CN114715637A - Metering cement clinker warehousing device - Google Patents

Metering cement clinker warehousing device Download PDF

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Publication number
CN114715637A
CN114715637A CN202210212749.7A CN202210212749A CN114715637A CN 114715637 A CN114715637 A CN 114715637A CN 202210212749 A CN202210212749 A CN 202210212749A CN 114715637 A CN114715637 A CN 114715637A
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CN
China
Prior art keywords
weighing
cement clinker
bin
receiving hopper
clinker
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Pending
Application number
CN202210212749.7A
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Chinese (zh)
Inventor
杨德柱
卫仁周
陈立新
刘文飞
黄国磊
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Henan Fengbo Automation Co ltd
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Henan Fengbo Automation Co ltd
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Publication date
Application filed by Henan Fengbo Automation Co ltd filed Critical Henan Fengbo Automation Co ltd
Priority to CN202210212749.7A priority Critical patent/CN114715637A/en
Publication of CN114715637A publication Critical patent/CN114715637A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/02Devices for feeding articles or materials to conveyors
    • B65G47/16Devices for feeding articles or materials to conveyors for feeding materials in bulk
    • B65G47/18Arrangements or applications of hoppers or chutes
    • B65G47/19Arrangements or applications of hoppers or chutes having means for controlling material flow, e.g. to prevent overloading
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G69/00Auxiliary measures taken, or devices used, in connection with loading or unloading
    • B65G69/18Preventing escape of dust
    • B65G69/181Preventing escape of dust by means of sealed systems
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/04Bulk
    • B65G2201/045Sand, soil and mineral ore
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/04Detection means
    • B65G2203/042Sensors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/10Production of cement, e.g. improving or optimising the production methods; Cement grinding

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)

Abstract

The invention provides a metering cement clinker warehousing device which comprises a variable diameter receiving hopper, a dust collection sealing cover, a scale body bracket, a weighing bin, a pneumatic valve, a weighing sensor and a material distribution mechanism, wherein the variable diameter receiving hopper is connected with the weighing bin; the lower end of the reducing receiving hopper is provided with a material distribution mechanism, and cement clinker flows into the material distribution mechanism from the reducing receiving hopper; a dust collecting sealing cover is arranged on the periphery of the material distributing mechanism, and dust generated in the material distributing process is collected; the lower end of the reducing receiving hopper is provided with a pneumatic valve which swings by an air cylinder to control the opening and closing of the reducing receiving hopper; a weighing bin is arranged below the distributing mechanism and arranged on the scale body bracket, the weighing bin is divided into A, B bins, and the distributing mechanism can reciprocate above A, B bins to send cement clinker into the bin A or the bin B; A. and B, weighing sensors are arranged in the two bins and feed back the weight and the blanking time flow in real time.

Description

Metering cement clinker warehousing device
Technical Field
The invention relates to a metering warehousing device, in particular to a metering cement clinker warehousing device.
Background
The cement raw material is prepared from calcareous material, clayey material and a small amount of correction material (mineralizer, crystal seed, etc. are added sometimes, and coal is also added during production in vertical kiln) by mixing in proportion, and grinding to obtain a material with a certain fineness. Cement is one of common materials in the building industry, and the cement must be uniformly stirred with water and sand before use. Cement is a cementitious material used in civil engineering and is one of the most important building materials in the world. The production process of cement uses limestone, clay and silicon dioxide as main raw materials, and adopts the processes of crushing, proportioning and grinding to obtain raw material, then the raw material is fed into cement kiln and calcined into clinker, and cooled so as to obtain the invented semi-finished product. Clinker is an intermediate product (equivalent to a semi-finished product of cement) in the production process of cement, and some enterprises have a need to purchase clinker as a production raw material. When a cement manufacturer transports clinker to a company purchasing the clinker, the clinker is usually transported by a truck. Firstly, a truck is driven into the position below a clinker warehouse, then the clinker in the clinker warehouse is discharged into a hopper of the truck, and the truck filled with the clinker is driven into a wagon balance to be weighed, so that the factory transportation is shown to a purchasing enterprise on the premise of no overweight. During the process of discharging the clinker in the clinker warehouse into the hopper of the truck, the truck loader can only estimate the weight of the clinker loaded into the truck. When a truck loaded with clinker is driven into a weighbridge and weighed, an overweight or underloaded condition may occur. When the clinker aggregate is overweight, the overweight clinker aggregate needs to be unloaded; when the load is insufficient, clinker needs to be supplemented so as to fully utilize the load limit of the truck. It can be seen that this brings new workload and wastes manpower, material resources and time.
Patent CN215609999U discloses a grog loading weighing system and adopt its cement manufacture line, can weigh the grog when the grog loading for the freight train can once only satisfy the requirement when the weighbridge is weighed, need not to unload or the feed supplement, the limit of carrying volume of the maximize utilization freight train under the prerequisite that is not overweight. The clinker weighing device comprises a clinker warehouse for storing clinker and a weighing device for weighing the clinker, wherein a discharge port of the clinker warehouse is communicated to a feed port of the weighing device through a guide pipeline, the weight of the clinker continuously discharged from the discharge port of the clinker warehouse into the weighing device can be measured through the weighing device, and a discharge port of the weighing device is connected with a discharge pipeline and used for discharging the clinker measured by the weighing device into a hopper of a truck. When the clinker in the clinker warehouse is required to be discharged into the hopper of the truck, the truck runs into the position below the discharge pipeline, and the clinker continuously discharged from the discharge port of the clinker warehouse can be discharged into the hopper of the truck after being weighted and measured by the weighing device; when the weight measured by the weighing device approaches or reaches the load limit of the truck, the clinker is stopped to be discharged. At the moment, the clinker loaded by the truck is weighed by the weighing device, so that the requirement can be met at one time when the truck loaded with the clinker is driven into a wagon balance for weighing, and the condition of overweight or insufficient load is avoided. The weighing device is a disc weighing device. The clinker dust collector is used for pumping away clinker dust generated when clinker is discharged into a hopper of the truck. The clinker is often granular and powdery; when the clinker is discharged into the hopper of the truck from the discharge end of the clinker discharge pipeline, clinker dust is generated to pollute the surrounding environment, and the dust remover can pump away the clinker dust generated when the clinker is discharged into the hopper of the truck, so that the pollution to the surrounding environment is reduced. The dust remover is a bag type dust remover. The dust suction opening of the dust remover extends to the position near the discharge end of the discharge pipeline through a dust suction pipeline. The clinker dust generated when the discharge end of the clinker discharge pipeline is discharged into the hopper of the truck is basically concentrated at the position near the lower part of the discharge end, so that the clinker dust can be effectively pumped away when the design is adopted, and the pollution to the surrounding environment is reduced. The discharge end of the discharge pipeline is provided with a horn mouth. The bell mouth can cover more clinker dust, prevents plastic dust from rising, is convenient for a dust remover to pump away more clinker dust, and further reduces the pollution to the surrounding environment. After the clinker dust is pumped away by the dust remover, the clinker dust is collected in the dust remover, and purified air is discharged. Clinker dust collected in the dust separator can be recycled. The dust discharging port of the dust remover is communicated to the interior of the discharging pipeline through a dust discharging pipeline. The clinker dust discharged from the dust remover can be discharged into the truck hopper from the discharge pipeline. Or the dust discharging port of the dust remover is communicated to the feeding port of the weighing device through a dust discharging pipeline. And valves are respectively assembled on each pipeline of the clinker loading and weighing system. The corresponding pipeline can be cut off/conducted as required. Can weigh the measurement to the grog when grog loading for the freight train can once only satisfy the requirement when the weighbridge is weighed, need not to unload or the feed supplement, the limit for the load capacity of the maximize utilization freight train under the prerequisite of not overweight, avoided the waste of manpower, material resources and time.
Patent CN214455126U discloses cement unloader with function of weighing, hold subassembly, ejection of compact subassembly, supporting component, the subassembly of weighing and unloading subassembly including cement, the supporting component includes the backup pad, and the lower surface four corners of backup pad is equipped with four supporting legs, the upper surface of backup pad is equipped with two L type spliced poles, it holds the subassembly to be equipped with cement between the upper end of L type spliced pole, and the inside that cement held the subassembly is equipped with the unloading subassembly, the upper surface of backup pad is equipped with the subassembly of weighing in the middle of being equipped with, and the upper end import of subassembly of weighing corresponds with the lower extreme export that cement held the subassembly, the lower extreme exit linkage of subassembly of weighing has ejection of compact subassembly, one side of backup pad is provided with the PLC controller to device control. The cement holds the subassembly including connecting the jar body, and the lower extreme of connecting the jar body is equipped with the toper structure, and is equipped with the import on one side of the upper end of connecting the jar body, and the upside welding of this import has the feeding post, can hold cement through connecting the jar body with the leading-in inside to connecting the jar body of raw materials through the feeding post. The unloading subassembly is including setting up the second motor at the internal portion top surface of connecting jar, and the output shaft of the second motor has a pivot two through the coupling joint, and the lower extreme outside of pivot two is equipped with spiral unloading leaf, and spiral unloading leaf is located the lower extreme exit of the connecting jar body, and the output of PLC controller is connected to the input electricity of the second motor, can drive pivot two through motor two and rotate, can drive spiral unloading leaf through pivot two and rotate, can be with the leading-in inside to the flourishing feed cylinder of the cement of the internal portion of connecting jar through spiral unloading leaf. The weighing component comprises two weighing sensors arranged on the upper surface of the supporting plate, a weighing plate is arranged between the upper ends of the weighing sensors, a material containing cylinder is arranged in the middle of the weighing plate, the lower end of the material containing cylinder is of a conical structure, the upper end inlet of the material containing cylinder corresponds to the lower end of the connecting tank body, a through hole corresponding to the lower end of the material containing cylinder is arranged in the middle of the supporting plate, the input end of the PLC is electrically connected with the output end of the weighing sensor, weighing cement can be contained through the material containing cylinder, and the weighing sensor can weigh the cement inside the material containing cylinder, so that the weighing is more convenient. The discharging assembly comprises a Z-shaped material guide pipe connected with a material containing barrel, an angle of 20-60 degrees is formed between a material pipe at the middle part of the Z-shaped material guide pipe and a horizontal plane, a first rotating shaft is arranged in the middle of the material pipe at the middle part of the Z-shaped material guide pipe, a spiral feeding blade is arranged on the outer side of the first rotating shaft, a first motor driving the first rotating shaft is arranged on one side of the Z-shaped material guide pipe, one side of the first motor is connected with the material containing barrel through an ear plate, the first rotating shaft can be driven to rotate through the first motor, the spiral feeding blade can be driven to rotate through the first rotating shaft, and raw materials inside the material containing barrel can be conveyed through the spiral feeding blade, so that material guiding is more convenient. The feeding column is arranged, the raw materials can be guided into the connecting tank body through the feeding column, cement can be contained through the connecting tank body, the rotating shaft II can be driven to rotate through the motor II, the spiral discharging blade can be driven to rotate through the rotating shaft II, and the cement inside the connecting tank body can be guided into the material containing barrel through the spiral discharging blade. Set up flourishing feed cylinder, can hold the cement of weighing through flourishing feed cylinder, can weigh the inside cement of flourishing feed cylinder through weighing sensor for it is more convenient to weigh. The cement discharging device with the weighing function is simple in structure, easy and convenient to operate, convenient to weigh cement, good in guide effect and convenient for people.
Therefore, in the prior art, the cement clinker is inconvenient to control, complex in structure and not beneficial to operation in the material distribution process.
Disclosure of Invention
In order to solve the problems, the invention provides a metering cement clinker warehousing device which solves the problems of inconvenient control, complex structure and unfavorable operation in the cement clinker distribution process.
The technical scheme of the invention is as follows: a metering cement clinker warehousing device comprises a variable diameter receiving hopper, a dust collection sealing cover, a scale body bracket, a weighing bin, a pneumatic valve, a weighing sensor and a material distributing mechanism; the lower end of the reducing receiving hopper is provided with a material distribution mechanism, and cement clinker flows into the material distribution mechanism from the reducing receiving hopper; the periphery of the material distributing mechanism is provided with a dust collecting sealing cover used for collecting dust generated in the material distributing process; the lower end of the reducing receiving hopper is provided with a pneumatic valve which swings by an air cylinder to control the opening and closing of the reducing receiving hopper; a weighing bin is arranged below the distributing mechanism and arranged on the scale body bracket, the weighing bin is divided into A, B bins, and the distributing mechanism can reciprocate above A, B bins to send cement clinker into the bin A or the bin B; A. b, weighing sensors are arranged on the two bins, and the weighing sensors feed back the weight, the blanking time and the flow in real time to control the material distribution time of the material distribution mechanism so as to periodically distribute the A, B materials to the two bins; A. and the discharging mechanisms are arranged below the two bins B, and the bins are discharged by the discharging mechanisms after weighing is finished.
Preferably, the cement clinker aggregate storage device comprises a bypass pipe, wherein the bypass pipe is arranged on the side surface of the variable diameter receiving hopper and is communicated with the variable diameter receiving hopper, and when the pneumatic valve is closed, cement clinker aggregate flows into the clinker aggregate storage through the bypass pipe.
Preferably, the material separating mechanism is driven by an air cylinder to reciprocate above A, B two bins.
Preferably, the material distributing mechanism firstly distributes materials to the material bin A, and then the material distributing mechanism is controlled by the air cylinder to swing to the material bin B to distribute the materials.
Preferably, a weighing instrument display device is also provided to display weighing information in real time.
Preferably, the number of the bins can be set according to actual needs.
Preferably, after the material distribution of the material distribution mechanism to the material bin B is completed, the material distribution mechanism moves to the material bin A.
Preferably, an electric push rod can be used instead of the air cylinder to drive the material separating mechanism to move in a reciprocating mode.
Preferably, the scale body support adopts a frame type structure.
Preferably, the load cell accumulates the weight.
The invention has the following beneficial effects:
1. the reducing receiving hopper and the material distributing mechanism are vertically arranged from top to bottom, so that the falling speed of cement clinker is accelerated, the precision is high, and the cost is low.
2. The device is provided with a storage bin and a weighing sensor, the cement clinker is accurately weighed after the variable-diameter receiving hopper is connected with the clinker inclined hopper conveyor, and data are remotely conveyed to a central control room in real time, so that an operator can conveniently master real instantaneous yield in time, and the working condition in the clinker furnace kiln is judged.
3. The weighing sensor can accumulate weighing data to accurately calculate the unit clinker coal consumption of the kiln, and timely reflect the management and technical level of enterprises. The weighing sensor adopts static weighing, the metering precision is within +/-0.25%, and the working temperature is less than or equal to 300 ℃.
Drawings
The foregoing and/or additional aspects and advantages of the present application will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the present invention;
FIG. 3 is a schematic structural view of the present invention;
the reference signs are: 1-variable diameter hopper, 2-dust collecting sealing cover, 3-scale body support, 4-weighing bin, 5-unloading mechanism, 6-pneumatic valve, 7-bypass pipe, 8-weighing sensor and 9-material distributing mechanism
Detailed Description
The present invention will be further described with reference to the following embodiments. Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
The invention relates to a metering cement clinker warehousing device which comprises a variable diameter receiving hopper 1, a dust collection sealing cover 2, a scale body bracket 3, a weighing bin 4, a pneumatic valve 6, a weighing sensor 8 and a material distribution mechanism 9, wherein the variable diameter receiving hopper is connected with the weighing bin; the lower end of the reducing receiving hopper 1 is provided with a material distribution mechanism 9, and cement clinker flows into the material distribution mechanism 9 from the reducing receiving hopper 1; the periphery of the material distributing mechanism 9 is provided with a dust collecting sealing cover 2 for distributing dust generated in the material distributing process; the lower end of the reducing material receiving hopper 1 is provided with a pneumatic valve 6, and the pneumatic valve 6 is swung by an air cylinder to control the opening and closing of the reducing material receiving hopper 1; a weighing bin 4 is arranged below the distributing mechanism 9, the weighing bin 4 is arranged on the scale body bracket 3, the weighing bin 4 is divided into A, B bins, and the distributing mechanism 9 can reciprocate above A, B bins to send cement clinker into the bin A or the bin B; A. the weighing sensors 8 are arranged on the two bins B, and the weighing sensors 8 feed back the weight, the blanking time and the flow in real time to control the material distribution time of the material distribution mechanism 9 and periodically distribute the A, B materials to the two bins; A. and the discharging mechanisms 5 are arranged below the two bins B, and the bins are discharged by the discharging mechanisms 5 after being weighed.
The weighing sensor 8 is electrically connected with the control center and is also provided with a data registering module, the weighing weight can be accumulated, and the weighing data is fed back to the control center in real time.
In one embodiment, the cement clinker aggregate storage device comprises a bypass pipe 7, wherein the bypass pipe 7 is arranged on the side surface of the reducing receiving hopper 1 and is communicated with the reducing receiving hopper 1, when the equipment is overhauled, the pneumatic valve 6 needs to be closed, and cement clinker aggregate flows into a clinker silo through the bypass pipe 7.
In one embodiment, the feed mechanism 9 is driven by an air cylinder to reciprocate over A, B two bins.
In one embodiment, the material distributing mechanism 9 distributes the material to the bin a first, and then the material distributing mechanism 9 is controlled by the air cylinder to swing to the bin B for distributing the material. The cylinder is a pneumatic actuator that converts the pressure energy of compressed gas into mechanical energy. The cylinder has two types of reciprocating linear motion and reciprocating swing, and the reciprocating linear motion cylinder can be divided into 4 types of single-acting cylinder, double-acting cylinder, diaphragm type cylinder and impact cylinder. Single-acting cylinder: only one end is provided with a piston rod, air is supplied from one side of the piston to gather energy to generate air pressure, and the air pressure pushes the piston to generate thrust to extend out and return by a spring or dead weight. A double-acting cylinder: air is supplied alternately from both sides of the piston to output force in one or both directions. Diaphragm type cylinder: the piston is replaced by a diaphragm, the force is output only in one direction, and the piston is reset by a spring. Its sealing performance is good, but its stroke is short. Impacting a cylinder: this is a new type of element. The pressure energy of compressed gas is converted into kinetic energy of high-speed (10-20 m/s) movement of the piston, so that work is done. A rodless cylinder: cylinder without piston rod. The device comprises two types of magnetic cylinders and cable cylinders. The cylinder oscillating reciprocally is called oscillating cylinder, and its inner cavity is divided into two by blade, and the air is alternatively supplied to two cavities, and its output shaft makes oscillating motion, and its oscillating angle is less than 280 deg. In addition, there are a rotary cylinder, a gas-liquid damping cylinder, a stepping cylinder, and the like.
In one embodiment, a weighing instrument display device is also provided to display weighing information in real time.
In one embodiment, the number of bins can be set according to actual needs. The bins can be set to 3, 4, etc. as desired.
In one embodiment, after the material distributing mechanism 9 completes distributing the material to the bin B, the material distributing mechanism 9 moves to the bin a.
In one embodiment, an electric push rod may be used instead of the air cylinder to drive the material separating mechanism 9 to reciprocate. The electric push rod is also called a linear driver, is a novel linear actuating mechanism mainly composed of a motor push rod, a control device and other mechanisms, and can be considered as an extension of a rotating motor in the aspect of structure. The electric push rod is an electric driving device which converts the rotary motion of a motor into the linear reciprocating motion of the push rod. The device can be used as an execution machine in various simple or complex process flows to realize remote control, centralized control or automatic control. According to the form of a lead screw: trapezoidal screw rods, ball screw rods, planetary roller screws, and the like. According to the deceleration form: worm and gear type. Dividing according to the type of the motor: a direct current motor type (12/24/36V), an alternating current motor type (220/380V), a stepping motor type, a servo motor type and the like. According to the application: industrial push rods, medical push rods, household electrical appliance push rods, household push rods and the like. The electric push rod is composed of a driving motor, a reduction gear, a screw rod, a nut, a guide sleeve, a push rod, a sliding seat, a spring, a shell, a turbine, a micro control switch and the like. The electric push rod is a novel electric actuating mechanism, and the electric push rod is a novel linear actuating mechanism mainly composed of a motor, a push rod, a control device and the like, and can realize remote control and centralized control. The electric push rod can be designed with different thrusts according to different application loads, the maximum thrust can reach 6000N generally, the no-load running speed is 4 mm-35 mm/s, and the electric push rod takes a 24V/12V direct current permanent magnet motor as a power source to convert the rotary motion of the motor into linear reciprocating motion.
In one embodiment, the scale body support 3 is of a frame structure.
In one embodiment, load cell 8 may accumulate the weight of the load. A force sensor for use on a load cell scale. The principle of the resistance strain type weighing sensor 8 is that the gravity acting on the measured object can be converted into a quantifiable output signal according to a certain proportion. The influence of the gravitational acceleration and the air buoyancy on the conversion in different use places, and the performance indexes of the weighing sensor 8 mainly include linear error, hysteresis error, repeatability error, creep, zero temperature characteristic, sensitivity temperature characteristic and the like. The weighing sensor 8 is classified into 8 types, such as a photoelectric type, a hydraulic type, an electromagnetic type, a capacitive type, a magnetic pole deformation type, a vibration type, a gyroscope type, and a resistance strain type, according to a conversion method, and is most widely used in the resistance strain type. The photoelectric type includes a grating type and a code disc type. The grating sensor converts the angular displacement into an optoelectronic signal by using moire fringes formed by the grating. The code disc of the code disc type sensor is a piece of transparent glass arranged on a dial shaft, and black and white codes coded according to a certain coding method are arranged on the transparent glass. The hydraulic sensor has simple and firm structure and large measuring range, but the accuracy generally does not exceed 1/100. The electromagnetic force works by using the principle that the load on the bearing platform is balanced with the electromagnetic force. The capacitor operates with a direct proportional relationship between the oscillation frequency f of the capacitor oscillation circuit and the plate spacing d. In the magnetic pole deformation mode, when the ferromagnetic element is mechanically deformed under the action of the gravity of an object to be measured, stress is generated inside the ferromagnetic element and causes the magnetic permeability to change, so that the induced voltage of secondary coils wound on two sides of the ferromagnetic element (magnetic pole) also changes along with the change. The vibration sensor has two types of vibration wire type and tuning fork type. In the use of weight sensors, strong thermal radiation, in particular one-sided strong thermal radiation, must be avoided. The load cell 8 is selected in consideration of many factors, and in practical use, we mainly consider the following factors. In addition, the sensitivity, the maximum division number, the minimum calibration division value, and the like of the load cell 8 are also indexes that must be considered in selecting the sensor. The number of the sensors is selected according to the application of the electronic weighing apparatus and the number of the points to be supported by the scale body (the number of the supporting points is determined according to the principle that the geometric center of gravity and the actual center of gravity of the scale body coincide). Generally, several sensors are selected for several supporting points of the scale body. The range selection of the sensors can be determined according to the maximum weighing value of the scale, the number of the selected sensors, the self weight of the scale body, the maximum unbalance load which can be generated and the comprehensive evaluation of the dynamic load factors. Generally, the closer the span of the sensor is to the load being distributed to each sensor, the more accurate the weighing thereof. However, in actual use, since the load applied to the sensor includes loads such as the weight of the scale body, tare weight, unbalance load, and vibration impact in addition to the object to be weighed, the sensor is selected in consideration of various factors to ensure the safety and the life of the sensor. The accuracy class of the load cell 8 includes technical indicators of sensor nonlinearity, creep, repeatability, hysteresis, sensitivity, etc. The sensor with high grade should not be pursued blindly when selecting, should consider accuracy grade and cost of electronic scale. Generally, the total accuracy of the selected sensors is a root mean square value of the sum of three indexes of nonlinearity, non-repeatability and hysteresis, which is slightly higher than the accuracy of the scale. The selection of the form of the weighing sensor 8 mainly depends on the type and the installation space of weighing, so that proper installation and safe and reliable weighing are ensured; on the other hand, the manufacturer's recommendations are considered. For sensor manufacturers, the stress condition, performance index, installation form, structural form, material of the elastic body and the like of the sensor are generally specified. For example, the aluminum alloy cantilever beam sensor is suitable for electronic valuation scales, platform scales, counter scales and the like; the steel cantilever beam sensor is suitable for electronic belt weighers, sorting weighers and the like; the steel bridge sensor is suitable for rail weighers, truck weighers and the like; the column sensor is suitable for truck scale, dynamic rail scale, large tonnage hopper scale, etc. The weighing sensor 8 is mainly applied to the fields of various electronic weighing machines, industrial control, on-line control, safety overload alarm, material testing machines and the like. Such as an electronic truck scale, an electronic platform scale, an electronic forklift, a dynamic axle weight scale, an electronic hook scale, an electronic price computing scale, an electronic steel scale, an electronic rail scale, a hopper scale, a batching scale, a canning scale and the like.
The working principle of the invention is as follows: the lower end of the reducing receiving hopper 1 is provided with a material distribution mechanism 9, and cement clinker flows into the material distribution mechanism 9 from the reducing receiving hopper 1; the periphery of the material distributing mechanism 9 is provided with a dust collecting sealing cover 2 which is used for collecting dust generated in the material distributing process; the lower end of the reducing material receiving hopper 1 is provided with a pneumatic valve 6, and the pneumatic valve 6 is swung by an air cylinder to control the opening and closing of the reducing material receiving hopper 1; a weighing bin 4 is arranged below the distributing mechanism 9, the weighing bin 4 is arranged on the scale body bracket 3, the weighing bin 4 is divided into A, B bins, and the distributing mechanism 9 can reciprocate above A, B bins to send cement clinker into the bin A or the bin B; a. The weighing sensors 8 are arranged on the two bins B, and the weighing sensors 8 feed back the weight and the blanking time flow in real time to control the material distribution time of the material distribution mechanism 9 so as to periodically distribute the A, B materials to the two bins; A. b, unloading mechanisms 5 are arranged below the two bins, and the bins are unloaded by the unloading mechanisms 5 after being weighed; the bypass pipe 7 is arranged on the side surface of the reducing receiving hopper 1 and is communicated with the reducing receiving hopper 1, when the equipment is overhauled, the pneumatic valve 6 is closed, and cement clinker flows into the clinker warehouse through the bypass pipe 7.
It should be understood that although the present description refers to embodiments, not every embodiment contains only a single technical solution, and such description is for clarity only, and those skilled in the art should make the description as a whole, and the technical solutions in the embodiments can also be combined appropriately to form other embodiments understood by those skilled in the art. The above-listed detailed description is only a specific description of a possible embodiment of the present invention, and they are not intended to limit the scope of the present invention, and equivalent embodiments or modifications made without departing from the technical spirit of the present invention should be included in the scope of the present invention.

Claims (10)

1. A device for metering cement clinker to be put in a warehouse comprises a variable-diameter receiving hopper (1), a dust collection sealing cover (2), a scale body bracket (3), a weighing bin (4), a pneumatic valve (6), a weighing sensor (8) and a material distribution mechanism (9); the lower end of the reducing receiving hopper (1) is provided with a material distribution mechanism (9), and cement clinker flows into the material distribution mechanism (9) from the reducing receiving hopper (1); the periphery of the material distributing mechanism (9) is provided with a dust collecting sealing cover (2) for collecting dust generated in the material distributing process; the lower end of the reducing receiving hopper (1) is provided with a pneumatic valve (6), and the pneumatic valve (6) swings by an air cylinder to control the opening and closing of the reducing receiving hopper (1); a weighing bin (4) is arranged below the distributing mechanism (9), the weighing bin (4) is arranged on the scale body bracket (3), the weighing bin (4) is divided into A, B bins, and the distributing mechanism (9) can reciprocate above A, B bins to send cement clinker into the bin A or the bin B; A. the weighing sensors (8) are arranged on the two bins B, and the weighing sensors (8) feed back the weight, the blanking time and the flow in real time to control the material distributing time of the material distributing mechanism (9) so as to periodically distribute the A, B materials to the two bins; A. and the discharging mechanisms (5) are arranged below the two bins B, and the bins are discharged by the discharging mechanisms (5) after being weighed.
2. The device for metering cement clinker into a warehouse as claimed in claim 1, further comprising a bypass pipe (7), wherein the bypass pipe (7) is arranged on the side surface of the reducing receiving hopper (1) and communicated with the reducing receiving hopper (1), and when the pneumatic valve (6) is closed, cement clinker flows into the clinker warehouse through the bypass pipe (7).
3. A metered cement clinker warehousing device as claimed in claim 1, characterized in that the distribution mechanism (9) is driven by a cylinder to reciprocate above A, B two silos.
4. The device for metering cement clinker into a warehouse as claimed in claim 3, wherein the material distributing mechanism (9) distributes the material to the bin A first, and then the material distributing mechanism (9) is controlled by the cylinder to swing to the bin B for distributing the material.
5. A metered cement clinker warehousing device as claimed in claim 1, characterized by being further equipped with a weighing meter display device, said weighing meter displaying weighing information in real time.
6. A metered cement clinker silo device as recited in claim 1 wherein the number of silos may be set according to actual needs.
7. The device for warehousing the metered cement clinker as claimed in claim 4, characterized in that after the material distribution mechanism (9) completes the material distribution to the silo B, the material distribution mechanism (9) moves to the silo A.
8. A metered cement clinker loading device as in claim 3, characterized in that an electric push rod is used instead of the air cylinder to drive the material distributing mechanism (9) to move back and forth.
9. A metered cement clinker warehousing device according to claim 1, characterized in that the scale support (3) adopts a frame structure.
10. A metered cement clinker warehousing device as claimed in claim 1, characterized in that the weighing sensor (8) has a data registering module, which accumulates the weighing weight.
CN202210212749.7A 2022-03-04 2022-03-04 Metering cement clinker warehousing device Pending CN114715637A (en)

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Application Number Priority Date Filing Date Title
CN202210212749.7A CN114715637A (en) 2022-03-04 2022-03-04 Metering cement clinker warehousing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210212749.7A CN114715637A (en) 2022-03-04 2022-03-04 Metering cement clinker warehousing device

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CN114715637A true CN114715637A (en) 2022-07-08

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203949717U (en) * 2014-05-21 2014-11-19 徐州微衡能源设备有限公司 Cement clinker measuring apparatus
CN204730224U (en) * 2015-05-26 2015-10-28 河南中联节能工程有限公司 A kind of waste heat boiler expansion chamber bypass device for discharging
CN211469683U (en) * 2019-12-30 2020-09-11 广西天龙泉酒业有限公司 Continuous weighing system in making wine automation line
CN112758371A (en) * 2020-12-30 2021-05-07 佛山市南海区伟业高强度标准件有限公司 Automatic material system that divides of standard component

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203949717U (en) * 2014-05-21 2014-11-19 徐州微衡能源设备有限公司 Cement clinker measuring apparatus
CN204730224U (en) * 2015-05-26 2015-10-28 河南中联节能工程有限公司 A kind of waste heat boiler expansion chamber bypass device for discharging
CN211469683U (en) * 2019-12-30 2020-09-11 广西天龙泉酒业有限公司 Continuous weighing system in making wine automation line
CN112758371A (en) * 2020-12-30 2021-05-07 佛山市南海区伟业高强度标准件有限公司 Automatic material system that divides of standard component

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