CN114705084B - Preparation method of electromagnetic shielding ultra-high molecular weight polyethylene bulletproof plate and bulletproof plate - Google Patents
Preparation method of electromagnetic shielding ultra-high molecular weight polyethylene bulletproof plate and bulletproof plate Download PDFInfo
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- CN114705084B CN114705084B CN202210493339.4A CN202210493339A CN114705084B CN 114705084 B CN114705084 B CN 114705084B CN 202210493339 A CN202210493339 A CN 202210493339A CN 114705084 B CN114705084 B CN 114705084B
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- 229920000785 ultra high molecular weight polyethylene Polymers 0.000 title claims abstract description 31
- 238000002360 preparation method Methods 0.000 title claims abstract description 26
- 239000004699 Ultra-high molecular weight polyethylene Substances 0.000 title claims abstract description 24
- 239000000835 fiber Substances 0.000 claims abstract description 62
- 239000002994 raw material Substances 0.000 claims abstract description 49
- 239000002184 metal Substances 0.000 claims abstract description 38
- 229910052751 metal Inorganic materials 0.000 claims abstract description 38
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims abstract description 23
- 239000007822 coupling agent Substances 0.000 claims abstract description 23
- 239000004744 fabric Substances 0.000 claims abstract description 16
- 238000002156 mixing Methods 0.000 claims abstract description 14
- 239000000203 mixture Substances 0.000 claims abstract description 13
- 238000001035 drying Methods 0.000 claims abstract description 12
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000000843 powder Substances 0.000 claims abstract description 11
- 229920000049 Carbon (fiber) Polymers 0.000 claims abstract description 10
- 239000004917 carbon fiber Substances 0.000 claims abstract description 10
- 239000004698 Polyethylene Substances 0.000 claims abstract description 9
- 229940057995 liquid paraffin Drugs 0.000 claims abstract description 9
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims abstract description 9
- -1 polyethylene Polymers 0.000 claims abstract description 9
- 229920000573 polyethylene Polymers 0.000 claims abstract description 9
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 8
- 239000008098 formaldehyde solution Substances 0.000 claims abstract description 8
- 238000003825 pressing Methods 0.000 claims abstract description 8
- 238000003756 stirring Methods 0.000 claims abstract description 8
- 239000004642 Polyimide Substances 0.000 claims abstract description 5
- 229920001721 polyimide Polymers 0.000 claims abstract description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 4
- 239000011248 coating agent Substances 0.000 claims abstract description 4
- 238000000576 coating method Methods 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims description 9
- 238000004519 manufacturing process Methods 0.000 claims 2
- 239000000463 material Substances 0.000 abstract description 8
- 239000000243 solution Substances 0.000 description 16
- 230000000052 comparative effect Effects 0.000 description 8
- 239000000126 substance Substances 0.000 description 7
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 6
- 229910052709 silver Inorganic materials 0.000 description 6
- 239000004332 silver Substances 0.000 description 6
- 239000008367 deionised water Substances 0.000 description 5
- 229910021641 deionized water Inorganic materials 0.000 description 5
- 238000007747 plating Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- VYFYYTLLBUKUHU-UHFFFAOYSA-N dopamine Chemical compound NCCC1=CC=C(O)C(O)=C1 VYFYYTLLBUKUHU-UHFFFAOYSA-N 0.000 description 4
- 238000001291 vacuum drying Methods 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- 230000003213 activating effect Effects 0.000 description 2
- 230000004913 activation Effects 0.000 description 2
- 229960003638 dopamine Drugs 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000002791 soaking Methods 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- 235000011114 ammonium hydroxide Nutrition 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920006231 aramid fiber Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000007853 buffer solution Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- GGCZERPQGJTIQP-UHFFFAOYSA-N sodium;9,10-dioxoanthracene-2-sulfonic acid Chemical compound [Na+].C1=CC=C2C(=O)C3=CC(S(=O)(=O)O)=CC=C3C(=O)C2=C1 GGCZERPQGJTIQP-UHFFFAOYSA-N 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F41—WEAPONS
- F41H—ARMOUR; ARMOURED TURRETS; ARMOURED OR ARMED VEHICLES; MEANS OF ATTACK OR DEFENCE, e.g. CAMOUFLAGE, IN GENERAL
- F41H5/00—Armour; Armour plates
- F41H5/02—Plate construction
- F41H5/04—Plate construction composed of more than one layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/022—Non-woven fabric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/83—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with metals; with metal-generating compounds, e.g. metal carbonyls; Reduction of metal compounds on textiles
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/02—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with hydrocarbons
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/12—Aldehydes; Ketones
- D06M13/127—Mono-aldehydes, e.g. formaldehyde; Monoketones
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/50—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with organometallic compounds; with organic compounds containing boron, silicon, selenium or tellurium atoms
- D06M13/503—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with organometallic compounds; with organic compounds containing boron, silicon, selenium or tellurium atoms without bond between a carbon atom and a metal or a boron, silicon, selenium or tellurium atom
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K9/00—Screening of apparatus or components against electric or magnetic fields
- H05K9/0073—Shielding materials
- H05K9/0081—Electromagnetic shielding materials, e.g. EMI, RFI shielding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/24—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
- B32B2037/243—Coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/02—Coating on the layer surface on fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/20—Inorganic coating
- B32B2255/205—Metallic coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/26—Polymeric coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0253—Polyolefin fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/106—Carbon fibres, e.g. graphite fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/20—Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
- B32B2307/212—Electromagnetic interference shielding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2571/00—Protective equipment
- B32B2571/02—Protective equipment defensive, e.g. armour plates, anti-ballistic clothing
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/18—Synthetic fibres consisting of macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/20—Polyalkenes, polymers or copolymers of compounds with alkenyl groups bonded to aromatic groups
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Physics & Mathematics (AREA)
- General Engineering & Computer Science (AREA)
- Electromagnetism (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Fluid Mechanics (AREA)
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Organic Chemistry (AREA)
- Shielding Devices Or Components To Electric Or Magnetic Fields (AREA)
- Aiming, Guidance, Guns With A Light Source, Armor, Camouflage, And Targets (AREA)
Abstract
The application relates to a preparation method of an electromagnetic shielding ultra-high molecular weight polyethylene bulletproof plate and the bulletproof plate, comprising the following steps of mixing fiber raw materials and metal raw materials, coating the mixture on the surface of polyethylene fiber laid cloth, and then pressing a plurality of layers of polyethylene fiber laid cloth to obtain the electromagnetic shielding ultra-high molecular weight polyethylene bulletproof plate; the preparation method of the fiber raw material comprises the steps of immersing the fiber in an organic solution, stirring, standing and drying to obtain the fiber raw material, wherein the fiber is polyimide fiber or carbon fiber; the preparation method of the metal raw material comprises the steps of mixing metal powder and an organic solution, and drying to obtain the metal raw material, wherein the metal powder is iron powder or nickel powder; the organic solution is a mixture of formaldehyde solution, liquid paraffin and titanate coupling agent; the bulletproof shielding material has high electromagnetic shielding effectiveness while guaranteeing bulletproof performance.
Description
Technical Field
The application belongs to the technical field of ultra-high molecular weight polyethylene fibers, and particularly relates to a preparation method of an electromagnetic shielding ultra-high molecular weight polyethylene bulletproof plate and the bulletproof plate.
Background
The ultra-high molecular weight polyethylene (UHMW-PE) is a thermoplastic engineering plastic with a linear structure and excellent comprehensive performance, the strength is as high as 30.8cN/dtex, the specific strength is the highest in chemical fiber, and the ultra-high molecular weight polyethylene (UHMW-PE) has better excellent performances of wear resistance, impact resistance, corrosion resistance, light resistance and the like. It can be directly made into ropes, cables, fishing nets and various fabrics: bulletproof vests, clothes, cutting-proof gloves and the like, wherein the bulletproof effect of the bulletproof vests is better than that of aramid fibers.
CN102277728A discloses a preparation method of conductive ultra-high molecular weight polyethylene fiber, wherein a conventional preparation method of conductive fiber or antistatic fiber is given in the background art, which comprises doping conductive substance, surface coating or adsorbing conductive substance, surface plating metal, the preparation method of the above patent is:
soaking the ultra-high molecular weight polyethylene fiber in an acetone, ethanol or tetrahydrofuran solution, ultrasonically washing, rinsing with deionized water, naturally airing at normal temperature, or vacuum drying at 20-100 ℃;
step (2) preparing an activation solution: dissolving dopamine substances in a buffer solution to prepare an activation solution with the concentration of the dopamine substances of 0.001-0.1 mol/L;
step (3), placing the washed ultra-high molecular weight polyethylene fibers into a reaction vessel, adding excessive activating solution, and activating under stirring;
the step (4) is to prepare a chemical silver plating solution, and the specific steps are as follows: (1) preparing silver liquid: adding silver salt into deionized water according to the proportion of 0.02-0.4 mol per liter of deionized water, and dropwise adding concentrated ammonia water while stirring until the precipitate is completely dissolved; (2) preparing a reducing solution: adding a reducing agent into deionized water according to the proportion of 0.02-1 mol per liter of deionized water; (3) uniformly mixing silver solution and reducing solution according to a volume ratio of 1:1, namely preparing the chemical silver plating solution;
and (5) immersing the activated ultra-high molecular weight polyethylene fibers into plating solution for 0.5-10 hours at the temperature of 10-60 ℃ to finish silver plating.
The silver liquid is used in the scheme, and the cost is high.
Disclosure of Invention
The application aims to solve the technical problem of providing a preparation method of an electromagnetic shielding ultra-high molecular weight polyethylene bulletproof plate and the bulletproof plate, which have higher electromagnetic shielding effectiveness while guaranteeing bulletproof performance.
The application relates to a preparation method of an electromagnetic shielding ultra-high molecular weight polyethylene bulletproof plate, which comprises the following steps,
mixing a fiber raw material and a metal raw material, coating the mixture on the surface of polyethylene fiber laid cloth, and then pressing a plurality of layers (preferably 100-110 layers) of polyethylene fiber laid cloth to obtain an electromagnetic shielding ultra-high molecular weight polyethylene bulletproof plate;
the preparation method of the fiber raw material comprises the steps of immersing the fiber in an organic solution, stirring, standing and drying to obtain the fiber raw material, wherein the fiber is polyimide fiber or carbon fiber;
the preparation method of the metal raw material comprises the steps of mixing metal powder and an organic solution, and drying to obtain the metal raw material, wherein the metal powder is iron powder or nickel powder;
the organic solution is a mixture of formaldehyde solution, liquid paraffin and titanate coupling agent.
Preferably, the weight ratio of the fiber raw material to the metal raw material is 1:0.3-0.5.
Preferably, the total weight of the fiber raw material and the metal raw material is 12-15% of the weight of the polyethylene fiber laid fabric.
Preferably, the pressing temperature is 120-125 ℃ and the pressing pressure is 20-25MPa.
Preferably, the weight ratio of the formaldehyde solution to the liquid paraffin to the titanate coupling agent is 1:1:1.
Preferably, in the preparation method of the fiber raw material, the weight of the titanate coupling agent is 1-3% of the weight of the fiber.
Preferably, in the preparation method of the metal raw material, the weight of the titanate coupling agent is 1-3% of the weight of the metal powder.
Preferably, the polyimide fibers or carbon fibers have a length of 3 to 4mm.
Preferably, in the preparation method of the fiber raw material, the stirring speed is 100-120rpm/min, and the drying temperature is 70-80 ℃; in the preparation method of the metal raw material, the drying temperature is 100-110 ℃.
Preferably, in the preparation method of the fiber raw material, the titanate coupling agent is a titanate coupling agent NDZ_102; in the preparation method of the metal raw material, the titanate coupling agent is a titanate coupling agent TMC-TTS.
The application provides an electromagnetic shielding ultra-high molecular weight polyethylene bulletproof plate, which is prepared by adopting the preparation method.
The application has the beneficial effects that the surface of the polyethylene fiber laid cloth is coated with the fiber and the metal powder, and the fiber and the metal powder are treated by immersing in an organic solution and then drying, so that the electromagnetic shielding effectiveness of the product is effectively improved.
Detailed Description
Example 1
A method for preparing an electromagnetic shielding ultra-high molecular weight polyethylene bulletproof plate, which comprises the following steps,
1. firstly mixing formaldehyde aqueous solution, liquid paraffin and titanate coupling agent NDZ_102 according to the mass ratio of 1:1:1, then soaking carbon fiber with the length of 3-4mm in the mixture, stirring the mixture for 1 hour according to 100rpm/min by the weight of the titanate coupling agent NDZ_102, standing the mixture for 12 hours, and then placing the mixture in a vacuum drying oven to dry the mixture at 80 ℃ for 3 hours to obtain the fiber raw material.
2. Mixing formaldehyde solution, liquid paraffin and a titanate coupling agent TMC-TTS according to a mass ratio of 1:1:1, adding nickel powder into the solution, fully mixing the mixture by a high-speed mixer, and drying the mixture at 100 ℃ for 12 hours in a vacuum drying oven to obtain a metal raw material, wherein the weight of the titanate coupling agent TMC-TTS is 2% of that of the nickel powder.
3. The fiber raw material and the metal raw material are mixed according to the mass ratio of 1: and 0.5, uniformly mixing the materials, and uniformly laying the materials on the surface of the high-strength high-modulus polyethylene fiber laid fabric, wherein the total mass of the fiber raw materials and the metal raw materials is 12% of the mass of the high-strength high-modulus polyethylene fiber laid fabric.
4. 100 layers of high-strength high-modulus polyethylene fiber are laid in a pressing die at 120 ℃ under 22Mpa for 1 hour, and multiple times of air exhaustion are performed.
5. And taking out after the pressing time is finished, and performing corner polishing treatment to obtain the electromagnetic shielding ultra-high molecular weight polyethylene bulletproof plate.
Example 2
Compared with example 1, the difference is that: the carbon fiber in the step 1 is replaced by polyimide fiber, the nickel powder in the step 2 is replaced by iron powder, and the fiber raw material and the metal raw material in the step 3 are in mass ratio of 1:0.5 is replaced by a fiber raw material and a metal raw material according to the mass ratio of 1:0.3, and the other steps are the same as in example 1.
Comparative example 1
Compared with example 1, the difference is that: and (3) removing the step (1), namely uniformly laying the metal raw material and the metal raw material on the surface of the high-strength high-modulus polyethylene fiber laid fabric, wherein the mass of the metal raw material is 12% of that of the high-strength high-modulus polyethylene fiber laid fabric, and the other steps are the same as those of the embodiment (1).
Comparative example 2
Compared with example 1, the difference is that: step 1 and step 2 are removed, and the carbon fiber and the nickel powder are directly mixed according to the mass ratio of 1:0.5, uniformly mixing and uniformly laying on the surface of the high-strength high-modulus polyethylene fiber laid fabric, wherein the total mass of the carbon fiber and the nickel powder is 12% of the mass of the high-strength high-modulus polyethylene fiber laid fabric, and the other materials are the same as in the embodiment 1.
Comparative example 3
Compared with example 1, the difference is that: removing liquid paraffin from the organic solution in the step 1 and the step 2, namely, only mixing the formaldehyde solution and the titanate coupling agent NDZ_102 in a mass ratio of 1:1:1 in the step 1; step 2, only mixing formaldehyde solution and titanate coupling agent TMC-TTS according to a mass ratio of 1:1:1.
The materials obtained in the above examples and comparative examples were tested for electromagnetic shielding properties, and test data shown in table 1 were obtained.
Table 1 table of electromagnetic shielding performance data for different materials
Material | Electromagnetic frequency | Electromagnetic shielding effectiveness/dB | Ballistic rating |
Example 1 | 1.0GHz | 58.1 | GA3 grade |
Example 2 | 1.0GHz | 52.7 | GA3 grade |
Comparative example 1 | 1.0GHz | 38.8 | GA3 grade |
Comparative example 2 | 1.0GHz | 35.6 | GA3 grade |
Comparative example 3 | 1.0GHz | 45.2 | GA3 grade |
From the properties of the materials of the embodiment and the comparative example, the electromagnetic shielding effect can be improved by adding the carbon fiber, treating the carbon fiber and the metal powder and adding the liquid paraffin into the organic solvent.
The electromagnetic shielding effectiveness of the bulletproof plate prepared by the application is more than 50dB within the range of 1 MHz-12 GHz, thereby achieving better level performance.
Those of ordinary skill in the art will appreciate that: the discussion of any of the embodiments above is merely exemplary and is not intended to suggest that the scope of protection of the application is limited to these examples; the technical features of the above embodiments or in the different embodiments may also be combined within the idea of the application, the steps may be implemented in any order and there are many other variations of the different aspects of one or more embodiments of the application as described above, which are not provided in detail for the sake of brevity.
One or more embodiments of the present application are intended to embrace all such alternatives, modifications and variations as fall within the broad scope of the present application. Accordingly, any omissions, modifications, equivalents, improvements and others which are within the spirit and principles of the one or more embodiments of the application are intended to be included within the scope of the application.
Claims (10)
1. The preparation method of the electromagnetic shielding ultra-high molecular weight polyethylene bulletproof plate is characterized by comprising the following steps of,
mixing a fiber raw material and a metal raw material, coating the mixture on the surface of polyethylene fiber laid cloth, and then pressing the multi-layer polyethylene fiber laid cloth to obtain an electromagnetic shielding ultra-high molecular weight polyethylene bulletproof plate;
the preparation method of the fiber raw material comprises the steps of immersing the fiber in an organic solution, stirring, standing and drying to obtain the fiber raw material, wherein the fiber is polyimide fiber or carbon fiber;
the preparation method of the metal raw material comprises the steps of mixing metal powder and an organic solution, and drying to obtain the metal raw material, wherein the metal powder is iron powder or nickel powder;
the organic solution is a mixture of formaldehyde solution, liquid paraffin and titanate coupling agent.
2. The method of claim 1, wherein the weight ratio of the fiber raw material to the metal raw material is 1:0.3-0.5.
3. The method of claim 1, wherein the total weight of the fiber raw material and the metal raw material is 12-15% of the weight of the polyethylene fiber laid fabric.
4. The method of claim 1, wherein the pressing is carried out at a temperature of 120-125 ℃ and a pressure of 20-25MPa.
5. The method of any one of claims 1-4, wherein the weight ratio of formaldehyde solution, liquid paraffin and titanate coupling agent is 1:1:1.
6. The method of any one of claims 1 to 4, wherein the titanate coupling agent is present in an amount of 1 to 3% by weight of the fiber.
7. The method according to any one of claims 1 to 4, wherein the titanate coupling agent is 1 to 3% by weight of the metal powder.
8. The method according to any one of claims 1 to 4, wherein in the method for producing a fiber raw material, the stirring speed is 100 to 120rpm/min, and the drying temperature is 70 to 80 ℃; in the preparation method of the metal raw material, the drying temperature is 100-110 ℃.
9. The method according to any one of claims 1 to 4, wherein in the method for producing a fiber raw material, the titanate coupling agent is titanate coupling agent ndz_102; in the preparation method of the metal raw material, the titanate coupling agent is a titanate coupling agent TMC-TTS.
10. An electromagnetic shielding ultra-high molecular weight polyethylene bulletproof plate, which is characterized in that the electromagnetic shielding ultra-high molecular weight polyethylene bulletproof plate is prepared by adopting the preparation method of any one of claims 1-9.
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