CN114705429A - Method and device for monitoring main bearing of shield machine - Google Patents

Method and device for monitoring main bearing of shield machine Download PDF

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Publication number
CN114705429A
CN114705429A CN202210316206.XA CN202210316206A CN114705429A CN 114705429 A CN114705429 A CN 114705429A CN 202210316206 A CN202210316206 A CN 202210316206A CN 114705429 A CN114705429 A CN 114705429A
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main bearing
shield machine
signal
monitoring
ring gear
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吴元科
肖昊
程永龙
孙志洪
陈全征
户攀攀
王警卫
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China Railway Engineering Equipment Group Co Ltd CREG
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China Railway Engineering Equipment Group Co Ltd CREG
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts
    • G01M13/04Bearings
    • G01M13/045Acoustic or vibration analysis
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C41/00Other accessories, e.g. devices integrated in the bearing not relating to the bearing function as such
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2233/00Monitoring condition, e.g. temperature, load, vibration

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Acoustics & Sound (AREA)
  • General Physics & Mathematics (AREA)
  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)

Abstract

The invention provides a method and a device for monitoring a main bearing of a shield tunneling machine, wherein the method comprises the following steps: acquiring an inner gear ring monitoring signal by utilizing a plurality of sensors arranged on the end surface of the inner gear ring of a main bearing of the shield tunneling machine and an outer ring of the main bearing; determining an impact monitoring result of a main bearing of the shield machine according to the inner gear ring monitoring signal; obtaining operation attitude data of a main bearing of the shield machine according to the distribution position information of each sensor and the inner gear ring monitoring signal; and obtaining the monitoring result of the main bearing of the shield machine according to the impact monitoring result and the operation attitude data of the main bearing of the shield machine. According to the invention, the abnormal signals are monitored and analyzed in real time in the operation process of the main bearing, whether the main bearing needs to be overhauled or replaced is evaluated, the local abnormality is generated and the impact load is overlarge, the fault condition of the main bearing is accurately and timely found, the construction risk caused by the direct failure of the main bearing is reduced, and the operation reliability of the shield machine is improved.

Description

盾构机主轴承的监测方法及装置Method and device for monitoring main bearing of shield machine

技术领域technical field

本发明涉及盾构机监测技术领域,尤指一种盾构机主轴承的监测方法及装置。The invention relates to the technical field of shield machine monitoring, in particular to a method and device for monitoring a main bearing of a shield machine.

背景技术Background technique

主驱动轴承作为盾构机的关键核心部件,在盾构机掘进过程中持续承受巨大的轴向力、径向力、倾覆力矩,同时还会受到刀盘传递来的冲击载荷。受载荷、轴承游隙、磨损及安装精度等因素的影响,主轴承内齿圈与轴承外圈可能存在一定程度的偏斜。若持续施加的倾覆力矩过大或受到过量的瞬时冲击载荷,主轴承内齿圈与轴承外圈的偏斜角度会逐渐增大,影响盾构机主轴承运行的稳定性,进一步影响到主轴承可靠性和寿命。因此,监测主轴承运行过程的运行姿态及其所受冲击信号,并对其进行分析,判断轴承在使用过程中内齿圈偏斜程度、是否出现局部异常以及所受冲击载荷程度,并对持续存在的异常信号及时报警,对降低主轴承故障率,确保施工安全具有重要意义。As the key core component of the shield machine, the main drive bearing continuously bears huge axial force, radial force and overturning moment during the tunneling process of the shield machine, and also receives the impact load transmitted by the cutter head. Affected by factors such as load, bearing clearance, wear and installation accuracy, there may be a certain degree of deflection between the main bearing inner ring gear and the bearing outer ring. If the continuously applied overturning moment is too large or is subjected to excessive instantaneous impact load, the deflection angle between the inner gear ring of the main bearing and the outer ring of the bearing will gradually increase, which will affect the stability of the main bearing of the shield machine and further affect the main bearing. reliability and longevity. Therefore, monitor the running posture of the main bearing and its impact signal during operation, and analyze it to determine the degree of deflection of the inner ring gear, whether there is local abnormality and the degree of impact load during the use of the bearing. Timely alarming of existing abnormal signals is of great significance to reduce the failure rate of the main bearing and ensure construction safety.

对主轴承内齿圈的监测一直是主驱动施工安全监测的重要方向。但现有技术大多只针对内齿圈的单一方向位移或转速进行监测,无法判断内齿圈运行姿态,监测轴承运行稳定性难度大。仅通过位移传感器监测轴承内齿圈轴向位移,位移信号采集不能排除冲击载荷引起的轴向振动因素。The monitoring of the inner gear ring of the main bearing has always been an important direction for the safety monitoring of the main drive construction. However, most of the existing technologies only monitor the displacement or rotational speed of the inner gear in a single direction, and cannot judge the running posture of the inner gear, and it is difficult to monitor the running stability of the bearing. The axial displacement of the bearing inner ring gear is only monitored by the displacement sensor, and the displacement signal acquisition cannot exclude the axial vibration factor caused by the impact load.

发明内容SUMMARY OF THE INVENTION

针对现有技术中存在的问题,本发明实施例的主要目的在于提供一种盾构机主轴承的监测方法及装置,实现对异常信号进行实时监测,解决主轴承故障在线监测难的问题。In view of the problems existing in the prior art, the main purpose of the embodiments of the present invention is to provide a method and device for monitoring the main bearing of a shield machine, which can realize real-time monitoring of abnormal signals and solve the problem of difficulty in online monitoring of main bearing faults.

为了实现上述目的,本发明实施例提供一种盾构机主轴承的监测方法,所述方法包括:In order to achieve the above purpose, an embodiment of the present invention provides a method for monitoring a main bearing of a shield machine, the method comprising:

利用设置于盾构机主轴承内齿圈端面及主轴承外圈上的多个传感器,获取内齿圈监测信号;Use multiple sensors arranged on the end face of the inner ring gear of the main bearing of the shield machine and the outer ring of the main bearing to obtain the monitoring signal of the inner ring gear;

根据所述内齿圈监测信号,确定所述盾构机主轴承的冲击监测结果;According to the monitoring signal of the inner gear ring, determine the impact monitoring result of the main bearing of the shield machine;

根据各个传感器的分布位置信息及所述内齿圈监测信号,得到所述盾构机主轴承的运行姿态数据;According to the distribution position information of each sensor and the monitoring signal of the inner gear ring, the running attitude data of the main bearing of the shield machine is obtained;

根据所述盾构机主轴承的冲击监测结果及所述运行姿态数据,得到所述盾构机主轴承的监测结果。According to the impact monitoring result of the shield machine main bearing and the running attitude data, the monitoring result of the shield machine main bearing is obtained.

可选的,在本发明一实施例中,方法还包括:根据所述盾构机主轴承的监测结果进行主轴承异常预警。Optionally, in an embodiment of the present invention, the method further includes: performing an abnormal warning of the main bearing according to the monitoring result of the main bearing of the shield machine.

可选的,在本发明一实施例中,利用设置于盾构机主轴承内齿圈端面及主轴承外圈上的多个传感器,获取内齿圈监测信号包括:Optionally, in an embodiment of the present invention, using a plurality of sensors disposed on the end face of the inner ring gear of the main bearing of the shield machine and the outer ring of the main bearing, acquiring the monitoring signal of the inner ring gear includes:

利用设置于主轴承外圈的非接触式位移传感器,获取内齿圈位移信号;Use the non-contact displacement sensor set on the outer ring of the main bearing to obtain the displacement signal of the inner gear ring;

利用设置于轴承内齿圈端面的加速度传感器,获取内齿圈振动信号。The vibration signal of the ring gear is obtained by using the acceleration sensor arranged on the end face of the ring gear of the bearing.

可选的,在本发明一实施例中,根据各个传感器的分布位置信息及所述内齿圈监测信号,得到所述盾构机主轴承的运行姿态数据包括:Optionally, in an embodiment of the present invention, according to the distribution position information of each sensor and the monitoring signal of the inner gear ring, obtaining the running attitude data of the main bearing of the shield machine includes:

根据所述内齿圈振动信号及各个位移传感器的分布位置信息,确定各位移传感器对应振动影响信号;According to the vibration signal of the inner ring gear and the distribution position information of each displacement sensor, determine the vibration influence signal corresponding to each displacement sensor;

根据所述振动影响信号及所述内齿圈位移信号,确定所述盾构机主轴承的运行姿态数据。According to the vibration influence signal and the displacement signal of the inner gear ring, the running attitude data of the main bearing of the shield machine is determined.

本发明实施例还提供一种盾构机主轴承的监测装置,所述装置包括:An embodiment of the present invention also provides a monitoring device for a main bearing of a shield machine, the device comprising:

监测信号模块,用于利用设置于盾构机主轴承内齿圈端面及主轴承外圈上的多个传感器,获取内齿圈监测信号;The monitoring signal module is used to obtain the monitoring signal of the inner ring gear by using a plurality of sensors arranged on the end face of the inner ring gear of the main bearing of the shield machine and the outer ring of the main bearing;

冲击监测模块,用于根据所述内齿圈监测信号,确定所述盾构机主轴承的冲击监测结果;an impact monitoring module, used for determining the impact monitoring result of the main bearing of the shield machine according to the monitoring signal of the inner gear ring;

运行姿态模块,用于根据各个传感器的分布位置信息及所述内齿圈监测信号,得到所述盾构机主轴承的运行姿态数据;an operation attitude module, used for obtaining the operation attitude data of the main bearing of the shield machine according to the distribution position information of each sensor and the monitoring signal of the inner gear ring;

监测结果模块,用于根据所述盾构机主轴承的冲击监测结果及所述运行姿态数据,得到所述盾构机主轴承的监测结果。The monitoring result module is used to obtain the monitoring result of the main bearing of the shield machine according to the impact monitoring result of the main bearing of the shield machine and the running attitude data.

可选的,在本发明一实施例中,装置还包括:异常预警模块,用于根据所述盾构机主轴承的监测结果进行主轴承异常预警。Optionally, in an embodiment of the present invention, the device further includes: an abnormality early warning module, configured to perform abnormality early warning of the main bearing according to the monitoring result of the main bearing of the shield machine.

可选的,在本发明一实施例中,监测信号模块包括:Optionally, in an embodiment of the present invention, the monitoring signal module includes:

位移信号单元,用于利用设置于主轴承外圈的非接触式位移传感器,获取内齿圈位移信号;The displacement signal unit is used to obtain the displacement signal of the inner gear ring by using the non-contact displacement sensor arranged on the outer ring of the main bearing;

振动信号单元,用于利用设置于轴承内齿圈端面的加速度传感器,获取内齿圈振动信号。The vibration signal unit is used for acquiring the vibration signal of the ring gear by using the acceleration sensor arranged on the end face of the ring gear of the bearing.

可选的,在本发明一实施例中,运行姿态模块包括:Optionally, in an embodiment of the present invention, the running attitude module includes:

振动影响单元,用于根据所述内齿圈振动信号及各个位移传感器的分布位置信息,确定各位移传感器对应振动影响信号;a vibration influencing unit, configured to determine the vibration influencing signal corresponding to each displacement sensor according to the vibration signal of the inner ring gear and the distribution position information of each displacement sensor;

运行姿态单元,用于根据所述振动影响信号及所述内齿圈位移信号,确定所述盾构机主轴承的运行姿态数据。The running attitude unit is used for determining the running attitude data of the main bearing of the shield machine according to the vibration influence signal and the displacement signal of the inner gear.

本发明还提供一种电子设备,包括存储器、处理器及存储在存储器上并可在处理器上运行的计算机程序,所述处理器执行所述程序时实现上述方法。The present invention also provides an electronic device, comprising a memory, a processor, and a computer program stored in the memory and running on the processor, and the processor implements the above method when executing the program.

本发明还提供一种计算机可读存储介质,所述计算机可读存储介质存储有执行上述方法的计算机程序。The present invention also provides a computer-readable storage medium storing a computer program for executing the above method.

本发明通过在主轴承运行过程中对异常信号进行实时监测,对监测信号进行分析,评估主轴承是否需要检修或更换,对出现局部异常以及所受冲击载荷过大进行预警,更加准确及时地发现主轴承故障情况,降低主轴承直接失效带来的施工风险,解决主轴承故障在线监测难的问题,提高盾构机运行可靠性。The present invention monitors the abnormal signal in real time during the operation of the main bearing, analyzes the monitoring signal, evaluates whether the main bearing needs to be repaired or replaced, gives early warning for local abnormality and excessive impact load, and finds out more accurately and in a timely manner. The main bearing failure situation reduces the construction risk caused by the direct failure of the main bearing, solves the problem of difficult online monitoring of the main bearing failure, and improves the operation reliability of the shield machine.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are only for the present invention. In some embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without any creative effort.

图1为本发明实施例一种盾构机主轴承的监测方法的流程图;1 is a flowchart of a method for monitoring a main bearing of a shield machine according to an embodiment of the present invention;

图2为本发明实施例中获取内齿圈监测信号的流程图;FIG. 2 is a flow chart of acquiring an inner ring gear monitoring signal in an embodiment of the present invention;

图3为本发明实施例中得到运行姿态数据的流程图;3 is a flowchart of obtaining running attitude data in an embodiment of the present invention;

图4为本发明实施例中传感器安装位置示意图;FIG. 4 is a schematic diagram of a sensor installation position in an embodiment of the present invention;

图5为本发明实施例中内齿圈相对于外齿圈偏斜角度示意图;5 is a schematic diagram of the skew angle of the inner ring gear relative to the outer ring gear in the embodiment of the present invention;

图6为本发明实施例中正常信号的示意图;6 is a schematic diagram of a normal signal in an embodiment of the present invention;

图7为本发明实施例中信号突变的示意图;7 is a schematic diagram of signal mutation in an embodiment of the present invention;

图8为本发明实施例中信号持续增大的示意图;FIG. 8 is a schematic diagram of a continuous increase of a signal in an embodiment of the present invention;

图9为本发明实施例中异常报警的流程图;9 is a flowchart of an abnormal alarm in an embodiment of the present invention;

图10为本发明实施例一种盾构机主轴承的监测装置的结构示意图;10 is a schematic structural diagram of a monitoring device for a main bearing of a shield machine according to an embodiment of the present invention;

图11为本发明另一实施例中盾构机主轴承的监测装置的结构示意图;11 is a schematic structural diagram of a monitoring device for a main bearing of a shield machine in another embodiment of the present invention;

图12为本发明实施例中监测信号模块的结构示意图;12 is a schematic structural diagram of a monitoring signal module in an embodiment of the present invention;

图13为本发明实施例中运行姿态模块的结构示意图;13 is a schematic structural diagram of a running attitude module in an embodiment of the present invention;

图14为本发明一实施例所提供的电子设备的结构示意图。FIG. 14 is a schematic structural diagram of an electronic device according to an embodiment of the present invention.

具体实施方式Detailed ways

本发明实施例提供一种盾构机主轴承的监测方法及装置。Embodiments of the present invention provide a method and device for monitoring a main bearing of a shield machine.

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

如图1所示为本发明实施例一种盾构机主轴承的监测方法的流程图,本发明实施例提供的盾构机主轴承的监测方法的执行主体包括但不限于计算机。本发明解决了盾构机主轴承运行姿态和冲击信号难以监测问题,判断轴承在使用过程中内齿圈偏斜程度、是否出现局部异常以及所受冲击载荷大小,并对持续存在的异常信号及时报警,提高盾构机运行可靠性。图1中所示方法包括:FIG. 1 is a flowchart of a method for monitoring a main bearing of a shield machine according to an embodiment of the present invention. The execution subject of the method for monitoring a main bearing of a shield machine provided by the embodiment of the present invention includes but is not limited to a computer. The invention solves the problem that the running attitude and impact signal of the main bearing of the shield machine are difficult to monitor, judges the deflection degree of the inner gear ring during the use of the bearing, whether there is a local abnormality and the magnitude of the impact load, and timely responds to the persistent abnormal signal. Alarm to improve the reliability of shield machine operation. The method shown in Figure 1 includes:

步骤S1,利用设置于盾构机主轴承内齿圈端面及主轴承外圈上的多个传感器,获取内齿圈监测信号;Step S1, using a plurality of sensors arranged on the end face of the inner ring gear of the main bearing of the shield machine and the outer ring of the main bearing to obtain the monitoring signal of the inner ring gear;

步骤S2,根据内齿圈监测信号,确定所述盾构机主轴承的冲击监测结果;Step S2, according to the monitoring signal of the inner gear ring, determine the impact monitoring result of the main bearing of the shield machine;

步骤S3,根据各个传感器的分布位置信息及所述内齿圈监测信号,得到所述盾构机主轴承的运行姿态数据;Step S3, according to the distribution position information of each sensor and the monitoring signal of the inner gear ring, obtain the running attitude data of the main bearing of the shield machine;

步骤S4,根据所述盾构机主轴承的冲击监测结果及所述运行姿态数据,得到所述盾构机主轴承的监测结果。In step S4, the monitoring result of the main bearing of the shield machine is obtained according to the impact monitoring result of the main bearing of the shield machine and the running attitude data.

其中,盾构机主轴承具备特定的传感器安装接口;传感器包括非接触式位移传感器,其监测主轴承内齿圈相对外圈的轴向位移;传感器还包括接触式加速度传感器,其监测主轴承内齿圈振动情况;本发明对采集到的时域信号进行数据处理用于主轴承运行姿态和冲击诊断。Among them, the main bearing of the shield machine has a specific sensor installation interface; the sensor includes a non-contact displacement sensor, which monitors the axial displacement of the inner gear ring of the main bearing relative to the outer ring; the sensor also includes a contact acceleration sensor, which monitors the main bearing. The vibration of the ring gear; the present invention performs data processing on the collected time domain signals for the running attitude and impact diagnosis of the main bearing.

进一步的,位移传感器监测对象为内齿圈端面,其固定于主轴承外圈,位移传感器固定在轴承外圈而非箱体结构,是为了消除装配误差等因素造成的影响。具体的,位移传感器为非接触式传感器,固定于主轴承外圈并消除精度误差;加速度传感器为接触式传感器,分布于内齿圈端面。Further, the monitoring object of the displacement sensor is the end face of the inner gear ring, which is fixed on the outer ring of the main bearing, and the displacement sensor is fixed on the outer ring of the bearing instead of the box structure, in order to eliminate the influence caused by factors such as assembly errors. Specifically, the displacement sensor is a non-contact sensor, which is fixed on the outer ring of the main bearing and eliminates the accuracy error; the acceleration sensor is a contact sensor and is distributed on the end face of the inner gear ring.

进一步的,传感器设置于盾构机主轴承内齿圈端面及主轴承外圈上,以此获取内齿圈监测信号,可以解决现有技术中传感器布置在驱动箱体上,不能消除因装配误差等因素对传感器监测精度的影响,采集数据的可靠性和有效性难以保证等问题。Further, the sensor is arranged on the end face of the inner ring gear of the main bearing of the shield machine and the outer ring of the main bearing, so as to obtain the monitoring signal of the inner gear ring, which can solve the problem that the sensor is arranged on the drive box in the prior art, and the assembly error cannot be eliminated. The influence of other factors on the monitoring accuracy of the sensor, the reliability and validity of the collected data are difficult to guarantee and so on.

作为本发明的一个实施例,如图2所示,利用设置于盾构机主轴承内齿圈端面及主轴承外圈上的多个传感器,获取内齿圈监测信号包括:As an embodiment of the present invention, as shown in Figure 2, using a plurality of sensors arranged on the end face of the inner ring gear of the main bearing of the shield machine and the outer ring of the main bearing, obtaining the monitoring signal of the inner ring gear includes:

步骤S21,利用设置于主轴承外圈的非接触式位移传感器,获取内齿圈位移信号;Step S21, using a non-contact displacement sensor disposed on the outer ring of the main bearing to obtain a displacement signal of the inner gear ring;

步骤S22,利用设置于轴承内齿圈端面的加速度传感器,获取内齿圈振动信号。In step S22, the vibration signal of the inner ring gear is acquired by using the acceleration sensor disposed on the end face of the inner ring gear of the bearing.

其中,通过在轴承内齿圈端面均匀布置多个位移传感器及加速度传感器,可以对内齿圈轴向方向的位移和振动信号进行监测。Among them, by arranging a plurality of displacement sensors and acceleration sensors evenly on the end face of the inner ring gear of the bearing, the displacement and vibration signals in the axial direction of the inner ring gear can be monitored.

在本实施例中,如图3所示,根据各个传感器的分布位置信息及内齿圈监测信号,得到盾构机主轴承的运行姿态数据包括:In this embodiment, as shown in FIG. 3 , according to the distribution position information of each sensor and the monitoring signal of the inner gear ring, the running attitude data of the main bearing of the shield machine are obtained including:

步骤S31,根据内齿圈振动信号及各个位移传感器的分布位置信息,确定各位移传感器对应振动影响信号;Step S31, according to the vibration signal of the inner ring gear and the distribution position information of each displacement sensor, determine the vibration influence signal corresponding to each displacement sensor;

步骤S32,根据振动影响信号及所述内齿圈位移信号,确定盾构机主轴承的运行姿态数据。Step S32, according to the vibration influence signal and the displacement signal of the inner gear ring, determine the running attitude data of the main bearing of the shield machine.

其中,对同一时间轴承内圈不同位置点进行综合监测,排除掉振动信号对位移传感器的影响,即确定各位移传感器对应振动影响信号。根据各个位移传感器的分布位置信息,即根据齿圈端面不同点位相对于外圈的位移量的不同,能够得出主轴承内齿圈相对外圈的倾斜程度,也即主轴承内齿圈在该时间点处的空间姿态,对各时间点内齿圈空间姿态进行持续监测,能够得到主轴承内齿圈运行姿态随时域发生的实时变化情况,即运行姿态数据。Among them, comprehensive monitoring is carried out on different positions of the inner ring of the bearing at the same time, and the influence of the vibration signal on the displacement sensor is excluded, that is, the corresponding vibration influence signal of each displacement sensor is determined. According to the distribution position information of each displacement sensor, that is, according to the difference of the displacement of different points on the end face of the ring gear relative to the outer ring, the inclination degree of the inner gear ring of the main bearing relative to the outer ring can be obtained, that is, the inner gear of the main bearing is in this position. The spatial attitude at the time point, the continuous monitoring of the space attitude of the inner ring gear at each time point can obtain the real-time change of the running attitude of the inner ring gear of the main bearing over time, that is, the running attitude data.

进一步的,使用加速度传感器可以用来监测内齿圈轴向方向的内齿圈振动信号,由此得出主轴承所受冲击信号。Further, an acceleration sensor can be used to monitor the vibration signal of the ring gear in the axial direction of the ring gear, thereby obtaining the impact signal on the main bearing.

作为本发明的一个实施例,方法还包括:根据盾构机主轴承的监测结果进行主轴承异常预警。As an embodiment of the present invention, the method further includes: performing an abnormal warning of the main bearing according to the monitoring result of the main bearing of the shield machine.

其中,通过对盾构机主轴承的监测,根据检测结果判断主轴承是否出现异常。若数据出现异常,控制系统会自行识别异常信号并及时报警。Among them, through the monitoring of the main bearing of the shield machine, it is judged whether the main bearing is abnormal according to the test results. If the data is abnormal, the control system will identify the abnormal signal and alarm in time.

由此,本发明可以达到在线监测主轴承运行姿态和冲击信号的目的。其结果为,能够根据采集信号和数据处理方法,判断轴承在使用过程中内齿圈偏斜程度、是否出现局部异常以及所受冲击载荷程度,并对持续存在的异常信号及时报警,有利于降低主轴承故障率,确保盾构机施工安全。Therefore, the present invention can achieve the purpose of online monitoring of the running attitude and impact signal of the main bearing. As a result, according to the collected signals and data processing methods, it is possible to judge the deflection degree of the inner gear ring, whether there is a local abnormality and the degree of impact load during the use of the bearing, and timely alarm the abnormal signals that persist, which is conducive to reducing The failure rate of the main bearing ensures the construction safety of the shield machine.

在本发明一具体实施例中,在主轴承内齿圈端面上均匀布置一组位移传感器1,包括S1、S2、S3、…Sn和一组加速度传感器2,包括T1、T2、T3、…Tn,具体安装位置如图4所示。图中包括位移传感器1及加速度传感器2(振动传感器),实际端面位置3与理论端面4位置,内齿圈相对于外齿圈偏斜角度θ。位移传感器1固定在外圈非滚道面,引出线通过预设孔引出,将采集数据传到主控室。该安装形式能够实现监测内齿圈相对于轴承外圈的跳动量和振动信号,避免因主驱动装配和结构件加工产生的误差影响到数据采集。加速度传感器2安装在轴承内齿圈预制孔内,同时做好外部防护。传感器内部集成信号发射装置,通过固定在驱动箱内侧的信号接收装置和引出线,所采集信号可以传递到主控室,实现监测轴承内齿圈轴向振动的目的。In a specific embodiment of the present invention, a group of displacement sensors 1 are evenly arranged on the end face of the inner ring gear of the main bearing, including S 1 , S 2 , S 3 , ... Sn and a group of acceleration sensors 2 , including T 1 , T 2 , T3,...Tn, the specific installation position is shown in Figure 4 . The figure includes the displacement sensor 1 and the acceleration sensor 2 (vibration sensor), the actual end face position 3 and the theoretical end face 4 position, and the skew angle θ of the inner ring gear relative to the outer ring gear. The displacement sensor 1 is fixed on the non-raceway surface of the outer ring, and the lead wire is led out through the preset hole, and the collected data is transmitted to the main control room. This installation form can monitor the run-out amount and vibration signal of the inner gear ring relative to the bearing outer ring, and avoid the error caused by the main drive assembly and the processing of the structural parts from affecting the data collection. The acceleration sensor 2 is installed in the prefabricated hole of the inner gear ring of the bearing, and external protection is done at the same time. The signal transmitter is integrated inside the sensor, and the collected signal can be transmitted to the main control room through the signal receiving device and the lead wire fixed inside the drive box to achieve the purpose of monitoring the axial vibration of the inner ring gear of the bearing.

在本实施例中,实时监测轴承位移传感器采集的时域信号,未出现异常时,正常信号如图6所示。观测时域信号加速度信号是否异常,若出现突变现象,则说明出现局部冲击现象;观察位移信号是否出现异常,若出现异常,则说明内齿圈端面跳动出现异常,如图7所示。继续观察加速度、位移信号是否继续出现异常,若持续出现异常,则报警器报警,主轴承出现异常。In this embodiment, the time domain signal collected by the bearing displacement sensor is monitored in real time. When no abnormality occurs, the normal signal is as shown in FIG. 6 . Observe whether the acceleration signal of the time domain signal is abnormal. If there is a sudden change, it means that there is a local impact phenomenon; observe whether the displacement signal is abnormal. If there is an abnormality, it means that the end face of the ring gear is abnormal, as shown in Figure 7. Continue to observe whether the acceleration and displacement signals continue to be abnormal. If the abnormality continues, the alarm will alarm and the main bearing is abnormal.

其中,统计相同时刻各个位移传感器测得的数据,结合位移传感器位置绘制主轴承内齿圈端面空间位置图,与内齿圈原始端面对比,绘制内齿圈相对于外齿圈偏斜角度图,如图5所示,如果偏斜角度大于一定的值,报警器报警。Among them, the data measured by each displacement sensor at the same time is counted, combined with the position of the displacement sensor to draw the spatial position map of the end face of the inner gear ring of the main bearing, and compared with the original end face of the inner gear ring, the deflection angle of the inner gear ring relative to the outer gear ring is drawn. As shown in Figure 5, if the deflection angle is greater than a certain value, the alarm will alarm.

进一步的,结合振动加速度信号、位移信号、轴承内齿圈偏斜程度,判定主轴承运行姿态,进行主轴承故障预警。如图8所示信号出现持续增大,则进行主轴承故障预警过程,如图9所示。具体的,当出现超过1个的传感器出现信号超限,则利用可编程控制器,控制报警器进行故障报警。Further, combined with the vibration acceleration signal, the displacement signal, and the deflection degree of the bearing inner ring gear, the running posture of the main bearing is determined, and the main bearing fault warning is carried out. As shown in Figure 8, the signal continues to increase, and the main bearing fault early warning process is carried out, as shown in Figure 9. Specifically, when more than one sensor has a signal exceeding the limit, the programmable controller is used to control the alarm to give a fault alarm.

进一步的,本发明中传感器的布置端面可以替换为主轴承内齿圈前部端面,即通过对前端面的空间姿态监测,实现对主轴承运动姿态的实时监测;传感器类型不必拘泥于两种不同类型(位移、振动)的传感器,可使用一种能够综合监测位移与振动信号的传感器作为替代。Further, the arrangement end face of the sensor in the present invention can be replaced with the front end face of the inner gear ring of the main bearing, that is, the real-time monitoring of the motion attitude of the main bearing can be realized by monitoring the spatial attitude of the front end face; Type (displacement, vibration) sensor, can use a sensor that can monitor displacement and vibration signals as an alternative.

本发明能够实时判断轴承在使用过程中内齿圈偏斜程度、对出现局部异常以及所受冲击载荷过大进行预警,更加准确、及时地发现主轴承故障情况,降低主轴承直接失效带来的施工风险。The invention can judge in real time the deflection degree of the inner gear ring during the use of the bearing, give an early warning to local abnormality and excessive impact load, find the fault of the main bearing more accurately and in time, and reduce the damage caused by the direct failure of the main bearing. construction risk.

如图10所示为本发明实施例一种盾构机主轴承的监测装置的结构示意图,图中所示装置包括:FIG. 10 is a schematic structural diagram of a monitoring device for a main bearing of a shield machine according to an embodiment of the present invention. The device shown in the figure includes:

监测信号模块10,用于利用设置于盾构机主轴承内齿圈端面及主轴承外圈上的多个传感器,获取内齿圈监测信号;The monitoring signal module 10 is used for obtaining monitoring signals of the inner ring gear by using a plurality of sensors arranged on the end face of the inner ring gear of the main bearing of the shield machine and the outer ring of the main bearing;

冲击监测模块20,用于根据所述内齿圈监测信号,确定所述盾构机主轴承的冲击监测结果;The impact monitoring module 20 is used for determining the impact monitoring result of the main bearing of the shield machine according to the monitoring signal of the inner gear;

运行姿态模块30,用于根据各个传感器的分布位置信息及所述内齿圈监测信号,得到所述盾构机主轴承的运行姿态数据;The operating attitude module 30 is used to obtain the operating attitude data of the main bearing of the shield machine according to the distribution position information of each sensor and the monitoring signal of the inner gear ring;

监测结果模块40,用于根据所述盾构机主轴承的冲击监测结果及所述运行姿态数据,得到所述盾构机主轴承的监测结果。The monitoring result module 40 is configured to obtain the monitoring result of the main bearing of the shield machine according to the impact monitoring result of the main bearing of the shield machine and the running attitude data.

作为本发明的一个实施例,如图11所示,装置还包括:异常预警模块,用于根据所述盾构机主轴承的监测结果进行主轴承异常预警。As an embodiment of the present invention, as shown in FIG. 11 , the device further includes: an abnormality early warning module, configured to perform abnormality early warning of the main bearing according to the monitoring result of the main bearing of the shield machine.

作为本发明的一个实施例,如图12所示,监测信号模块10包括:As an embodiment of the present invention, as shown in FIG. 12 , the monitoring signal module 10 includes:

位移信号单元11,用于利用设置于主轴承外圈的非接触式位移传感器,获取内齿圈位移信号;The displacement signal unit 11 is used for obtaining the displacement signal of the inner gear ring by using the non-contact displacement sensor arranged on the outer ring of the main bearing;

振动信号单元12,用于利用设置于轴承内齿圈端面的加速度传感器,获取内齿圈振动信号。The vibration signal unit 12 is used for acquiring the vibration signal of the ring gear by using the acceleration sensor arranged on the end face of the ring gear of the bearing.

在本实施例中,如图13所示,运行姿态模块30包括:In this embodiment, as shown in FIG. 13 , the running attitude module 30 includes:

振动影响单元31,用于根据所述内齿圈振动信号及各个位移传感器的分布位置信息,确定各位移传感器对应振动影响信号;The vibration influencing unit 31 is used for determining the vibration influencing signal corresponding to each displacement sensor according to the vibration signal of the inner ring gear and the distribution position information of each displacement sensor;

运行姿态单元32,用于根据所述振动影响信号及所述内齿圈位移信号,确定所述盾构机主轴承的运行姿态数据。The running attitude unit 32 is configured to determine the running attitude data of the main bearing of the shield machine according to the vibration influence signal and the displacement signal of the inner gear.

基于与上述一种盾构机主轴承的监测方法相同的申请构思,本发明还提供了上述一种盾构机主轴承的监测装置。由于该一种盾构机主轴承的监测装置解决问题的原理与一种盾构机主轴承的监测方法相似,因此该一种盾构机主轴承的监测装置的实施可以参见一种盾构机主轴承的监测方法的实施,重复之处不再赘述。Based on the same application concept as the above-mentioned method for monitoring the main bearing of a shield machine, the present invention also provides the above-mentioned monitoring device for the main bearing of a shield machine. Since the principle of solving the problem of the monitoring device for the main bearing of the shield machine is similar to the monitoring method for the main bearing of the shield machine, the implementation of the monitoring device for the main bearing of the shield machine can refer to a shield machine The implementation of the monitoring method of the main bearing will not be repeated here.

本发明通过在主轴承运行过程中对异常信号进行实时监测,对监测信号进行分析,评估主轴承是否需要检修或更换,对出现局部异常以及所受冲击载荷过大进行预警,更加准确及时地发现主轴承故障情况,降低主轴承直接失效带来的施工风险,解决主轴承故障在线监测难的问题,提高盾构机运行可靠性。The present invention monitors the abnormal signal in real time during the operation of the main bearing, analyzes the monitoring signal, evaluates whether the main bearing needs to be repaired or replaced, gives early warning for local abnormality and excessive impact load, and finds out more accurately and in a timely manner. The main bearing failure situation reduces the construction risk caused by the direct failure of the main bearing, solves the problem of difficult online monitoring of the main bearing failure, and improves the operation reliability of the shield machine.

本发明还提供一种电子设备,包括存储器、处理器及存储在存储器上并可在处理器上运行的计算机程序,所述处理器执行所述程序时实现上述方法。The present invention also provides an electronic device, comprising a memory, a processor, and a computer program stored in the memory and running on the processor, and the processor implements the above method when executing the program.

本发明还提供一种计算机可读存储介质,所述计算机可读存储介质存储有执行上述方法的计算机程序。The present invention also provides a computer-readable storage medium storing a computer program for executing the above method.

如图14所示,该电子设备600还可以包括:通信模块110、输入单元120、音频处理单元130、显示器160、电源170。值得注意的是,电子设备600也并不是必须要包括图14中所示的所有部件;此外,电子设备600还可以包括图14中没有示出的部件,可以参考现有技术。As shown in FIG. 14 , the electronic device 600 may further include: a communication module 110 , an input unit 120 , an audio processing unit 130 , a display 160 , and a power supply 170 . It is worth noting that the electronic device 600 does not necessarily include all the components shown in FIG. 14 ; in addition, the electronic device 600 may also include components not shown in FIG. 14 , and reference may be made to the prior art.

如图14所示,中央处理器100有时也称为控制器或操作控件,可以包括微处理器或其他处理器装置和/或逻辑装置,该中央处理器100接收输入并控制电子设备600的各个部件的操作。As shown in FIG. 14 , the central processing unit 100 , sometimes referred to as a controller or operational control, may include a microprocessor or other processor device and/or logic device, and the central processing unit 100 receives input and controls various aspects of the electronic device 600 component operation.

其中,存储器140,例如可以是缓存器、闪存、硬驱、可移动介质、易失性存储器、非易失性存储器或其它合适装置中的一种或更多种。可储存上述与失败有关的信息,此外还可存储执行有关信息的程序。并且中央处理器100可执行该存储器140存储的该程序,以实现信息存储或处理等。Wherein, the memory 140 may be, for example, one or more of a cache, a flash memory, a hard drive, a removable medium, a volatile memory, a non-volatile memory or other suitable devices. The above-mentioned information related to the failure can be stored, and a program executing the related information can also be stored. And the central processing unit 100 can execute the program stored in the memory 140 to realize information storage or processing.

输入单元120向中央处理器100提供输入。该输入单元120例如为按键或触摸输入装置。电源170用于向电子设备600提供电力。显示器160用于进行图像和文字等显示对象的显示。该显示器例如可为LCD显示器,但并不限于此。The input unit 120 provides input to the central processing unit 100 . The input unit 120 is, for example, a key or a touch input device. The power supply 170 is used to provide power to the electronic device 600 . The display 160 is used for displaying display objects such as images and characters. The display can be, for example, but not limited to, an LCD display.

该存储器140可以是固态存储器,例如,只读存储器(ROM)、随机存取存储器(RAM)、SIM卡等。还可以是这样的存储器,其即使在断电时也保存信息,可被选择性地擦除且设有更多数据,该存储器的示例有时被称为EPROM等。存储器140还可以是某种其它类型的装置。存储器140包括缓冲存储器141(有时被称为缓冲器)。存储器140可以包括应用/功能存储部142,该应用/功能存储部142用于存储应用程序和功能程序或用于通过中央处理器100执行电子设备600的操作的流程。The memory 140 may be solid state memory, eg, read only memory (ROM), random access memory (RAM), SIM card, and the like. There may also be memories that retain information even when powered off, selectively erased and provided with more data, examples of which are sometimes referred to as EPROMs or the like. Memory 140 may also be some other type of device. Memory 140 includes buffer memory 141 (sometimes referred to as a buffer). The memory 140 may include an application/function storage part 142 for storing application programs and function programs or for performing operations of the electronic device 600 through the central processing unit 100 .

存储器140还可以包括数据存储部143,该数据存储部143用于存储数据,例如联系人、数字数据、图片、声音和/或任何其他由电子设备使用的数据。存储器140的驱动程序存储部144可以包括电子设备的用于通信功能和/或用于执行电子设备的其他功能(如消息传送应用、通讯录应用等)的各种驱动程序。The memory 140 may also include a data storage 143 for storing data such as contacts, digital data, pictures, sounds and/or any other data used by the electronic device. The driver storage section 144 of the memory 140 may include various drivers of the electronic device for communication functions and/or for executing other functions of the electronic device (eg, a messaging application, a contact book application, etc.).

通信模块110即为经由天线111发送和接收信号的发送机/接收机110。通信模块(发送机/接收机)110耦合到中央处理器100,以提供输入信号和接收输出信号,这可以和常规移动通信终端的情况相同。The communication module 110 is the transmitter/receiver 110 that transmits and receives signals via the antenna 111 . A communication module (transmitter/receiver) 110 is coupled to the central processing unit 100 to provide input signals and receive output signals, as may be the case with conventional mobile communication terminals.

基于不同的通信技术,在同一电子设备中,可以设置有多个通信模块110,如蜂窝网络模块、蓝牙模块和/或无线局域网模块等。通信模块(发送机/接收机)110还经由音频处理器130耦合到扬声器131和麦克风132,以经由扬声器131提供音频输出,并接收来自麦克风132的音频输入,从而实现通常的电信功能。音频处理器130可以包括任何合适的缓冲器、解码器、放大器等。另外,音频处理器130还耦合到中央处理器100,从而使得可以通过麦克风132能够在本机上录音,且使得可以通过扬声器131来播放本机上存储的声音。Based on different communication technologies, multiple communication modules 110 may be provided in the same electronic device, such as a cellular network module, a Bluetooth module, and/or a wireless local area network module. Communication module (transmitter/receiver) 110 is also coupled to speaker 131 and microphone 132 via audio processor 130 to provide audio output via speaker 131 and to receive audio input from microphone 132 for general telecommunication functions. Audio processor 130 may include any suitable buffers, decoders, amplifiers, and the like. In addition, the audio processor 130 is also coupled to the central processing unit 100 so as to enable recording on the local unit through the microphone 132 and to play back the sound stored on the local unit through the speaker 131 .

本领域内的技术人员应明白,本发明的实施例可提供为方法、系统、或计算机程序产品。因此,本发明可采用完全硬件实施例、完全软件实施例、或结合软件和硬件方面的实施例的形式。而且,本发明可采用在一个或多个其中包含有计算机可用程序代码的计算机可用存储介质(包括但不限于磁盘存储器、CD-ROM、光学存储器等)上实施的计算机程序产品的形式。As will be appreciated by one skilled in the art, embodiments of the present invention may be provided as a method, system, or computer program product. Accordingly, the present invention may take the form of an entirely hardware embodiment, an entirely software embodiment, or an embodiment combining software and hardware aspects. Furthermore, the present invention may take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, etc.) having computer-usable program code embodied therein.

本发明是参照根据本发明实施例的方法、设备(系统)、和计算机程序产品的流程图和/或方框图来描述的。应理解可由计算机程序指令实现流程图和/或方框图中的每一流程和/或方框、以及流程图和/或方框图中的流程和/或方框的结合。可提供这些计算机程序指令到通用计算机、专用计算机、嵌入式处理机或其他可编程数据处理设备的处理器以产生一个机器,使得通过计算机或其他可编程数据处理设备的处理器执行的指令产生用于实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能的装置。The present invention is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the invention. It will be understood that each process and/or block in the flowchart illustrations and/or block diagrams, and combinations of processes and/or blocks in the flowchart illustrations and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to the processor of a general purpose computer, special purpose computer, embedded processor or other programmable data processing device to produce a machine such that the instructions executed by the processor of the computer or other programmable data processing device produce Means for implementing the functions specified in a flow or flow of a flowchart and/or a block or blocks of a block diagram.

这些计算机程序指令也可存储在能引导计算机或其他可编程数据处理设备以特定方式工作的计算机可读存储器中,使得存储在该计算机可读存储器中的指令产生包括指令装置的制造品,该指令装置实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能。These computer program instructions may also be stored in a computer-readable memory capable of directing a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory result in an article of manufacture comprising instruction means, the instructions The apparatus implements the functions specified in the flow or flows of the flowcharts and/or the block or blocks of the block diagrams.

这些计算机程序指令也可装载到计算机或其他可编程数据处理设备上,使得在计算机或其他可编程设备上执行一系列操作步骤以产生计算机实现的处理,从而在计算机或其他可编程设备上执行的指令提供用于实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能的步骤。These computer program instructions can also be loaded on a computer or other programmable data processing device to cause a series of operational steps to be performed on the computer or other programmable device to produce a computer-implemented process such that The instructions provide steps for implementing the functions specified in the flow or blocks of the flowcharts and/or the block or blocks of the block diagrams.

本发明中应用了具体实施例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本发明的限制。In the present invention, the principles and implementations of the present invention are described by using specific embodiments, and the descriptions of the above embodiments are only used to help understand the method and the core idea of the present invention; The idea of the invention will have changes in the specific implementation and application scope. To sum up, the content of this specification should not be construed as a limitation to the present invention.

Claims (10)

1.一种盾构机主轴承的监测方法,其特征在于,所述方法包括:1. a monitoring method of shield machine main bearing, is characterized in that, described method comprises: 利用设置于盾构机主轴承内齿圈端面及主轴承外圈上的多个传感器,获取内齿圈监测信号;Use multiple sensors arranged on the end face of the inner ring gear of the main bearing of the shield machine and the outer ring of the main bearing to obtain the monitoring signal of the inner ring gear; 根据所述内齿圈监测信号,确定所述盾构机主轴承的冲击监测结果;According to the monitoring signal of the inner gear ring, determine the impact monitoring result of the main bearing of the shield machine; 根据各个传感器的分布位置信息及所述内齿圈监测信号,得到所述盾构机主轴承的运行姿态数据;According to the distribution position information of each sensor and the monitoring signal of the inner gear ring, the running attitude data of the main bearing of the shield machine is obtained; 根据所述盾构机主轴承的冲击监测结果及所述运行姿态数据,得到所述盾构机主轴承的监测结果。According to the impact monitoring result of the shield machine main bearing and the running attitude data, the monitoring result of the shield machine main bearing is obtained. 2.根据权利要求1所述的方法,其特征在于,所述方法还包括:根据所述盾构机主轴承的监测结果进行主轴承异常预警。2 . The method according to claim 1 , wherein the method further comprises: performing an abnormal warning of the main bearing according to the monitoring result of the main bearing of the shield machine. 3 . 3.根据权利要求1所述的方法,其特征在于,所述利用设置于盾构机主轴承内齿圈端面及主轴承外圈上的多个传感器,获取内齿圈监测信号包括:3. The method according to claim 1, characterized in that, obtaining the monitoring signal of the inner ring gear by using a plurality of sensors arranged on the end face of the inner ring gear of the main bearing of the shield machine and the outer ring of the main bearing comprises: 利用设置于主轴承外圈的非接触式位移传感器,获取内齿圈位移信号;Use the non-contact displacement sensor set on the outer ring of the main bearing to obtain the displacement signal of the inner gear ring; 利用设置于轴承内齿圈端面的加速度传感器,获取内齿圈振动信号。The vibration signal of the ring gear is obtained by using the acceleration sensor arranged on the end face of the ring gear of the bearing. 4.根据权利要求3所述的方法,其特征在于,所述根据各个传感器的分布位置信息及所述内齿圈监测信号,得到所述盾构机主轴承的运行姿态数据包括:4 . The method according to claim 3 , wherein, according to the distribution position information of each sensor and the monitoring signal of the inner gear ring, obtaining the running attitude data of the main bearing of the shield machine comprises: 5 . 根据所述内齿圈振动信号及各个位移传感器的分布位置信息,确定各位移传感器对应振动影响信号;According to the vibration signal of the inner ring gear and the distribution position information of each displacement sensor, determine the vibration influence signal corresponding to each displacement sensor; 根据所述振动影响信号及所述内齿圈位移信号,确定所述盾构机主轴承的运行姿态数据。According to the vibration influence signal and the displacement signal of the inner gear ring, the running attitude data of the main bearing of the shield machine is determined. 5.一种盾构机主轴承的监测装置,其特征在于,所述装置包括:5. A monitoring device for a main bearing of a shield machine, wherein the device comprises: 监测信号模块,用于利用设置于盾构机主轴承内齿圈端面及主轴承外圈上的多个传感器,获取内齿圈监测信号;The monitoring signal module is used to obtain the monitoring signal of the inner ring gear by using a plurality of sensors arranged on the end face of the inner ring gear of the main bearing of the shield machine and the outer ring of the main bearing; 冲击监测模块,用于根据所述内齿圈监测信号,确定所述盾构机主轴承的冲击监测结果;an impact monitoring module, used for determining the impact monitoring result of the main bearing of the shield machine according to the monitoring signal of the inner gear ring; 运行姿态模块,用于根据各个传感器的分布位置信息及所述内齿圈监测信号,得到所述盾构机主轴承的运行姿态数据;an operation attitude module, used for obtaining the operation attitude data of the main bearing of the shield machine according to the distribution position information of each sensor and the monitoring signal of the inner gear ring; 监测结果模块,用于根据所述盾构机主轴承的冲击监测结果及所述运行姿态数据,得到所述盾构机主轴承的监测结果。The monitoring result module is used to obtain the monitoring result of the main bearing of the shield machine according to the impact monitoring result of the main bearing of the shield machine and the running attitude data. 6.根据权利要求5所述的装置,其特征在于,所述装置还包括:异常预警模块,用于根据所述盾构机主轴承的监测结果进行主轴承异常预警。6. The device according to claim 5, characterized in that, the device further comprises: an abnormality early warning module, configured to perform abnormality early warning of the main bearing according to the monitoring result of the main bearing of the shield machine. 7.根据权利要求5所述的装置,其特征在于,所述监测信号模块包括:7. The device according to claim 5, wherein the monitoring signal module comprises: 位移信号单元,用于利用设置于主轴承外圈的非接触式位移传感器,获取内齿圈位移信号;The displacement signal unit is used to obtain the displacement signal of the inner gear ring by using the non-contact displacement sensor arranged on the outer ring of the main bearing; 振动信号单元,用于利用设置于轴承内齿圈端面的加速度传感器,获取内齿圈振动信号。The vibration signal unit is used for acquiring the vibration signal of the ring gear by using the acceleration sensor arranged on the end face of the ring gear of the bearing. 8.根据权利要求7所述的装置,其特征在于,所述运行姿态模块包括:8. The device according to claim 7, wherein the running attitude module comprises: 振动影响单元,用于根据所述内齿圈振动信号及各个位移传感器的分布位置信息,确定各位移传感器对应振动影响信号;a vibration influencing unit, configured to determine the vibration influencing signal corresponding to each displacement sensor according to the vibration signal of the inner ring gear and the distribution position information of each displacement sensor; 运行姿态单元,用于根据所述振动影响信号及所述内齿圈位移信号,确定所述盾构机主轴承的运行姿态数据。The running attitude unit is used for determining the running attitude data of the main bearing of the shield machine according to the vibration influence signal and the displacement signal of the inner gear. 9.一种电子设备,包括存储器、处理器及存储在存储器上并可在处理器上运行的计算机程序,其特征在于,所述处理器执行所述计算机程序时实现权利要求1至4任一项所述方法。9. An electronic device comprising a memory, a processor and a computer program stored on the memory and running on the processor, wherein the processor implements any of claims 1 to 4 when the processor executes the computer program method described in item. 10.一种计算机可读存储介质,其特征在于,所述计算机可读存储介质存储有执行权利要求1至4任一项所述方法的计算机程序。10. A computer-readable storage medium, wherein the computer-readable storage medium stores a computer program for executing the method of any one of claims 1 to 4.
CN202210316206.XA 2022-03-29 2022-03-29 Method and device for monitoring main bearing of shield machine Pending CN114705429A (en)

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