CN114710059B - A friction nanogenerator for harvesting wind energy - Google Patents
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Abstract
Description
技术领域Technical Field
本发明涉及一种可用于风能、水滴能、水波能等环境能量采集的新型结构摩擦纳米发电机(Triboelectric nanogenerator,TENG)。主要应用于微纳能源、纳米发电机及自供电传感等领域。The present invention relates to a novel structured triboelectric nanogenerator (TENG) that can be used for harvesting environmental energy such as wind energy, water drop energy, and water wave energy. It is mainly used in the fields of micro-nano energy, nanogenerators, and self-powered sensors.
背景技术Background technique
目前利用摩擦发电技术进行风能采集的器件结构主要分为两大类,一类是基于转动结构的摩擦纳米发电机,该类结构的摩擦纳米发电机利用风杯或者风涡轮结构先将风能转换为转动的机械能,再通过将正负摩擦层分别安装在转子和定子上实现转动过程中摩擦层周期性的接触分离,从而实现摩擦发电将转动的机械能转换为电能。该种结构具有输出性能高、输出的电信号与风速相关性大的优点,在实现自供电传感上更有优势;且由于该结构和电磁发电机相似,更容易与电磁发电、太阳能发电等其他能量采集方式集成,从而实现复合能量采集。然而该结构也存在体积较大,成本高、工艺复杂,不擅长采集微弱风能、受环境湿度影响较大等缺点。At present, the device structures that use friction power generation technology for wind energy collection are mainly divided into two categories. One is the friction nanogenerator based on a rotating structure. The friction nanogenerator of this type of structure uses a wind cup or wind turbine structure to first convert wind energy into rotational mechanical energy, and then installs the positive and negative friction layers on the rotor and stator respectively to achieve periodic contact and separation of the friction layers during the rotation process, thereby realizing friction power generation to convert the rotational mechanical energy into electrical energy. This structure has the advantages of high output performance and a high correlation between the output electrical signal and wind speed, and has more advantages in realizing self-powered sensing; and because the structure is similar to an electromagnetic generator, it is easier to integrate with other energy collection methods such as electromagnetic power generation and solar power generation, thereby realizing composite energy collection. However, this structure also has the disadvantages of large size, high cost, complex process, poor ability to collect weak wind energy, and greater impact from environmental humidity.
另一类是基于颤振结构进行风能采集的摩擦纳米发电机,该结构主要由在风力作用下运动的颤振片和固定不动的刚性板两部分构成,通过颤振片和固定的上下两电极间的接触分离来实现摩擦发电。颤振片往往选取柔性材料,如丝绸织物、薄膜结构等。该类型的风能采集摩擦纳米发电机具备工艺简单,体积小,能够采集微小风能、更便于大规模集成的特点。然而,由于风致振动的特点,该结构存在着输出信号不够稳定、颤振片损耗较快、受环境湿度影响大等缺点。The other type is a friction nanogenerator that harvests wind energy based on a flutter structure. The structure is mainly composed of a flutter plate that moves under the action of wind and a fixed rigid plate. Frictional power generation is achieved through the contact and separation between the flutter plate and the fixed upper and lower electrodes. The flutter plate is often made of flexible materials such as silk fabrics and film structures. This type of wind energy harvesting friction nanogenerator has the characteristics of simple process, small size, ability to harvest tiny wind energy, and greater convenience for large-scale integration. However, due to the characteristics of wind-induced vibration, this structure has the disadvantages of unstable output signal, rapid loss of flutter plate, and great influence of environmental humidity.
发明内容Summary of the invention
本发明的目的是克服现有技术中的不足,提供一种用于采集风能的摩擦纳米发电机。The purpose of the present invention is to overcome the deficiencies in the prior art and provide a friction nanogenerator for collecting wind energy.
为实现上述技术目的,本发明采用了以下技术方案:In order to achieve the above technical objectives, the present invention adopts the following technical solutions:
该摩擦纳米发电机结构包括底座、两个支架、转轴,三片扇叶以及摩擦发电单元五部分。两个支架固定在底座的两端,转轴的两端分别通过深沟球轴承可旋转地支撑在两个支架上,三片扇叶固定在转轴上,且任意两片扇叶之间的角度为120°。所述的扇叶由完全相同的两个半片扇叶组成,半片扇叶的两侧开有联通槽,内表面开有若干个阵列式半圆柱形凹槽,两个联通槽之间的内表面开有若干个阵列式半圆柱形凹槽,在每个半圆柱形凹槽表面和联通槽上涂覆两个彼此绝缘的电极,在电极的凹槽部分上涂覆摩擦层,两个半片扇叶相对固定时,在扇叶内部形成若干与外界环境隔绝的圆柱形槽,每个圆柱形槽内放置若干电介质材料实心球,各凹槽的电极通过联通槽串联,形成一个摩擦发电单元;三个扇叶的摩擦发电单元并联后与外界设备连接。进一步地,圆柱形槽垂直于转轴,以保证电介质材料实心球做往复运动,转轴中部每隔120°设有一处法兰连接,整个结构一共三处法兰连接,三片扇叶与三处法兰连接一一对应,通过法兰结构与转轴固定在一起。三片扇叶的设计是可以保障摩擦纳米发电机系统转动过程中的稳定性。The friction nanogenerator structure includes five parts: a base, two brackets, a rotating shaft, three blades and a friction power generation unit. The two brackets are fixed at both ends of the base, and the two ends of the rotating shaft are rotatably supported on the two brackets through deep groove ball bearings. The three blades are fixed on the rotating shaft, and the angle between any two blades is 120°. The blades are composed of two identical half blades, and the two sides of the half blades are provided with connecting grooves, and the inner surface is provided with a plurality of array-type semi-cylindrical grooves, and the inner surface between the two connecting grooves is provided with a plurality of array-type semi-cylindrical grooves, and two electrodes insulated from each other are coated on the surface of each semi-cylindrical groove and the connecting groove, and a friction layer is coated on the groove part of the electrode. When the two half blades are relatively fixed, a plurality of cylindrical grooves isolated from the external environment are formed inside the blades, and a plurality of solid balls of dielectric materials are placed in each cylindrical groove, and the electrodes of each groove are connected in series through the connecting groove to form a friction power generation unit; the friction power generation units of the three blades are connected in parallel and connected to external equipment. Furthermore, the cylindrical groove is perpendicular to the shaft to ensure the reciprocating motion of the solid ball of dielectric material. A flange connection is provided at every 120° in the middle of the shaft. The entire structure has three flange connections in total. The three blades correspond to the three flange connections one by one and are fixed to the shaft through the flange structure. The design of the three blades can ensure the stability of the friction nanogenerator system during rotation.
进一步地,本发明所述的转轴为空心轴,且有与轴心重叠的通孔15,转轴上每个固定扇叶的法兰结构的两端各设有一个联通孔16,与通孔15相通,该设计是为了将位于扇叶内的摩擦纳米发电机的输出端汇集在一起,最终从转轴两端角速度为0的轴心位置引出,以便于性能测试和能量存储;转轴整体通过深沟球轴承转轴可旋转地支撑在两个支架上,减少了转轴转动过程中的阻力。Furthermore, the rotating shaft described in the present invention is a hollow shaft and has a through hole 15 overlapping with the axis. Both ends of the flange structure of each fixed fan blade on the rotating shaft are respectively provided with a connecting hole 16, which is connected to the through hole 15. This design is to bring together the output ends of the friction nanogenerators located in the fan blades, and finally lead them out from the axis position where the angular velocity at both ends of the rotating shaft is 0, so as to facilitate performance testing and energy storage; the rotating shaft as a whole is rotatably supported on two brackets through a deep groove ball bearing rotating shaft, thereby reducing the resistance during the rotation of the rotating shaft.
本发明的有益效果是,该摩擦纳米发电机是通过对扇叶结构的特殊设计,使得该新型结构的风能采集摩擦纳米发电机实现了以下三方面的有益效果:特殊的扇叶结构隔绝了外部环境和摩擦发电单元,大幅降低了空气湿度对风能采集的摩擦纳米发电机的影响,使得扇叶可在风力或者水滴、水波作用下转动,进行风能、水滴能、水波能采集,晴雨天都能正常工作;更便于实现复合能量采集系统,能够与太阳能发电、水电、电磁发电等能量采集方式集成,更好的收集环境中的能量;且本发明摩擦纳米发电机的性能稳定,输出信号可靠,且该结构的TENG对风速更敏感,能够在3m/s的低风速下工作,大大提高了环境能量利用率,有利于实现低风速的能量采集和自供电传感的优点。The beneficial effect of the present invention is that the friction nanogenerator is specially designed for the fan blade structure, so that the wind energy collection friction nanogenerator of the new structure achieves the following three beneficial effects: the special fan blade structure isolates the external environment and the friction power generation unit, greatly reducing the influence of air humidity on the wind energy collection friction nanogenerator, so that the fan blade can rotate under the action of wind or water droplets and water waves to collect wind energy, water droplet energy and water wave energy, and can work normally on sunny and rainy days; it is more convenient to realize a composite energy collection system, which can be integrated with energy collection methods such as solar power generation, hydropower, and electromagnetic power generation to better collect energy in the environment; and the performance of the friction nanogenerator of the present invention is stable, the output signal is reliable, and the TENG of this structure is more sensitive to wind speed and can work at a low wind speed of 3m/s, which greatly improves the environmental energy utilization rate and is conducive to achieving the advantages of low wind speed energy collection and self-powered sensing.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图和实施例对本发明进一步说明;The present invention is further described below in conjunction with the accompanying drawings and embodiments;
图1是本发明的整体结构图;Fig. 1 is an overall structural diagram of the present invention;
图2是半片扇叶的结构图;Figure 2 is a structural diagram of half a fan blade;
图3是整片扇叶横剖面放大图;Figure 3 is an enlarged cross-section of the entire fan blade;
图4是圆柱型槽内摩擦层纵剖面放大图;FIG4 is an enlarged longitudinal section of the friction layer in the cylindrical groove;
图5是转轴的结构图;FIG5 is a structural diagram of a rotating shaft;
图6是支架的结构图;FIG6 is a structural diagram of a bracket;
附图标记说明:底座1、支架2、支架3、第一螺钉4、深沟球轴承5、半片扇叶6、转轴7、第二螺钉8、第三螺钉9、半圆柱形凹槽10、联通槽11、电极12、摩擦层13、电介质材料实心球14,通孔15,联通孔16。Explanation of the accompanying drawings: base 1, bracket 2, bracket 3, first screw 4, deep groove ball bearing 5, half a fan blade 6, rotating shaft 7, second screw 8, third screw 9, semi-cylindrical groove 10, connecting groove 11, electrode 12, friction layer 13, solid ball of dielectric material 14, through hole 15, connecting hole 16.
具体实施方式Detailed ways
如图1所示,扇叶一共三片,其设计本身是为了将风能转换为机械能,为正负摩擦层的接触分离提供动力。如图2所示,扇叶可从侧面拆卸为两个完全相同的半片扇叶6,半片扇叶6的两侧开有联通槽11,两个联通槽11之间的内表面开有若干个阵列式半圆柱形凹槽10,在每个半圆柱形凹槽10表面和联通槽11上涂覆两个彼此绝缘的电极12,在电极12的凹槽部分上涂覆摩擦层13,两个半片扇叶6相对固定时,在扇叶内部形成若干与外界环境隔绝的圆柱形槽,每个圆柱形槽内放置若干电介质材料实心球14,各半圆柱形凹槽10的电极12通过联通槽11串联,形成一个摩擦发电单元;三个扇叶的摩擦发电单元并联后与外界设备连接。固定的整片扇叶隔绝了外部环境对内部圆柱形槽内放置的摩擦发电单元的影响,为摩擦发电过程提供稳定的环境的同时减轻了扇叶重量,使扇叶对风能更加敏感。As shown in FIG1 , there are three blades in total, and the design itself is to convert wind energy into mechanical energy and provide power for the contact and separation of the positive and negative friction layers. As shown in FIG2 , the blade can be disassembled from the side into two identical half blades 6, and a connecting groove 11 is opened on both sides of the half blade 6, and a plurality of array-type semi-cylindrical grooves 10 are opened on the inner surface between the two connecting grooves 11. Two electrodes 12 insulated from each other are coated on the surface of each semi-cylindrical groove 10 and the connecting groove 11, and a friction layer 13 is coated on the groove part of the electrode 12. When the two half blades 6 are relatively fixed, a plurality of cylindrical grooves isolated from the external environment are formed inside the blade, and a plurality of solid balls 14 of dielectric material are placed in each cylindrical groove. The electrodes 12 of each semi-cylindrical groove 10 are connected in series through the connecting groove 11 to form a friction power generation unit; the friction power generation units of the three blades are connected in parallel and connected to external equipment. The fixed whole fan blade isolates the influence of the external environment on the friction power generation unit placed in the internal cylindrical groove, providing a stable environment for the friction power generation process while reducing the weight of the fan blade, making the fan blade more sensitive to wind energy.
图3和图4所示实施例中的扇叶内部槽中摩擦发电单元,也是该摩擦纳米发电机的核心,该摩擦纳米发电机采取电介质独立层模式。为尽可能增大接触面积、减少阻力、提高摩擦层13随外部风能变化进行接触分离的敏感度,摩擦层13结构如图3所示。把电介质材料的实心球14放置于半圆柱形凹槽10中,随着扇叶转动,在摩擦层13的表面来回滚动发生摩擦,从而在摩擦层13和电介质材料的实心球14表面产生摩擦电荷,带电的电介质材料的实心球14位置变化使得摩擦层13背面的电极12对上形成电势差,驱动外部电路电子流动进行发电。考虑到摩擦层13得失电子能力相差越大,摩擦所产生的电荷越多,摩擦发电机的性能越好,选取失电子能力强的尼龙66(PA66)薄膜作为摩擦层13,选取得电子能力强、更容易随扇叶运动的聚四氟乙烯(PTFE)电介质材料的实心球14,选取金属Al作为电极12,通过磁控溅射、原子层等方式在圆柱形槽内表面形成均匀的金属膜层如Al等作为电极12,每个管道内设置两个电极12,其电极12间距范围可调。电介质材料的实心球14在扇叶旋转过程在摩擦层13表面中来回滚动,增加了接触面积,实现了更充分的接触。此外电介质材料的实心球14在远离和靠近转轴7时,由于其位置的变化引起扇叶重心偏移,促进了扇叶旋转,保证了接触分离的摩擦发电过程不断循环。The friction power generation unit in the internal groove of the blade in the embodiments shown in Figures 3 and 4 is also the core of the friction nanogenerator, which adopts a dielectric independent layer mode. In order to maximize the contact area, reduce resistance, and improve the sensitivity of the friction layer 13 to contact and separate with the change of external wind energy, the structure of the friction layer 13 is shown in Figure 3. The solid ball 14 of dielectric material is placed in the semi-cylindrical groove 10. As the blade rotates, it rolls back and forth on the surface of the friction layer 13 to cause friction, thereby generating friction charges on the surface of the friction layer 13 and the solid ball 14 of dielectric material. The position change of the charged solid ball 14 of dielectric material forms a potential difference on the electrode 12 on the back of the friction layer 13, driving the flow of electrons in the external circuit to generate electricity. Considering that the greater the difference in the ability of the friction layer 13 to gain and lose electrons, the more charges generated by friction, and the better the performance of the friction generator, a nylon 66 (PA66) film with strong electron loss ability is selected as the friction layer 13, a solid ball 14 of a polytetrafluoroethylene (PTFE) dielectric material with strong electron gain ability and easier to move with the fan blade is selected, and metal Al is selected as the electrode 12. A uniform metal film layer such as Al is formed on the inner surface of the cylindrical groove by magnetron sputtering, atomic layer, etc. as the electrode 12. Two electrodes 12 are set in each pipeline, and the distance range of the electrodes 12 is adjustable. The solid ball 14 of the dielectric material rolls back and forth on the surface of the friction layer 13 during the rotation of the fan blade, increasing the contact area and achieving more sufficient contact. In addition, when the solid ball 14 of the dielectric material is away from and close to the rotating shaft 7, the change in its position causes the center of gravity of the fan blade to shift, which promotes the rotation of the fan blade and ensures that the friction power generation process of contact separation is continuously circulated.
如图5所示实施例中,为方便扇叶的拆卸组装,摩擦纳米发电机的性能测试及能量存储,转轴7是经过特殊设计的,其转轴7是空心轴,有与轴心重合的通孔15。转轴7中部每隔120°设有一处法兰连接,整个结构一共三处法兰连接,三片扇叶与三处法兰连接一一对应,通过法兰结构与转轴7固定在一起。每个法兰连接两端各有一个联通孔16。三片扇叶上的摩擦纳米发电机可通过联通孔16在转轴的通孔15中汇集,最终从转轴7两端角速度为0的轴心处引出,以便于性能测试和连接用电设备转轴7两端通过深沟球轴承5固定在支架上。球形深沟轴承5大幅度地减轻转轴7转动中的摩擦力,使得该风能采集装置能够更加灵敏的收集环境中的风能。In the embodiment shown in FIG5 , in order to facilitate the disassembly and assembly of the fan blades, the performance test of the friction nanogenerator and the energy storage, the rotating shaft 7 is specially designed. The rotating shaft 7 is a hollow shaft with a through hole 15 that coincides with the axis. A flange connection is provided at every 120° in the middle of the rotating shaft 7. The entire structure has a total of three flange connections. The three fan blades correspond to the three flange connections one by one and are fixed to the rotating shaft 7 through the flange structure. There is a connecting hole 16 at each end of each flange connection. The friction nanogenerators on the three fan blades can be collected in the through hole 15 of the rotating shaft through the connecting hole 16, and finally drawn out from the axis of the two ends of the rotating shaft 7 where the angular velocity is 0, so as to facilitate performance testing and connection of electrical equipment. The two ends of the rotating shaft 7 are fixed to the bracket through deep groove ball bearings 5. The spherical deep groove bearing 5 greatly reduces the friction force during the rotation of the rotating shaft 7, so that the wind energy collection device can collect wind energy in the environment more sensitively.
如图6所示,所述的支架包含固定连接下支架2和上支架3,所述下支架2和上支架3上均开有与深沟球轴承5配合的半圆槽,用于摩擦纳米发电机输出端与用电设备连接。As shown in FIG6 , the bracket comprises a fixedly connected lower bracket 2 and an upper bracket 3 , and both the lower bracket 2 and the upper bracket 3 are provided with a semicircular groove matched with a deep groove ball bearing 5 for connecting the output end of the friction nanogenerator with the electrical equipment.
以上所述仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
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