CN114717783B

CN114717783B - Ironing process

Info

Publication number: CN114717783B
Application number: CN202210235196.7A
Authority: CN
Inventors: 陈秀莲
Original assignee: Shantou Yili Machine Equipment Co ltd
Current assignee: Shantou Yili Machine Equipment Co ltd
Priority date: 2022-03-11
Filing date: 2022-03-11
Publication date: 2024-05-03
Anticipated expiration: 2042-03-11
Also published as: CN114717783A

Abstract

The invention discloses a ironing process, which is characterized by comprising the following steps of: an upper heating plate and a lower heating plate are arranged at the hot-pressing station; an upper water cooling plate and a lower water cooling plate are arranged at a shaping station; the first cylinder and the second cylinder respectively drive the lower heating plate and the lower water cooling plate to move up and down; the two groups of rails are distributed up and down, and the upper group of rails and the lower group of rails form a picking station outside the shell; the upper bearing frame and the lower bearing frame are respectively arranged on the upper group of tracks and the lower group of tracks; the upper and lower working discs are respectively arranged in the upper and lower bearing frames; the upper and lower driving mechanisms respectively drive the upper and lower bearing frames, so that the upper and lower working discs respectively move back and forth along the upper and lower groups of tracks and are positioned at each station for related operation; the chassis of the upper and lower working discs are made of temperature-resistant and breathable materials; and a negative pressure mechanism is arranged below the throwing station, and an air suction disc of the negative pressure mechanism moves up and down along the upper and lower base plates in turn and is matched with the upper and lower base plates, so that negative pressure is formed in the upper and lower working plates respectively. The process is suitable for bonding the self edge of the fabric which is easy to form the curled fabric.

Description

Ironing process

Technical Field

The invention belongs to seamless lamination of materials, and relates to a method for hot-pressing and laminating materials, in particular to a material hot-pressing process for laminating materials by adopting a hot die plate and shaping by adopting a cold die plate.

Background

At present, the combination of the clothing fabric is mainly finished by machine hot pressing adhesion, the manufacturing process is greatly shortened, after the product is subjected to high-temperature pressing, the product is required to be taken out and spread and placed at a ventilation position for a period of time, and the cooling and shaping effect can be achieved, but because the clothing, especially the underwear, still has elastic shrinkage, the shrinkage rate of the fabric is inconsistent, the size of the product is difficult to achieve the uniform size required by design, in addition, the adhesive is melted through the high-temperature pressing, the bonding force of the adhesive is reduced due to the release of the pressing natural cooling, and in order to further improve the efficiency and the quality, people adopt cold pressing to cool and shape the fabric, so that the fabric can be shaped under the same pressure, the uniform specification and uniform quality of the product are ensured, and the product is welcome by vast clothing manufacturers.

Two patent applications are given below to disclose the state of the art at this stage.

The Chinese patent application CN106626397A proposes a material bonding machine, in which a hot upper template, a hot lower template, a cold upper template and a cold lower template are arranged in a machine shell, materials are hot-pressed through the hot upper template and the hot lower template, and then cooled through the cold upper template and the cold lower template, so that the materials can be quickly bonded and shaped.

The Chinese patent application CN111113905A also discloses a ironing machine, which adopts the movable configuration of an upper working disk and a lower working disk with an upper bearing frame and a lower bearing frame respectively, and can drive the upper working disk and the lower working disk to lift together with materials by the up-down movement of a lower heating plate and a lower water cooling plate, and can drive the upper bearing frame and the lower bearing frame to move back and forth respectively by an upper driving mechanism and a lower driving mechanism, so that the upper working disk and the lower working disk can jointly use the upper heating plate and the lower heating plate or the upper water cooling plate and the lower water cooling plate, thereby further improving the efficiency of garment manufacturing.

In the clothing manufacturing process, some fabrics are not easy to curl, and the machine is suitable for processing; however, some fabrics are easy to curl and form curled edges, which brings great trouble to the operation of workers, and once the curled edges are not flattened before the operation, the fabrics are easy to cause inferior products after hot press molding.

Therefore, manufacturers improve the fabric rolling machine, a negative pressure mechanism is fixed below a working plate for bearing the fabric, and the fabric in the working plate is flattened by utilizing the negative pressure generated by the negative pressure mechanism, so that the problem of fabric rolling is solved.

But negative pressure mechanism's setting for the space has been increased to the working disc below, and simultaneously, the negative pressure can produce the flow of air, and both can influence the promotion of material temperature, makes the inhomogeneous problem of being heated up about the material appear, and the quality of material laminating has received the influence again.

Disclosure of Invention

The invention aims to overcome the defects and provide a ironing process, wherein a negative pressure mechanism is arranged at a throwing station, and the lifting of the negative pressure mechanism is matched with the operation of an upper working disc and a lower working disc, so that negative pressure can be generated in the upper working disc and the lower working disc respectively by the air suction disc, and fabrics in the upper working disc and the lower working disc are flattened before entering a hot pressing station and/or a cold pressing station, thereby obtaining the ironing process capable of preventing the edges of the fabrics from curling.

The purpose of the invention is realized in the following way:

The ironing process is characterized by comprising the following steps of:

an upper heating plate and a lower heating plate are arranged at the hot pressing station in the shell; an upper water cooling plate and a lower water cooling plate are arranged at a shaping station in the shell; a first cylinder and a second cylinder are adopted to respectively drive the lower heating plate and the lower water cooling plate to move along the up-down direction; two groups of rails are fixed on two sides in the shell, the two groups of rails are distributed up and down to form an upper group of rails and a lower group of rails, the upper group of rails and the lower group of rails extend outwards to the outside of the front end of the shell respectively, and a throwing station is formed outside the front end of the shell; an upper bearing frame and a lower bearing frame are respectively arranged on the upper group of tracks and the lower group of tracks; the upper working disc and the lower working disc are respectively arranged in an upper bearing frame and a lower bearing frame; the upper and lower driving mechanisms respectively drive the upper and lower bearing frames, so that the upper bearing frame, the upper working plate, the lower bearing frame and the lower working plate can respectively move back and forth along the upper and lower groups of tracks, and the upper and lower working plates can be positioned between the upper heating plate and the lower heating plate, between the upper water cooling plate and the lower water cooling plate, or a picking station outside the front end of the shell; the upper working disc comprises an upper chassis and an upper movable cover, the lower working disc comprises a lower chassis and a lower movable cover, and the upper chassis and the lower chassis are made of a temperature-resistant breathable material; a negative pressure mechanism is arranged below the throwing station, and an air suction disc adopting the negative pressure mechanism can move up and down and is respectively matched with the upper chassis and the lower chassis so as to respectively form negative pressure in the upper working disc and the lower working disc and flatten the fabric; the fabric to be processed is clamped and conveyed by the upper movable cover and the upper chassis or the lower movable cover and the lower chassis; the upper and lower driving mechanisms respectively drive the upper and lower bearing frames to pass through and are positioned at the hot pressing station, the shaping station and the throwing station in turn; and hot pressing is carried out at a hot pressing station, cooling is carried out at a shaping station, and material taking and feeding are carried out at a feeding station.

When the lower working disc is left at the picking station, the air suction disc of the negative pressure mechanism can be lifted for a first gear to be matched with the lower working disc, negative pressure can be generated in the lower working disc through the temperature-resistant air-permeable material, the fabric can be spread horizontally, then the lower movable cover can be closed, the spread fabric is clamped in the lower movable cover, so that the fabric can enter the hot pressing station and the shaping station later, and then the air suction disc can be lowered to the original lowest position; when only the upper working disc is left to be in the picking station, the air suction disc of the negative pressure mechanism can be lifted up to be matched with the upper working disc, negative pressure can be generated in the upper working disc through the temperature-resistant breathable material, the fabric can be spread evenly, then the upper movable cover can be closed, the spread fabric is clamped in the upper movable cover, so that the fabric can enter the hot pressing station and the shaping station later, and then the air suction disc can be lowered back to the original lowest position.

Therefore, the negative pressure mechanism can utilize the up-and-down lifting air suction disc to be matched with the upper and lower working discs which enter the picking station in turn, so that negative pressure effect is respectively generated in the upper and lower working discs, and fabrics in the upper and lower working discs can be flattened.

In the scheme, the induced draft disc descends to the original lowest position immediately after the operation is completed, so that the follow-up upper working disc or lower working disc can enter each station, and the operation of the upper working disc or the lower working disc cannot be hindered.

In addition, no matter the upper working disk or the lower working disk, the upper material and the working disk can be sent between the upper heating plate and the lower heating plate through the upper bearing frame and the lower bearing frame by the upper driving mechanism and the lower driving mechanism, or between the upper water cooling plate and the lower water cooling plate, or outside the front end of the shell, the upper heating plate and the lower heating plate can be used for hot pressing, the upper water cooling plate and the lower water cooling plate are used for shaping, and finally, the upper driving mechanism and the lower driving mechanism are used for sending back to the feeding station, and the upper working disk and the lower working disk can be used for completing the operations of feeding, hot pressing, shaping, material taking and the like.

In the hot pressing process, the lower heating plate moves upwards to drive the upper working plate or the lower working plate to lift together with the materials, so that the upper working plate or the lower working plate leaves the upper bearing frame or the lower bearing frame, and the upper heating plate and the lower heating plate are used for hot pressing; in the shaping process, the lower water cooling plate moves upwards to drive the upper working plate or the lower working plate to lift together with the materials, so that the upper working plate or the lower working plate leaves the upper bearing frame or the lower bearing frame, and is cooled by the upper water cooling plate and the lower water cooling plate.

The upper and lower working discs can be driven by the upper and lower driving mechanisms to move back and forth along the upper and lower groups of rails respectively, and the wheel flows of the upper and lower working discs can be positioned at the hot-pressing station and the shaping station, so that the materials on the upper and lower working discs can be operated at the hot-pressing station and the shaping station in turn.

In the scheme, the upper driving mechanism comprises an upper synchronous motor, an upper synchronous wheel and an upper synchronous belt, wherein the upper synchronous motor drives the upper synchronous belt to drive through the upper synchronous wheel, and the upper synchronous belt drives the upper bearing frame and the upper working disc to move in the upper group of tracks; the lower driving mechanism comprises a lower synchronous motor, a lower synchronous wheel and a lower synchronous belt, wherein the lower synchronous motor drives the lower synchronous belt to drive through the lower synchronous wheel, and the lower synchronous belt drives the lower bearing frame and the lower working disc to move in the lower group of tracks.

The synchronous motor, the synchronous wheel and the synchronous belt are adopted for driving, so that the position of the working disc in the movement or station is more accurate, and the cooperation of the working disc with the upper heating plate, the lower heating plate, the upper water cooling plate and the lower water cooling plate can be better ensured.

Preferably, in the above scheme, the method further comprises the following control by adopting a controller: the controller controls the upper driving mechanism and the lower driving mechanism to enable the wheel flows of the upper working disc and the lower working disc to enter the hot pressing station, the shaping station and the throwing station, and controls the work of the power source and the up-and-down movement of the suction disc of the negative pressure mechanism so as to realize automatic operation.

In the above scheme, the method may include the following steps: the upper working disc induction switch and the lower working disc induction switch are arranged on the throwing station, signals that the upper working disc and the lower working disc arrive or leave the throwing station can be respectively obtained in real time by the upper working disc induction switch and the lower working disc induction switch, and the controller is controlled according to the signals provided by the upper working disc induction switch and the lower working disc induction switch, so that the positions and the movements of the upper working disc and the lower working disc can be corrected.

Therefore, under the cooperation of the upper and lower working disc induction switches, the movement of the upper and lower working discs and the accuracy of the positions of the working discs can be ensured, and the upper and lower working discs are prevented from being pressed in the hot pressing station or the shaping station due to inaccurate positions to cause the damage of related parts.

In the above scheme, the method may include the following steps: the upper and lower movable cover induction switches are arranged on the picking station, the upper and lower movable cover induction switches can acquire signals for opening or closing the upper movable cover or the lower movable cover in real time, and the controller controls according to the closing signals provided by the upper and lower movable cover induction switches to allow the upper working disc or the lower working disc to execute translation operation.

Therefore, by utilizing the matching of the upper and lower movable cover induction switches, the upper working disc or the lower working disc can be moved after the movable cover is covered, the upper and lower working discs can be ensured not to be misoperation, and the damage of a machine caused by misoperation is prevented.

Preferably, in the above scheme, the method further includes the following steps: the upper and lower movable cover induction switches are arranged on the picking station, the upper and lower movable cover induction switches can acquire signals for opening or closing the upper movable cover or the lower movable cover in real time, and the controller is controlled according to the opening signals provided by the upper and lower movable cover induction switches, so that an air suction disc of the negative pressure mechanism is allowed to ascend and negative pressure is generated by the negative pressure mechanism.

Therefore, by utilizing the cooperation of the upper and lower movable cover induction switches, the suction disc is lifted and negative pressure is generated after the movable cover is opened, so that the opening of the movable cover is not interfered by the negative pressure and is prevented.

Preferably, in the above scheme, the method further includes the following steps: the upper and lower movable cover induction switches are arranged on the picking station, the upper and lower movable cover induction switches can acquire signals for opening or closing the upper movable cover or the lower movable cover in real time, and the controller controls according to the closing signals provided by the upper and lower movable cover induction switches, so that the negative pressure mechanism stops generating negative pressure and the air suction disc of the negative pressure mechanism performs descending operation.

Therefore, by utilizing the cooperation of the upper and lower movable cover induction switches, the negative pressure mechanism can be removed after the fabric is clamped by the movable cover and the chassis, so that the fabric flattened before clamping is always subjected to the action of negative pressure, and the fabric is prevented from being curled again due to the fact that the negative pressure mechanism is removed prematurely.

More preferably, in the above scheme, the method further includes the following steps: when the controller detects the opening signal provided by the upper and lower movable cover inductive switches, the controller further controls the ascending gear of the air suction disc of the negative pressure mechanism according to the signals provided by the upper and lower working disc inductive switches.

Specifically, in the above scheme, when the upper working disc induction switch is an arrival signal and the lower working disc induction switch is a departure signal under the condition that the upper and lower movable cover induction switches provide opening signals, the controller controls the air suction disc of the negative pressure mechanism to lift up two gears according to the signals; under the condition that the upper movable cover inductive switch and the lower movable cover inductive switch provide opening signals, when the lower working disc inductive switch is an arrival signal and the upper working disc inductive switch is a departure signal, the controller controls the air suction disc of the negative pressure mechanism to lift up by one gear according to the signals.

Therefore, under the cooperation of the upper and lower working disc induction switches, the air suction disc of the negative pressure mechanism can be accurately matched with the upper and lower working discs so as to form negative pressure in the corresponding working discs at present.

More preferably, in the above scheme, the method further includes the following steps: when the controller detects the covering signal provided by the upper and lower movable cover inductive switches, the controller further controls the descending gear of the air suction disc of the negative pressure mechanism according to the signals provided by the upper and lower working disc inductive switches.

Specifically, in the above scheme, when the upper working disc induction switch is an arrival signal and the lower working disc induction switch is a departure signal under the condition that the upper and lower movable cover induction switches provide a closing signal, the controller controls the air suction disc of the negative pressure mechanism to descend by two gears; under the condition that the upper movable cover inductive switch and the lower movable cover inductive switch provide cover closing signals, when the upper working disc inductive switch is a leaving signal and the lower working disc inductive switch is an arriving signal, the controller controls the air suction disc of the negative pressure mechanism to descend by one gear. *

Therefore, under the further cooperation of the upper and lower working disc induction switches, the air suction disc of the negative pressure mechanism can accurately select the descending gear and quickly return to the lowest position so as to facilitate the subsequent movement of the upper and lower working discs.

The invention creates a ironing process, the negative pressure mechanism utilizes the cooperation of the up-and-down lifting air suction disc and the upper and lower working discs which enter the picking station in turn, so that negative pressure can be generated in the upper and lower working discs respectively, the fabric positioned on the upper and lower working discs is flattened, the edge of the fabric is prevented from curling, the process can be suitable for processing the fabric which is easy to curl per se, the production efficiency can be improved, and the labor intensity of workers can be reduced.

In the ironing process, the upper movable cover and the lower movable cover are matched with the inductive switch, so that the movable cover can be opened without being influenced by negative pressure, the fabric is always flattened by the negative pressure before being clamped and is not curled, and particularly, the cover combination of the movable cover can be a precondition of continuous operation.

In the ironing process, the upper and lower movable cover induction switches are further matched with the upper and lower working disc induction switches, and the air suction disc of the negative pressure mechanism can be lifted up and down to be accurately matched with the upper and lower working discs respectively, so that negative pressure is formed in the corresponding upper working disc or lower working disc, and the flattening operation of fabrics in the upper and lower working discs is met.

In the ironing process, the upper movable cover and the lower movable cover are matched with the inductive switch, so that the air suction disc of the negative pressure mechanism can be separated from the working disc in time after the movable cover is covered, and the air suction disc can be prevented from interfering the movement of the working disc.

The ironing process has the advantages that the air suction disc of the negative pressure mechanism can provide negative pressure for the upper and lower working discs which enter the throwing station in turn through lifting, so that the upper and lower working discs can share one negative pressure mechanism.

Drawings

FIG. 1 is a schematic diagram of an embodiment of a ironing press employing the inventive process;

fig. 2 is a schematic view of an internal structure of the press case of fig. 1;

FIG. 3 is a schematic diagram of the side of FIG. 2;

fig. 4 is a schematic view of the structure of the upper and lower operating trays in the ironing press of fig. 1;

fig. 5 is a schematic view of a negative pressure mechanism structure in the ironing press of fig. 1.

Detailed Description

The following describes the implementation process of the invention in detail with reference to the accompanying drawings:

referring to fig. 1 to 5, a negative pressure mechanism 13 is provided below the picking station, an air suction disc 13a of the negative pressure mechanism 13 can be lifted by one gear or two gears under the action of an air cylinder 13b and an air cylinder 13c, the lifting can be respectively matched with the upper and lower working discs 9 and 10 through the lifting so as to form negative pressure in the upper and lower working discs 9 and 10 respectively, in addition, an upper working disc induction switch 9c, a lower working disc induction switch 10c and an upper and lower movable cover induction switch 14 are provided at the picking station, signals for opening or closing the upper movable cover 9b or the lower movable cover 10b are acquired in real time by the upper and lower movable cover induction switches 14, signals for reaching or leaving the picking station by the upper working disc induction switch 9c and the lower working disc induction switch 10c are acquired in real time by the upper working disc induction switch 9c and the lower working disc induction switch 10c respectively, and signals provided by the upper and lower movable cover induction switches 14 are automatically controlled by a controller.

The embodiment of the ironing process mainly comprises the following steps:

(90) The controller is adopted to drive the upper bearing frame 7 and the upper working disk 9 to move from the hot-pressing station to the shaping station along the upper group of tracks 5 through the upper driving mechanism 11, so that the materials on the upper working disk 9 are cooled and shaped, and simultaneously, the controller drives the lower bearing frame 8 and the lower working disk 10 to move from the throwing station to the hot-pressing station along the lower group of tracks 6 through the lower driving mechanism 12, so that the materials on the lower working disk 10 are hot-pressed;

(100) The controller is adopted to drive the lower bearing frame 8 and the lower working disc 10 to move from the hot pressing station to the shaping station along the lower group of rails 6 through the lower driving mechanism 12, so that the materials on the lower working disc 10 are cooled and shaped;

meanwhile, the controller is adopted to drive the upper bearing frame 7 and the upper working disc 9 to move from the shaping station to the picking station along the upper group of rails 5 through the upper driving mechanism 11, and the following detection and operation are carried out:

the controller is adopted to circularly detect signals acquired by the upper and lower movable cover induction switches 14, when the controller detects that the signals acquired by the upper and lower movable cover induction switches 14 are opening signals, if the upper working disc induction switch 9c is an arrival signal and the lower working disc induction switch 10c is a departure signal, the controller enables the air suction disc 13a to ascend by two gears to be matched with the upper chassis 9a of the upper working disc 9 through controlling the air cylinders 13b and 13c, and negative pressure is generated on the upper chassis 9a by a negative pressure mechanism, and processed materials are taken out from the upper working disc 9 and materials to be processed are put in again;

The controller is adopted to circularly detect signals acquired by the upper and lower movable cover induction switches 14, when processed materials are taken out, the materials to be processed are put in again, the movable cover 9b is closed, the upper movable cover 9b and the upper chassis 9a clamp the materials, the controller detects the signals acquired by the upper and lower movable cover induction switches 14 as closing signals, if the upper working disc induction switch 9c is an arrival signal and the lower working disc induction switch 10c is a leaving signal, the controller controls the negative pressure mechanism to stop generating negative pressure and enables the air suction disc 13a to descend by two gears through controlling the air cylinders 13b and 13 c;

(110) The controller is adopted to drive the upper bearing frame 7 and the upper working disc 9 to move to a hot-pressing station along the upper group of tracks 5 through the upper driving mechanism 11, so that the materials of the upper working disc 9 are hot-pressed;

meanwhile, the lower bearing frame 8 and the lower working disc 10 are driven by the controller through the lower driving mechanism 12 to move to the picking station along the lower group of tracks 6, and the following detection and operation are performed:

The controller is adopted to circularly detect signals acquired by the upper and lower movable cover induction switches 14, when the controller detects that the signals acquired by the upper and lower movable cover induction switches 14 are opening signals, if the upper working disc induction switch 9c is a leaving signal and the lower working disc induction switch 10c is an arriving signal, the controller enables the air suction disc 13a to ascend by one gear to be matched with the lower chassis 10a of the lower working disc 10 through controlling the air cylinders 13b and 13c, and negative pressure is generated on the lower chassis 10a by the negative pressure mechanism, and the lower working disc 10 is used for taking out processed materials and putting the materials to be processed again;

The controller is adopted to circularly detect signals acquired by the upper and lower movable cover induction switches 14, when processed materials are taken out, the materials to be processed are put in again, the lower movable cover 10b is covered, the materials are clamped by the lower movable cover 10b and the lower chassis 10a, the controller detects the signals acquired by the upper and lower movable cover induction switches 14 as covering signals, if the upper working disc induction switch 9c is a leaving signal and the lower working disc induction switch 10c is an arriving signal, the controller controls the negative pressure mechanism to stop generating negative pressure and enables the air suction disc 13a to descend by one gear through controlling the air cylinders 13b and 13 c.

Thus, the repetition of steps 90-110 allows the upper 9 and lower 10 working discs to be operated in succession at different stations, adapted to process materials which themselves are liable to form curls.

A specific embodiment is described below in order to more fully understand how the process is specifically implemented.

The embodiment of the ironing process of the invention comprises the following steps:

(10) An upper heating plate 1 and a lower heating plate 2 are arranged at the hot pressing station in the shell;

(20) An upper water cooling plate 3 and a lower water cooling plate 4 are arranged at a shaping station in the shell, and the lower heating plate 2 and the lower water cooling plate 4 are respectively controlled to move along the up-down direction by a controller through a first air cylinder A and a second air cylinder B;

(30) Two groups of rails are fixed on two sides in the shell, the two groups of rails are vertically distributed to form an upper group of rails 5 and a lower group of rails 6, the upper group of rails 5 and the lower group of rails 6 respectively extend outwards to the outside of the front end of the shell, and a throwing station is formed outside the front end of the shell;

(40) An upper bearing frame 7 and a lower bearing frame 8 are respectively arranged on the upper group of rails 5 and the lower group of rails 6;

(50) The upper working disc 9 adopts an upper chassis 9a and an upper movable cover 9b, the lower working disc 10 adopts a lower chassis 10a and a lower movable cover 10b, the upper chassis 9a and the lower chassis 10a are made of a temperature-resistant and breathable material, and the upper working disc 9 and the lower working disc 10 are respectively placed in an upper bearing frame 7 and a lower bearing frame 8;

(60) The controller drives the upper bearing frame 7 and the upper working disc 9 to move to the throwing station along the upper group of tracks 5 through the upper driving mechanism 11, and simultaneously drives the lower bearing frame 8 and the lower working disc 10 to move to the shaping station along the lower group of tracks 6 through the lower driving mechanism 12;

(70) The controller circularly detects signals acquired by the upper and lower movable cover induction switches 14, when the controller detects that the signals acquired by the upper and lower movable cover induction switches 14 are opening signals, if the upper working disc induction switch 9c is an arrival signal and the lower working disc induction switch 10c is a departure signal, the controller enables the air suction disc 13a to ascend by two gears to be matched with the upper chassis 9a through controlling the air cylinders 13b and 13c, negative pressure is generated on the upper chassis 9a by a negative pressure mechanism, and materials to be processed are put in the upper working disc 9;

The controller is adopted to circularly detect signals acquired by the upper and lower movable cover induction switches 14, when the controller detects that the signals acquired by the upper and lower movable cover induction switches 14 are cover-closing signals, if the upper working disc induction switch 9c is an arrival signal and the lower working disc induction switch 10c is a departure signal, the controller controls the negative pressure mechanism to stop generating negative pressure and enables the air suction disc 13a to descend by two gears through controlling the cylinders 13b and 13 c;

(80) The upper bearing frame 7 and the upper working disc 9 are driven by the controller through the upper driving mechanism 11 to move to a hot-pressing station along the upper group of tracks 5, so that the materials on the upper working disc 9 are hot-pressed;

at the same time, the controller drives the lower bearing frame 8 and the lower working disc 10 to move to the picking station along the lower group of tracks 6 through the lower driving mechanism 12, and the following detection and operation are performed:

the controller is adopted to circularly detect signals acquired by the upper and lower movable cover induction switches 14, when the controller detects that the signals acquired by the upper and lower movable cover induction switches 14 are opening signals, if the upper working disc induction switch 9c is a leaving signal and the lower working disc induction switch 10c is an arriving signal, the controller enables the air suction disc 13a to ascend by one gear to be matched with the air suction disc 13a through controlling the air cylinders 13b and 13c, a negative pressure mechanism generates negative pressure on the lower chassis 10a, and materials to be processed are put in the working disc 10;

The controller is adopted to circularly detect signals acquired by the upper and lower movable cover induction switches 14, when the controller detects that the signals acquired by the upper and lower movable cover induction switches 14 are cover-closing signals, if the upper working disc induction switch 9c is a leaving signal and the lower working disc induction switch 10c is an arriving signal, the controller controls the negative pressure mechanism to stop generating negative pressure and enables the air suction disc to descend by one gear through controlling the cylinders 13b and 13 c;

(90) The controller is adopted to drive the upper bearing frame 7 and the upper working disk 9 to move from the hot-pressing station to the shaping station along the upper group of tracks 5 through the upper driving mechanism 11, so that the materials on the upper working disk 9 are cooled and shaped, and simultaneously, the controller drives the lower bearing frame 8 and the lower working disk 10 to move to the hot-pressing station along the lower group of tracks 6 through the lower driving mechanism 12, so that the materials on the lower working disk 10 are hot-pressed;

(100) The controller is adopted to drive the lower bearing frame 8 and the lower working disc 10 to continuously move to the shaping station along the lower group of tracks 6 through the lower driving mechanism 12, so that the materials on the lower working disc 10 are cooled and shaped;

Meanwhile, the controller is adopted to drive the upper bearing frame 7 and the upper working disc 9 to move back to the picking station along the upper group track 5 through the upper driving mechanism 11, and the following detection and operation are carried out:

The controller is adopted to circularly detect signals acquired by the upper and lower movable cover induction switches 14, when the controller detects that the signals acquired by the upper and lower movable cover induction switches 14 are opening signals, if the upper working disc induction switch 9c is an arrival signal and the lower working disc induction switch 10c is a departure signal, the controller enables the air suction disc 13a to ascend by two gears to be matched with the upper chassis 9a of the upper working disc 9 through controlling the air cylinders 13b and 13c, and negative pressure is generated on the upper chassis 9a by a negative pressure mechanism, and processed materials are taken out from the working disc 9 and materials to be processed are put in again;

(110) The controller is adopted to drive the upper bearing frame 7 and the upper working disc 9 to move to a hot-pressing station along the upper group of tracks 5 through the upper driving mechanism 11, so that the materials on the working disc 9 are hot-pressed;

At the same time, the lower carrying frame 8 and the lower working disk 10 are driven by the controller through the lower driving mechanism 12 to move back to the picking station along the lower group of rails 6, and the following detection and operation are performed:

The controller is adopted to circularly detect signals acquired by the upper and lower movable cover induction switches 14, when the controller detects that the signals acquired by the upper and lower movable cover induction switches 14 are opening signals, if the upper working disc induction switch 9c is a leaving signal and the lower working disc induction switch 10c is an arriving signal, the controller enables the air suction disc 13a to ascend by one gear to be matched with the lower chassis 10a of the lower working disc 10 through controlling the air cylinders 13b and 13c, and negative pressure is generated on the lower chassis 10a by the negative pressure mechanism, and processed materials are taken out from the working disc 10 and materials to be processed are put in again;

the controller is adopted to circularly detect signals acquired by the upper and lower movable cover induction switches 14, when processed materials are taken out, the materials to be processed are put in again, the lower movable cover 10b is covered, the materials are clamped by the lower movable cover 10b and the lower chassis 10a, the controller detects the signals acquired by the upper and lower movable cover induction switches 14 as covering signals, if the upper working disc induction switch 9c is a leaving signal and the lower working disc induction switch 10c is an arriving signal, the controller controls the negative pressure mechanism to stop generating negative pressure and enables the air suction disc 13a to descend by one gear through controlling the air cylinders 13b and 13 c;

(120) Steps 90-110 are repeatedly performed, so that the upper working disk 9 and the lower working disk 10 are continuously operated at different stations in turn.

In addition, in the above operation, the upper driving mechanism 11 includes the upper synchronous motor 11a, the upper synchronous wheel 11b and the upper synchronous belt 11c, the upper synchronous motor 11a drives the upper synchronous belt 11c to drive through the upper synchronous wheel 11b, the upper bearing frame 7 and the upper working disk 9 are driven to move in the upper set of tracks 5 by the upper synchronous belt 11c, the lower driving mechanism 12 includes the lower synchronous motor 12a, the lower synchronous wheel 12b and the lower synchronous belt 12c, the lower synchronous motor 12a drives the lower synchronous belt 12c to drive through the lower synchronous wheel 12b, and the lower bearing frame 8 and the lower working disk 10 are driven to move in the lower set of tracks 6 by the lower synchronous belt 12c.

Furthermore, in the above operation, when the hot pressing is performed, the lower heating plate 2 may be moved upward under the driving of the controller by the cylinder a, the upper working plate 9 together with the material or the lower working plate 10 together with the material is lifted by the lower heating plate 2, and the material on the upper working plate 9 or the lower working plate 10 is hot pressed by the upper heating plate 1 and the lower heating plate 2 until the hot pressing is completed, the lower heating plate 2 may be moved downward under the driving of the controller by the cylinder a to return to the original position, and the upper working plate 9 or the lower working plate 10 may be lowered back to the upper bearing frame 7 or the lower bearing frame 8; when shaping is carried out, the lower water cooling plate 4 can move upwards under the driving of the controller through the air cylinder B, the upper working plate 9 and materials or the lower working plate 10 and materials are supported by the lower water cooling plate 4, the upper water cooling plate 3 and the lower water cooling plate 4 cool the materials on the upper working plate 9 or the lower working plate 10 until the cooling is finished, the lower water cooling plate 4 can move downwards under the driving of the controller through the air cylinder B to return to the original position, and the upper working plate 9 or the lower working plate 10 can descend back to the upper bearing frame 7 or the lower bearing frame 8.

Claims

1. The ironing process is characterized by comprising the following steps of arranging an upper heating plate and a lower heating plate in an inner hot pressing station of a shell; an upper water cooling plate and a lower water cooling plate are arranged at a shaping station in the shell; the upper and lower working discs are respectively arranged in the upper and lower bearing frames, the upper and lower bearing frames are respectively driven by upper and lower driving mechanisms, the upper and lower bearing frames and the upper and lower working discs can respectively move back and forth along the upper and lower sets of tracks, so that the upper and lower working discs can be positioned between the upper and lower heating plates, or between the upper and lower water cooling plates, or outside the front end of the casing, a picking station is formed, the upper working disc comprises an upper chassis and an upper movable cover, the lower working disc comprises a lower chassis and a lower movable cover, the upper and lower chassis are respectively made of a heat-resistant breathable material, the upper and lower chassis are respectively driven by the upper and lower driving mechanisms, the upper and lower bearing frames can respectively move back and forth along the upper and lower sets of tracks, respectively, the upper and lower working discs can be positioned between the upper and lower heating plates, or between the upper and lower water cooling plates, or outside the front end of the casing, the upper and lower working discs comprise a lower chassis and an upper and a movable cover, the upper and lower chassis are respectively made of a heat-resistant breathable material, the upper and lower chassis are respectively arranged below the upper and lower chassis, and lower chassis are respectively arranged in a vacuum-absorbing mechanism, and a vacuum-permeable material is respectively, and the upper and lower chassis are respectively arranged in a vacuum-absorbing mechanism and a vacuum-permeable material is respectively, and a vacuum is respectively arranged between the upper and lower chassis and a vacuum-permeable material is respectively, and a vacuum-permeable material and a lower And hot pressing is carried out at the hot pressing station, cooling is carried out at the shaping station, and material taking and feeding are carried out at the feeding station.

2. The ironing process according to claim 1, further comprising controlling the upper and lower working discs to enter the hot pressing station, the shaping station and the throwing station by controlling the upper driving mechanism and the lower driving mechanism, and controlling the power source and the negative pressure mechanism to move up and down so as to realize automatic operation.

3. The ironing process according to claim 2, further comprising the step of providing an upper and lower movable cover induction switch on the picking station, wherein the upper and lower movable cover induction switch can acquire a signal for opening or closing the upper movable cover or the lower movable cover in real time, and the controller is controlled according to the opening signal provided by the upper and lower movable cover induction switch to allow the suction disc of the negative pressure mechanism to perform an operation of ascending and generating negative pressure by the negative pressure mechanism.

4. The ironing process according to claim 2, further comprising the step of providing an upper and lower movable cover induction switch on the picking station, wherein the upper and lower movable cover induction switch can acquire a signal for opening or closing the upper movable cover or the lower movable cover in real time, and the controller controls the negative pressure mechanism to stop generating negative pressure according to a closing signal provided by the upper and lower movable cover induction switch, and the suction disc of the negative pressure mechanism performs a descending operation.

5. The ironing process according to claim 3, wherein the controller controls the suction plate of the negative pressure mechanism to raise two shift positions according to the signals when the upper and lower movable cover sensing switches provide the on signal and the lower movable cover sensing switch provides the off signal when the upper and lower movable cover sensing switches provide the on signal, and controls the suction plate of the negative pressure mechanism to raise one shift position according to the signals when the lower movable cover sensing switch provides the on signal and the upper movable cover sensing switch provides the off signal.

6. The ironing process according to claim 4, wherein the controller controls the suction plate of the negative pressure mechanism to descend by two steps when the upper and lower movable cover sensing switches provide the closing signal, and the controller controls the suction plate of the negative pressure mechanism to descend by one step when the upper and lower movable cover sensing switches provide the closing signal, and the upper and lower movable cover sensing switches provide the closing signal, when the upper and lower movable cover sensing switches provide the closing signal, and the lower movable cover sensing switches provide the closing signal.

7. The ironing process according to claim 2, further comprising the steps of controlling the suction plate of the negative pressure mechanism to raise two stages when the upper and lower movable cover sensing switches provide an on signal and the lower movable cover sensing switch provides an off signal, controlling the suction plate of the negative pressure mechanism to raise one stage when the lower movable cover sensing switch provides an on signal and the upper movable cover sensing switch provides an off signal and controlling the suction plate of the negative pressure mechanism to lower two stages when the upper movable cover sensing switch provides an on signal and the lower movable cover sensing switch provides an off signal and controlling the suction plate of the negative pressure mechanism to lower one stage when the upper movable cover sensing switch provides an on signal and the lower movable cover sensing switch provides an off signal.

8. The ironing process according to claim 3, wherein the controller controls the negative pressure mechanism to stop generating negative pressure and the suction disc of the negative pressure mechanism to perform lowering operation according to the closing signal provided by the upper and lower movable cover induction switches.

9. The ironing process is characterized by comprising the following steps of:

Ninety, the controller is adopted to drive the upper bearing frame (7) and the upper working disc (9) to move from the hot-pressing station to the shaping station along the upper group of tracks (5) through the upper driving mechanism (11), so that materials on the upper working disc (9) are cooled and shaped, and meanwhile, the controller drives the lower bearing frame (8) and the lower working disc (10) to move from the throwing station to the hot-pressing station along the lower group of tracks (6) through the lower driving mechanism (12), so that the materials on the lower working disc (10) are hot-pressed;

The method comprises the steps of (a) driving a lower bearing frame (8) and a lower working disc (10) to move from a hot pressing station to a shaping station along a lower group track (6) by a controller through a lower driving mechanism (12) to cool and shape materials on the lower working disc (10), driving an upper bearing frame (7) and an upper working disc (9) to move from the shaping station to a picking station along an upper group track (5) by the controller through an upper driving mechanism (11) at the same time, circularly detecting signals acquired by an upper movable cover induction switch (14) by the controller, when the controller detects that the signals acquired by the upper movable cover induction switch (14) are opening signals, if the upper working disc induction switch (9 c) is reaching the signals and the lower working disc induction switch (10 c) is leaving the signals, enabling the upper working disc (13 a) to be lifted by two gears to be matched with an upper chassis (9 a) of the upper working disc (9) through a control cylinder (13 b) and (13 c), and circularly detecting signals acquired by the controller, and carrying out the negative pressure mechanism on the upper chassis (9 a) and repeatedly picking up the upper working disc (9) and feeding the materials into the movable cover (9) when the controller detects that the signals acquired by the upper movable cover induction switch (14) are opening signals, and the material is newly picked up by the movable cover (9), the controller detects that signals acquired by the upper movable cover induction switch (14) and the lower movable cover induction switch are cover signals, if the upper working disc induction switch (9 c) is an arrival signal and the lower working disc induction switch (10 c) is a leaving signal, the controller controls the negative pressure mechanism to stop generating negative pressure and enables the air suction disc (13 a) to descend by two gears through the control cylinders (13 b) and (13 c);

And simultaneously, the controller is adopted to drive the lower bearing frame (8) and the lower working disk (10) to move to the picking station along the lower group track (6) through the lower driving mechanism (12), and the following detection and operation are carried out, wherein the controller is adopted to circularly detect signals acquired by the upper and lower movable cover inductive switches (14), when the controller detects that the signals acquired by the upper and lower movable cover inductive switches (14) are opening signals, if the upper working disk inductive switch (9 c) is a leaving signal and the lower working disk inductive switch (10 c) is a reaching signal, the controller enables the air suction disk (13 a) to be lifted to a gear position through controlling the air cylinders (13 b) and (13 c) to be matched with the lower chassis (10 a) of the lower working disk (10), negative pressure is generated on the lower chassis (10 a) through the negative pressure mechanism, the lower working disk (10) is used for being circularly picked up, the material to be processed is newly picked up by the movable cover inductive switch (14), when the controller detects that the upper and lower working disk inductive switch (14) is a leaving signal and the lower working disk inductive switch (10 c) is a reaching signal, the controller enables the air suction disk (13 a to be lifted up, the controller detects that signals obtained by the upper movable cover induction switch (14) and the lower movable cover induction switch are cover signals, if the upper working disc induction switch (9 c) is a leaving signal and the lower working disc induction switch (10 c) is an arriving signal, the controller controls the negative pressure mechanism to stop generating negative pressure and enables the air suction disc (13 a) to descend by one gear through the control cylinders (13 b) and (13 c).

10. The ironing process is characterized by comprising the following steps of:

(one tenth), an upper heating plate (1) and a lower heating plate (2) are arranged at the hot pressing station in the shell;

Twenty, an upper water cooling plate (3) and a lower water cooling plate (4) are arranged at a shaping station in the shell, and the lower heating plate (2) and the lower water cooling plate (4) are respectively controlled to move along the up-down direction by a controller through a first air cylinder (A) and a second air cylinder (B);

(thirty), two groups of rails are fixed on two sides in the shell, the two groups of rails are vertically distributed into an upper group of rails (5) and a lower group of rails (6), the upper group of rails (5) and the lower group of rails (6) respectively extend outwards to the outside of the front end of the shell, and a throwing station is formed outside the front end of the shell;

forty, an upper bearing frame (7) and a lower bearing frame (8) are respectively arranged on the upper group of rails (5) and the lower group of rails (6);

Fifty, the upper working disc (9) adopts an upper chassis (9 a) and an upper movable cover (9 b), the lower working disc (10) adopts a lower chassis (10 a) and a lower movable cover (10 b), the upper chassis (9 a) and the lower chassis (10 a) are made of a temperature-resistant and breathable material, and the upper working disc (9) and the lower working disc (10) are respectively arranged in an upper bearing frame (7) and a lower bearing frame (8);

Sixty, the controller drives the upper bearing frame (7) and the upper working disc (9) to move to the picking station along the upper group of tracks (5) through the upper driving mechanism (11), and simultaneously, the controller drives the lower bearing frame (8) and the lower working disc (10) to move to the shaping station along the lower group of tracks (6) through the lower driving mechanism (12);

(seventy), a controller is adopted to circularly detect signals acquired by an upper movable cover induction switch (14), when the controller detects that the signals acquired by the upper movable cover induction switch (14) are opening signals, if the upper movable cover induction switch (9 c) is an arrival signal and the lower movable cover induction switch (10 c) is a leaving signal, the controller controls the air cylinders (13 b) and (13 c) to enable the air suction disc (13 a) to ascend by two gears to be matched with the upper chassis (9 a), a negative pressure mechanism is adopted to generate negative pressure on the upper chassis (9 a), the upper movable cover induction switch (9) is used for throwing materials to be processed, and when the controller detects that the signals acquired by the upper movable cover induction switch (14) are closing signals, the controller controls the negative pressure mechanism to stop generating the negative pressure and enable the air suction disc (13 a) to descend by two gears through the control of the air cylinders (13 b) and (13 c);

Eighty, the upper bearing frame (7) and the upper working disc (9) are driven by the controller through the upper driving mechanism (11) to move to a hot-pressing station along the upper group of tracks (5), so that materials on the upper working disc (9) are hot-pressed; meanwhile, the controller drives the lower bearing frame (8) and the lower working disc (10) to move to the picking station along the lower group track (6) through the lower driving mechanism (12), and the controller is used for circularly detecting signals acquired by the upper and lower movable cover induction switches (14), when the controller detects that the signals acquired by the upper and lower movable cover induction switches (14) are opening signals, if the upper working disc induction switch (9 c) is a leaving signal and the lower working disc induction switch (10 c) is an arriving signal, the controller enables the suction disc (13 a) to rise by one gear to be matched with the lower chassis (10 a) through the control cylinders (13 b) and (13 c), the negative pressure mechanism generates negative pressure on the lower chassis (10 a) for picking up materials to be processed, the controller is used for circularly detecting the signals acquired by the upper and lower movable cover induction switches (14), when the controller detects that the signals acquired by the upper and lower movable cover induction switches (14) are closing signals, if the upper working disc induction switch (9 c) is a leaving signal and the lower working disc induction switch (10 c) is a arriving signal, the controller controls the negative pressure mechanism to stop generating negative pressure and enables the air suction disc to descend by one gear through controlling the air cylinders (13 b) and (13 c);

Ninety, driving the upper bearing frame (7) and the upper working disc (9) to move from the hot-pressing station to the shaping station along the upper group of tracks (5) by adopting the controller through the upper driving mechanism (11), cooling and shaping materials on the upper working disc (9), and simultaneously driving the lower bearing frame (8) and the lower working disc (10) to move to the hot-pressing station along the lower group of tracks (6) by adopting the controller through the lower driving mechanism (12), so that the materials on the lower working disc (10) are hot-pressed;

The method comprises the steps of (a) driving a lower bearing frame (8) and a lower working disc (10) to move to a shaping station along a lower group track (6) by adopting a controller through a lower driving mechanism (12) to cool and shape materials on the lower working disc (10), driving an upper bearing frame (7) and an upper working disc (9) to move back to a picking station along an upper group track (5) through an upper driving mechanism (11) by adopting the controller, detecting signals acquired by an upper movable cover inductive switch (14) by adopting the controller in a circulating way, when the controller detects that the signals acquired by the upper movable cover inductive switch (14) are on signals, if the upper working disc inductive switch (9 c) is an arrival signal and the lower working disc inductive switch (10 c) is an exit signal, enabling an air suction disc (13 a) to be lifted by two gear positions through a control cylinder (13 b) and (13 c) to be matched with an upper chassis (9 a) of the upper working disc (9), generating negative pressure on the upper chassis (9 a) by a negative pressure mechanism, picking up the materials in the working disc (9) and resetting the movable cover inductive switch (9) when the controller detects that the signals acquired by the upper movable cover inductive switch (14) are on signals, picking up materials to be processed by the movable cover inductive switch (9) again, and clamping the movable cover (9) when the upper movable cover inductive switch (9) is closed, the controller detects that signals acquired by the upper movable cover induction switch (14) and the lower movable cover induction switch are cover signals, if the upper working disc induction switch (9 c) is an arrival signal and the lower working disc induction switch (10 c) is a leaving signal, the controller controls the negative pressure mechanism to stop generating negative pressure and enables the air suction disc (13 a) to descend by two gears through the control cylinders (13 b) and (13 c);

And simultaneously, the controller is adopted to drive the lower bearing frame (8) and the lower working disk (10) to move back to the picking station along the lower group track (6) through the lower driving mechanism (12), and the following detection and operation are carried out, wherein the controller is adopted to circularly detect the signals acquired by the upper and lower movable cover inductive switches (14), when the controller detects that the signals acquired by the upper and lower movable cover inductive switches (14) are opening signals, if the upper working disk inductive switch (9 c) is an opening signal and the lower working disk inductive switch (10 c) is an arrival signal, the controller enables the air suction disk (13 a) to be lifted to a gear position through the control cylinder (13 b) and (13 c) to be matched with the lower chassis (10 a) of the lower working disk (10), and negative pressure is generated on the lower chassis (10 a) through the negative pressure mechanism, the material is picked up by the movable cover inductive switch (14), when the controller detects that the upper and lower movable cover inductive switch (14) is an opening signal, and the lower working disk inductive switch (10 c) is an arrival signal, the controller is used for picking up the material to be processed, and the material is newly picked up by the movable cover inductive switch (10 b) when the movable cover inductive switch (10) is closed, the controller detects that signals acquired by the upper movable cover induction switch (14) and the lower movable cover induction switch are cover signals, if the upper working disc induction switch (9 c) is a leaving signal and the lower working disc induction switch (10 c) is an arriving signal, the controller controls the negative pressure mechanism to stop generating negative pressure and enables the air suction disc (13 a) to descend by one gear through the control cylinders (13 b) and (13 c);

(one hundred twenty), repeatedly executing the step (ninety) one (one hundred ten), and enabling the upper working disc (9) and the lower working disc (10) to operate continuously at different stations in turn.