not particularly limited, and a known method can be used. For example, a polyamic acid varnish is applied to a smooth support such as a glass plate, a metal plate, or a plastic, or formed into a film, an organic solvent such as a reaction solvent or a diluting solvent contained in the varnish is removed by heating to obtain a polyamic acid film, and the polyamic acid in the polyamic acid film is imidized by heating to produce a polyimide film.
The heating temperature for drying the polyamic acid varnish to obtain a polyamic acid film is preferably 50 to 120 ℃. The heating temperature for imidizing the polyamic acid by heating is preferably 200 to 400 ℃.
The method of imidization is not limited to thermal imidization, and chemical imidization may be applied.
The thickness of the polyimide film of the present invention can be suitably selected depending on the application, and is preferably in the range of 1 to 250. mu.m, more preferably 5 to 100. mu.m, further preferably 8 to 80 μm, and further preferably 10 to 80 μm. The thickness is 1 to 250 μm, and thus the film can be practically used as a self-supporting film.
The thickness of the polyimide film can be easily controlled by adjusting the solid content concentration and viscosity of the polyimide varnish.
The polyimide film of the present invention is suitably used as a film for various members such as color filters, flexible displays, semiconductor components, and optical members. The polyimide film of the present invention is particularly suitable for use as a substrate for an image display device such as a liquid crystal display or an OLED display.
Examples
The present invention will be specifically described below with reference to examples. However, the present invention is not limited to these examples.
< film Property and evaluation >
The physical properties of the films obtained in examples and comparative examples were measured by the methods shown below.
(1) Thickness of film
The film thickness was measured using a micrometer manufactured by Mitutoyo co.
(2) Tensile strength, tensile modulus and tensile elongation at break (tensile elongation at break is an evaluation of flexibility)
Tensile strength, tensile modulus and tensile elongation at break in accordance with JIS K7127: 1999. the measurement was carried out using a tensile tester "Strograp VG-1E" manufactured by Toyo Seiki Seisaku-Sho Ltd. The chuck pitch was set to 50mm, the test piece size was set to 10mm × 70mm, and the test speed was set to 20 mm/min.
(3) Glass transition temperature (Tg)
Using a thermomechanical analyzer "TMA/SS 6100" manufactured by Hitachi High-Tech Science Corporation, temperature was raised to a temperature sufficient to remove residual stress under conditions of a specimen size of 2mm × 20mm, a load of 0.1N, and a temperature raising rate of 10 ℃/min in a tensile mode, residual stress was removed, and then cooling was performed to room temperature. Thereafter, the elongation of the test piece was measured under the same conditions as the treatment for removing the residual stress, and the inflection point where the elongation was observed was determined as the glass transition temperature.
(4) Total light transmittance and Yellow Index (YI)
The total light transmittance and YI were measured in accordance with JIS K7136 using a color/turbidity simultaneous measuring instrument "COH 7700" manufactured by Nippon Denshoku industries Co., Ltd.
(5) Haze degree
The measurement was carried out in accordance with JIS K7361-1 using a color/turbidity simultaneous measuring instrument "COH 7700" manufactured by Nippon Denshoku industries Co., Ltd.
(6) Thickness retardation (Rth) (evaluation of optical isotropy)
The thickness retardation (Rth) was measured by an ellipsometer "M-220" manufactured by Nippon spectral Co., Ltd. The value of thickness retardation at a measurement wavelength of 590nm was measured. When nx is the maximum in-plane refractive index of the polyimide film, ny is the minimum in-plane refractive index of the polyimide film, nz is the refractive index in the thickness direction, and d is the thickness of the film, Rth is expressed by the following formula. Rth was also calculated by converting the thickness of the film to 10 μm.
Rth=[{(nx+ny)/2}-nz]×d
(7) Solvent resistance (evaluation of chemical resistance)
The polyimide film formed on a glass plate was immersed in a solvent at room temperature, and it was confirmed whether or not there was a change in the film surface. Propylene Glycol Monomethyl Ether Acetate (PGMEA) was used as the solvent.
The evaluation criteria for solvent resistance are as follows.
Good component: no change on the surface of the film.
And (delta): slight cracks appeared on the surface of the film.
X: cracks appear on the surface of the film or the film surface is dissolved.
< abbreviations of Components etc. >
The tetracarboxylic acid component and the diamine component used in examples and comparative examples, and abbreviations thereof are as follows.
(tetracarboxylic acid component)
ODPA: 4, 4' -oxydiphthalic anhydride (manufactured by Manac Inc.; Compound represented by formula (a-1))
HPMDA: 1,2,4, 5-Cyclohexanetetracarboxylic dianhydride (Mitsubishi gas chemical Co., Ltd.; Compound represented by formula (a-2-1))
CpODA: norbornane-2-spiro- α -cyclopentanone- α' -spiro-2 "-norbornane-5, 5", 6,6 "-tetracarboxylic dianhydride (JXTG Nippon Oil & Energy Corp., manufactured by Ltd.; Compound represented by formula (a-2-2))
6 FDA: 4, 4' - (Hexafluoroisopropylidene) diphthalic anhydrides
(diamine component)
6 FODA: 4,4 '-diamino-2, 2' -bistrifluoromethyldiphenyl ether (ChinaTech Chemical (Tianjin) Co., Ltd.; Compound represented by the formula (b-1))
1, 3-BAC: 1, 3-bis (aminomethyl) cyclohexane (manufactured by Mitsubishi gas chemical Co., Ltd.; Compound represented by formula (b-2 a))
1, 4-BAC: 1, 4-bis (aminomethyl) cyclohexane (compound represented by the formula (b-2 b); trans ratio: 40%)
1, 4-BACT: 1, 4-bis (aminomethyl) cyclohexane (product of Mitsubishi gas chemical Co., Ltd.; Compound represented by formula (b-2 b); Trans ratio: 85%)
X-22-9409: (Compound represented by the formula (b-3-1), manufactured by shin-Etsu chemical Co., Ltd.)
4, 4' -DDS: 4, 4' -diaminodiphenyl sulfone (Seika Co., Ltd.; product of Ltd.; Compound represented by the formula (b-3-2))
3, 3' -DDS: 3, 3' -diaminodiphenyl sulfone (Seika Co., Ltd.)
TFMB: 2, 2' -bis (trifluoromethyl) benzidine (Seika Co., Ltd.)
< production of polyimide resin, varnish and polyimide film >
Example 1
A300 mL five-necked round-bottomed flask equipped with a stainless steel half-moon-shaped stirring blade, a nitrogen inlet tube, a dean-Stark trap equipped with a condenser tube, a thermometer, and a glass end cap was charged with 6FODA 16.812g (0.0500 mol), 1,4-BACT 7.113g (0.0500 mol), and γ -butyrolactone (manufactured by Mitsubishi chemical corporation) 65.935g, and stirred at an internal system temperature of 70 ℃ and a nitrogen atmosphere at a rotation speed of 200rpm to obtain a solution.
To this solution were added ODPA 31.021g (0.100 mol) and gamma-butyrolactone 16.484g (Mitsubishi chemical corporation) at the same time, and then 0.506g of triethylamine (Kanto chemical corporation) as an imidization catalyst was charged and heated in a mantle heater to raise the temperature in the reaction system to 190 ℃ over about 20 minutes. The distilled components were collected, and the rotational speed was adjusted in accordance with the increase in viscosity, while the temperature in the reaction system was kept at 190 ℃ and the reflux was carried out for about 5 hours.
Thereafter, 208.517g of gamma-butyrolactone (manufactured by Mitsubishi chemical corporation) was added so that the solid content concentration became 15 mass%, the temperature in the reaction system was cooled to 100 ℃, and then the mixture was stirred for about 1 hour to be homogenized, thereby obtaining a polyimide varnish.
Then, the obtained polyimide varnish was applied onto a glass plate by spin coating, and the plate was held at 80 ℃ for 20 minutes on a hot plate, and then heated at 300 ℃ for 30 minutes (temperature increase rate 5 ℃/minute) in a hot air dryer under a nitrogen atmosphere to evaporate the solvent, thereby obtaining a film.
Example 2
A polyimide varnish was prepared in the same manner as in example 1 except that the amount of ODPA was changed from 31.021g (0.100 mol) to 24.817g (0.080 mol), and CpODA 7.688g (0.020 mol) was added to obtain a polyimide varnish having a solid content of 15 mass%.
Using the obtained polyimide varnish, a film was obtained in the same manner as in example 1.
Example 3
A polyimide varnish was prepared in the same manner as in example 2 except that the amount of 6FODA was changed from 16.812g (0.0500 mol) to 16.429g (0.04886 mol), the amount of 1,4-BACT was changed from 7.113g (0.0500 mol) to 6.950g (0.04886 mol), and X-22-94092.941 g (0.00228 mol) was added, thereby obtaining a polyimide varnish having a solid content of 15 mass%.
Using the obtained polyimide varnish, a film was obtained in the same manner as in example 1.
Example 4
A polyimide varnish having a solid content of 15 mass% was prepared in the same manner as in example 2 except that the amount of 6FODA was changed from 16.812g (0.0500 mol) to 16.012g (0.04762 mol), the amount of 1,4-BACT was changed from 7.113g (0.0500 mol) to 6.774g (0.04762 mol), and X-22-94096.140 g (0.00476 mol) was added.
Using the obtained polyimide varnish, a film was obtained in the same manner as in example 1.
Example 5
A polyimide varnish was prepared in the same manner as in example 1 except that the amount of ODPA was changed from 31.021g (0.100 mol) to 15.511g (0.050 mol), CpODA 19.219g (0.050 mol) was added, the amount of 6FODA was changed from 16.812g (0.0500 mol) to 15.980g (0.04753 mol), the amount of 1,4-BACT was changed from 7.113g (0.0500 mol) to 6.760g (0.04753 mol), and X-22-94096.386 g (0.00495 mol), thereby obtaining a polyimide varnish having a solid content of 15 mass%.
Using the obtained polyimide varnish, a film was obtained in the same manner as in example 1.
Example 6
A polyimide varnish was prepared in the same manner as in example 1 except that the amount of ODPA was changed from 31.021g (0.100 mol) to 15.511g (0.050 mol), and HPMDA 11.209g (0.050 mol) was added, thereby obtaining a polyimide varnish having a solid content of 15 mass%.
Using the obtained polyimide varnish, a film was obtained in the same manner as in example 1.
Example 7
A polyimide varnish was produced in the same manner as in example 2 except that CpODA 7.688g (0.020 mol) was changed to HPMDA 4.483(0.020 mol), and a polyimide varnish having a solid content of 15 mass% was obtained.
Using the obtained polyimide varnish, a film was obtained in the same manner as in example 1.
Example 8
A polyimide varnish was prepared in the same manner as in example 6 except that the amount of 6FODA was changed from 16.812g (0.0500 mol) to 6.725g (0.020 mol) and the amount of 1,4-BACT was changed from 7.113g (0.0500 mol) to 11.380g (0.080 mol), thereby obtaining a polyimide varnish having a solid content of 15 mass%.
Then, the obtained polyimide varnish was applied onto a glass plate by spin coating, and the plate was held at 80 ℃ for 20 minutes on a hot plate, and then heated at 240 ℃ for 60 minutes in a hot air dryer under an air atmosphere to evaporate the solvent, thereby obtaining a film.
Example 9
1,4-BACT 7.113g (0.0500 mol) was changed to 1,3-BAC 7.113g (0.0500 mol),
in addition, a polyimide varnish was produced in the same manner as in example 1, and a polyimide varnish having a solid content of 15 mass% was obtained.
Using the obtained polyimide varnish, a film was obtained in the same manner as in example 1.
Example 10
A polyimide varnish was prepared in the same manner as in example 6 except that the amount of 6FODA was changed from 16.812g (0.0500 mol) to 13.450g (0.0400 mol) and the amount of 1,4-BACT was changed from 7.113g (0.0500 mol) to 8.535g (0.0600 mol), thereby obtaining a polyimide varnish having a solid content of 15 mass%.
Then, the obtained polyimide varnish was applied onto a glass plate by spin coating, and the plate was held at 80 ℃ for 20 minutes on a hot plate, and then heated at 260 ℃ for 30 minutes in a hot air dryer under an air atmosphere to evaporate the solvent, thereby obtaining a film.
Example 11
A polyimide varnish was prepared in the same manner as in example 6 except that 1,4-BACT 7.113g (0.0500 mol) was changed to 1,4-BAC 7.113g (0.0500 mol), and a polyimide varnish having a solid content of 15 mass% was obtained.
Using the obtained polyimide varnish, a film was obtained in the same manner as in example 10.
Example 12
A polyimide varnish was prepared in the same manner as in example 6 except that the amount of 6FODA was changed from 16.812g (0.0500 mol) to 10.087g (0.0300 mol), and 4, 4' -DDS 4.966g (0.0200 mol) was added, thereby obtaining a polyimide varnish having a solid content of 15 mass%.
Using the obtained polyimide varnish, a film was obtained in the same manner as in example 10.
Comparative example 1
A polyimide varnish was prepared in the same manner as in example 1 except that 6FODA 16.812g (0.0500 mol) was changed to TFMB 16.012g (0.0500 mol), and a polyimide varnish having a solid content of 15 mass% was obtained.
Using the obtained polyimide varnish, a film was obtained in the same manner as in example 1.
Comparative example 2
A polyimide varnish was prepared in the same manner as in example 1 except that the amount of 6FODA was changed from 16.812g (0.0500 mol) to 33.624g (0.100 mol) and the amount of 1,4-BACT was changed from 7.113g (0.0500 mol) to 0g (0 mol), thereby obtaining a polyimide varnish having a solid content of 15 mass%.
Using the obtained polyimide varnish, a film was obtained in the same manner as in example 1.
Comparative example 3
A polyimide varnish was prepared in the same manner as in example 9 except that 16.812g (0.0500 mol) of 6FODA was changed to 12.415g (0.0500 mol) of 3, 3' -DDS, and a polyimide varnish having a solid content of 15 mass% was obtained.
Using the obtained polyimide varnish, a film was obtained in the same manner as in example 1.
Comparative example 4
A polyimide varnish was prepared in the same manner as in example 1 except that ODPA 31.021g (0.100 mol) was changed to 6FDA 44.424g (0.100 mol), and a polyimide varnish having a solid content of 15 mass% was obtained.
Using the obtained polyimide varnish, a film was obtained in the same manner as in example 1.
Comparative example 5
A polyimide varnish was prepared in the same manner as in example 1 except that ODPA 31.021g (0.100 mol) was changed to HPMDA 22.417g (0.100 mol), the amount of 6FODA was changed from 16.812g (0.0500 mol) to 33.624g (0.100 mol), and the amount of 1,4-BACT was changed from 7.113g (0.0500 mol) to 0g (0 mol), thereby obtaining a polyimide varnish having a solid content of 15 mass%.
Using the obtained polyimide varnish, a film was obtained in the same manner as in example 10.
The polyimide films obtained in examples and comparative examples were subjected to the above-described measurement and evaluation of physical properties. The results are shown in Table 1.
[ Table 1]
Figure BDA0003639951680000291
As shown in table 1, it can be seen that: the polyimide films of the examples have good optical isotropy, and are excellent in flexibility and chemical resistance.

Claims (8)

1. A polyimide resin having: a structural unit A derived from a tetracarboxylic dianhydride and a structural unit B derived from a diamine,
the structural unit A comprises: a structural unit (A-1) derived from a compound represented by the following formula (a-1),
the structural unit B includes: a structural unit (B-1) derived from a compound represented by the following formula (B-1) and a structural unit (B-2) derived from a compound represented by the following formula (B-2),
Figure FDA0003639951670000011
2. the polyimide resin according to claim 1, wherein the proportion of the structural unit (B-1) in the structural unit B is 5 to 80 mol%, and the proportion of the structural unit (B-2) in the structural unit B is 20 to 95 mol%.
3. The polyimide resin according to claim 1 or 2, wherein the molar ratio [ (B-1)/(B-2) ] of the structural unit (B-1) to the structural unit (B-2) in the structural unit B is 5/95 to 80/20.
4. The polyimide resin according to any one of claims 1 to 3, wherein the structural unit A further comprises: at least 1 selected from the group consisting of a structural unit (A-2-1) derived from a compound represented by the following formula (a-2-1) and a structural unit (A-2-2) derived from a compound represented by the following formula (a-2-2),
Figure FDA0003639951670000012
5. the polyimide resin according to any one of claims 1 to 4, wherein the structural unit B further comprises: at least 1 selected from the group consisting of a structural unit (B-3-1) derived from a compound represented by the following formula (B-3-1) and a structural unit (B-3-2) derived from a compound represented by the following formula (B-3-2),
Figure FDA0003639951670000021
in the formula (b-3-1), Z1And Z2Each independently represents a 2-valent aliphatic group optionally containing an oxygen atom, or a 2-valent aromatic group, R1And R2Each independently represents a 1-valent aromatic group or a 1-valent aliphatic group, R3And R4Each independently represents a 1-valent aliphatic group, R5And R6Each independently represents a 1-valent aliphatic group or a 1-valent aromatic group, m and n each independently represents an integer of 1 or more, and the sum of m and n represents an integer of 2 to 1000, wherein R1And R2At least one of them represents a 1-valent aromatic group.
6. The polyimide resin according to claim 5, wherein R in the formula (b-3-1)1And R2Is phenyl.
7. A polyimide varnish obtained by dissolving the polyimide resin according to any one of claims 1 to 6 in an organic solvent.
8. A polyimide film comprising the polyimide resin according to any one of claims 1 to 6.
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