CN114709012B - Novel overload-prevention FFC cable and preparation method thereof - Google Patents

Novel overload-prevention FFC cable and preparation method thereof Download PDF

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Publication number
CN114709012B
CN114709012B CN202210285281.4A CN202210285281A CN114709012B CN 114709012 B CN114709012 B CN 114709012B CN 202210285281 A CN202210285281 A CN 202210285281A CN 114709012 B CN114709012 B CN 114709012B
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heat
piece
conductor
cable
film
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CN114709012A (en
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屠厚春
唐恒
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Jingshi Electronics Technology Co ltd Suzhou
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Jingshi Electronics Technology Co ltd Suzhou
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/08Flat or ribbon cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/42Insulated conductors or cables characterised by their form with arrangements for heat dissipation or conduction
    • H01B7/428Heat conduction

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Insulated Conductors (AREA)

Abstract

The invention relates to the technical field of wire harnesses, in particular to a novel overload-prevention FFC cable, which comprises a cable main body, wherein a flat conductor is arranged in the cable main body and comprises a front-section conductor and a rear-section conductor; the cable main body is movably provided with a conducting piece, the conducting piece is connected with a front section conductor and a rear section conductor in a bridging way, a heat shrinkage piece is arranged on the conducting piece, a heating part is formed on the rear section conductor, the heating part is overlapped with a free heat shrinkage part of the heat shrinkage piece in a mapping way, and a covering film is combined on the cable main body at the place covered by the conducting piece and the heat shrinkage piece; according to the invention, the thermal shrinkage of the thermal shrinkage piece is utilized to drive the conducting piece to act for disconnecting the cable, so that transitional heating caused by overload is avoided, and the safety is improved during overload protection.

Description

Novel overload-prevention FFC cable and preparation method thereof
Technical Field
The invention relates to the technical field of wire harnesses, in particular to a novel overload-prevention FFC cable and a preparation method thereof.
Background
The FFC flexible flat cable can randomly select the number and the distance of the wires, so that the connection is more convenient, the volume of an electronic product is greatly reduced, the production cost is reduced, the production efficiency is improved, and the FFC flexible flat cable is most suitable for being used as a data transmission cable between a mobile part and a main board, between PCB boards and in miniaturized electrical equipment and has been successfully applied to a plurality of high-end equipment.
In some application scenarios, such as a new energy automobile battery management system, an internal cable is required to have an overload protection function, and in the prior art, a fuse is generally used as a protection component, and the fuse is fused under the condition that the cable is overloaded, so that the whole machine is protected.
In the conventional FFC cable with a fuse, it is more conventional to directly form a fusing structure with reduced cross-sectional area at the forming position on a flat conductor, for example, the FFC with a fusing protection function disclosed in CN210378535U, and punching a hole or a notch penetrating through the front and rear end surfaces of the conductor to reduce the area of the fusing part, when the current flowing through the fusing part is too large, the heat generated by the fusing part is too large, so that the fusing part is fused, and the conductor is broken to avoid electrifying; in other prior art, overload protection can be achieved by adding patch fuses as well.
However, the fusing part formed by punching or the patch fuse generates a large amount of heat in the fusing process, and then burns the outer insulating layer, so that the adjacent cable is affected, cannot work continuously, and seriously even or ignites the whole machine, thereby causing huge loss.
Disclosure of Invention
Therefore, the invention aims to overcome the defects in the prior art, and provides a novel overload-proof FFC cable, which is characterized in that the cable is disconnected by utilizing the action of a thermal shrinkage driving conducting piece of a thermal shrinkage piece, so that the transitional heating caused by overload is avoided, and the safety is improved during overload protection.
The invention relates to a novel overload-proof FFC cable, which comprises a cable main body, wherein a flat conductor is arranged in the cable main body, the flat conductor comprises a front-section conductor and a rear-section conductor, and an insulation gap is arranged between the front-section conductor and the rear-section conductor; the cable main body is movably provided with a conduction piece at the insulation gap, the conduction piece is bridged with a front section conductor and a rear section conductor, a heat shrinkage piece is arranged on the conduction piece, the heat shrinkage piece extends backwards from the conduction piece and is fixed with the rear section conductor after a free heat shrinkage part is formed, a heating part is formed on the rear section conductor, the heating part is overlapped with the free heat shrinkage part of the heat shrinkage piece in a mapping way, and a covering film is combined on the cable main body at the place covered by the conduction piece and the heat shrinkage piece.
Further, the heat generating portion is formed by forming a notch in the width direction of the conductor or by forming an excessively thin point in the thickness direction.
Further, the conducting piece is of a hard sheet structure, the heat shrinkage piece is of a strip-shaped structure made of heat shrinkage materials, the heat shrinkage piece covers the conducting piece, a lower step is formed at the rear end edge of the conducting piece, an upper step is formed at the rear position of the lower step of the rear-section conductor, and an openable window is formed on the covering film.
Further, the covering film comprises an upper film and a lower film, the lower film forms a cover wing piece which can be lifted at the position corresponding to the conducting piece, the size of the cover wing piece is larger than that of the conducting piece, the upper film is provided with an exposing hole at the position corresponding to the cover wing piece, and the size of the exposing hole is equal to that of the conducting piece.
Further, the number of the flat conductors is plural, and the conducting pieces and the heat shrinkage pieces corresponding to different flat conductors are mutually independent.
The invention also provides a preparation method of the novel overload-prevention FFC cable, which comprises the following steps:
(1) Formation of a cable body
(1-1) forming a flat conductor by calendaring a wire raw material, forming a heating part with a smaller flow cross-sectional area on the flat conductor, and then forming a cable main body by hot-pressing and laminating an insulating layer;
(1-2) windowing on the cable body to expose a portion of the flat conductor;
(1-3) etching the exposed portion of the flat conductor window to break the flat conductor;
(2) Formation of protective component
(2-1) bonding a metal having a length smaller than that of the heat shrinkable layer to the heat shrinkable layer and cutting to form a strip-shaped protective element having a width approximately equivalent to that of the flat conductor, the strip-shaped protective element being formed with a heat shrinkable member having a leading end and a trailing end extending a part thereof;
(2-2) joining the rear end portion of the heat shrink member of the strip-shaped protection element to the cover film, and reserving a portion of the heat shrink member before the joining point to be separated from the cover film;
(3) Combination of two or more kinds of materials
(3-1) attaching a cover film with a strip-shaped protective element to the windowed position of the cable main body, and covering the separated portion of the heat shrinkage member and the cover film on the heat generating portion, the conduction member being crimped to conduct the break of the flat conductor.
Further, the heating part is formed by pressing protrusions on the surface of the pressing wheel or cutting edges in the rolling process.
Further, in the rolling process, the surface of the pressing wheel is provided with a concave, the flat conductor formed by rolling is provided with a convex upper step, the strip-shaped protection element formed by combining and cutting the sheet metal and the heat shrinkage layer is provided with a lower step, the upper step is matched with the lower step, and the used covering film is provided with a window at the position corresponding to the conducting piece.
Further, the cover film is of a double-layer structure, the upper film is provided with an exposure hole, the size of the exposure hole is equivalent to that of the conducting piece, the lower film forms a cover fin, and the size of the cover fin is larger than that of the conducting piece.
Further, the cable body has a plurality of flat conductors, and the flat conductors are exposed side by side when the window is opened; a plurality of individual strip-shaped protection elements are arranged side by side on a sheet of covering film, and the strip-shaped protection elements are in one-to-one correspondence with the flat conductors when the covering films are combined
The beneficial effects of the invention are as follows: according to the novel overload-prevention FFC cable disclosed by the invention, a heating part formed on the flat conductor is utilized to generate certain heat, the heat is used for promoting the heat shrinkage of the heat shrinkage piece covered on the flat conductor, and the heat shrinkage piece drives the conducting piece to deviate, so that overload current passing through the flat conductor is disconnected, and compared with a traditional cable which is used for obtaining overload protection by fusing, the overload-prevention FFC cable has the advantages that less heat is generated, ablation is avoided, and the safety is greatly improved.
Drawings
The invention is further described below with reference to the accompanying drawings and examples:
FIG. 1 is a schematic structural diagram of embodiment 1 of the present invention;
FIG. 2 is a schematic structural diagram of embodiment 2 of the present invention;
fig. 3 is a schematic view of the structure of the cover film in this embodiment 2;
fig. 4 is a top view of the present invention.
Reference numerals illustrate: a cable body 1; a flat conductor 11; an upper insulating layer 12; a lower insulating layer 13; a heat generating portion 14; a cover film 2; an upper layer film 21; exposing the hole 211; a lower layer film 22; cover tab 221; a conducting member 3; a heat shrinkage member 4; a free heat shrinkage portion 41; steps 31, 32.
Detailed Description
The following description of the technical solutions in the embodiments of the present invention will be clear and complete, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
According to the preparation method of the novel overload-prevention FFC cable, firstly, a plurality of round-section copper conductors are pressed into a flat conductor 11 with a specified specification through a calender, insulating layers are respectively placed on two hot pressing wheels of an FFC laminating machine to serve as an upper insulating layer 12 and a lower insulating layer 13 of the flat cable, the upper insulating layer 12 and the lower insulating layer 13 coated with sol and the flat conductor 11 positioned between the upper insulating layer 12 and the lower insulating layer 13 are heated and pressurized and are bonded together through wheels in a rolling manner to form a cable main body 1, the insulating layers are preferably PI materials, namely polyimide materials, are high-temperature resistant, are one of organic high polymer materials with optimal comprehensive performance, and in some conventional production, secondary hot pressing and other procedures are possibly included, and are not repeated.
In the time of the pressing, the pinch roller is used to have a convex portion at a specific position, so that an excessively thin point which is excessively pressed is formed on the flat conductor 11 in the process of the rolling, and the heat generation amount under a normal load is made to be in a normal range by sizing the excessively thin point.
Before the insulating layer is bonded by hot pressing, the insulating layer may be punched, so that the obtained cable body 1 has a window, a part of the flat conductor 11 is exposed, and the heating portion 14 with an excessively thin point is located on the exposed part. By enlarging the size of the opening, the plurality of flat conductors 11 are exposed at the same time.
The exposed flat conductor 11 is etched to break into two independent sections, and an insulating gap is formed between the two sections, so that the flat conductor cannot be conducted by itself.
The overload protection is performed by the protection component attached to the window opening part, specifically, the protection component comprises three parts, namely a covering film 2, a conducting piece 3 and a heat shrinkage piece 4, the conducting piece 3 is a metal sheet, the heat shrinkage piece 4 is a heat shrinkage piece, the metal sheet with the length smaller than that of the heat shrinkage piece is adhered to the heat shrinkage piece, then the metal sheet is cut along the width direction, the formed strip-shaped protection element can be used for conducting current, the front end part of the formed strip-shaped protection element can be contracted when being heated, a plurality of strip-shaped protection elements are adhered to one covering film 2 with a larger area side by side at intervals, and when being adhered, the part of the strip-shaped protection element is in a separated state, namely a free heat shrinkage part 41, is remained by adhering the rear end part of the heat shrinkage piece 4 to the covering film 2.
The cover film 2 with the strip-shaped protection elements is attached to the windowing position of the cable body 1, each strip-shaped protection element corresponds to each flat conductor 11, and the separated parts of the heat shrink 4 and the cover film 2 are covered on the heating part 14, and the conducting piece 3 is pressed and connected with the disconnection part of the flat conductor 11.
It is worth mentioning that, when the cover film 2 is combined, only the outer edge portion of the cover film 2 is combined with the cable main body 1, as shown in fig. 4, so as to avoid affecting the shrinkage movement of the inner strip-shaped protection element.
In a further development, the windows corresponding to the flat conductors 11 are not connected in one piece, but are individually windowed, an insulating layer of a certain width is left between adjacent windows, and when the cover film 2 is combined, the cover film 2 and the insulating layer between adjacent windows are combined, so that the lateral deflection of the strip-shaped protection element is limited.
In the overload-preventing FFC cable obtained in this embodiment, as shown in fig. 1, the conducting member 3 that is in transitional conduction is used to connect the front-section conductor and the rear-section conductor, when overload occurs, the heat generated by the heating portion 14 exceeds the normal state, so that the free heat shrinkage portion 41 attached to the heating portion is shrunk, and the conducting member 3 is driven to move backwards until the conducting member is completely separated from the front-section conductor, thereby realizing the functions of turning off the current and protecting the circuit.
The adjacent strip-shaped protection elements have a certain gap therebetween and are mutually independent.
Example 2
Firstly, a plurality of round-section copper conductors are pressed into a flat copper conductor with a specified specification through a calender, insulating layers are respectively placed on two hot pressing wheels of an FFC laminating machine to be used as an upper insulating layer 12 and a lower insulating layer 13 of the flat cable, the upper insulating layer 12 and the lower insulating layer 13 coated with sol and the flat conductor 11 positioned between the upper insulating layer and the lower insulating layer are heated and pressed together through rolling and bonding through wheels to form a cable main body 1, and when the flat cable is calendered, cutting edges for cutting gaps of the flat conductor 11 are formed on the pressing wheels, so that the width of the flat conductor 11 is reduced, and more heat is generated when the flat cable is overloaded.
In addition, the pinch roller has a recess, and the flattened conductor 11 is rolled to form a step 31.
In this embodiment, the metal sheet having a length smaller than that of the heat-shrinkable sheet is bonded to the heat-shrinkable sheet and then slit in the width direction to form the strip-shaped protection element, and the strip-shaped protection element of this embodiment has the step 32 formed by the edge of the conducting member 3 on the lower surface, and the two steps 31, 32 are engaged with each other when the strip-shaped protection element is assembled to the cable body 1.
After the protection component and the cable main body 1 are combined, when overload occurs, the heat shrinkage piece 4 is heated and shrunk, the conducting piece 3 is limited by the step 31 on the flat conductor 11, and cannot move backwards as in the embodiment 1, but moves upwards, so that power-off protection is realized, the implementation is more sensitive, and the cover film 2 is provided with a window capable of being opened.
Specifically, the cover film 2 adopted in this embodiment is a double-layer structure of the cover film 2, the upper film 21 is provided with the exposing hole 211, the size of the exposing hole 211 is equivalent to that of the conducting member 3, the lower film 22 forms the covering fin 221, the size of the covering fin 221 is larger than that of the conducting member 3, after the cover film 2 is attached to the cable main body 1, the upper film 21 covers the lower film 22, the covering fin 221 cannot be lifted up by itself, so as to play a role of protecting a circuit, and only the conducting member 3 inside can be lifted up.
The flat cable obtained in this embodiment is shown in fig. 2-3, and the remaining undescribed parts of this embodiment may be the same as those of embodiment 1 or the prior art, and will not be described here again.
Finally, it is noted that the above embodiments are only for illustrating the technical solution of the present invention and not for limiting the same, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications and equivalents may be made thereto without departing from the spirit and scope of the technical solution of the present invention, which is intended to be covered by the scope of the claims of the present invention.

Claims (2)

1. The utility model provides a novel overload prevention FFC cable, includes the cable main part, have flat conductor, its characterized in that in the cable main part: the flat conductor comprises a front-section conductor and a rear-section conductor, and an insulation gap is formed between the front-section conductor and the rear-section conductor; the cable main body is movably provided with a conducting piece at the insulation gap, the conducting piece is bridged between a front section conductor and a rear section conductor, the conducting piece is provided with a heat shrinkage piece, the heat shrinkage piece extends backwards from the conducting piece and is fixed with the rear section conductor after a free heat shrinkage part is formed, the rear section conductor is provided with a heating part, the heating part is overlapped with the free heat shrinkage part of the heat shrinkage piece in a mapping way, and a covering film is combined on the cable main body at the covering part of the conducting piece and the heat shrinkage piece;
the heating part is made by forming a notch in the width direction of the conductor or forming an excessively thin point in the thickness direction;
the heat-shrinkable member is of a hard sheet structure, the heat-shrinkable member is of a strip-shaped structure made of heat-shrinkable materials, the heat-shrinkable member is covered on the heat-shrinkable member, a step is formed at the rear end edge of the heat-shrinkable member, a step is formed at the rear part of the step of the heat-shrinkable member, and an openable window is formed on the covering film;
the covering film comprises an upper film and a lower film, wherein the lower film forms a cover wing piece which can be lifted at the position corresponding to the conducting piece, the size of the cover wing piece is larger than that of the conducting piece, the upper film is provided with an exposure hole at the position corresponding to the cover wing piece, and the size of the exposure hole is equal to that of the conducting piece;
the number of the flat conductors is multiple, and the conducting pieces corresponding to different flat conductors are mutually independent and the heat shrinkage pieces are mutually independent.
2. The preparation method of the novel overload-prevention FFC cable is characterized by comprising the following steps of:
(1) Formation of the cable body:
(1-1) forming a flat conductor by calendaring a wire raw material, forming a heating part with a smaller flow cross-sectional area on the flat conductor, and then forming a cable main body by hot-pressing and laminating an insulating layer;
(1-2) windowing on the cable body to expose a portion of the flat conductor;
(1-3) etching the exposed portion of the flat conductor window to break the flat conductor;
(2) Formation of the protective component:
(2-1) bonding a metal having a length smaller than that of the heat shrinkable layer to the heat shrinkable layer and cutting to form a strip-shaped protective element having a width approximately equivalent to that of the flat conductor, the strip-shaped protective element being formed with a heat shrinkable member having a leading end and a trailing end extending a part thereof;
(2-2) joining the rear end portion of the heat shrink member of the strip-shaped protection element to the cover film, and reserving a portion of the heat shrink member before the joining point to be separated from the cover film;
(3) Combination:
(3-1) attaching a cover film with a strip-shaped protection element to the windowed position of the cable main body, and covering the separated portion of the heat shrinkage member and the cover film on the heat generating portion, the conduction member being crimped to conduct the break of the flat conductor;
the heating part is formed by pressing bulges on the surface of the pressing wheel or cutting edges in the calendaring process;
in the rolling process, the surface of the pressing wheel is provided with a concave, a flat conductor formed by rolling is provided with a convex upper step, a strip-shaped protection element formed by combining and cutting the sheet metal and the heat shrinkage layer is provided with a lower step, the upper step is matched with the lower step, and the used covering film is provided with a window at a position corresponding to the conducting piece;
the cover film is of a double-layer structure, the upper film is provided with an exposure hole, the size of the exposure hole is equal to that of the conducting piece, the lower film forms a cover fin, and the size of the cover fin is larger than that of the conducting piece;
the cable main body is provided with a plurality of flat conductors, and the flat conductors which are arranged side by side are exposed when the window is opened; a plurality of individual strip-shaped protective elements are arranged side by side on a sheet of cover film, which strip-shaped protective elements correspond one to one with the flat conductors when the cover films are combined.
CN202210285281.4A 2022-03-22 2022-03-22 Novel overload-prevention FFC cable and preparation method thereof Active CN114709012B (en)

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* Cited by examiner, † Cited by third party
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CN118213123A (en) * 2024-03-20 2024-06-18 常熟虞星光电科技有限公司 Aluminum alloy cable capable of being communicated automatically

Citations (9)

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Publication number Priority date Publication date Assignee Title
US4237513A (en) * 1978-10-25 1980-12-02 Stephen Foldes Thermoconstrictive disconnect of conductors in electrical apparatus
JPH0973819A (en) * 1995-09-05 1997-03-18 Yazaki Corp Tape wire with fuse and manufacture thereof
JP2001023447A (en) * 1999-07-13 2001-01-26 Yazaki Corp Flat shield wire
JP2003297205A (en) * 2002-04-01 2003-10-17 Uchihashi Estec Co Ltd Thermoprotector and thermal protection method of equipment
JP2006092819A (en) * 2004-09-22 2006-04-06 Totoku Electric Co Ltd Flat cable and its manufacturing method
JP2006155966A (en) * 2004-11-25 2006-06-15 Matsushita Electric Works Ltd Temperature-sensitive type circuit breaking film device and electricity switching-on circuit device using this
CN106804067A (en) * 2016-12-15 2017-06-06 安邦电气股份有限公司 A kind of movable automatic temperature-controlled heat tracing cable
CN109686503A (en) * 2019-02-22 2019-04-26 今皓光电(昆山)有限公司 A kind of high-temperature flexible flat cable and processing technology
CN213844795U (en) * 2020-12-08 2021-07-30 深圳闻信电子有限公司 FFC with fuse

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4237513A (en) * 1978-10-25 1980-12-02 Stephen Foldes Thermoconstrictive disconnect of conductors in electrical apparatus
JPH0973819A (en) * 1995-09-05 1997-03-18 Yazaki Corp Tape wire with fuse and manufacture thereof
JP2001023447A (en) * 1999-07-13 2001-01-26 Yazaki Corp Flat shield wire
JP2003297205A (en) * 2002-04-01 2003-10-17 Uchihashi Estec Co Ltd Thermoprotector and thermal protection method of equipment
JP2006092819A (en) * 2004-09-22 2006-04-06 Totoku Electric Co Ltd Flat cable and its manufacturing method
JP2006155966A (en) * 2004-11-25 2006-06-15 Matsushita Electric Works Ltd Temperature-sensitive type circuit breaking film device and electricity switching-on circuit device using this
CN106804067A (en) * 2016-12-15 2017-06-06 安邦电气股份有限公司 A kind of movable automatic temperature-controlled heat tracing cable
CN109686503A (en) * 2019-02-22 2019-04-26 今皓光电(昆山)有限公司 A kind of high-temperature flexible flat cable and processing technology
CN213844795U (en) * 2020-12-08 2021-07-30 深圳闻信电子有限公司 FFC with fuse

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