CN114705429A - Method and device for monitoring main bearing of shield machine - Google Patents
Method and device for monitoring main bearing of shield machine Download PDFInfo
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- CN114705429A CN114705429A CN202210316206.XA CN202210316206A CN114705429A CN 114705429 A CN114705429 A CN 114705429A CN 202210316206 A CN202210316206 A CN 202210316206A CN 114705429 A CN114705429 A CN 114705429A
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- main bearing
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- inner gear
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
- G01M13/04—Bearings
- G01M13/045—Acoustic or vibration analysis
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C41/00—Other accessories, e.g. devices integrated in the bearing not relating to the bearing function as such
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2233/00—Monitoring condition, e.g. temperature, load, vibration
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- Acoustics & Sound (AREA)
- General Physics & Mathematics (AREA)
- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
Abstract
The invention provides a method and a device for monitoring a main bearing of a shield tunneling machine, wherein the method comprises the following steps: acquiring an inner gear ring monitoring signal by utilizing a plurality of sensors arranged on the end surface of the inner gear ring of a main bearing of the shield tunneling machine and an outer ring of the main bearing; determining an impact monitoring result of a main bearing of the shield machine according to the inner gear ring monitoring signal; obtaining operation attitude data of a main bearing of the shield machine according to the distribution position information of each sensor and the inner gear ring monitoring signal; and obtaining the monitoring result of the main bearing of the shield machine according to the impact monitoring result and the operation attitude data of the main bearing of the shield machine. According to the invention, the abnormal signals are monitored and analyzed in real time in the operation process of the main bearing, whether the main bearing needs to be overhauled or replaced is evaluated, the local abnormality is generated and the impact load is overlarge, the fault condition of the main bearing is accurately and timely found, the construction risk caused by the direct failure of the main bearing is reduced, and the operation reliability of the shield machine is improved.
Description
Technical Field
The invention relates to the technical field of shield machine monitoring, in particular to a method and a device for monitoring a main bearing of a shield machine.
Background
The main driving bearing is used as a key core component of the shield machine, continuously bears huge axial force, radial force and overturning moment in the tunneling process of the shield machine, and simultaneously can also bear impact load transmitted by a cutter head. Under the influence of factors such as load, bearing play, abrasion and installation accuracy, the main bearing inner gear ring and the bearing outer ring may have a certain degree of deflection. If the overturning moment continuously applied is too large or the overturning moment is subjected to excessive instantaneous impact load, the deflection angle between the inner gear ring of the main bearing and the outer ring of the bearing can be gradually increased, the running stability of the main bearing of the shield tunneling machine is influenced, and the reliability and the service life of the main bearing are further influenced. Therefore, the running attitude and the impact signal of the main bearing in the running process are monitored and analyzed, the deflection degree of the inner gear ring, whether local abnormity occurs and the impact load degree of the bearing in the using process are judged, the continuous abnormal signal is alarmed in time, the failure rate of the main bearing is reduced, and the construction safety is ensured.
Monitoring of the main bearing ring gear is always an important direction for monitoring the construction safety of the main drive. However, in the prior art, the single-direction displacement or the rotating speed of the inner gear ring is mostly monitored, the running posture of the inner gear ring cannot be judged, and the difficulty in monitoring the running stability of the bearing is high. Axial displacement of the bearing inner gear ring is monitored only through the displacement sensor, and axial vibration factors caused by impact load cannot be eliminated through displacement signal acquisition.
Disclosure of Invention
Aiming at the problems in the prior art, the embodiment of the invention mainly aims to provide a monitoring method and a monitoring device for a main bearing of a shield machine, which can be used for monitoring abnormal signals in real time and solving the problem that the main bearing is difficult to monitor on line.
In order to achieve the above object, an embodiment of the present invention provides a method for monitoring a main bearing of a shield tunneling machine, where the method includes:
acquiring an inner gear ring monitoring signal by utilizing a plurality of sensors arranged on the end surface of the inner gear ring of a main bearing of the shield tunneling machine and an outer ring of the main bearing;
determining an impact monitoring result of the main bearing of the shield machine according to the inner gear ring monitoring signal;
obtaining operation attitude data of the main bearing of the shield machine according to the distribution position information of each sensor and the inner gear ring monitoring signal;
and obtaining a monitoring result of the main bearing of the shield machine according to the impact monitoring result of the main bearing of the shield machine and the operation attitude data.
Optionally, in an embodiment of the present invention, the method further includes: and carrying out main bearing abnormity early warning according to the monitoring result of the main bearing of the shield machine.
Optionally, in an embodiment of the present invention, acquiring an inner gear ring monitoring signal by using a plurality of sensors disposed on an end surface of an inner gear ring of a main bearing of a shield machine and an outer ring of the main bearing includes:
acquiring a displacement signal of the inner gear ring by using a non-contact displacement sensor arranged on the outer ring of the main bearing;
and acquiring a vibration signal of the inner gear ring by using an acceleration sensor arranged on the end surface of the inner gear ring of the bearing.
Optionally, in an embodiment of the present invention, obtaining the operation attitude data of the main bearing of the shield machine according to the distribution position information of each sensor and the inner gear ring monitoring signal includes:
determining vibration influence signals corresponding to the displacement sensors according to the inner gear ring vibration signals and the distribution position information of the displacement sensors;
and determining the operation attitude data of the main bearing of the shield machine according to the vibration influence signal and the inner gear ring displacement signal.
The embodiment of the invention also provides a monitoring device for the main bearing of the shield machine, which comprises:
the monitoring signal module is used for acquiring an inner gear ring monitoring signal by utilizing a plurality of sensors arranged on the end surface of the inner gear ring of the main bearing of the shield tunneling machine and the outer ring of the main bearing;
the impact monitoring module is used for determining an impact monitoring result of the main bearing of the shield machine according to the inner gear ring monitoring signal;
the operation attitude module is used for obtaining operation attitude data of the main bearing of the shield machine according to the distribution position information of each sensor and the inner gear ring monitoring signal;
and the monitoring result module is used for obtaining the monitoring result of the main bearing of the shield machine according to the impact monitoring result of the main bearing of the shield machine and the operation attitude data.
Optionally, in an embodiment of the present invention, the apparatus further includes: and the abnormity early warning module is used for carrying out abnormity early warning on the main bearing according to the monitoring result of the main bearing of the shield machine.
Optionally, in an embodiment of the present invention, the monitoring signal module includes:
the displacement signal unit is used for acquiring a displacement signal of the inner gear ring by using a non-contact displacement sensor arranged on the outer ring of the main bearing;
and the vibration signal unit is used for acquiring the vibration signal of the inner gear ring by utilizing an acceleration sensor arranged on the end surface of the inner gear ring of the bearing.
Optionally, in an embodiment of the present invention, the operation posture module includes:
the vibration influence unit is used for determining vibration influence signals corresponding to the displacement sensors according to the inner gear ring vibration signals and the distribution position information of the displacement sensors;
and the operation attitude unit is used for determining operation attitude data of the main bearing of the shield machine according to the vibration influence signal and the inner gear ring displacement signal.
The invention also provides an electronic device comprising a memory, a processor and a computer program stored on the memory and executable on the processor, wherein the processor implements the method when executing the program.
The present invention also provides a computer-readable storage medium storing a computer program for executing the above method.
According to the invention, the abnormal signals are monitored in real time in the operation process of the main bearing, the monitoring signals are analyzed, whether the main bearing needs to be overhauled or replaced is evaluated, the local abnormality and overlarge impact load are early warned, the fault condition of the main bearing is more accurately and timely found, the construction risk caused by direct failure of the main bearing is reduced, the problem of difficulty in on-line monitoring of the fault of the main bearing is solved, and the operation reliability of the shield tunneling machine is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without creative efforts.
Fig. 1 is a flowchart of a monitoring method for a main bearing of a shield tunneling machine according to an embodiment of the present invention;
fig. 2 is a flowchart of acquiring an inner gear ring monitoring signal according to an embodiment of the present invention;
FIG. 3 is a flow chart of obtaining operational attitude data in an embodiment of the present invention;
FIG. 4 is a schematic view of a sensor mounting position in an embodiment of the present invention;
FIG. 5 is a schematic diagram of the angle of inclination of the inner gear ring relative to the outer gear ring in the embodiment of the invention;
FIG. 6 is a diagram illustrating normal signals in an embodiment of the present invention;
FIG. 7 is a schematic diagram of signal mutation in an embodiment of the present invention;
FIG. 8 is a schematic diagram of the continuous increase of signal in the embodiment of the present invention;
FIG. 9 is a flow chart of an exception alert in an embodiment of the present invention;
fig. 10 is a schematic structural diagram of a monitoring device for a main bearing of a shield tunneling machine according to an embodiment of the present invention;
FIG. 11 is a schematic structural diagram of a monitoring device for a main bearing of a shield tunneling machine according to another embodiment of the present invention;
FIG. 12 is a schematic structural diagram of a monitoring signal module according to an embodiment of the present invention;
FIG. 13 is a schematic structural diagram of an operational attitude module in an embodiment of the present invention;
fig. 14 is a schematic structural diagram of an electronic device according to an embodiment of the present invention.
Detailed Description
The embodiment of the invention provides a method and a device for monitoring a main bearing of a shield tunneling machine.
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1, a flow chart of a monitoring method for a main bearing of a shield machine according to an embodiment of the present invention is shown, and an execution main body of the monitoring method for the main bearing of the shield machine according to the embodiment of the present invention includes, but is not limited to, a computer. The invention solves the problem that the running attitude and the impact signal of the main bearing of the shield machine are difficult to monitor, judges the deflection degree of the inner gear ring, whether local abnormality occurs and the size of the impact load borne by the bearing in the using process, and timely alarms the continuously existing abnormal signal, thereby improving the running reliability of the shield machine. The method shown in fig. 1 comprises:
step S1, acquiring an inner gear ring monitoring signal by using a plurality of sensors arranged on the end surface of the inner gear ring of the main bearing of the shield machine and the outer ring of the main bearing;
step S2, determining an impact monitoring result of the main bearing of the shield machine according to the inner gear ring monitoring signal;
step S3, obtaining operation attitude data of the main bearing of the shield machine according to the distribution position information of each sensor and the inner gear ring monitoring signal;
and step S4, obtaining the monitoring result of the main bearing of the shield machine according to the impact monitoring result of the main bearing of the shield machine and the operation attitude data.
The shield machine main bearing is provided with a specific sensor mounting interface; the sensor comprises a non-contact displacement sensor which monitors the axial displacement of the inner gear ring of the main bearing relative to the outer ring; the sensor also comprises a contact acceleration sensor which monitors the vibration condition of the inner gear ring of the main bearing; the invention processes the acquired time domain signals to diagnose the running attitude and the impact of the main bearing.
Furthermore, the displacement sensor monitoring object is the end face of the inner gear ring and is fixed on the outer ring of the main bearing, and the displacement sensor is fixed on the outer ring of the bearing instead of a box structure, so that the influence caused by factors such as assembly errors is eliminated. Specifically, the displacement sensor is a non-contact sensor, is fixed on the outer ring of the main bearing and eliminates precision errors; the acceleration sensor is a contact sensor and is distributed on the end face of the inner gear ring.
Furthermore, the sensor is arranged on the end face of the inner gear ring of the main bearing of the shield tunneling machine and the outer ring of the main bearing, so that the inner gear ring monitoring signal is obtained, and the problems that the influence of factors such as assembly errors on the monitoring precision of the sensor cannot be eliminated, the reliability and effectiveness of collected data are difficult to guarantee and the like due to the fact that the sensor is arranged on the driving box in the prior art can be solved.
As an embodiment of the present invention, as shown in fig. 2, acquiring an inner gear ring monitoring signal by using a plurality of sensors disposed on an end surface of an inner gear ring of a main bearing of a shield machine and an outer ring of the main bearing includes:
step S21, acquiring a displacement signal of the inner gear ring by using a non-contact displacement sensor arranged on the outer ring of the main bearing;
and step S22, acquiring a ring gear vibration signal by using an acceleration sensor arranged on the end surface of the ring gear of the bearing.
The displacement sensors and the acceleration sensors are uniformly arranged on the end face of the bearing inner gear ring, so that the displacement and vibration signals of the inner gear ring in the axial direction can be monitored.
In this embodiment, as shown in fig. 3, obtaining the operation attitude data of the main bearing of the shield machine according to the distribution position information of each sensor and the inner gear ring monitoring signal includes:
step S31, determining vibration influence signals corresponding to each displacement sensor according to the vibration signals of the inner gear ring and the distribution position information of each displacement sensor;
and step S32, determining the operation attitude data of the main bearing of the shield machine according to the vibration influence signal and the inner gear ring displacement signal.
The method comprises the steps of comprehensively monitoring different position points of a bearing inner ring on the same time axis, eliminating the influence of vibration signals on displacement sensors, and determining the vibration influence signals corresponding to the displacement sensors. According to the distribution position information of each displacement sensor, namely according to the difference of the displacement amount of different point positions of the end surface of the gear ring relative to the outer ring, the inclination degree of the main bearing inner gear ring relative to the outer ring can be obtained, namely the spatial attitude of the main bearing inner gear ring at the time point, the spatial attitude of the inner gear ring at each time point is continuously monitored, and the real-time change condition of the running attitude of the main bearing inner gear ring along with the time domain, namely the running attitude data, can be obtained.
Furthermore, the acceleration sensor can be used for monitoring the vibration signal of the inner gear ring in the axial direction of the inner gear ring, so that the impact signal borne by the main bearing is obtained.
As an embodiment of the invention, the method further comprises: and carrying out main bearing abnormity early warning according to the monitoring result of the main bearing of the shield machine.
And judging whether the main bearing is abnormal or not according to a detection result by monitoring the main bearing of the shield tunneling machine. If the data is abnormal, the control system can automatically identify the abnormal signal and give an alarm in time.
Therefore, the invention can achieve the purpose of monitoring the running attitude and the impact signal of the main bearing on line. The method can judge the deflection degree of the inner gear ring, whether local abnormity occurs and the degree of the impact load borne by the bearing in the using process according to the collected signals and the data processing method, and can give an alarm to the continuously existing abnormal signals in time, thereby being beneficial to reducing the fault rate of the main bearing and ensuring the construction safety of the shield machine.
In an embodiment of the invention, a group of displacement sensors 1 is uniformly arranged on the end surface of the inner gear ring of the main bearing, and comprises S1、S2、S3、…SnAnd a set of acceleration sensors 2 comprising T1、T2、T3、…TnThe specific installation position is shown in fig. 4. The figure comprises a displacement sensor 1 and an acceleration sensor 2 (vibration sensor), an actual end face position 3 and a theoretical end face position 4, and an inner gear ring is inclined relative to an outer gear ring by an angle theta. The displacement sensor 1 is fixed on the outer ring non-raceway surface, the outgoing line is led out through a preset hole, and the acquired data are transmitted to the main control room. The installation form can realize monitoring of the jumping quantity and the vibration signal of the inner gear ring relative to the bearing outer ring, and avoids the influence on data acquisition caused by errors generated by main drive assembly and structural part processing. The acceleration sensor 2 is installed in a prefabricated hole of the bearing inner gear ring, and meanwhile, external protection is well done. The signal transmitting device is integrated in the sensor, and the acquired signals can be transmitted to the main control room through the signal receiving device and the outgoing line which are fixed on the inner side of the driving box, so that the purpose of monitoring the axial vibration of the bearing inner gear ring is achieved.
In this embodiment, the time domain signal collected by the bearing displacement sensor is monitored in real time, and when no abnormality occurs, the normal signal is as shown in fig. 6. Observing whether the time domain signal acceleration signal is abnormal or not, and if the time domain signal acceleration signal is abnormal, indicating that a local impact phenomenon occurs; and observing whether the displacement signal is abnormal or not, and if the displacement signal is abnormal, indicating that the end face runout of the inner gear ring is abnormal, as shown in fig. 7. And continuously observing whether the acceleration and displacement signals are continuously abnormal or not, and if the acceleration and displacement signals are continuously abnormal, giving an alarm and enabling the main bearing to be abnormal.
The data measured by each displacement sensor at the same time are counted, a spatial position graph of the end face of the inner gear ring of the main bearing is drawn by combining the positions of the displacement sensors, the spatial position graph is compared with the original end face of the inner gear ring, a deviation angle graph of the inner gear ring relative to the outer gear ring is drawn, and as shown in fig. 5, if the deviation angle is larger than a certain value, an alarm gives an alarm.
And further, the running attitude of the main bearing is judged by combining the vibration acceleration signal, the displacement signal and the deflection degree of the inner gear ring of the bearing, and the fault early warning of the main bearing is carried out. If the signal continuously increases as shown in fig. 8, the main bearing fault early warning process is performed, as shown in fig. 9. Specifically, when more than 1 sensor has signal overrun, the programmable controller is used for controlling the alarm to give a fault alarm.
Furthermore, the arrangement end face of the sensor can be replaced by the front end face of the main bearing annular gear, namely the real-time monitoring of the motion attitude of the main bearing is realized by monitoring the space attitude of the front end face; the sensor type need not be limited to two different types of sensors (displacement, vibration), and a sensor capable of comprehensively monitoring displacement and vibration signals may be used instead.
The invention can judge the deflection degree of the inner gear ring in real time during the use process of the bearing, and pre-warn the occurrence of local abnormity and overlarge impact load, thereby more accurately and timely finding the fault condition of the main bearing and reducing the construction risk caused by the direct failure of the main bearing.
Fig. 10 is a schematic structural diagram of a monitoring device for a main bearing of a shield tunneling machine according to an embodiment of the present invention, where the monitoring device includes:
the monitoring signal module 10 is used for acquiring an inner gear ring monitoring signal by utilizing a plurality of sensors arranged on the end surface of the inner gear ring of the main bearing of the shield tunneling machine and the outer ring of the main bearing;
the impact monitoring module 20 is used for determining an impact monitoring result of the main bearing of the shield machine according to the inner gear ring monitoring signal;
the operation attitude module 30 is used for obtaining operation attitude data of the main bearing of the shield machine according to the distribution position information of each sensor and the inner gear ring monitoring signal;
and the monitoring result module 40 is used for obtaining the monitoring result of the main bearing of the shield machine according to the impact monitoring result of the main bearing of the shield machine and the operation attitude data.
As an embodiment of the present invention, as shown in fig. 11, the apparatus further includes: and the abnormity early warning module is used for carrying out abnormity early warning on the main bearing according to the monitoring result of the main bearing of the shield machine.
As an embodiment of the present invention, as shown in fig. 12, the monitoring signal module 10 includes:
the displacement signal unit 11 is used for acquiring a displacement signal of the inner gear ring by using a non-contact displacement sensor arranged on the outer ring of the main bearing;
and the vibration signal unit 12 is used for acquiring the vibration signal of the inner gear ring by using an acceleration sensor arranged on the end surface of the inner gear ring of the bearing.
In the present embodiment, as shown in fig. 13, the operation posture module 30 includes:
the vibration influence unit 31 is used for determining vibration influence signals corresponding to the displacement sensors according to the inner gear ring vibration signals and the distribution position information of the displacement sensors;
and the operation attitude unit 32 is used for determining operation attitude data of the main bearing of the shield machine according to the vibration influence signal and the inner gear ring displacement signal.
Based on the same application concept as the monitoring method of the main bearing of the shield machine, the invention also provides a monitoring device of the main bearing of the shield machine. The principle of solving the problems of the monitoring device for the main bearing of the shield machine is similar to that of the monitoring method for the main bearing of the shield machine, so the implementation of the monitoring device for the main bearing of the shield machine can refer to the implementation of the monitoring method for the main bearing of the shield machine, and repeated parts are not repeated.
According to the invention, the abnormal signals are monitored in real time in the operation process of the main bearing, the monitoring signals are analyzed, whether the main bearing needs to be overhauled or replaced is evaluated, the local abnormality and overlarge impact load are early warned, the fault condition of the main bearing is more accurately and timely found, the construction risk caused by direct failure of the main bearing is reduced, the problem of difficulty in on-line monitoring of the fault of the main bearing is solved, and the operation reliability of the shield tunneling machine is improved.
The invention also provides an electronic device comprising a memory, a processor and a computer program stored on the memory and executable on the processor, wherein the processor implements the method when executing the program.
The present invention also provides a computer-readable storage medium storing a computer program for executing the above method.
As shown in fig. 14, the electronic device 600 may further include: communication module 110, input unit 120, audio processing unit 130, display 160, power supply 170. It is noted that the electronic device 600 does not necessarily include all of the components shown in fig. 14; furthermore, the electronic device 600 may also comprise components not shown in fig. 14, which may be referred to in the prior art.
As shown in fig. 14, the central processor 100, sometimes referred to as a controller or operational control, may include a microprocessor or other processor device and/or logic device, the central processor 100 receiving input and controlling the operation of the various components of the electronic device 600.
The memory 140 may be, for example, one or more of a buffer, a flash memory, a hard drive, a removable media, a volatile memory, a non-volatile memory, or other suitable devices. The information relating to the failure may be stored, and a program for executing the information may be stored. And the cpu 100 may execute the program stored in the memory 140 to realize information storage or processing, etc.
The input unit 120 provides input to the cpu 100. The input unit 120 is, for example, a key or a touch input device. The power supply 170 is used to provide power to the electronic device 600. The display 160 is used to display an object to be displayed, such as an image or a character. The display may be, for example, an LCD display, but is not limited thereto.
The memory 140 may be a solid state memory such as Read Only Memory (ROM), Random Access Memory (RAM), a SIM card, or the like. There may also be a memory that holds information even when power is off, can be selectively erased, and is provided with more data, an example of which is sometimes called an EPROM or the like. The memory 140 may also be some other type of device. Memory 140 includes buffer memory 141 (sometimes referred to as a buffer). The memory 140 may include an application/function storage section 142, and the application/function storage section 142 is used to store application programs and function programs or a flow for executing the operation of the electronic device 600 by the central processing unit 100.
The memory 140 may also include a data store 143, the data store 143 for storing data, such as contacts, digital data, pictures, sounds, and/or any other data used by the electronic device. The driver storage portion 144 of the memory 140 may include various drivers of the electronic device for communication functions and/or for performing other functions of the electronic device (e.g., messaging application, address book application, etc.).
The communication module 110 is a transmitter/receiver 110 that transmits and receives signals via an antenna 111. The communication module (transmitter/receiver) 110 is coupled to the central processor 100 to provide an input signal and receive an output signal, which may be the same as in the case of a conventional mobile communication terminal.
Based on different communication technologies, a plurality of communication modules 110, such as a cellular network module, a bluetooth module, and/or a wireless local area network module, may be provided in the same electronic device. The communication module (transmitter/receiver) 110 is also coupled to a speaker 131 and a microphone 132 via an audio processor 130 to provide audio output via the speaker 131 and receive audio input from the microphone 132 to implement general telecommunications functions. Audio processor 130 may include any suitable buffers, decoders, amplifiers and so forth. In addition, an audio processor 130 is also coupled to the central processor 100, so that recording on the local can be enabled through a microphone 132, and so that sound stored on the local can be played through a speaker 131.
As will be appreciated by one skilled in the art, embodiments of the present invention may be provided as a method, system, or computer program product. Accordingly, the present invention may take the form of an entirely hardware embodiment, an entirely software embodiment or an embodiment combining software and hardware aspects. Furthermore, the present invention may take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, and the like) having computer-usable program code embodied therein.
The present invention is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the invention. It will be understood that each flow and/or block of the flow diagrams and/or block diagrams, and combinations of flows and/or blocks in the flow diagrams and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create means for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be stored in a computer-readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including instruction means which implement the function specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
The principle and the implementation mode of the invention are explained by applying specific embodiments in the invention, and the description of the embodiments is only used for helping to understand the method and the core idea of the invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, there may be variations in the specific embodiments and the application scope, and in summary, the content of the present specification should not be construed as a limitation to the present invention.
Claims (10)
1. A monitoring method for a main bearing of a shield tunneling machine is characterized by comprising the following steps:
acquiring an inner gear ring monitoring signal by utilizing a plurality of sensors arranged on the end surface of the inner gear ring of a main bearing of the shield tunneling machine and an outer ring of the main bearing;
determining an impact monitoring result of the main bearing of the shield machine according to the inner gear ring monitoring signal;
obtaining operation attitude data of the main bearing of the shield machine according to the distribution position information of each sensor and the inner gear ring monitoring signal;
and obtaining a monitoring result of the main bearing of the shield machine according to the impact monitoring result of the main bearing of the shield machine and the operation attitude data.
2. The method of claim 1, further comprising: and carrying out main bearing abnormity early warning according to the monitoring result of the main bearing of the shield machine.
3. The method according to claim 1, wherein the acquiring of the ring gear monitoring signal by using a plurality of sensors arranged on an end face of the ring gear of the main bearing of the shield tunneling machine and an outer ring of the main bearing comprises:
acquiring a displacement signal of the inner gear ring by using a non-contact displacement sensor arranged on the outer ring of the main bearing;
and acquiring a vibration signal of the inner gear ring by using an acceleration sensor arranged on the end surface of the inner gear ring of the bearing.
4. The method according to claim 3, wherein the obtaining of the operation attitude data of the main bearing of the shield machine according to the distributed position information of each sensor and the inner gear ring monitoring signal comprises:
determining vibration influence signals corresponding to the displacement sensors according to the inner gear ring vibration signals and the distribution position information of the displacement sensors;
and determining the operation attitude data of the main bearing of the shield machine according to the vibration influence signal and the inner gear ring displacement signal.
5. The utility model provides a monitoring devices of shield constructs owner bearing which characterized in that, the device includes:
the monitoring signal module is used for acquiring an inner gear ring monitoring signal by utilizing a plurality of sensors arranged on the end surface of the inner gear ring of the main bearing of the shield tunneling machine and the outer ring of the main bearing;
the impact monitoring module is used for determining an impact monitoring result of the main bearing of the shield machine according to the inner gear ring monitoring signal;
the operation attitude module is used for obtaining operation attitude data of the main bearing of the shield machine according to the distribution position information of each sensor and the inner gear ring monitoring signal;
and the monitoring result module is used for obtaining the monitoring result of the main bearing of the shield machine according to the impact monitoring result of the main bearing of the shield machine and the operation attitude data.
6. The apparatus of claim 5, further comprising: and the abnormity early warning module is used for carrying out abnormity early warning on the main bearing according to the monitoring result of the main bearing of the shield machine.
7. The apparatus of claim 5, wherein the monitoring signal module comprises:
the displacement signal unit is used for acquiring a displacement signal of the inner gear ring by using a non-contact displacement sensor arranged on the outer ring of the main bearing;
and the vibration signal unit is used for acquiring the vibration signal of the inner gear ring by utilizing an acceleration sensor arranged on the end surface of the inner gear ring of the bearing.
8. The apparatus of claim 7, wherein the operational attitude module comprises:
the vibration influence unit is used for determining vibration influence signals corresponding to the displacement sensors according to the inner gear ring vibration signals and the distribution position information of the displacement sensors;
and the operation attitude unit is used for determining operation attitude data of the main bearing of the shield machine according to the vibration influence signal and the inner gear ring displacement signal.
9. An electronic device comprising a memory, a processor and a computer program stored on the memory and executable on the processor, wherein the processor implements the method of any one of claims 1 to 4 when executing the computer program.
10. A computer-readable storage medium, characterized in that the computer-readable storage medium stores a computer program for executing the method of any one of claims 1 to 4.
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CN117969092A (en) * | 2024-03-29 | 2024-05-03 | 山东天工岩土工程设备有限公司 | Fault detection method, equipment and medium for main bearing of shield tunneling machine |
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CN117969092A (en) * | 2024-03-29 | 2024-05-03 | 山东天工岩土工程设备有限公司 | Fault detection method, equipment and medium for main bearing of shield tunneling machine |
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